VALUE ADDITION & PROCESSING OF FRUIT & VEGETABLE PRODUCTS
Authored By Samit Dutta, R.S. Pundir, Vishita Khanna, Mahendra D. Gurjar, Ashish K. Makwana
The book is a comprehensive resource that delves into the science, techniques, and industry practices related to the processing and preservation of horticultural produce. Designed for students, researchers, entrepreneurs, and professionals in food technology and agribusiness, this book covers the entire value chain—from production to post-harvest handling, processing, marketing, and export.
The book begins with an introduction to the production scenario of fruits and vegetables in India and globally, setting the stage for understanding the immense potential of this sector. It explores core principles and methods of preservation including thermal processing, drying, extraction, and packaging technologies, all essential for extending shelf life and ensuring food safety. With the growing relevance of primary processing and pack house operations, detailed chapters guide readers through supply chain logistics, equipment selection, and hygiene protocols.
Special attention is given to value-addition techniques that transform raw produce into ready-to-eat or ready-to-cook products, offering insights into quality enhancement, branding, and product innovation. The book also discusses government schemes and regulatory frameworks such as those from FSSAI, and presents a critical analysis of the trade potential and challenges in the processed food industry.
Packed with case studies, practical examples, and updated data, this book serves as a vital guide for advancing India food processing sector. It aligns with academic curricula as well as the needs of policymakers, agripreneurs, and agro-industrial stakeholders aiming to reduce food loss, increase income, and boost exports through efficient processing and value addition.
Samit Dutta is currently serving as Principal and Dean, the College of Food Processing Technology and Bio Energy. He has been serving Anand Agricultural University for almost a decade in the Food Business Management Department of College of Food Processing Technology and Bio Energy. Before this he worked with the National Dairy Development Board for 13 years and led a team of young scientists in the Product & Process Development group. He is a Dairy Technology graduate and has done Ph.D. in Management. He also has vast experience in teaching, research, extension as well as with various Industries like Dynamix Dairy. Dr Dutta is also working as Co-Project In-charge, NAHEP- CAAST, RAFTAAR Agri-Business Incubator (R- ABI), of Ministry of Agriculture and Farmers’ Welfare (MoA&FW), Govt. of India and as the Manager for Startup Support Scheme of Govt. of Gujarat at Anand Agricultural University for incubating food and agri start-ups and entrepreneurs.
R.S. Pundir, MSc and Ph.D. in Agricultural Economics from National Dairy Research Institute, Karnal, is currently Principal & Dean and Professor at International Agri-Business Management Institute (IABMI), Anand Agricultural University (AAU), Anand, Gujarat. Prior to joining AAU he has been associated with National Dairy Development Board (NDDB), Institute of Rural Management Anand (IRMA) and Agribusiness industry. He has 28 years’ experience in research and teaching including two years in agri-industry. Dr. Pundir is engaged in teaching of International trade and WTO, agricultural marketing, agribusiness policy, agribusiness cooperatives, and production economics at PG level. Dr Pundir has guided 40 Masters and Ph.D students in Agricultural economics, Agricultural marketing and Agribusiness and currently seven masters and Ph.D. students are under his guidance. His current research interest includes, agribusiness policy, WTO, agricultural marketing, marketing intelligence, agribusiness institutions, sustainable development, livestock & dairy and production economics. He has to his credit 50 research papers published in reputed journals apart from four books and one monograph. Dr Pundir is also Principal Investigator of a prestigious project on “Agricultural Market Intelligence under NAHEP-CAAST, At AAU, Anand.
Vishita Khanna is working as an Assistant Professor in the Dept. of HRD and Personnel Management at the International Agribusiness Management Institute, Anand Agricultural University, Anand, Gujarat since 2017 where she is involved in teaching various subjects like Quality Management, Food Processing Technology, Human Resource Management, Business Laws, Quality Management, Strategic Management and Organizational Behaviour.
She has an overall experience of 13 years 6 years in the Food Processing Industry and 7 years in Academics. She has served as Lead Internal Auditor and Food Safety Team Leader for 5 years in the Food Industry. Her work included traceability exercises, documentation for the audits, performing internal audits and its compliance for the customers in India and Abroad. She has published 13 Research Papers and 7 book chapters in reputed books and Journals. On the education front, She is an MBA in international Agribusiness Management along with a B.Tech in Food Processing Technology and is currently pursuing her Ph.D. (ABM) as an In service candidate from Anand Agricultural University.
Mahendra D. Gurjar is working as an Assistant Professor, Dairy Business Management at SMC college of Dairy science, Kamdhenu University since 2008. He has completed his Ph.D in Management from Sardar Patel University in 2020. He has worked in 14 projects of national and international level as PI and Co- PI dueing his work experience of last 15 years. He has published papers in 40 International Journals and 9 national journals. To his merits he has published 8 technical articles, 8 book chapters, edited 5 books and attended over 30 conferences and webinars during this tenure. His field of expertise is financial management, cost accounting and risk management.
Ashish K. Makwana is working as Associate professor and Head of Dairy Business Management Department of SMc college of Dairy Science, Kamdhenu University. He has over 25 years of experience in field of dairy business. In his tenure he has handled various research projects as project director such as Challenges, Opportunities and Expectations of Stakeholders of Dairy Industry of Gujarat and its Implication for Strategy and Policy Formulation: An In-depth case study sponsored by Indian Council of Social Science Research, New Delhi. And Comparative Analysis of Dairy Business Models Existing in Gujarat: Study of selected districts and Exploring Possibility of Implementing New Models, sponsored by Indian Council of Social Science Research, New Delhi. He has also handled various projects as Co-PI such as Economics of Dairy Enterprises in Middle Gujarat Agro-Climatic Zone sponsored by Indian Council of Agricultural Research, New Delhi. He has over 50 research paper publications and 30 book chapter to his credit. He also books an extra ordinary accomplishment of reviving the old rapar chilling centre.
1. Introduction
2. Fruits and Vegetables
3. Processing andValue Addition of Fruits and Vegetables
4. Trade of Processed Fruits and Vegetables
5. Government Schemes Policies Related to Fruit Processing Industry
6. Prospects Challenges in Food Processing Industry
References
Index
The agricultural market intelligence project under National Agricultural Higher Education Project of the Indian Council of Agriculture Research is a unique effort to encompass the relationship between various production techniques like contract farming and post-harvest management techniques. It also ensures that food safety and standards are followed in the existing supply chain and value chain networks. It is one of its kind of research where a team of self motivated researchers have come up together to resolve some key issues related to the agriculture sector under the guidance of the agricultural university. The main aim of this market intelligence project is to increase farmer’s income by giving them insight into the market and improve the decision-making ability. Along with this, the project also aims to motivate them for value-addition to diversify the supply of crops into various value-added products. This would help the farmers earn more and increase the shelf life of the perishables. Marketing intelligence helps in the better and efficient allocation of productive resources. The bargaining power of farmers with traders as well as the share of farmers in consumer rupees could also be improved. The reduction in risk associated could lead to the reduction of transaction costs (i.e., the costs of selling the produce). The marketing intelligence would help farmers in deciding the market as well as the marketing channel. With the help of market intelligence, farmers can switch to high-value crops that would generate better returns for them. Market Intelligence also serves as a component of Early Warning Systems for ensuring food security as it can assist in identifying areas of possible expansions of marketing activities.
Indian Food Processing Industry (FPI) is one of the most untapped industries with abundant raw material to grow at a higher rate. FPI has been identified as a priority list in the “MAKE IN INDIA” program by the Government of India to boost its domestic manufacturing and export share. In the last few years, FPI has emerged as a high-growth and high-profit sector due to its immense potential for value addition while processing food products at various stages. The degree of processing of value addition to agricultural produce in India (20 %) is very low as compared to other countries, such as China (40 %), Brazil (70 %), and Malaysia (80 %). In India, the degree of processed food products ranges between 2 per cent (fruits and vegetables) and 35 per cent (milk) for various agriculture products. Hence there exist a huge potential for the growth of this sector in India. The export value of FPI was US$29.12 billion in 2016 and its share in world import was 2.18 per cent (Agarwal & Neogi, 2017). India’s food processing sector covers fruit and vegetables; spices; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing, and other consumer product groups like confectionery, chocolates and cocoa products, soya-based products, mineral water, high protein foods, etc. The output of India’s food processing sector is expected to reach USD 535 Billion by 2025-26 (Invest India, 2020). Out of this, foreign investment is around Rs.10,000 crores (APEDA, 2020). Besides this, Government has also approved proposals for joint ventures; foreign collaboration, industrial licenses, and 100 per cent export-oriented units envisaging an investment.
Horticulture is increasingly recognized as a sunrise sector, owing to its potential to raise farm income, provide livelihood security and earn foreign exchange through export. The diverse agro-climatic conditions and rich diversity in crops and genetic resources enable India to produce a wide range of horticultural crops round the year. To cite an example, India produces tropical fruit like mango and sub-tropical fruit like an apple at the same season in a year (Jha et al., 2019). The horticulture sector encompasses a wide range of crops like fruits, vegetables, flowers, spices, plantation crops like coconut, beverages like tea and coffee, and some medicinal and aromatic plants. Statistics provided by National Horticulture Development Board showed that India is the second largest producer of the commodities, after China, accounting for 13 per cent of the global production of fruits and 21 per cent of vegetables. (DAC&FW, 2017). Economic reforms and policies further increased the speed of diversification in favor of horticulture crops (Jha et al., 2019). This is on account of the increased domestic demand from high-value food commodities as well as for export markets. The diversification process that is seen within the agricultural sector also got transmitted to the horticultural sector. In line with the emerging demands, India has taken several technical and policy initiatives for promoting horticulture. The most important among is the newer technology packages spanning from production to postharvest (Jha et al., 2019).
3.1. General Introduction Value addition refers to the conversion of a raw commodity or commodities into a processed product through the use of raw materials, labour, time and technology, all mixed in a way that ensures increased economic return. Even if the amount of processing in a product is much less, for example, any canned fruit can be considered as a processed product. Value added processing of horticultural food crops, mainly involves actions which changes fresh fruits and vegetables to create a greater value-added product for human consumption, which mostly includes canned products, juices, soups, sauces and dehydrated fruits and vegetables (Sharan, 2018). It results in diversification of agricultural activities, improves value addition opportunities and creates surplus for export of processed agro products. Processing often goes with perishable products like meat, milk, poultry, fruits and vegetables, often termed as High Value Products (HVPs), are in greater demand of processing (Sanal & Krishna, 2017). The demands for processed products are particularly strong in developing countries like China and India; mainly due to increasing industrialization and rapid urbanization, followed by elevated income levels, greater diversity in diets, and affinity towards premium-branded products (Sharan, 2018).
Trade in fruit and vegetable products has been among the most dynamic areas of national as well as international agricultural trade, stimulated by rising incomes and growing consumer interest in product variety, freshness, convenience, and year-round availability. Advances in production, postharvest handling, processing, and logistical technologies—along with increased levels of international investments have played a facilitating role. 4.1. Global Trade of Processed Fruits & Vegetables 4.1.1. Country Wise Trends of Export in Value-Added Fruits Table 4.1 shows the processed fruits export of top 15 countries in the global market. The USA remained the largest exporter at global level with the exports valued at USD 15089573 thousand with a share of about 12 per cent. The Compound Annual Growth Rate (CAGR %) of the USA was noted 7.58 per cent. Spain is the second largest exporter of processed fruits and vegetables with the CAGR of 6.14 per cent and share of 8 per cent. Some other dominant exporting nations are namely, Mexico, Netherlands, China, and Chile, showing a CAGR nearly, 13 per cent, 11 per cent, 16 per cent and 9 per cent, respectively.
The Government of India has accorded ‘high priority’ status to the food processing industry. The Ministry of Food Processing Industries (MOFPI) has been set up as a nodal agency for formulation and implementation of the policies and plans for the food processing industries. With an overall objective of positioning India as the ‘Food Basket’ to the world, several initiatives have been undertaken with the objective of promoting investments, innovation and bringing best practices. This vision is in line with the ‘Make in India’ initiative of the Government (CII, 2019). 5.1. Policy Interventions (MOFPI, 2019) 5.1.1. Infrastructure Development Fragmented, inadequate, and inefficient infrastructure along the supply chain has been identified as one of major factor inhibiting growth of food processing sector. As adequate investment for infrastructure has not been forthcoming from private sector, government will continue to assist, participate and incentivize creation of supply chain infrastructure for food processing sector.
Like other sectors of the economy food processing sector also suffers from certain constraints. The challenges for the food conservation, distribution and processing sectors are diverse and demanding, which need to be addressed to leverage the growth of agriculture and food processing sector. Following are the major challenges and strategies are suggested to overcome the challenges (Sakina, 2019). 6.1. Domestic Constraints in the Development of Food Processing Industry in India Despite the significant economic potential of the FPI in India, it still faces massive domestic challenges, which include low level of processing, fragmented structure of the industry, consumer perception and lack of skilled manpower. Firstly, low level of processing means that at industrial level, less food is processed, as compared to household level. Most of the traditional food items like jams, jellies, pickles etc. are prepared at small manufacturing units or by households (Agarwal & Neogi, 2017). Secondly, consumer perception with regard to processed food in India is not very optimistic and they consider that packaged food is not fresh, thus, leading to low consumption of processed food. Thirdly, food processing sector is still highly fragmented and unorganised. This led to the inefficacies in the sector and has failed to achieve the economies of scale (Agarwal & Neogi, 2017).
Keywords
Fruit Processing, Vegetable Processing, Value Addition, Post-Harvest Technology, Agro-Processing,
Supply Chain Management, Food Preservation, Thermal Processing, Cold Chain Logistics, Dehydration Techniques, Minimal Processing, Food Safety and Standards (FSSAI), Government Schemes, Food Processing Policies, Export of Processed Foods, Shelf Life Enhancement, Food Quality Control,
Packaging of Produce, Processing Equipment, Challenges in Food Industry