New Age Food Processing
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Food is considered as the oldest and most enduring science of the civilization. It is the basis of sustenance. From the era of applying fire to food, humans have enrolled in a continuous development of transforming nature's harvest into safe, palatable and long lasting nourishment. In the past few decades food processing have evolved to a great extent. It has amalgamated scientific principles of processing with consumer health and global food security. Technologies that were laboratory curiosities a generation ago are now finding their way onto factory floors and into the foods we place on our tables. The book, New Age Food Processing, documents the fundamentals of these technologies along with their application with a multi-disciplinary frontier of the twenty-first century processing science. The book is organized to guide the reader from the foundational to the frontier. The first section is about conventional processing techniques and its evolution over the years following the modern regulatory regimes and health-driven consumer demand.
Food processing is a fundamental component of the food industry that transforms raw materials of plant and animal origin into safe, nutritious, convenient and value-added products. This chapter introduces the basic concepts and evolution of food processing, tracing its development from traditional practices to modern technologies driven by consumer demand. It explains the major purposes of processing, including shelf-life extension, food variety, safety and preservation of nutritive value. The chapter also examines primary, secondary and tertiary processing and discusses the effects of processing on macronutrients and micronutrients. Understanding these fundamentals provides a foundation for evaluating conventional and emerging food-processing technologies.
Food processing techniques range from traditional household practices to sophisticated industrial operations designed to improve safety, quality, nutritional value and shelf life. This chapter presents traditional methods such as blanching, fermentation, soaking, germination and malting, highlighting their effects on nutrient bioavailability and food characteristics. It then introduces industrial processing and distinguishes between thermal and non-thermal technologies. Thermal methods such as pasteurization and dehydration are discussed alongside innovative approaches including pulsed electric fields, high-pressure processing and irradiation. The chapter emphasizes the principles, applications, benefits and limitations of these techniques and demonstrates how processing conditions influence microbial safety, nutritional quality and sensory attributes.
Radiofrequency (RF) pasteurization is an emerging thermal processing technology that uses electromagnetic energy to generate rapid and volumetric heating within food materials. This chapter introduces the principles underlying RF heating and explains how alternating electric fields interact with polar molecules and ions to produce heat. It examines RF system configuration, electrode arrangements, packaging considerations and the operational workflow from raw-material preparation to post-treatment cooling and quality evaluation. Particular attention is given to microbial inactivation, enzyme control, uniform heating, nutrient and bioactive-compound retention, colour and structural preservation. The chapter also discusses technical limitations, hotspot formation, packaging challenges, nutritional considerations and current industrial constraints associated with RF processing.
Cold plasma technology represents an innovative non-thermal approach for improving food safety while minimizing undesirable changes associated with conventional heat treatments. This chapter introduces the fundamental principles of cold plasma and explains how reactive species generated during plasma treatment can contribute to microbial inactivation and food decontamination. It examines major plasma-generation methods, including dielectric barrier discharge, corona discharge and microwave plasma systems. The chapter highlights the potential of cold plasma for preserving nutritional and sensory characteristics while reducing microbial hazards. It also considers technological challenges such as treatment uniformity, interactions between plasma and food matrices and the need for process optimization and regulatory validation for wider industrial adoption.
Plasma Activated Water (PAW) is an emerging technology that combines the reactive properties of plasma with water to create an effective medium for food preservation and decontamination. This chapter explains the principles of PAW generation and examines different generation systems, including atmospheric pressure plasma jets, corona discharge and dielectric barrier discharge. It explores applications of PAW in reducing post-harvest losses, extending the shelf life of highly perishable foods, supporting edible-coating formation, controlling undesirable enzyme activity and improving food safety. The chapter emphasizes the potential of PAW as a sustainable processing approach while discussing treatment conditions, food-matrix interactions, technological limitations and opportunities for future development in food preservation.
High Humidity Hot Air Impingement Blanching (HHAIB) is a modern blanching technology developed to overcome several limitations associated with conventional blanching. This chapter introduces HHAIB as a pretreatment used before drying, freezing, canning and frying, particularly for fruits and vegetables. It explains the underlying principle of high-humidity hot-air impingement and its effects on heat and mass transfer. The chapter discusses applications in pre-dehydration treatment, colour preservation, texture and structural integrity and enzyme inactivation. Comparative analysis with conventional blanching methods highlights its potential advantages in drying efficiency, quality retention and energy utilization, making HHAIB an important emerging technology for modern food processing.
Supercritical Fluid Extraction (SFE) is an advanced extraction technology that provides an efficient and comparatively sustainable alternative to conventional solvent-based extraction. This chapter introduces the fundamental principles of supercritical fluids and explains the mechanism by which desirable compounds can be selectively extracted from food materials. It examines the use of SFE for recovering aroma compounds, essential oils, flavours, pigments, colours, antimicrobial compounds and valuable bioactive substances. Particular emphasis is placed on obtaining high-purity extracts while minimizing toxic solvent residues. The chapter also discusses industrial food applications, process advantages and limitations, highlighting the potential of SFE for developing cleaner, efficient and value-oriented food-processing and ingredient-recovery systems.
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