Preface   Generation of competent human resources in the area of Food Science and Technology in terms of R&D and manufacture is of paramount importance in the 21st century. India as a developing country needs a strong platform in terms of academics and professionals for food processing industry to ensure food security and food safety in the years to come. Indigenous efforts in the subject area are scanty and there is an urgent need to have adequate literature which can be highly useful for students and professionals in this emerging area of Food Science and Technology. This book is a sincere effort towards the same as a compilation of chapters addressing various preservation and processing technologies in addition to packaging, food laws and regulations. The authors of individual chapters are experts in their respective areas with significant contributions in their fields. The book lays emphasis on conventional technologies inclusive of various unit operations besides certain futuristic technologies such as infrared, non-thermal and minimal processing technologies. The chapters are aimed at imparting basics of the subject besides the latest trends in the evolution of technologies and important industrial practices. Besides the technological aspects, adequate emphasis has also been laid on the quality aspects and adequate knowledge input required for a student or professional in Food Science and Technology. This humble effort is aimed at developing an overall expertise in food processing to address various academic and commercial issues. The book contains 16 chapters addressing various important aspects such as unit operations, thermal processing, hurdle technology preservation, cold preservation, dehydration, freezing, and advanced thermal techniques such as infrared and microwaves besides non-thermal aspects such as high pressure and pulsed electric field processing as well as γ-irradiation. State-of-art subject areas such as functional foods could be an added flavour as the global food market has ample potential in the area of functional foods. Food packaging and food laws are important in commercializing processed foods as well as fresh produce and these areas require due emphasis to make the book more comprehensive. As the country is at the threshold of emerging as a dominating global player in food processing, the present book is expected to contribute adequately in ensuring development of competent technical manpower to support both the industry and academia.

Food Science is one of the ancient sciences and the genesis originates to the very beginning of human civilization. The advent of food science was associated with practice and observation by humans before establishment of scientific concepts. The ancient man knew that roasting or smoking of meat improves the edible quality and digestibility. As a consequence, he started practicing the same much before the reasons for the same could be established. Many of the modern preservation concepts had their origin in prehistoric period itself as humans could use techniques such as dehydration, fermentation and pickling to their advantage to improve the sensory attributes of the products and also to enhance their shelf life. Humans during the Pre-Neolithic period about 2,50,000 years before used fire for cooking meat. During the Paleolithic period humans not only roasted food but also developed grinding, pounding and drying. During the Mesolithic era, humans were desperate for food and got involved in extensive hunting and fishing. During the same time domestication of animals took place and animal husbandry became a reality (Stewart and Amerine 1982). The Neolithic period made qualitative changes in the food habits of humans and they changed from a food gathering and hunting society to one of food production (Heizer and Elsasser 1980).

INTRODUCTION Food processing is necessary for the conversion of raw food products in to finished products with desired textural, sensory and nutritional attributes. This is required to be done mainly due to seasonal production and facilitating non-seasonal availability of different commodities. Stages of processing are primary and secondary. In primary processing raw material is converted into food commodities, while in secondary processing commodities are converted into edible products. Processing is mainly done to convert the products into edible forms, to extend shelf life, availability, accessibility and also to provide variety into the form of value added products. Processing of products destroys inhibitors, microorganisms, retards physico-chemical and biochemical deterioration, maintains good sensory properties, preserves and enhances the nutritive value. Unit operations involve phase changes and sometimes chemical reactions also, which are undesirable as they cause inferior quality of the product (Gekas 1992). Different processes like separation, assembly, preservation and packaging are broader classification for unit operations in food processing (Saravacos and Kostaropoulos 2002).

INTRODUCTION By the turn of the century, consumers have been more demanding, sophisticated and discretionary. They want much safer, higher quality, and more convenient to foods. The food processor need to get the best from their existing processing technology in addition to looking for newer ones. New and alternative food processing methods and/or novel combinations of existing methods are continually being investigated by the industry in pursuit of producing better quality foods more economically. Thermal processing is one of the most important food preservation techniques that was first introduced at the beginning of 1800 and has evolved itself in to one of the most scientific mature food processing techniques of recent times. Both science and technology have gone through tremendous transformation in the last two centuries and today it is the most reliable method to assure food safety and stability. Developments in thermal processing and evolution of non-thermal processing technologies like high pressure processing, pulsed electric field, pulsed light etc. have enhanced the utility of thermal processing principles and increased the awareness of possible alternative processing technologies.

INTRODUCTION The concept of hurdle technology has been developed as a new way to realize safe, stable, nutritious and economical foods. It employs combination of different preservation techniques to achieve a multi-target, mild but reliable preservation of foods. The application of hurdle technology in food preservation is increasing rapidly worldwide. Over the years, insight into the hurdle effect has been broadened and the application of hurdle technology has been extended. A better understanding of the occurrence and interaction of food preservative factors (hurdles) in foods is the basis for improvements in food preservation. If the hurdles for the microbes are known, the microbiological stability and safety of this food might be optimized by changing the intensity or quality of these hurdles. Using the proper combination of hurdles, it is possible to improve not only the microbial stability and safety but also the sensory and nutritive quality as well as the economical aspects of food. The hurdle concept is also referred to as food preservation by combined methods, combined process, combination preservation or combination processing techniques. The hurdle effect is of fundamental importance for the preservation of foods. The illustration of hurdle effect was first introduced by Leistner in 1978. Based on the understanding of hurdle effects, the concept of hurdle technology was derived (Leistner 1985).

INTRODUCTION Food is the basic need of human beings. It gets spoiled primarily due to microorganisms and enzymes. Energy is required for microbial growth and enzymatic reactions. At low temperature, the rate of biochemical reactions is slow resulting in prolonged storage life of food. It must have been observed long back that food could be stored for longer period without deterioration during the winter months. Since then this principle is being used to extend the storage life of foods. A sea change can be observed in development of low temperature preservation technology. It has travelled a long journey to reach this stage; however, a major break through took place in twentieth century. Low temperature technology is of two types; refrigeration and freezing. In refrigeration storage, water is in liquid phase and temperature is maintained above freezing point. In freezing technology, the food is stored below freezing point and water gets converted into ice. The former is short term preservation due to slow growth of microbes and lower enzymatic activity while the later is long time preservation due to inactivation of enzymes during blanching and inhibition of microbial activity due to unavailability of free water and much lower temperature. Low temperature preservation is widely accepted and is of commercially important in food supply chain.

INTRODUCTION A mixture is a combination of two or more elements or compounds in any proportion so that the components do not lose their identity. Most materials in our world are mixtures and very few materials are pure substances. Foods are complex mixtures of compounds and the extraction or separation of food components is fundamental for the preparation of ingredients to be used in other processes. Separations usually aim to remove specific components in order to increase the added value of the products, which may be the extracted component, the residue or both. Purposes include cleaning, sorting and grading operations, extraction and purification of fractions such as sugar solutions or vegetable oils, recovery of valuable components such as enzymes or flavour compounds, or removal of undesirable components such as microorganisms, agricultural residues or radionuclides. For example, cooking oils from oilseeds or gelatin from connective tissue; or for retrieval of high value compounds, such as enzymes (e.g. papain from papaya for meat tenderisation or rennet from calf stomachs for cheese making). Other types of separation methods are used to sort foods by separating them into classes based on size, colour or shape and to clean them by separating contaminating materials.

INTRODUCTION Drying or dehydration is defined as the removal of moisture from its initial level to a level which renders food materials safe for subsequent storage. It is a simultaneous heat and mass transfer operation in which heat is supplied externally to evaporate moisture and air is forced through the bed to carry away the moisture. Drying is the oldest technique to preserve food materials. Advantages of drying include reduction in water activity, enhancement of shelf life, maintenance of flavor and nutritive value, and reduction in packaging and transportation costs. When the water activity of the dried product is reduced to below 0.6, most microorganisms do not grow and the rates of other deteriorative reactions are substantially reduced.

INTRODUCTION Preservation of food by drying or chemical means as by alcohol or acid fermentation and that by the use of ice is long recorded in history. With the advancement of science and the knowledge governing various unit operations in food processing, these food preservation techniques employing thermal, radiation, or low temperature or a combination of these have only got further refined as regards their viability and commercial applications. Process foods of different genre and cuisine, which include frozen foods too, are increasingly becoming popular the world over for reasons of quality, safety and year round supply of nutritious foods to cater to different niche segments of human society. Increasing health consciousness is buoying those processed foods which are preserved and stabilized using non-thermal technologies as these ensure retention of food nutrients to a better definition. Interest in frozen food also stems from need to deliver safe and nutritious foods with extended shelf-lives.

INTRODUCTION Radiation processing is a promising technology for improving hygiene and increasing storage and distribution life of food products. Ionizing radiation can be used to bring about beneficial changes in food stuffs (Urbain 1995) and it has been suggested as a method of ensuring safety of meat products (Patterson and Stevenson 1995). Ionizing radiation interacts with an irradiated material by transferring energy to electrons and ionizing molecules by creating positive and negativities (Moseley 1989).

INTRODUCTION Now-a-days, food products with maximum health benefits and ease in preparation are gaining popularity globally, the reason being changing awareness level about food and dietary habits. Since ages, a number of methods like cooking, baking, drying etc. have been used to thermally process the food materials. Electrical sources of electromagnetic waves are very promising because of advances in nuclear and hydroelectric power as well as ongoing cost rises in traditional forms of fuel, of which there are only restricted reserves. The heating aids include use of wooden fuel, gaseous fuel, electric energy etc.; but the new era of electromagnetic rays had introduced new horizons of food processing by utilizing it in various unit operations (Sakai and Hanzawa 1994). Though, these radiations are gaining popularity in various walks of life; their destructive impact is much dominating. Hence, one should handle these radiations with utmost care as well as comprehensive understanding of the know-how and control over the process.

INTRODUCTION Fruits and vegetables are historically important constituents of human diet and the growing awareness of consumers about the beneficial effects of these commodities could result in enhancement of global trade involving fresh and processed fruits and vegetables. Emergence of postharvest handling of fresh fruits and vegetables facilitated global trade of these commodities. The developed countries started realizing the export potential of these commodities by development of adequate value addition in terms of pretreatments, shelf life extension and packaging besides grading and other associated packing house operations. However, the trade concerning fresh fruits and vegetables could never come out completely from problems related to pesticidal residues, spoilage, bulkiness of the commodities involving transportation of inedible portions and excessive packaging costs arising out of bulkiness. The other problems associated with fresh produce include mandatory requirement of specific storage temperatures with refrigeration as the primary means of regulation of metabolic rate.

INTRODUCTION For thousands of years fermentation processes were largely natural phenomena exclusively identified with food preservation throughout the world. Fermentations can play a significant role in meeting the ever growing food requirements of world population providing benefits in the form of innovative food products with improved nutritional value and food quality along side better safety. Fermentations can be used to address a large variety of food related problems and in the development of processes to meet the demand for food. In the wake of estimations made by international organizations that global food demand and population would increase by two-fold by the year 2050, much emphasis has been placed over the ways and means to increase food production and preservation.

INTRODUCTION Packaging is an important aspect in modern life and in fact the word ‘packaging’ developed a literal value indicating presentation of an issue or material in a comprehensive and compact manner. Food packaging has become a revolutionary trend and plays a dominant role in the promotion of marketing of various fresh and processed food products. The reason could be a number of aspects inclusive of protective, legal and aesthetic elements. The industrial revolution in the late 18th century caused major impact on manufacturing process. Without appropriate packaging no food is acceptable and even in the common household food packaging is being practiced in its own way to render food safety and convenience for various culinary operations. Therefore, food packaging needs to be considered as an essential element of food processing and marketing and it is one of the key areas in food technology making rapid strides in research and development.

INTRODUCTION Food processing as a technological regime is undergoing a revolutionary change in terms of conception, product and process design and energetics. The conventional approach of a food processor is to develop products with a long shelf-life in user friendly packaging systems. Food processors are usually bothered about sensory attributes and microbiological profiles without much emphasis on the fate of heat labile nutritional and nutraceutical components. The changing consumer perception is slowly but steadily leading towards emergence of novel technologies without depending upon conventional thermal processing. A few years before, non-thermal techniques have emerged for food processing and preservation, but these techniques were restricted to framing of fundamentals with regard to the inactivation of vegetative and reproductive bodies of microbes and the deteriorative enzymes.

INTRODUCTION A food may have three attributes (1) Provide energy and nutrition (2) Give pleasure, i.e., enjoyable aroma, colour, and taste and (3) Health benefits. Functional food has physiological benefits and reduces the risk of chronic disease beyond basic nutrition. Functional foods, also reported as ‘nutraceuticals’, ‘medical foods’ or ‘designer foods’ in the literature, were first described by Roberfroid (1999) as ‘Food similar in appearance to conventional food that is intended to be consumed as part of a normal diet, but has been modified to subserve physiological roles beyond the provision of simple nutrient requirements’. Examples are iodized salts, vitamin A and vitamin D fortified milk and yoghurt, folic acid enriched bread, soy products, wheat bran and oats products.

INTRODUCTION Food being the basic need of all humans and other living organisms, the production and processing of food is a continuous activity with several new procedures and technologies adoption; thereby the quality of food needs an emphasis which also protects the consumers by providing safe and suitable food. The contaminated foods, food borne illness outbreaks though at times referred to poor consumer handling, commitment for provision of safe food to consumers is also a Governments concern. In the recent years, food safety measures through Food Safety programmes and increase in awareness are being followed. The food production in our country is the most promising sector which is the cause for white revolution and green revolution. India ranks first in the world in production of cereals and milk and second largest producers of fruits and vegetables. India stands second in inland fish production. It is second largest exporter of rice and so on. Food processing sector has a great potential which covers a wide spectrum of products encompassing agriculture, horticulture, plantation, animal husbandry and fisheries. But the growth of food processing industries in our country is rather slow. However, to encourage, the government is providing lot of incentives in the recent years.