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DRYING TECHNOLOGIES FOR FOODS: FUNDAMENTALS & APPLICATIONS: PART II

Prabhat K. Nema, Barjinder Pal Kaur, Arun S. Mujumdar
  • Country of Origin:

  • Imprint:

    NIPA

  • eISBN:

    9789389571042

  • Binding:

    EBook

  • Number Of Pages:

    332

  • Language:

    English

Individual Price: 3,800.00 INR 3,420.00 INR + Tax

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This book part 2 is one more effort to present in a progressive and systematic form the basic knowledge required both for selection and technical design of appropriate drying systems. This book consists of 14 chapters; which present comprehensive yet concise coverage of different novel drying techniques such as vacuum drying, refractance window dehydration technique, super critical drying, TES assisted solar drying etc. This book also covers recent technologies and trends in medicinal herb, fruit leather and protein drying as well as packaging of dehydrated foods. The mechanism of deliquescence and caking process involved in drying of foods, effect of drying on functional properties of foods have been added. Different control and safety systems required to improve dryer operation and efficiency and different approaches such as ANN and computer vision that can be used for modelling the drying process are also discussed. These chapters are prepared considering the convenience of understanding concepts and aspects of the topics especially by undergraduate and post graduate students as well as by faculty for teaching purposes. There are extensive references to earlier work as well as to recent publications to facilitate the researchers and scientists for their better understanding of the research area. Each of the invited contributors in this book has worked extensively in the respective area of drying technology and hence their strong experience in the form of chapter will benefit the readers.

0 Start Pages

Preface Drying presents a simple cost-effective way for processing and preservation of food products. Although much work has been done on various aspects of drying, it still challenges technologists and engineers to identify optimal ways to improve upon the existing systems and to enhance the quality of the dried products. Food Industry is looking for more cost effective and energy efficient drying techniques to commercially succeed in their ventures and to fulfill consumer demand for high quality products. The first part of the book “Drying Technologies for Foods: Fundamentals and Applications” was dedicated to the fundamental principles of different drying techniques such as spray drying, microwave drying,  superheated steam drying, heat pump drying, solar and impingement drying etc. The second part of this book series consists of fourteen chapters which present comprehensive yet concise coverage of different novel drying techniques such as vacuum drying, refractance window dehydration technique, super critical drying, TES assisted solar drying etc. This book also covers recent technologies and trends in medicinal herb, fruit leather and protein drying as well as packaging of dehydrated foods. The mechanism of deliquescence and caking process involved in drying of foods, effect of drying on functional properties of foods have been added. Book also includes control and safety systems required for dryers,  different approaches such as ANN and computer vision that can be used for modeling the drying process and help a design engineer to improve dryer operation and efficiency.

 
1 Vacuum Drying of Foods
Debabandya Mohapatra

Abstract Drying is an age old practice of food preservation. Removal of moisture from the food materials is usually carried out at atmospheric pressure and elevated temperature. In the presence of oxygen, drying can cause oxidation of some compounds leading to quality deterioration. Drying at higher temperature adds to the losses and can be responsible for enzymatic and non enzymatic browning, loss of aroma, nutrients, antioxidants, pigments etc. On the other hand, drying under sub atmospheric pressure helps in retaining the themosensitive compounds present in natural foods as drying can be accomplished in oxygen free environment. Under vacuum, evaporation of moisture can be possible at lower temperatures.

1 - 30 (30 Pages)
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2 Refractance Window Drying System
Shrikant Baslingappa Swami

Abstract Refractance Window (RW) drying is a relatively new drying technology. This method is carried out by spreading a thin film of food slurry on a conveyor belt made up of a transparent polyester material. The slurry is thermally heated as it moves along the conveyor belt, resulting in rapid drying of the product. RW drying is similar to Drum Drying, but conducted at lower temperatures (95–97ºC) and without direct contact with the heat source. RW drying offers low operating costs with excellent retention of color, flavor and nutrients.

31 - 50 (20 Pages)
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3 Fruit Leathers
Azam S. M. Roknul, Min Zhang, Arun S. Mujumdar

Abstract Fruit leather is a concentrated source of nutrient, energy and minerals processed from fruits in the form of sheet or leather. It is eaten as a desert or snack since ancient time. Fruit leathers have a greater benefit than fresh fruits if equilibrium ingredients are established and seasonal surplus of fruits are utilized and contributed to minimize post-harvest losses. The process of making fruit leathers involve making fruit puree and adding additives and preservatives for the purpose of enhancing taste and shelf-life. Drying, the key unit operation in making fruit leathers, is the most energy intensive and time consuming step in the process, modern drying techniques can be implemented to overcome the limitations. By novel means of processing technologies or enrichment could lead fruit leather to introduce high quality food product in the market. Continuous research and development can lead to a new era of production and development of fruit processing and overcome the obstacles during processing. In addition study on chemical and biochemical hazards involved in overall process will guide to ensure product safety. Market research tools e.g. quality function deployment method and other market analysis methods could be applied to understand the product trend, demand, consumer expectations and the scopes of improvement.

51 - 68 (18 Pages)
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4 Recent Technologies and Trends in Medicinal Herb Drying
Long Xie, A. S. Mujumdar, Hong-Wei Xiao, Zhen-Jiang Gao

Abstract Medicinal herbs are economically and nutritionally important plants, which are rich in health-promoting compounds. Herbs are the backbone of both the traditional Chinese and Indian medicine, which has long history as part of their culture. Ensuring the quality of herbs is a crucial step for integrating the traditional medicine into science-based modern medicine. Drying is an essential technique in preservation of herbs as it affects directly the quality attributes of the dried products, whereas many producers lose much profit due to poor drying techniques. So, employing a suitable drying technology and selection of appropriate drying conditions are very important for producing high quality herb products. The aim of this article is to summarize the advances in drying technologies of medicinal plants, describe the current status and identify future research opportunities. The current work provides more data and information for selecting optimum technology for herb drying and would trigger innovative drying technologies to enhance drying kinetics and quality of herb drying.

69 - 90 (22 Pages)
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5 Drying of Proteins
Jalal Dehghannya, Elham Azarpazhooh, Enayat-Allah Naghavi and Arun S. Mujumdar

Abstract Food proteins are among the commonly used ingredients by food manufacturers to produce different products with desired characteristics. Due to several nutritional and functional properties, proteins have different functions in various food products in addition to their role in metabolic system of the human body. Dilute or concentrated solutions of pure proteins or unprocessed food products which are rich in protein are very sensitive to deterioration or degradation by microorganisms and thus have short shelf life at ambient temperatures due to their highly moist structure and high protein content. Drying is one of the best methods that can guarantee preservation, a longer shelf life, chemical or thermal stabilization and resistance against other stresses. A full understanding of stresses encountered during drying is needed to choose an appropriate drying process and to optimize this process for maximum product quality. A number of methods have been used by various researchers to dry protein-containing foods. Among these methods, freeze drying and spray drying are the most common techniques. Sun drying, convective hot air drying, vacuum drying, heat pump drying, radio frequency drying as well as combined or hybrid drying methods with two or more of the drying methods have also been developed.

91 - 112 (22 Pages)
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6 Thermal Energy Storage Assisted Solar Dryers
Barjinder Pal Kaur and Prabhat K. Nema

Abstract Application of solar energy for drying of agricultural food products is one of the most attractive and cost-effective drying techniques. However, the intermittent nature of the solar energy is one of the major shortcomings of the solar drying system that can be alleviated by storing excess energy during the peak time and using it in off sun hours or when the direct availability of solar energy is inadequate. The use of sensible and latent heat storage systems in solar dryer is an effective way of storing thermal energy for drying purpose. This chapter will present information on different thermal energy storage (TES) materials, their advantages and disadvantages. The information available in the literature regarding the studies conducted on TES assisted solar drying systems is also covered in this chapter. In addition, some of the models that have been used by different researchers to test the performance of different TES materials are also reviewed.

113 - 130 (18 Pages)
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7 Supercritical Drying
Siddhartha Singha and Prabhat K Nema

Abstract Drying remained at the centre stage since the initiation of the food processing due to its promise to preserve agricultural products economically and add functionality to a food product unlike other thermal as well as non-thermal food processing operations. However, many existing drying techniques have their own limitations like nutrient loss, damage of the organoleptic quality, high cost etc. Therefore, research for better drying technologies is going on. Supercritical drying (SCD) is one such technology which utilizes higher dissolving power of super critical fluids (SCFs) to dry food products. The current chapter illustrates the mechanism of SCD as well as current state-of-art and promise of the drying technology. Also, some modelling approach of SCD has been included in the discussion to facilitate new designs and optimization of SCD for various food products.

131 - 154 (24 Pages)
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8 Functional Properties of Spray Dried Fruit and Vegetable Powders
Rupesh S. Chavan and Onkar Babar

Abstract   Spray drying is used as one of the best alternatives for extracting essential constituents of fruit and vegetables. Spray drying of fruits and vegetable juice/purees, which is an excellent source of bio-functional properties into a solid phase helps to enhance their stability and controlled release in different food matrices. Spray drying along with different carrying agents helps to retain essential active compounds in fruits and vegetables. Spray drying is generally carried in three steps viz. atomization of liquid feed by suitable atomizer; drying of droplets with the help of hot air and motion of droplets. Carrier agents like maltodextrin, wax starch, Gum Arabic and microcrystalline cellulose are added to the feed to increase glass transition temperature. Chapter presents the effects of different operating parameters of spray drying as well as effects of carrier agents on the physicochemical and functional properties of spray dried fruit and vegetables powders.

155 - 170 (16 Pages)
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9 Antioxidants in Dried Food Products
C.L Hii, S.P. Ong and A.S. Menon

Abstract Dietary antioxidants can be found naturally in various fruits, vegetables and food products.Typically, antioxidant phytochemicals commonly found in food products are Vitamin C, Vitamin E, carotenoids, polyphenols, melanoidins and indoles. The main characteristic of an antioxidant is its ability to scavenge free radicals and form stable end product which inhibit the chain oxidative mechanisms that lead to degenerative diseases which are harmful to human health. Drying is widely used in food processing to minimize food wastage and to extend food shelf-life. Pretreatment, drying methods and storage conditions are some of the processing parameters affecting the quality of dried products. Selection of processing conditions and storage environment are therefore critical in maximizing the retention of food antioxidants. This chapter aims to compile and summarize studies carried out for antioxidants namely antioxidant contents in dried food products, effect of processing parameters and quantification methods in the analyses of antioxidants.

171 - 186 (16 Pages)
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10 Sorption Isotherm Technique for Studying Deliquescence and Caking Phenomena in Foods
Shilpa Soni, U.S. Shivhare and Santanu Basu

Abstract Water, the most important component of common foods, is considered to be desirable as well as undesirable in the different food systems. Water-solid interaction in food systems controls various biological, biochemical and biophysical reactions affecting their acceptability. The retention or release of water from solid has been quantified in the terms of sorption isotherm. Sorption isotherm techniques have been used to characterize and identify the type of water-solid interaction in different food products. Sorption isotherm provides various information useful in designing and optimization of drying, storage, packaging, predicting quality and shelf life of the product.

187 - 204 (18 Pages)
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11 Control and Safety Measures in Food Dryers
Akash Pare and Sunil C.K.

Abstract Most dryers operate at low thermal efficiency. The development of models and control systems offers an opportunity to improve dryer operation and efficiency. Dryer control is very important and with deeper understanding of the drying concept, new “smart” dryers can be made more reliable and more cost-effective than classical dryers. This chapter will provide an overview of necessity of control and safety measure in food drying system, and terminology related with drying control system. Different control strategy includes conventional and advanced techniques implemented in drying operation are reviewed  here and simple outline of intelligence control system in drying technology are briefly described in succeeding section. Various hazards in drying process and risk and safety management will also be discussed.

205 - 224 (20 Pages)
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12 Recent Advances in Packaging of Dried and Dehydrated Foods
Tanweer Alam, Nitya Sharma, Aastha Bhardwaj and Alok Jha

Abstract Packaging plays an important role in the food processing Industry. It makes food more convenient as well as gives the food greater safety assurance from microorganisms, biological and chemical changes such that the packed foods can have longer shelf life. In order to meet the huge demand of processed food with longer shelf life, various methods of preservation and packaging are being used in the food processing industry. Drying and dehydration is one of the method which helps preservation of a perishable commodity against deterioration or spoilage.

225 - 254 (30 Pages)
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13 ANN Principles and Applications in Modeling and Control of Food Dryers
Mortaza Aghbashlo and Soleiman Hosseinpour

Abstract By loosely inspiring the actions of neurons in the human brain, artificial neural networks (ANNs) are widely accepted as a powerful nonlinear adaptive approach to tackle complex, dynamic, highly nonlinear, and ill-defined problems in an increasing number of fields of food industry.They have been used extensively in food drying to solve problems of nonlinear function approximation, pattern recognition, data description, optimization, simulation, pattern recognition, control, data sorting, clustering, and noise reduction, due to their massively parallel structure and capability to learn from examples. In this chapter, after providing a brief description of ANN technology and its principles as well as the structure of the most commonly employed ANNs in this context, an example is given to explain how the ANN technique is used for modeling and controlling food drying process. Generally, modeling, prediction, and optimization of heat and mass transfer, thermodynamic performance indicators, and quality parameters as well as physico-chemical attributes of dried foods are the most popular subjects to attract researchers’ attention to apply the ANNs in food drying industry.

255 - 282 (28 Pages)
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14 Principles, Applications and Prospects of Computer Vision in Food Drying
Soleiman Hosseinpour and Mortaza Aghbashlo

Abstract Inspired by the human eye to brain assessment process, computer vision technology has demonstrated its potential for monitoring and controlling of several operations in food industry. Computer vision technology is, therefore, applied extensively in food drying process for monitoring nutritional value and sensorial characteristics because of its promising characteristics such as reliable objectivity and repeatability. In this chapter, after providing a brief explanation of the computer vision technology and its prerequisites and principles, an example is given to elucidate how this technology is used for monitoring the visual attributes of foodstuffs during drying process. Overall, monitoring the visual properties of food products like size, shape, color, and texture in off-line mode are the most popular issues to fascinate researchers’ attention to apply the computer vision technology in food drying. Nevertheless, industrial applications of the computer vision technology for real-time monitoring and control of food drying facilities as final goals of its introduction in food drying industry seem to be limited. For future studies, it is suggested to apply this unique technology along with advanced soft computing methodologies for in-line monitoring and control of food drying process in order to achieve high quality dried products. Finally, outlooks and potential employment of this technology in food drying domain are discussed as well.

283 - 318 (36 Pages)
INR272.00 INR245.00 + Tax
 
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