eChapters

Abstract

Dietary antioxidants can be found naturally in various fruits, vegetables and food products.Typically, antioxidant phytochemicals commonly found in food products are Vitamin C, Vitamin E, carotenoids, polyphenols, melanoidins and indoles. The main characteristic of an antioxidant is its ability to scavenge free radicals and form stable end product which inhibit the chain oxidative mechanisms that lead to degenerative diseases which are harmful to human health. Drying is widely used in food processing to minimize food wastage and to extend food shelf-life. Pretreatment, drying methods and storage conditions are some of the processing parameters affecting the quality of dried products. Selection of processing conditions and storage environment are therefore critical in maximizing the retention of food antioxidants. This chapter aims to compile and summarize studies carried out for antioxidants namely antioxidant contents in dried food products, effect of processing parameters and quantification methods in the analyses of antioxidants.

Abstract
 
Spray drying is used as one of the best alternatives for extracting essential constituents of fruit and vegetables. Spray drying of fruits and vegetable juice/purees, which is an excellent source of bio-functional properties into a solid phase helps to enhance their stability and controlled release in different food matrices. Spray drying along with different carrying agents helps to retain essential active compounds in fruits and vegetables. Spray drying is generally carried in three steps viz. atomization of liquid feed by suitable atomizer; drying of droplets with the help of hot air and motion of droplets. Carrier agents like maltodextrin, wax starch, Gum Arabic and microcrystalline cellulose are added to the feed to increase glass transition temperature. Chapter presents the effects of different operating parameters of spray drying as well as effects of carrier agents on the physicochemical and functional properties of spray dried fruit and vegetables powders.

Abstract

Drying remained at the centre stage since the initiation of the food processing due to its promise to preserve agricultural products economically and add functionality to a food product unlike other thermal as well as non-thermal food processing operations. However, many existing drying techniques have their own limitations like nutrient loss, damage of the organoleptic quality, high cost etc. Therefore, research for better drying technologies is going on. Supercritical drying (SCD) is one such technology which utilizes higher dissolving power of super critical fluids (SCFs) to dry food products. The current chapter illustrates the mechanism of SCD as well as current state-of-art and promise of the drying technology. Also, some modelling approach of SCD has been included in the discussion to facilitate new designs and optimization of SCD for various food products.

Abstract

Application of solar energy for drying of agricultural food products is one of the most attractive and cost-effective drying techniques. However, the intermittent nature of the solar energy is one of the major shortcomings of the solar drying system that can be alleviated by storing excess energy during the peak time and using it in off sun hours or when the direct availability of solar energy is inadequate. The use of sensible and latent heat storage systems in solar dryer is an effective way of storing thermal energy for drying purpose. This chapter will present information on different thermal energy storage (TES) materials, their advantages and disadvantages. The information available in the literature regarding the studies conducted on TES assisted solar drying systems is also covered in this chapter. In addition, some of the models that have been used by different researchers to test the performance of different TES materials are also reviewed.

Abstract

Food proteins are among the commonly used ingredients by food manufacturers to produce different products with desired characteristics. Due to several nutritional and functional properties, proteins have different functions in various food products in addition to their role in metabolic system of the human body. Dilute or concentrated solutions of pure proteins or unprocessed food products which are rich in protein are very sensitive to deterioration or degradation by microorganisms and thus have short shelf life at ambient temperatures due to their highly moist structure and high protein content. Drying is one of the best methods that can guarantee preservation, a longer shelf life, chemical or thermal stabilization and resistance against other stresses. A full understanding of stresses encountered during drying is needed to choose an appropriate drying process and to optimize this process for maximum product quality. A number of methods have been used by various researchers to dry protein-containing foods. Among these methods, freeze drying and spray drying are the most common techniques. Sun drying, convective hot air drying, vacuum drying, heat pump drying, radio frequency drying as well as combined or hybrid drying methods with two or more of the drying methods have also been developed.

Abstract

Medicinal herbs are economically and nutritionally important plants, which are rich in health-promoting compounds. Herbs are the backbone of both the traditional Chinese and Indian medicine, which has long history as part of their culture. Ensuring the quality of herbs is a crucial step for integrating the traditional medicine into science-based modern medicine. Drying is an essential technique in preservation of herbs as it affects directly the quality attributes of the dried products, whereas many producers lose much profit due to poor drying techniques. So, employing a suitable drying technology and selection of appropriate drying conditions are very important for producing high quality herb products. The aim of this article is to summarize the advances in drying technologies of medicinal plants, describe the current status and identify future research opportunities. The current work provides more data and information for selecting optimum technology for herb drying and would trigger innovative drying technologies to enhance drying kinetics and quality of herb drying.

Abstract

Fruit leather is a concentrated source of nutrient, energy and minerals processed from fruits in the form of sheet or leather. It is eaten as a desert or snack since ancient time. Fruit leathers have a greater benefit than fresh fruits if equilibrium ingredients are established and seasonal surplus of fruits are utilized and contributed to minimize post-harvest losses. The process of making fruit leathers involve making fruit puree and adding additives and preservatives for the purpose of enhancing taste and shelf-life. Drying, the key unit operation in making fruit leathers, is the most energy intensive and time consuming step in the process, modern drying techniques can be implemented to overcome the limitations. By novel means of processing technologies or enrichment could lead fruit leather to introduce high quality food product in the market. Continuous research and development can lead to a new era of production and development of fruit processing and overcome the obstacles during processing. In addition study on chemical and biochemical hazards involved in overall process will guide to ensure product safety. Market research tools e.g. quality function deployment method and other market analysis methods could be applied to understand the product trend, demand, consumer expectations and the scopes of improvement.

Abstract

Refractance Window (RW) drying is a relatively new drying technology. This method is carried out by spreading a thin film of food slurry on a conveyor belt made up of a transparent polyester material. The slurry is thermally heated as it moves along the conveyor belt, resulting in rapid drying of the product. RW drying is similar to Drum Drying, but conducted at lower temperatures (95–97^ºC) and without direct contact with the heat source. RW drying offers low operating costs with excellent retention of color, flavor and nutrients.

Abstract

Drying is an age old practice of food preservation. Removal of moisture from the food materials is usually carried out at atmospheric pressure and elevated temperature. In the presence of oxygen, drying can cause oxidation of some compounds leading to quality deterioration. Drying at higher temperature adds to the losses and can be responsible for enzymatic and non enzymatic browning, loss of aroma, nutrients, antioxidants, pigments etc. On the other hand, drying under sub atmospheric pressure helps in retaining the themosensitive compounds present in natural foods as drying can be accomplished in oxygen free environment. Under vacuum, evaporation of moisture can be possible at lower temperatures.

Abstract

It is well known that drying is an important unit operation in food processing industries, essentially used to extend the shelf life but also in making innovative processed products such as snacks with desired functionalities. Although drying of food products is carried out traditionally using several methods, the quality and energy aspects have been major focus of food drying research in the last decade or two. This is achieved by modifying and/or optimizing the existing drying systems, improving pre and post processing of the product, combination of more than one dryer type or developing altogether a new drying technique. There several dryer types which can give extremely good product quality, however, cost-effectiveness can be a major issue. It is necessary to balance both good product quality and minimum energy usage in order to sustain highly competitive market. This lecture will provide an overview of conventional drying methods used for foods, followed by some advances in these conventional methods and a discussion on some new drying techniques developed in recent years that are either commercialized or have potential of industrial use.

Abstract

Food dehydration is an oldest method to increase the shelf life of food by reducing the water activity. A dried food product provides advantages of increased shelf life and reduced cost due to decreased weight as well as transportation. However, there is a decrease in product quality due to inadequate control on drying process parameters such as drying temperature and moisture removal together with change in thermo-physical properties of food. Computational modeling and simulations can provide a unique insight on the drying parameters that influences the product quality, and optimize the process conditions which are difficult by experimental analysis. Moreover, the computational techniques are advantageous over experimental optimization methods by minimizing the time and cost. This chapter reviews different computational modeling techniques such as, finite element modeling, finite volume and finite difference methods for modeling of food dehydration process. Also, this chapter describes the application of modeling techniques for determining the influence of shrinkage and porosity during dehydration.

Abstract

There are several empirical models to describe deep bed drying dividing the domain into many thin layers. Empirical equations are seen as a resource that only serves to describe the thin layer drying kinetics of an agricultural product. Normally an empirical model is used to determine drying rate. The validity of following thin-layer drying models are accounted by coefficient of correlation (R2), standard error of estimated (SEE), root mean square error (RMSE). The properties of dried foods vary substantially depending upon the type of product, moisture content, drying type and ultimately drying conditions. To take care all above variables, a promising approach is to use Artificial Neural Network (ANN). In process control, the main objectives are food safety, high quality and yield at minimal costs. To obtain high quality products, on-line control techniques are required. Most food processes are highly nonlinear, with time varying dynamics, which complicates food automation. However, the recent developments in artificial intelligence based advanced control tools such as ANN to food processing have opened up novel possibilities for processing industries.

Abstract
 
Drying is one of the most popular methods used for preserving products and extending their shelf lives by reducing moisture content to a low level to prevent microbial spoilage and moisture-mediated deteriorative reactions. As an efficient technology with high heat and mass transfer rates, impingement drying has been commonly used in various industrial drying such as tissue paper, textiles, photographic films, coated paper, nonwovens, carpets, lumber etc. In the past two decades, air impingement technology has got more and more attention in the field of food and agricultural products processing.

Abstract

The primary commercial energy sources such as coal, oil and natural gas poses an enormous challenge to our development goals including environmental degradation, as India is not well endowed with these exhaustible natural resources. Further, these conventional sources are also not available in right quantity and producing environmental pollution manifold in land, air and water. There are number of unit operations in food processing and value addition consuming bulk of conventional energy sources where renewable energy sources can easily be integrated for energy conservation and environment protection. There is significant potential for application of Renewable Energy Sources in different unit operation of food processing including drying of food products for energy conservation and for reducing hydrocarbon emissions.

Abstract

Recently, the reduction of post harvest food losses around the globe is a critical issue for ensuring future food security. Drying techniques is important option to prevent losses and preserve food for long time. The solar thermal energy required to remove moisture from the food during the drying process can be optimized by designing suitable solar dryers. Moreover, the application of solar energy in drying of agricultural products has tremendous potential, since it can easily provide the low temperature heating required for drying and helps in reduction of CO2 emissions. Hence, the present chapter deals with descriptions of different types of solar dryers used to dry various types of agricultural food products and design of solar dryers. Also, the heat and mass transfer parameters with respect to various process variables to estimate the performance of the food dryer system were analyzed. The advantages of solar dryers in terms of net CO2 emissions mitigation potential and the quality attributes of dried food products are also discussed. It is suggested that properly designed solar dryers having low operational cost compared to electrically heated dryers may prove to be an energy saving device for drying of agricultural products. However, the techno-economical and environmental aspects of various efficient solar dryers are needed to be further studied for applications in various irregular shaped food products.

Abstract
 
Grains are usually harvested above 20% (wb) moisture level and they are prone to microbial attack at high moisture level. In order to avoid both qualitative and quantitative losses that arise from microbial growth, grains are usually dried to safe moisture level. The safe storage moisture content may vary from 8-16% (wb), depending upon the grain and climate type. Therefore, drying is a necessary step in preventing these losses. Drying also reduces the bulk weight of the materials, thus easing transportation and storage. Drying can occur in thin layer or in deep bed. Different drying theories are proposed to characterize these drying processes. Theoretical as well empirical drying equations have been developed.

Abstract

The objective of this chapter is to provide an overview of heat pump dryer (HPD) and recent developments in its applications for drying of agricultural and food products. The basics of heat pump dryer, classification, operating principle, configuration and control system have been presented for better understanding. Many researchers have concluded that HPDs use energy more efficiently than electrical dryers. The heat pump dryer is best suited for drying high value commodities such as fruits, vegetables, spices, condiments, herbs, medicinal and aromatic plants at near ambient temperature for producing better quality dehydrated product.

Abstract

Drying is a very important unit operation in food processing. Being an energy intensive unit operation, drying process demands improvement to make it energy efficient. Beside this operating conditions used in drying affect product quality substantially; however, traditional dryers do not allow enough flexibility to meet quality requirements for several products. This has resulted in development of number of new drying techniques, to cope with both energy efficiency and product quality.

Abstract

In recent years microwave processing have attained increasing recognition in food industries particularly in drying and dehydration. During microwave processing, electromagnetic energy is supplied directly to the food material for volumetric heating. This provides rapid temperature rise throughout the material with reduced thermal gradients. This unique heating mechanism reduces processing time and saves energy. In-spite of advantages of microwave heating it leads to overheating in food material and formation of cold and hot spots if applied improperly during drying. To overcome these challenges different microwave assisted hybrid drying technologies have been developed by many researchers. These techniques are microwave assisted hot air drying, microwave assisted osmotic dehydration, microwave assisted vacuum drying, microwave- infrared assisted hot air drying, microwave assisted rotary drying. This chapter comprises the fundamentals of microwave and provides comprehensive update of microwave assisted hybrid drying processes for food and agricultural materials.

Abstract

Hot air circulation is the most common industrial method of drying foods which has its own inherited disadvantages. Microwave drying can be an alternative method for removing moisture from foods and there has been a surge of interest in the application of microwave to process the foods, in past few years. The reason being that there is worldwide energy crisis and the growing acceptance and familiarity with domestic microwave ovens. It is well known that conventional means of heat processing irreversibly alter the flavor, colour, and texture of many foods. From the point of flavor alone, it is desirable to improve our present methods of processing foods. Some improvements have been made in this direction with a number of food products by use of high-temperature short- time processing.