eChapters

26.1. What?

These devices are used to lift water to a height that allows access to water. Lifting devices can be used to lift groundwater, rainwater stored in an underground reservoir and river water. For agricultural use, water is lifted either from a borewell or open well to irrigate the crops. According to power sources, lifting of water can be accomplished either manually or by animal or electricity sources of power.

26.2. Human-powered devices

Man has a limited physical power output, which may be in the range of 0.08 to 0.1 hp. This power can be used to lift water from shallow depths for irrigation. These include swing basket, counterpoise lift, don, Archimedean screw and paddle wheel. However, nowadays these are not commonly used.

26.3. Animal-powered devices

Animal power is abundantly available in India. They are used to lift water, besides being put to use for other field operations and processing works. A pair of bullocks may develop approximately 0.80 horsepower. They can lift water from a depth of 30m or more. Of course, the rate of discharge will go down with increase in the lift. These include rope and bucket lift, self emptying bucket, two bucket lift, Persian wheel and chain pump.

27.1. What?

Seed drills are designed to sow seeds at the recommended seed rate with precision and at the desired depth. Proper adjustments are made to the seed metering system to ensure efficient use of seed drills. This aspect is vital to have a good crop stand.

The seed size varies between crop and their varieties. In addition, the seed metering systems are based on volume displacement. Therefore, if one lot of seeds varies in size and weight from another, two different amounts or number of seeds will be metered if the drill setting is not changed. For this reason, metering systems should be calibrated each time when put to use.

The method of calibration will be given in detail in the manual provided along with the seed drill.

This chapter deals with the maintenance, repair, safety and trouble shooting of agricultural implements, equipment and machinery.

Routine maintenance reduces repair bills and extends the life of equipment. Good maintenance practices are essential for efficient operation of all types of farm machineries. Effort spent in this area of farm management is more than repaid by the consistent, reliable operation of machinery, reduced fuel bills and extended life of equipment. Maintenance of farm machinery is complicated by the usage pattern of short spells of intense activity, followed by periods of non-use or storage.

During the “standing” or non-use periods chemical interactions between metals and fluids can cause more damage than normal wear and tear from active usage. This must be considered in planning machinery maintenance.

For the intelligent appreciation and understanding of various reactions and processes associated with soils a little basic knowledge of chemistry is helpful. If the reader follows this chapter carefully, the working knowledge of chemistry thus acquired will enable him to follow all the complicated chemical reactions taking place in the soil.

What is Chemistry? Chemistry is the science that deals with the chemical changes. What is a chemical change? When two or more substances combine to give a substance entirely different in properties to the individual components, the change is called a chemical action to distinguish it from the purely physical action in which the properties of the product are intermediate between the components. The latter naturally can be separated easily by mechanical means. For instance a mixture of sand and water can be separated by passing through a filter, and a mixture of salt and water can be separated by evaporating the water when the salt is left as residue. But water itself is a compound of two gases: oxygen and hydrogen. Its properties are totally different from its components. We can freeze it, evaporate it and perform a host of other operations on it without changing it in the least.

Atoms and molecules: The whole science of chemistry rests on atoms and molecules If these are understood clearly, basic chemistry is reduced to simplicity. Take a familiar object like gold or silver and go on subdividing it into smaller and smaller bits. You will reach a stage that further subdivision will become impossible. You will have reached the primary units, the elementary bricks of which the substance is made up, namely the “Atoms”. An atom in chemistry is the smallest brick from which all material substances in the world are made up. Not that you can see an atom. It is so small that even the most powerful microscope will nut reveal its presence. You could perhaps just see a collection of a million atoms as a tiny spot of light if it is illuminated with a powerful beam of light. Even then you could not say if it was round, square, or oblong. However, you need not look for any such tangible proof to believe in the existence of atoms. Even pure logic would compel you to stop somewhere if you started with an imaginary division and sub-division of a substance. You could not go on ad infinitum. Even the ancients, who knew no modern chemistry, believed in their existence purely from philosophical reasoning.

If the reader has endeavoured to follow the basic chemistry in the first chapter, he would be in a positions to follow up the various reactions that take place in soils and which hitherto had baffled him. Soils contain particles of various sizes ; some so fine that they would remain suspended in water for a long time; others so coarse that they would be sieved out by even a coarse sieve. Soils contain some salts that can be washed out by leaching with water; they contain some water which can be readily evaporated away by exposing to hot sun or by heating slightly. They also con-tain a little organic matter which can be burnt away or dissolved in alkali. When all the extraneous substances have been completely removed we are left with what we might call soil framework. This framework gives mechanical support to the roots of the plants. Without this framework the plant would not stand up even if it could be supplied with all the food material.

Let us suppose a soil freed from all the extraneous matter by continuous leaching with water or a dilute acid. In the former case the removal of all the extraneous matter is extremely slow, whereas by leaching with dilute acid everything except the soil framework is removed in a short time.

When soils from different localities are subjected to leaching with dilute acid we find that the soil framework in every case, behaves in a similar manner. No matter from what part of the world the soil has been obtained, the properties of its mineral framework only differ in quantity but not in kind.

Next to the mineral frame work the salts in the soil deserve consideration. In fact these salts constitute the main food material of plants besides what the root hairs can get out of the mineral framework in the form of basic materials already dealt with. We are, however, not concerned with the plant food materials, but salts that are in excess and which alter the properties of the soil to such an extent as to influence its behaviour profoundly.

Soil texture and mechanical analysis: The chemistry of the mineral framework was explained in Chapter II. Its physical properties are quite as important- When all the extraneous matter is removed from the soil we are left with a collection of particles of various sizes. These particles are not spherical in shape, but most of them are nearly so. At any rate the discussion is very much simplified if we suppose that they are spherical and the arguments advanced are equally applicable if the shape deviates from the spherical.

Moisture plays by far the most important role in soils as regards vegetation. It is through the medium of water that the plants obtain their quota of mineral food vital for their growth. If water is gradually withheld from the soil, at a certain stage, the plant will begin to wilt and soon dry up. The soil may still contain some moisture but the plant is unable to make use of it. The minimum moisture in the soil below which wilting will take place is called the Wilting Coefficient and at one time great importance was attached to it. The determination of this Coefficient, however, is tedius. One must grow a number of plants and slowly watch them wilt and determine the moisture content at that point. Moisture content of the soil is determined by heating a weighed quantity of the sample in an oven kept at 100-110 ^oC. The moisture is expressed as percentage on the oven-dry soil.

Soil mechanics as a distinct branch of soil science is comparatively of recent growth. Its need arose from the fact that the requirements of the engineer are very often quite different from those of the agriculturist. Whereas the former would as a rule require hard, compact, impervious soil, the latter would have no use for it for the growth of his plants which require soft, friable and porous soil. The agriculturist generally has to look up to nature to help him out of his difficulties, the engineer has to depend on his scientific skill to modify the soil to suit his requirements. In this chapter an attempt will be made to explain in a simple language the requirements of the building, road, and irrigation engineer for particular types of soils and how they are met by modifying the soil if the required properties already do not exist.

Soil fertility is the resultant of several factors, not the least important of which is the soil itself. Theoretically, the soil only plays the part of a support and could be very easily dispensed with and replaced by sand and even that can be replaced by a wire framework to support the plant mechanically and it will grow quite well if the right amount of nutrient materials have been added to water. ‘Where does the soil come in?” you will ask. The importance of the soil is two-fold: (1) It provides vast reserves of plant food which is slowly made available. (2) It provides limiting factors which restrict plant growth; these limiting factors must be neutralized. We have already discussed these reserve food materials and limiting factors in Chapter II.

It has been shown that if we treat a soil with dilute acid exhaustively we can remove everything from it except the mineral framework. If we try to grow anything in this mineral framework nothing will grow. Yet it is not like sand, for whereas in sand by adding appropriate amounts of nutrient materials in water solution you could grow a crop, nothing will grow if you added the same solution of nutrient materials to the soil. This mineral framework, therefore, is not inert like sand, but it is active and can react with the nutrient salts in such a way that either they are rendered unavailable or something else which is toxic is produced by the interaction between the soil and the nutrient salts. This mineral framework is not acted upon by dilute acids, but it reacts with alkalies in such a way that the alkalies are neutralized. In this respect, therefore, the mineral frame work behaves like an acid. With alkalies it forms salts and different alkalies are required in equivalent amounts for the formation of these salts. Thus we can have salts of a number of bases and if we use sodium hydroxide for neutralizing we shall have sodium soil, similarly we can have a calcium, magnesium or potassium soil. Now in nature, all the various bases principally, calcium, magnesium, sodium, and potassium, are associated with it in different proportions. The nature and amount of these bases determines the physico-chemical properties of the soil affecting crop yield and leading to soil infertility. We have already indicated the method of bringing the soiil to the normal state when it suffers from any of the defects associated with the soil framework.

India is an agricultural country and nearly 70% of its population is dependent directly or indirectly on agriculture and related activities. At present, about 173 million hectares of land is under agriculture of which about 143 million hectare are cultivated without fallow. Mounting pressures of teeming population and shrinking land (due to urbanization) have necessitated the production of increasingly more food per unit area. In the efforts to increase the food production and make the country self-sufficient in food grains, modern technology adopted since ‘Green Revolution’ in the middle sixties has paid a significant role. Higher yields in almost all crops were possible with exotic and high yielding genotypes and availability of seeds, heavy doses of fertilizers, frequent irrigation, labour and repeated applications of pesticides. However, several genotypes particularly hybrids proved to be susceptible to pests and disease pathogens. Insect-pests, diseases and weeds are important biotic-constraints inflicting 20-25% losses in agricultural production. Farmers were therefore compelled to use pesticides extensively and frequently.

Plant protection is an integral part of the crop production and pesticides proved to be valuable means in plant protection to ensure plenty food. However, some of the pesticides are highly hazardous and their residue remains undetected and posses risk to human safety and health. Moreover, the repeated and incorrect applications without following need-based criteria have resulted in several secondary side effects ². For instance, increased resistance of pests to insecticides, harmful to beneficial and non-target insects and animals, undesirable effects on crop plants and environmental hazards. Safety has become a major worry in factories and outside the working places. Besides these, repeated and heavy pesticide applications add to the cost of production and misery to farmer. These ill effects of synthetic pesticides have aroused interest in alternate methods of plant protection.

Introduction

In agriculture and public health sectors, a variety of pesticides are still in uses that are toxic chemicals and having broad-spectrum actions. They kill target species but also harm the ecosystem seriously by affecting desirable organisms, thus, badly impairing prey-predator relationship. Most of these pesticides are persistent or non-biodegradable and hence exhibit biological magnification by accumulating at higher concentration in the organism, which are on the top of the food chain. The other drawbacks of repeated use of pesticides are eradication of natural enemies of pests, increased level of pesticide residues in soil, water, food and fodder crops, resistance of pests to pesticides and resurgence of minor pests in addition to the environmental pollution. It is clear that once used pesticide may persist, somewhere causing serious harm to the mankind and his ecosystem.

The increasing incidence of pesticide harms is fueling the need for new pesticides, which are toxicologically safe, more selective and efficacious and environment-friendly. Now the natural compounds, thus, have increasingly become the focus of those interested in discovery of pesticides. Tens of thousands of secondary products of plants have been identified and there are estimates that hundreds of thousands of these compounds exist. There is growing evidence that most of these compounds are involved in the interaction of plants with other species-primarily the defense of the plants from plant pests. Thus, these secondary compounds represent a large reservoir of chemical structures with biological activity. This resource is largely untapped for use as pest management agents^3, 4. The extraction of such chemicals from plants and derivatives of potent compounds are being encouraged all over the world under the Integrated Pest Management (IPM) approaches. The natural compounds and their synthetic derivatives are more selective in action, completely biodegradable and environment-friendly. In short, natural ways of pests control have already been established and are receiving much attention these days.

Introduction

In man’s continued effort to enhance food production, new high yielding crop varieties and new techniques for crop and field management are being constantly evolved resulting in a parallel increase in disease occurrence which calls for their efficient management. Of the various management strategies available for disease management, the chemical strategies have so far dominated our thinking. Over emphasis on chemical control of plant diseases has caused serious imbalances in the agro-ecosystem^1-2.

The shift to exploration of non-chemical strategies is likely to correct the imbalance in our approach and subsequently improve the understanding of Integrated Disease Management (IDM). IDM is defined as ‘a disease management system that utilizes all suitable techniques in a compatible manner to reduce and maintain pest pathogen population at levels below those causing economic injury.’ Fungi are the important group of pathogens.

In continuation of our work on natural pest management agents the present investigation aims at the preparation of different types of aqueous extracts of locally available four Indian medicinal plants viz., Datura stramonium Linn (Datura), Ricinus communis Linn. (Castor), Vitex trifolia Linn. (Nirgudi) and Nerium indicum Mill. (Kanher); study of stability of these extracts at room temperature; and evaluation of their anti-fungal potencies. This study will help to preserve and increase the pest management potency and efficacy of natural products.

Introduction

The biological systems on the earth are in a dynamic equilibrium. In this attempt to live comfortably man disturbs this equilibrium in many, one of which is the cultivation of crop plants to meet his requirements for food, clothing and shelter. Intensive and extensive n of crop plants provides not only better crops but also better ties for pests and diseases to attack these crops. The greater loss due to the pests and diseases, the greater the attempt to these damages. Bacteria are one of the important disease since time immemorial. Bacteria are found in every ble habitat. They are unicellular, but display a variety of ‘cal forms.

The present investigation on the botanicals  has been aimed at preparation of different types of aqueous extracts of locally available medicinal plants viz., Datura stramonium (Datura), Ricinus Castor), Vitex trifolia (Nirgudi) and Nerium indicum (Kanher); the study concentration and stability of these extracts at room temperature; and evaluation of their anti-bacterial activities. This study will be helpful to preserve and increase the pest management potency and efficiency of plant derived products.

Introduction

There are a number of estimates of post-harvest losses. The most conservative estimates for the handling losses at about 10 per cent, a quantity good enough to feed at least 60 million people. Storage loss occurs due to quantitative and qualitative damages caused by insects, mites, fungi, rodents, birds, heat, moisture, etc. Several hundred insect species have been reported to be associated with stored grains and milled and processed foods, but some 50 of these species are considered injurious. Under Indian conditions, the most important insect pests of stored grains are Sitophilus oryzae (Rice weevil), Tribolium castaneum (Red flour beetle), Rhizopertha dominica (Lesser grain borer), Callasobruchus spp. (Pulse beetle), etc.

The use of repellents to ward off insects has been a very old practice of mankind. The simple fly swatters, feather dusters, hand fans, mosquito nets etc., are some of the physical repellants still in use. In our own country, mustard oil or turmeric (haldi) water is also used as a mosquito repellent. Fire and smoke are the two oldest insect repellents known to man. To get rid of wasp nests from our dwelling or ward off honeybees during honey extraction, smoke is normally employed. Similarly sandal dhoop is often burnt to purify air (i. e. to ward off insects) in our houses.

Chemicals that prevent insect damage to plants or animals by rendering them unattractive or offensive are called repellents. A more broad-based definition would be: non-poisonous or mildly poisonous chemicals that induce avoiding (oriented movements in insects away from their source. Repellents are more important in the protection of man and his animals from insect attacks than in the protection plants.

Introduction

The food problem in the world is expected to become more serious if the world population keeps growing at the present rate. Out of various strategies to solve the problem, the post-harvest handling of the grains is of paramount importance. Tribolium species is major pest of stored grain and grain products in the tropics. Control of this insect relies heavily on the use of synthetic insecticides, which has led to many problems such as increasing costs of application, pest resurgence, pest resistance to pesticides and lethal effects on non-target organisms in addition to direct toxicity to users and disturbances of the environment. Thus, insecticides of natural origin are rational alternatives of synthetic insecticides. Several botanicals, natural products and their derivatives have been reported and exhibit better efficacy and potency against the stored grain pests.

In the present investigation, an attempt has also made to test ovicidal, larvicidal and adult emergence suppression potentials of the extracts of some of the locally available Indian medicinal plant viz., Datura stramonium, Ricinus communis, Vitex trifolia and Nerium indicum against T. castaneum against T. castaneum, commonly called as Red flour beetle.

Since the wide introduction of organochlorines and other synthetics in early 50’s farmers have heavily relied on the chemical pesticides for pest control. Over emphasis on chemical control has caused serious imbalances in the agro-ecosystem. The enormous quantities of chemicals, poisonous to microbial life, that fall on earth gets mixed up well with soil. Some problems like non-target effects of chemicals as well as latrogenic diseases are being experienced. Coupled with these, the increasing awareness of impeding pollution, health hazards and development of resistance have intensified the search for alternative strategies.

In the present investigation, the attempts have been made to test the stability and pest management efficacy of the plant extracts of some Indian medicinal plants, namely, Datura stramonium, Ricinus communis, Vitex trifolia and Nerium indicum. In the earlier chapters detailed methodologies and the results have been elaborated. This chapter embodes the comprehensive inter- and intra-comparative results and discussion on the basis of selected plants, extraction media, pest species and bioassay followed by conclusions.

The hot sterilized water extracts of R. communis were found to be more stable (i.e. 20 days to start the fermentation). In overall study the plant extracts were stable or viable means active for three to four weeks only. In most cases, the activity of cold and hot water extracts was found to be increasing with fermentation however the decrease in the activity of some extract was also observed.

The highest mean anti-fungal activity was reported for R. communis extracts followed by D. stramonium and N. indicum aqueous extracts, whereas no any anti-fungal potency was reflected by V. trifolia against test fungi species. R. communis and N. indicum extracts, the cold water method extraction showed greater positive effects in terms of mean anti-fungal potency as compared to the hot water extracts. The water extraction of D. stramonium was found to be more effective in anti-fungal activity study.

Bakery Industry

Baked goods have been around for thousands of years. The art of baking was developed early during the Roman Empire. It was a highly famous art as Roman citizens loved baked goods and demanded for them frequently for important occasions such as feasts and weddings etc. Due to the fame and desire that the art of baking received, around 300 BC, baking was introduced as an occupation and respectable profession for Romans. The bakers began to prepare bread at home in an oven, using mills to grind grain into the flour for their breads. The oncoming demand for baked goods vigorously continued and the first bakers’ guild was established in 168 BC in Rome. This drastic appeal for baked goods promoted baking all throughout Europe and expanded into the eastern parts of Asia. Bakers started baking breads and goods at home and selling them out on the streets.

This trend became common and soon, baked products were getting sold in streets of Rome, Germany, London and many more. This resulted in a system of delivering the goods to households, as the demand for baked breads and goods significantly increased. This provoked the bakers to establish a place where people could purchase baked goods for themselves. Therefore, in Paris, the first open-air bakery of baked goods was developed and since then, bakeries became a common place to purchase delicious goods and get together around the world. By the colonial era, bakeries were commonly viewed as places to gather and socialize.^[2] World War II directly affected bread industries in the UK. Baking schools closed during this time so when the war did eventually end there was an absence of skilled bakers. This resulted in new methods being developed to satisfy the world’s desire for bread. Methods like: adding chemicals to dough, premixes and specialized machinery. Unfortunately these old methods of baking were almost completely eradicated when these new methods were introduced and became industrialized. The old methods were seen as unnecessary and financially unsound, during this period there were not many traditional bakeries left.

Bakery is a traditional activity and occupies an important place in food processing industry. The bakery manufacturers in India can be differentiated into the three broad segments of bread, biscuits and cake. About 1.3 million tonnes of the bakery products industry in India is in the organized sector out of 3 millions tonnes, while the balance comprises of unorganized, small-scale local manufacturers. Though, there are sufficient automatic and semi-automatic bread as well as biscuit manufacturing units in India but there are still number of people prefer fresh bread and other products from the local bakery. After entry of Pizza and Burgers’ MNCs in the country, people are changing their tastes also. Today, they are not restricted to bread, cake and biscuits but to other bakery products also. The consumers are increasingly going for newer options with respect to bakery products. With the ventures of few Companies like Britannia, Biskfarm, and Morish etc. competition has increased. Also, the Indian market is witnessing the proliferation of bakery cafe chains in the form of Baristacafe, coffee day, Café Coffee & Monginis etc.

Armed with better technology, know-how and novel ideas, these foreign companies have made rapid inroads into the lucrative market within a very short span of time. Though the demand for bakery products in India has always been on the rise, there is clearly a lack of awareness and the will to break new ground, which has helped global players to gain brownie points while exploring the market in India. The unorganized sector accounts for about half of the total biscuit production estimated at 1.5 million tonnes. It also accounts for 85 per cent of the total bread production and around 90 per cent of the other bakery products estimated at 0.6 million tonnes. The last includes pastries, cakes, buns, rusks and others.

Types of Bakery Products

Baked goods are produced from either doughs or batters which are a mixture of flour and water made by mixing, beating, kneading or folding. The processing method depends on the ingredients being used and the product being made. Bread is either leavened or unleavened. Leavened bread is made from a mixture of flour, yeast, salt and water. Unleavened bread does not contain yeast and therefore does not rise. It is flat bread that is quicker to make than yeast-bread.

Baking is no different from any other area of cooking, and as in other sectors only the best and the freshest raw material can guarantee good results. So selection of right kind of ingredients is of utmost importance. Another basic need of a professional baker and confectioner is to purchase the equipment required. The design and size depends upon the volume of sale expected. So in this chapter we are going to learn about the ingredients required for running a bakery.

The word biscuit is derived from Danis biscoctus which is Latin for twice cooked bread and refers to bread rusks that were made for mariners (ships biscuits) since the Middle Ages. The dough pieces were baked and then dried out in another cooler oven. All biscuits are made with flour (usually wheat flour) and all have low moisture content and thereby have long shelf life if protected from moisture and oxygen. It includes items also known as crackers (that make a noise of cracking when broken), Hard sweet and semi –sweet biscuits, cookies (which is the name that originated from Dutch word koekje meaning a small cake) and wafers, which are baked between hot plates from a fluid batter. The name cookie was adopted in North America where the term ‘biscuit’ can be confused with small soda raised breads or muffins. In other countries the term cookie is used primarily for wire cut products of rather rough shape, which often contain large pieces of various ingredients such as nuts, etc. The term ‘biscuit’ is used in Britain to describe a flat, crisp, baked product; the term cookie is reserved for something softer and thicker. Cookies are made from soft wheat flour and are characterized by formula high in sugar and shortening and relatively low in water. Similar product is known as biscuit in our country. In USA the term ‘cookie’ covers any flat, crisp, baked good. Cracker is a term reserved for biscuit of low sugar and fat content, frequent bland or savoury. Crackers are usually made from developed dough whereas cookies are made from weaker flour. These foods have in common their ability to stay palatable for a long period of time. Their ease of transportation and their ready consumption without any further preparation make them high on the list of staple snacks

Cakes are sweet baked products characterized by high level of sugar in the formulation and hence are foods of high calorific value. Among the various ingredient used flour, sugar, shortening and egg are the essential ingredients for cake manufacture. The optional ingredients are baking powder, milk, fruit etc. For cake manufacture the selection of ingredients is of paramount importance.

All bread is made by baking a dough that has two basic ingredients, flour or meal and a liquid. Bakers can use a wide variety of both components. The most common type of flour used for bread and most other baked goods is made from wheat. Wheat flour has a pleasant taste and contains a large amount of an elastic protein substance called gluten. Gluten aids in baking uniformly light bread that rises (swells) properly. Other baking flours are made from barley, rye, corn, rice, oats, soybeans, and potatoes. These flours, particularly soybean flour, may equal wheat nutritionally, but none can match wheat for creating light, even-textured bread. Hard wheat flour makes lighter bread than does soft wheat flour because it is richer in gluten. Rye and whole wheat breads are made lighter by adding white flour. The liquids used in baking include water, sweet or sour milk, yogurt, wine, and beer.

Bread is either leavened or unleavened. Leavened breads contain some substance that produces bubbles of carbon-dioxide gas. These gas bubbles inflate the dough, causing it to rise and become light and porous. Most kinds of basic breads are leavened with a fungus called yeast. Biscuits, muffins, and cakes and other pastries are leavened with either baking powder or baking soda. Unleavened bread is dry and hard. Familiar kinds of unleavened breads include water crackers, the rye crisp of Sweden, and Jewish matzoth. Whether leavened or unleavened, most breads contain other ingredients in addition to flour and a liquid. An almost limitless variety of breads can be made by adding a sweetener, shortening, cheese, eggs, meat, fruit, vegetables, seeds, or nuts. A sweetener, either sugar or syrup, is used in almost all bread for its taste or as an aid to yeast growth. Bread may also have an external sweetener in the form of a decorative glaze. The high fat content of shortening and cheese increase tenderness and flakiness in bread. Perhaps the best example is the French croissant. Eggs help leaven bread dough by adding to the bread’s lightness. They can be brushed on top of the dough before baking to create a shiny crust, as in the Jewish hallah. Some breads from many nations contain fruit, a vegetable, meat, seeds, or nuts. Examples include the fruit scone of Great Britain, the spinach paratha of India, the Southern sausage bread of the United States, the Easter sesame bread of Greece, and the almond sweet bread of Finland.

Various types of equipment are needed and used to facilitate the process of baking. Depending upon the use, equipment may be as light equipment and heavy equipment.

The raw material of foremost importance in bakery product is the wheat flour. Bakery units prefer the flour obtained by milling in roller flourmill with 70– 72 percent extraction. Flour quality may be defined as the ability of the flour to produce an attractive end product at competitive cost, under conditions imposed by the end product manufacturing unit. The concept of quality differs from producer and consumer point of view. However, in general, the term quality may refer to fitness of a raw material or a product for a particular process or consumer. For a consumer, the following parameters are important criteria of a product quality.

Sugar confectionery and chocolate includes candies (sweets in British English), candied nuts, chocolates, chewing gum, bubble gum, pastillage, and other confections that are made primarily of sugar. In some cases, chocolate confections (confections made of chocolate) are treated as a separate category, as are sugar-free versions of sugar confections. The words candy (US and Canada), sweets (UK and Ireland), and lollies (Australia and New Zealand) are common words for the most common varieties of sugar confectionery. Confectionery depends on numerous ingredients which have been discussed in detailed in this chapter

Chocolate is a key ingredient in many foods such as milk shakes, candy bars, cookies and cereals. It is ranked as one of the most favourite flavours in North America and Europe. Despite its popularity, most people do not know the unique or igins of this popular treat. Chocolate is a product that requires complex procedures to produce. The process involves harvesting coca, refining coca to cocoa beans, and shipping the cocoa beans to the manufacturing factory for cleaning, conching and grinding. These cocoa beans will then be imported or exported to other countries and be transformed into different type of chocolate products.

In history, 1828 marked the “modern era” of chocolate making when Dutch chocolate maker Conrad J. van Houten patented an inexpensive method for pressing the fat from roasted cacao beans along with other processes to create a fine powder known as “cocoa”. The powder was then treated with alkaline salt that helped the powder mix with water easily. The creation of powdered chocolate made it easier to mix with water, sugar and a possible combination of other ingredients to make chocolate in solid form. Many other chocolate makers began to build on Van Houten’s success to make a variety of chocolate products. In 1894, English chocolate maker Joseph Storrs Fry produced what was arguably the world’s first eating chocolate”

Types of Confectionery

Confectionery also called sweets or candy is sweet food product. Confectionery is divided into two broad and somewhat overlapping categories, Bakers’ Confections and Sugar Confections. Confections are low in micronutrients and protein but high in calories. They may be fat-free foods, although some confections, especially fried doughs, are high-fat foods. Many confections are considered to give empty calories.

Baker’s Confectionery

Baker’s confectionery also called flour confections includes principally sweet pastries, cakes, and similar baked goods. In the Middle East and Asia, flour-based confections are more dominant. Baker’s confectionery includes sweet baked goods, especially those that are served for the dessert course. Baker’s confections are sweet foods that feature flour as a main ingredient and are baked. Major categories include cakes, sweet pastries, doughnuts, scones, and cookie.

Chemically, sugar candies are broadly divided into two groups: crystalline candies and amorphous or non crystallized candies. Crystalline candies are not as hard as crystals of the mineral variety, but derive their name and their texture from their microscopically organized sugar structure, formed through a process of crystallization, which makes them easy to bite or cut into. Fudge, creams, and fondant are examples of crystalline candies. Amorphous candies have a disorganized crystalline structure. They usually have higher sugar concentrations, and the texture may be chewy, hard, or brittle. Hard candies, such as lollipops, caramels, nut brittles and toffees are all examples of amorphous candies, even though some of them are as hard as rocks and resemble crystals in their overall appearance. Crystalline candies are chemically described as having two phases, because the tiny, solid sugar crystals are suspended in a thick liquid solution. These are also called grained candies, because they can have a grainy texture. Amorphous candies are have only one phase, which is either solid or liquid, and do not have a grainy texture, so they may be called ungrained.

Commercially, candies are often divided into three groups, according to the amount of sugar they contain:

Chocolate is a product that requires complex procedures to produce. The process involves harvesting coca, refining coca to cocoa beans, and shipping the cocoa beans to the manufacturing factory for cleaning, roasting, grinding , ref ining , conching , moulding and enrobing operations which are accomplished using wide range of machinery. A few have been discussed in this chapter.

1. Bean Roasters

When cocoa beans were first brought to Europe, the method of roasting was quite simple, often consisting of no more than metal trays suspended by chains over a fire, an ancient Middle Eastern technique for roasting coffee. The beans would be stirred by hand with a long stick or paddle until the roast was complete. Needless to day, this was very labor intensive and inefficient. Clearly, something more efficient was needed. The next development in roasting technology was not that far distant from roasters in use today. Metal cylinders or balls that could hold up to several pounds of cocoa beans would be suspended over the embers of a fire. A rod would run through the center and act as an axis upon which the roaster would turn. A hand crank on one end would allow the cylinder or ball to be turned while the beans were roasting. The result was a much more even roast than was before possible. Aspects of this technique remain in many of today’s roasters.

India’s bakery market at 49.5 billion tonnes makes it the third largest market in Asia Pacific, only after Japan and Australia. 72 The bakery industry in India comprises of organized and unorganized sectors. The organized sector consists of large, medium and small-scale manufacturers who produce packaged biscuits and bread. The unorganized sector consists of small bakery units, cottage and household type manufacturing their goods without much packaging and distributing their goods in the surrounding areas. Bread market is estimated to be growing at around 7% p.a. in volume terms, whereas the biscuit market has witnessed a higher growth at around 8–10%. Within the biscuit category, cream and specialty biscuits are growing at a faster rate of 20% p.a. The per-capita consumption of biscuits in India is around 900 gm as compared to 15–20 kg. for developed countries. The consumption of biscuits is equally divided between the urban and rural population. Demand for biscuits in 2003–2004 is likely to exceed 1.2 million tonnes.

The art of confectionery manufacture date back to over 3000 years as per Egyptian records. Traditionally honey, boiled and concentrated sugar cane juices have been used in confectioneries. In modern times, alternative sweeteners from sources like corn and starches constitute an integral part of confectionery manufacture.

Owing to the huge variation in finished products as well as raw materials in food sector, Quality control has an extremely important role to play. Quality control aims at controlling variation to within a tolerable level by taking corrective actions. Statistical and non-statistical techniques are employed to measure, analyze and control variation in food products. Statistical process control, acceptance sampling and visual inspection are widely used in food and allied sectors.

Maintenance of quality and manufacture of a standard confectionery should involve a very close control of raw materials, instrumentation, and statistical analysis of finished product. Statistical evaluation with respect to finished product includes weight control, sensory evaluation and packaging tests. The quality standards are set by the quality control departments. Chemists may undertake preliminary analysis through visual inspection. Visual inspection is usually combined with sampling. This gives an idea of variation, cleanliness, infestation etc. in the sample.

a. Balance Sheets or Net worth Statement

Balance sheet is the list of assets and liabilities owned by a business. It helps to calculate the growth in net worth of the business by calculating the change in assets less the change in liabilities. They represent the financial foundation on which the business is built.

The term ‘balance sheet’ implies some sort of balance as part of the document. That balance represents the relationship between assets on one side, and liabilities on the other, and the basic accounting principle that assets always equal liabilities plus equity. Since it is simply a list of assets owned and debts owed, at a given time, with monetary values attached, we must understand the concepts of assets and liabilities.

Assets are resources owned by or owed to the business such as dairy, equipment, real estate, and notes receivable. Assets are those parts of the business that are owned or controlled. They include any property/resource owned by a person or business e.g. cash, land, buildings, dairy, farm equipment and dairy-related share. Assets are usually listed on the top or on the left hand side of the balance sheet. They are classified in following ways

The basic principles of biological control of pests and diseases remain the same, whether applied to insect pests, nematodes or plant pathogens. In the recent years, there is a paradigm shift towards studying antibiosis and its application in biological suppression of pathogens, yet the classical bio-control will remain as relevant as ever. The following discussion is based on recapitulating the basic principles of classical biological control as applicable to plant parasitic nematodes.

Biological control agents (BCAs) have been exploited for pest control in different ways. One way is to manipulate the naturally occurring BCAs by augmenting their populations to pest suppressive levels. In this approach no BCAs are introduced, but various means such as agronomic practices, introduction of organic matter etc. are adopted to favour the build-up of BCAs. The second way is the introduction of BCAs, either as inoculative or inundative release. In the former case, the BCAs are introduced in small quantities and allowed to build-up gradually in due course of time. However, in the latter approach, BCAs are introduced in large quantities so that quick pest suppression can be achieved. Each method has its own merits and demerits (Table 1).

Introduction

The soil around plant roots that forms the rhizosphere is a dynamic, complex zone. All plant parasitic nematodes are obligate parasities and must enter this zone to reach their host and cause damage (Kerry, 2000). Nematodes in soil are subject to infections by bacteria and fungi. This creates the possibility of using soil microorganisms to control plant-parasitic nematodes. Bacteria are numerically the most abundant organisms in soil, and some of them, for example members of the genera Pasteuria, Pseudomonas and Bacillus have shown great potential for the biological control of nematodes. Nematophagous bacteria are distributed broadly, possess diverse modes of action, and have broad host ranges. A variety of nematophagous bacterial groups have been isolated from soil, host-plant tissues, and nematodes and their eggs and cysts (Siddiqui and Mahmood, 1999; Kerry, 2000; Meyer, 2003).

They affect nematodes by a variety of modes: for example parasitizing; producing toxins, antibiotics, or enzymes; interfering with nematode–plant-host recognition; competing for nutrients; inducing systemic resistance of plants; and promoting plant health (Siddiqui and Mahmood, 1999). They form a network with complex interactions among bacteria, nematodes, plants and the environment to control populations of plant-parasitic nematodes in natural conditions (Kerry, 2000).

Introduction

Plant parasitic nematodes are important pests, causing major damage to the world’s food and fibre crops. The management of nematodes is more difficult than that of other pests because nematodes mostly inhabit the soil and usually attack the underground parts of the plants. Nematodes in soil are subject to infections by bacteria and fungi. This creates the possibility of using soil microorganisms to control plant-parasitic nematodes. Biocontrol of nematodes was first studied by Duddington (1951). The development of biological control agents is also considered an effective alternative for nematode control on vegetables (Van Gundy, 1985; Kerry, 1987). There are more than 200 species of nematophagous fungi described. Based on the infection mechanism, they are commonly subdivided into three main groups: the nematode-trapping fungi that captures free living nematodes using specialized morphological structures (i.e., traps), the endoparasitic fungi that infects nematodes using adhesive spores, and the egg- and cyst-parasitic fungi that infect these stages with their hyphal tips (Barron, 1977). The nematophagous fungi that have received most attention for biological control of plant-parasitic nematodes include various species of the nematode-trapping fungi Arthrobotrys spp. (Stirling and Smith, 1998), and the egg-parasitic fungi Pochonia chlamydosporium (Kerry, 2001) and Paecilomyces lilacinus (Gaspard et al., 1990).

Introduction

The need of the agricultural community was the force of motivation for the development of broad-spectrum pesticides towards the management of pests and diseases of cultivated crops. Advances in pesticide were measured exclusively by the assessment of its efficacy in management alone. But today food production has ceased to be a major concern, due to stable population levels and success of innovative agricultural technologies. At this juncture, the agrochemical industry that primarily recognized the farmers as their customers has failed to acknowledge the public as an important client. Perception of the public reflects that, the negative aspects of pesticides seem to outnumber their benefits. The increased reflection on environmental concern over pesticide use has been instrumental in a large upsurge of biological disease control. Development of fungicide resistance among the pathogens, ground water and foodstuff pollution and the development of oncogenic risks has further encouraged for the exploitation of antagonistic microflora in disease management

Introduction

Advances in pesticide were measured exclusively by the assessment of its efficacy in management alone. But today food production has ceased to be a major concern, due to stable increase in population levels and success of innovative agricultural technologies. At this juncture, the agrochemical industry that primarily recognized the farmers as their customers has failed to acknowledge the public as an important client. Perception of the public reflects that, the negative aspects of pesticides seem to outnumber their benefits. The increased reflection on environmental concern over pesticide use has been instrumental in a large upsurge of biological disease control. Development of fungicide resistance among the pathogens, ground water and foodstuff pollution and the development of oncogenic risks has further encouraged for the exploitation of antagonistic microflora in disease management.

Biological control of plant pathogens can be broadly defined as the reduction of inoculum density or disease producing activities of a pathogen or parasite in its active or dormant state by one or more organisms, accomplished naturally or through manipulation of environment, host or antagonist or by mass introduction of one or more antagonists. The decades of laboratory experiments have led to the explosion in the field of bio-control and introduced more than 50 commercial formulations comprising of fungi and bacteria. To have a successful management of plant diseases and to have a pollution free environment, the biocontrol agents has to be ensured for its availability for commercial use by the end users. To harness the potential of biopesticides by the stakeholders and end users the product has to be registered under Central Insecticide Board authorities concerned of the respective countries.