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Various types of equipment are needed and used to facilitate the process of baking. Depending upon the use, equipment may be as light equipment and heavy equipment.

All bread is made by baking a dough that has two basic ingredients, flour or meal and a liquid. Bakers can use a wide variety of both components. The most common type of flour used for bread and most other baked goods is made from wheat. Wheat flour has a pleasant taste and contains a large amount of an elastic protein substance called gluten. Gluten aids in baking uniformly light bread that rises (swells) properly. Other baking flours are made from barley, rye, corn, rice, oats, soybeans, and potatoes. These flours, particularly soybean flour, may equal wheat nutritionally, but none can match wheat for creating light, even-textured bread. Hard wheat flour makes lighter bread than does soft wheat flour because it is richer in gluten. Rye and whole wheat breads are made lighter by adding white flour. The liquids used in baking include water, sweet or sour milk, yogurt, wine, and beer.

Bread is either leavened or unleavened. Leavened breads contain some substance that produces bubbles of carbon-dioxide gas. These gas bubbles inflate the dough, causing it to rise and become light and porous. Most kinds of basic breads are leavened with a fungus called yeast. Biscuits, muffins, and cakes and other pastries are leavened with either baking powder or baking soda. Unleavened bread is dry and hard. Familiar kinds of unleavened breads include water crackers, the rye crisp of Sweden, and Jewish matzoth. Whether leavened or unleavened, most breads contain other ingredients in addition to flour and a liquid. An almost limitless variety of breads can be made by adding a sweetener, shortening, cheese, eggs, meat, fruit, vegetables, seeds, or nuts. A sweetener, either sugar or syrup, is used in almost all bread for its taste or as an aid to yeast growth. Bread may also have an external sweetener in the form of a decorative glaze. The high fat content of shortening and cheese increase tenderness and flakiness in bread. Perhaps the best example is the French croissant. Eggs help leaven bread dough by adding to the bread’s lightness. They can be brushed on top of the dough before baking to create a shiny crust, as in the Jewish hallah. Some breads from many nations contain fruit, a vegetable, meat, seeds, or nuts. Examples include the fruit scone of Great Britain, the spinach paratha of India, the Southern sausage bread of the United States, the Easter sesame bread of Greece, and the almond sweet bread of Finland.

Cakes are sweet baked products characterized by high level of sugar in the formulation and hence are foods of high calorific value. Among the various ingredient used flour, sugar, shortening and egg are the essential ingredients for cake manufacture. The optional ingredients are baking powder, milk, fruit etc. For cake manufacture the selection of ingredients is of paramount importance.

The word biscuit is derived from Danis biscoctus which is Latin for twice cooked bread and refers to bread rusks that were made for mariners (ships biscuits) since the Middle Ages. The dough pieces were baked and then dried out in another cooler oven. All biscuits are made with flour (usually wheat flour) and all have low moisture content and thereby have long shelf life if protected from moisture and oxygen. It includes items also known as crackers (that make a noise of cracking when broken), Hard sweet and semi –sweet biscuits, cookies (which is the name that originated from Dutch word koekje meaning a small cake) and wafers, which are baked between hot plates from a fluid batter. The name cookie was adopted in North America where the term ‘biscuit’ can be confused with small soda raised breads or muffins. In other countries the term cookie is used primarily for wire cut products of rather rough shape, which often contain large pieces of various ingredients such as nuts, etc. The term ‘biscuit’ is used in Britain to describe a flat, crisp, baked product; the term cookie is reserved for something softer and thicker. Cookies are made from soft wheat flour and are characterized by formula high in sugar and shortening and relatively low in water. Similar product is known as biscuit in our country. In USA the term ‘cookie’ covers any flat, crisp, baked good. Cracker is a term reserved for biscuit of low sugar and fat content, frequent bland or savoury. Crackers are usually made from developed dough whereas cookies are made from weaker flour. These foods have in common their ability to stay palatable for a long period of time. Their ease of transportation and their ready consumption without any further preparation make them high on the list of staple snacks

Baking is no different from any other area of cooking, and as in other sectors only the best and the freshest raw material can guarantee good results. So selection of right kind of ingredients is of utmost importance. Another basic need of a professional baker and confectioner is to purchase the equipment required. The design and size depends upon the volume of sale expected. So in this chapter we are going to learn about the ingredients required for running a bakery.

Types of Bakery Products

Baked goods are produced from either doughs or batters which are a mixture of flour and water made by mixing, beating, kneading or folding. The processing method depends on the ingredients being used and the product being made. Bread is either leavened or unleavened. Leavened bread is made from a mixture of flour, yeast, salt and water. Unleavened bread does not contain yeast and therefore does not rise. It is flat bread that is quicker to make than yeast-bread.

Bakery Industry

Baked goods have been around for thousands of years. The art of baking was developed early during the Roman Empire. It was a highly famous art as Roman citizens loved baked goods and demanded for them frequently for important occasions such as feasts and weddings etc. Due to the fame and desire that the art of baking received, around 300 BC, baking was introduced as an occupation and respectable profession for Romans. The bakers began to prepare bread at home in an oven, using mills to grind grain into the flour for their breads. The oncoming demand for baked goods vigorously continued and the first bakers’ guild was established in 168 BC in Rome. This drastic appeal for baked goods promoted baking all throughout Europe and expanded into the eastern parts of Asia. Bakers started baking breads and goods at home and selling them out on the streets.

This trend became common and soon, baked products were getting sold in streets of Rome, Germany, London and many more. This resulted in a system of delivering the goods to households, as the demand for baked breads and goods significantly increased. This provoked the bakers to establish a place where people could purchase baked goods for themselves. Therefore, in Paris, the first open-air bakery of baked goods was developed and since then, bakeries became a common place to purchase delicious goods and get together around the world. By the colonial era, bakeries were commonly viewed as places to gather and socialize.^[2] World War II directly affected bread industries in the UK. Baking schools closed during this time so when the war did eventually end there was an absence of skilled bakers. This resulted in new methods being developed to satisfy the world’s desire for bread. Methods like: adding chemicals to dough, premixes and specialized machinery. Unfortunately these old methods of baking were almost completely eradicated when these new methods were introduced and became industrialized. The old methods were seen as unnecessary and financially unsound, during this period there were not many traditional bakeries left.

Bakery is a traditional activity and occupies an important place in food processing industry. The bakery manufacturers in India can be differentiated into the three broad segments of bread, biscuits and cake. About 1.3 million tonnes of the bakery products industry in India is in the organized sector out of 3 millions tonnes, while the balance comprises of unorganized, small-scale local manufacturers. Though, there are sufficient automatic and semi-automatic bread as well as biscuit manufacturing units in India but there are still number of people prefer fresh bread and other products from the local bakery. After entry of Pizza and Burgers’ MNCs in the country, people are changing their tastes also. Today, they are not restricted to bread, cake and biscuits but to other bakery products also. The consumers are increasingly going for newer options with respect to bakery products. With the ventures of few Companies like Britannia, Biskfarm, and Morish etc. competition has increased. Also, the Indian market is witnessing the proliferation of bakery cafe chains in the form of Baristacafe, coffee day, Café Coffee & Monginis etc.

Armed with better technology, know-how and novel ideas, these foreign companies have made rapid inroads into the lucrative market within a very short span of time. Though the demand for bakery products in India has always been on the rise, there is clearly a lack of awareness and the will to break new ground, which has helped global players to gain brownie points while exploring the market in India. The unorganized sector accounts for about half of the total biscuit production estimated at 1.5 million tonnes. It also accounts for 85 per cent of the total bread production and around 90 per cent of the other bakery products estimated at 0.6 million tonnes. The last includes pastries, cakes, buns, rusks and others.

Since the wide introduction of organochlorines and other synthetics in early 50’s farmers have heavily relied on the chemical pesticides for pest control. Over emphasis on chemical control has caused serious imbalances in the agro-ecosystem. The enormous quantities of chemicals, poisonous to microbial life, that fall on earth gets mixed up well with soil. Some problems like non-target effects of chemicals as well as latrogenic diseases are being experienced. Coupled with these, the increasing awareness of impeding pollution, health hazards and development of resistance have intensified the search for alternative strategies.

In the present investigation, the attempts have been made to test the stability and pest management efficacy of the plant extracts of some Indian medicinal plants, namely, Datura stramonium, Ricinus communis, Vitex trifolia and Nerium indicum. In the earlier chapters detailed methodologies and the results have been elaborated. This chapter embodes the comprehensive inter- and intra-comparative results and discussion on the basis of selected plants, extraction media, pest species and bioassay followed by conclusions.

The hot sterilized water extracts of R. communis were found to be more stable (i.e. 20 days to start the fermentation). In overall study the plant extracts were stable or viable means active for three to four weeks only. In most cases, the activity of cold and hot water extracts was found to be increasing with fermentation however the decrease in the activity of some extract was also observed.

The highest mean anti-fungal activity was reported for R. communis extracts followed by D. stramonium and N. indicum aqueous extracts, whereas no any anti-fungal potency was reflected by V. trifolia against test fungi species. R. communis and N. indicum extracts, the cold water method extraction showed greater positive effects in terms of mean anti-fungal potency as compared to the hot water extracts. The water extraction of D. stramonium was found to be more effective in anti-fungal activity study.

Introduction

The food problem in the world is expected to become more serious if the world population keeps growing at the present rate. Out of various strategies to solve the problem, the post-harvest handling of the grains is of paramount importance. Tribolium species is major pest of stored grain and grain products in the tropics. Control of this insect relies heavily on the use of synthetic insecticides, which has led to many problems such as increasing costs of application, pest resurgence, pest resistance to pesticides and lethal effects on non-target organisms in addition to direct toxicity to users and disturbances of the environment. Thus, insecticides of natural origin are rational alternatives of synthetic insecticides. Several botanicals, natural products and their derivatives have been reported and exhibit better efficacy and potency against the stored grain pests.

In the present investigation, an attempt has also made to test ovicidal, larvicidal and adult emergence suppression potentials of the extracts of some of the locally available Indian medicinal plant viz., Datura stramonium, Ricinus communis, Vitex trifolia and Nerium indicum against T. castaneum against T. castaneum, commonly called as Red flour beetle.

Introduction

There are a number of estimates of post-harvest losses. The most conservative estimates for the handling losses at about 10 per cent, a quantity good enough to feed at least 60 million people. Storage loss occurs due to quantitative and qualitative damages caused by insects, mites, fungi, rodents, birds, heat, moisture, etc. Several hundred insect species have been reported to be associated with stored grains and milled and processed foods, but some 50 of these species are considered injurious. Under Indian conditions, the most important insect pests of stored grains are Sitophilus oryzae (Rice weevil), Tribolium castaneum (Red flour beetle), Rhizopertha dominica (Lesser grain borer), Callasobruchus spp. (Pulse beetle), etc.

The use of repellents to ward off insects has been a very old practice of mankind. The simple fly swatters, feather dusters, hand fans, mosquito nets etc., are some of the physical repellants still in use. In our own country, mustard oil or turmeric (haldi) water is also used as a mosquito repellent. Fire and smoke are the two oldest insect repellents known to man. To get rid of wasp nests from our dwelling or ward off honeybees during honey extraction, smoke is normally employed. Similarly sandal dhoop is often burnt to purify air (i. e. to ward off insects) in our houses.

Chemicals that prevent insect damage to plants or animals by rendering them unattractive or offensive are called repellents. A more broad-based definition would be: non-poisonous or mildly poisonous chemicals that induce avoiding (oriented movements in insects away from their source. Repellents are more important in the protection of man and his animals from insect attacks than in the protection plants.

Introduction

The biological systems on the earth are in a dynamic equilibrium. In this attempt to live comfortably man disturbs this equilibrium in many, one of which is the cultivation of crop plants to meet his requirements for food, clothing and shelter. Intensive and extensive n of crop plants provides not only better crops but also better ties for pests and diseases to attack these crops. The greater loss due to the pests and diseases, the greater the attempt to these damages. Bacteria are one of the important disease since time immemorial. Bacteria are found in every ble habitat. They are unicellular, but display a variety of ‘cal forms.

The present investigation on the botanicals  has been aimed at preparation of different types of aqueous extracts of locally available medicinal plants viz., Datura stramonium (Datura), Ricinus Castor), Vitex trifolia (Nirgudi) and Nerium indicum (Kanher); the study concentration and stability of these extracts at room temperature; and evaluation of their anti-bacterial activities. This study will be helpful to preserve and increase the pest management potency and efficiency of plant derived products.

Introduction

In man’s continued effort to enhance food production, new high yielding crop varieties and new techniques for crop and field management are being constantly evolved resulting in a parallel increase in disease occurrence which calls for their efficient management. Of the various management strategies available for disease management, the chemical strategies have so far dominated our thinking. Over emphasis on chemical control of plant diseases has caused serious imbalances in the agro-ecosystem^1-2.

The shift to exploration of non-chemical strategies is likely to correct the imbalance in our approach and subsequently improve the understanding of Integrated Disease Management (IDM). IDM is defined as ‘a disease management system that utilizes all suitable techniques in a compatible manner to reduce and maintain pest pathogen population at levels below those causing economic injury.’ Fungi are the important group of pathogens.

In continuation of our work on natural pest management agents the present investigation aims at the preparation of different types of aqueous extracts of locally available four Indian medicinal plants viz., Datura stramonium Linn (Datura), Ricinus communis Linn. (Castor), Vitex trifolia Linn. (Nirgudi) and Nerium indicum Mill. (Kanher); study of stability of these extracts at room temperature; and evaluation of their anti-fungal potencies. This study will help to preserve and increase the pest management potency and efficacy of natural products.

Introduction

In agriculture and public health sectors, a variety of pesticides are still in uses that are toxic chemicals and having broad-spectrum actions. They kill target species but also harm the ecosystem seriously by affecting desirable organisms, thus, badly impairing prey-predator relationship. Most of these pesticides are persistent or non-biodegradable and hence exhibit biological magnification by accumulating at higher concentration in the organism, which are on the top of the food chain. The other drawbacks of repeated use of pesticides are eradication of natural enemies of pests, increased level of pesticide residues in soil, water, food and fodder crops, resistance of pests to pesticides and resurgence of minor pests in addition to the environmental pollution. It is clear that once used pesticide may persist, somewhere causing serious harm to the mankind and his ecosystem.

The increasing incidence of pesticide harms is fueling the need for new pesticides, which are toxicologically safe, more selective and efficacious and environment-friendly. Now the natural compounds, thus, have increasingly become the focus of those interested in discovery of pesticides. Tens of thousands of secondary products of plants have been identified and there are estimates that hundreds of thousands of these compounds exist. There is growing evidence that most of these compounds are involved in the interaction of plants with other species-primarily the defense of the plants from plant pests. Thus, these secondary compounds represent a large reservoir of chemical structures with biological activity. This resource is largely untapped for use as pest management agents^3, 4. The extraction of such chemicals from plants and derivatives of potent compounds are being encouraged all over the world under the Integrated Pest Management (IPM) approaches. The natural compounds and their synthetic derivatives are more selective in action, completely biodegradable and environment-friendly. In short, natural ways of pests control have already been established and are receiving much attention these days.

India is an agricultural country and nearly 70% of its population is dependent directly or indirectly on agriculture and related activities. At present, about 173 million hectares of land is under agriculture of which about 143 million hectare are cultivated without fallow. Mounting pressures of teeming population and shrinking land (due to urbanization) have necessitated the production of increasingly more food per unit area. In the efforts to increase the food production and make the country self-sufficient in food grains, modern technology adopted since ‘Green Revolution’ in the middle sixties has paid a significant role. Higher yields in almost all crops were possible with exotic and high yielding genotypes and availability of seeds, heavy doses of fertilizers, frequent irrigation, labour and repeated applications of pesticides. However, several genotypes particularly hybrids proved to be susceptible to pests and disease pathogens. Insect-pests, diseases and weeds are important biotic-constraints inflicting 20-25% losses in agricultural production. Farmers were therefore compelled to use pesticides extensively and frequently.

Plant protection is an integral part of the crop production and pesticides proved to be valuable means in plant protection to ensure plenty food. However, some of the pesticides are highly hazardous and their residue remains undetected and posses risk to human safety and health. Moreover, the repeated and incorrect applications without following need-based criteria have resulted in several secondary side effects ². For instance, increased resistance of pests to insecticides, harmful to beneficial and non-target insects and animals, undesirable effects on crop plants and environmental hazards. Safety has become a major worry in factories and outside the working places. Besides these, repeated and heavy pesticide applications add to the cost of production and misery to farmer. These ill effects of synthetic pesticides have aroused interest in alternate methods of plant protection.