eChapters

42.1. Aim

To conduct practical on preparation of chutney from different fruits.

42.2. Theory

Fruit chutney is made in the same way as jam except that the spices, salt and vinegar or acetic acid is also added. In comparison to jam, chutney contains less total soluble solids. The product shall be of good quality with palatable and appetizing taste. As per FSSAI specifications, the chutney shall contain minimum of 40% fruit (w/w) in the final product with total soluble solids not less than 50%. The acidity in the final product shall not be more than 2 percent with ash content not exceeding 5 percent. Mixed fruit chutney is commercially made by using different fruits in appropriate combinations.

42.3. Raw material, ingredients, equipments and utensils required

1. Stainless steel peeling/cutting knives, pulper for extraction of pulp.

2. Utensils for cooking and mixing, ladle, glass jars, sterilization tank, diesel or LPG stove/bhatti etc

Fruit chutney is a product made in the same way as jam except that spices, salt, and acid (vinegar) in addition are added. The total soluble solids in chutney are] also less than that of jam. The product shall be of good quality with a palatable and appetizing taste. As per Food Safety and Standards Regulations, chutney\ shall contain a minimum of 40% fruit (w/w) in the final product with total soluble solids not less than 50%. The acidity in the final product shall not be more than 2% with ash content not exceeding 5%. However, for vegetablebased chutney as well as hot & sour (spicy) chutney, the TSS shall not be less than 25%.
Recipe: The generalized recipe for the preparation of chutney from different fruits is as under:

Jelly is prepared by boiling the fruit with or without the addition of water, straining the extract, and mixing the clear extract with sugar followed by cooking the mixture to a stage at which it will set to a clear gel. The jelly should be transparent, well set, but not too stiff, and have an original flavour of the fruit. It should be attractive in colour and should keep its shape when removed from the mould. As per FSSAI specification, the quantity of fruit and soluble solids in the final product (jelly and marmalade) shall not be less than 45 and 65 per cent (w/w) respectively. Jelly is made from fruit extract while jam is made from fruit pulp, therefore, jelly in contrast to jam is considered to be transparent and clear in appearance. Guava jelly is the most common commercial product.
Jellies: In the preparation of jellies, pectin is the most essential constituent which help in making the gel. Since, pectin is present in the cell walls of fruits as such fruit peel, whole or fruit slices along with a small quantity of water are gently boiled to extract the maximum proportion of pectin solution in the water extract. This water extract is used for the preparation of jelly.

Materials Required

Fruits juice, enzymes (pectinase, cellulase, pectinase CCM etc.), filter press, buchner filter apparatus, water bath, filter paper pulp, buchhi type rotary vacuum evaporator, freeze concentrator, membrane concentrator (whichever available), vacuum grease.

Procedure

    1.    Extract the juice as discussed in earlier exercises. Take a known quantity of juice in a conical flask.
    2.    Add enzymes i.e. pectinase @ 0.2% to the juice and keep in a water bath at temperature of 40-50ºC for 2 hrs.
    3.    Shake the flasks occasionally for uniform mixing of enzyme all throughout the flask during the enzymatic treatment.
    4.    Leave the flasks undisturbed for 10-12 hrs for allowing the insoluble solids to settle at the bottom of the flask.
    5.    Siphon the clear juice from the top of the flask.
    6.    Pass this siphoned juice through filter press or through a 0.4-0.5 cm thick bed of filter paper pulp in a Buchner filter apparatus or filter press.
    7.    Record the volume of the clarified juice obtained. Calculate the wastage.
    8.    Concentrate the juice in rotary vacuum evaporator at 50+2ºC temperature and at 28-30” Hg vacuum to a TSS of about 50 to 70º Brix. Record the exact TSS.
    9.    Record the volume of condensate obtained in the round bottom flask of the buchhi apparatus.
    10.    Calculate the folds of concentration

38.1. Aim

To prepare nectar from different fruit pulp/juice.

38.2. Theory

Fruit nectar is also a RTS drink but it contains not less than 150Brix TSS and not less than 20% fruit juice or pulp. It is preserved only by heat processing as such no preservative is allowed in fruit nectars. Mango nectar, guava nectar etc. are the commercial products in this category.

38.3. Raw material, ingredients and utensils required

1. Mango, guava, and pineapple nectars are commercially available in the market. However the nectar can also be prepared from a number of other fruits like jamun, aonla, apricot, papaya, plum and bael etc.

Fruit syrup is a beverage that contains at least 25% fruit juice/pulp, 65% total  soluble solids and acidity ranging between 1.2 -1.5%. It is preserved by using
350 ppm SO2 or 600 ppm benzoic acid. Fruit syrup is diluted before serving. Syrup can be made from the juice/pulp of jamun, ginger, lemon, phalsa, rose extract, bael, pomegranate, and brahmi (Bacopa monnieri) leaves/root extract, etc. Besides, a syrup/sharbat containing a minimum of 10 per cent of dry fruits is also regarded as fruit syrup.
Recipe: The generalized recipe for the preparation of syrups from different fruits is as under:

Materials Required

Apple (or any local fruit), fruit mill, hydraulic press, weighing balance, Refractometer/sugar pectinol, diammonium hydrogen phosphate, Saccharomyces cerevisiae culture, Potassium metabisulphite (KMS) etc.

Procedure

    1.    Take a known quantity of apple (or any other fruit) say 20 Kg
    2.    Extract the juice as discussed in earlier exercises.
    3.    Add about 200 ppm of kms.
    4.    Add sugar syrup to increase the TSS to about 20 – 24ºBrix.
    5.    To about 10 Kg of juice diammonium hydrogen phosphate (10 g) and pectinol (20-25 g are added).
    6.    Take about 500 ml of this mixture in a conical flask and add pure Saccharomyces cerevisiae culture @ 1 % and plug the neck with cotton. Keep at 22-24ºC to complete the fermentation within one day and yeast culture is ready.
    7.    Add this culture to about 10 Kg of must for further fermentation (i.e. culture is added @ 5% therefore 500 g is added to 10 Kg must).
    8.    Record the TSS of the must before fermentation.
    9.    Keep must for fermentation in big jars (narrow mouth) filled to about 75 % of their volume. Close the mouth of jars or bottles with cotton plug.
    10.    Allow fermentation to take place at 22-24ºC for about 10–15 days.
    11.    When no more bubbles are coming out of the jars, fermentation is complete. At this stage the TSS reaches about 7º Brix.
    12.    Siphon the wine. Add filter aids if wine is not clear.
    13.    Blend the wine with sweetening agents if required.
    14.    Fill in beer bottles by keeping a head space of about 2.5 cm followed by crown corking them.
    15.    Pasteurize the bottles by keeping at 62.5ºC for 20 min.

Preparation of Bordeaux mixture

Materials: Iron, beaker, copper sulphate, lime, weighing balance, plastic container, wooden stick and muslin cloth.

Bordeaux mixture derives its name from the place of its discovery, Bordeaux, France.

Ingredients required for the preparation of 100 litre of 1 percent elicoid mixture are:

1.Copper sulphate (blue vitriol or bluestone) : 1 kg

2.Quick lime (unslaked) : 1 kg

3.Water 100 litres

Method

•Dissolve 1kg powdered copper sulphate crystals in 50 litres of water in a mudpot or plastic bucket.

•In another 50 litres of water dissolve 1kg of quicklime.

•Stir thoroughly with the help of wooden stick.

•Put a filter cloth on the mouth of 3^rd container.

•Pour the contents of both the containers in a 3^rd container simultaneously and stir it thoroughly.

•Make up the desire volume (ie. 100 litres).

•Test the mixture before use for the presence of free copper, which is harmful to the plant.

INTRODUCTION
The production of products from grains, pulses, and oilseeds entails a series of processes aimed at converting raw agricultural materials into products that are ready for use or consumption. These processes typically take place in dedicated facilities like grain mills, pulse processing units, and oilseed crushing plants, where various types of equipment are employed at different stages of production. Below is an introduction to the main processes and an overview of the equipment commonly used for these operations.
The preparation of grain, pulse, and oilseed-based products plays a vital role in transforming raw agricultural produce into consumable goods, contributing significantly to food security and nutrition. These products are integral to the daily diets of people around the world, and the processes involved in their production are designed to enhance quality, shelf life, and marketability. The procedures that go into preparing these products vary depending on the type of raw material, but all involve a series of specialized steps that are typically carried out in dedicated processing facilities.Grain mills, pulse processing units, and oilseed crushing plants are the primary settings where these transformations take place. Each of these facilities is equipped with specific machinery to perform tasks such as cleaning, milling, sorting, and packaging, with the aim of creating high-quality end products that are ready for distribution. The operation of these different pieces of equipment is crucial for ensuring consistency in quality, efficiency in production, and minimal wastage.
The processing of grains, pulses, and oilseeds involves several stages, such as cleaning to remove impurities, grinding or crushing to break down the raw materials, and packaging for storage or shipment. Each stage requires different equipment, such as mills for grains, crushers for oilseeds, and sorting machines for pulses. Understanding the operation of these machines is essential for anyone

Pharmaceutical and chemical industries depend largely on toxicological evaluations to provide information regarding safety of their commercial products. Toxicologists so far have been relying on animal studies to investigate potentially beneficial or harmful effects of drugs and chemicals prior to testing them in humans. Traditionally, the safety assessment process during drug development has been based on screening indiscriminately a plethora of new chemical entities (NCEs) using a large number of animals as testing models in order to identify new therapeutic agents with the expectation that one or a few of these NCEs have some competitive advantages over the existing therapeutic agents. That is why they are more efficacious, bioavailable, selective, and safer. This approach is costly, time-consuming, and requires large quantities of test material. Currently, it takes about 10-12 years and a huge expenditure for a drug to move from research laboratory to patent. Thus alternative cell culture models in the early phases of the drug discovery process can save time and money both by eliminating least beneficial NCEs.

Preparation of Reagents

Culture media

For the culture of hepatocytes medium M199 (GibcoBRL, USA) is used. One pouch of the dry media is dissolved in 1 liter of filtered distil water. The pH of the media is adjusted by adding 0.4% sodium bicarbonate to be around 7.4. The media is than sterilized by filtration through seitz filter (0.22 mm) and stored in 50 ml sterilized conical flasks.

Take 1 g phenolpathalin powder in a 100 ml volumetric flask. Then add volume up to 100 ml by ethanol (Ethyl alcohol).

Materials Required

Fruit pulp, cane sugar, potable water, essence, citric acid, colours, preservatives, weighing balance, glass jars (500 ml capacity), jar closures, hand refractometer, steel pan, ladle etc.

Procedure

    1.    Select sound and fresh fruits, free from any blemishes. Generally a mixture of ripe and unripe fruits should be taken as the ripe fruits impart good flavour and the unripe fruits are rich in pectin, required for a good set.

    2.    Wash the fruits thoroughly. Cut into 4-8 pieces depending upon the fruit and size
    3.    Boil the fruit pieces for about 20-25 min in boiling water and pass through pulper to get a good pulp.
    4.    Weigh known quantity of fresh or preserved pulp and add about equal quantity of sugar (preferably in 45:55 ratio)
    5.    Cook the mixture on gas flame by occasional stirring. 
    6.    When the mixture becomes thick, perform sheet test.
    7.    Citric acid is added generally towards the end of cooking. Addition of all the acid in the beginning may result in stickiness and poor set. 
    8.    Remove from the flame when the mixture gives a clear sheet
    9.    Flavours, colours etc may also be added towards the end of boiling. 
    10.    Fill the jam in glass jars (preferably pre-warmed in hot air).
    11.    Close the jars with lug caps and allow to cool overnight.
    12.    Label and store in a cool place.

39.1. Aim

To prepare Jam from different fruits.

39.2. Theory

Jam is prepared by boiling the fruit pulp with a sufficient quantity of sugar to a thick consistency, firm enough to hold fruit tissues in position. For preparation of jam not less than 45 parts of fruits are used for every 55 parts of sugar. According to FSSAI specifications, minimum quantity of soluble solids in the prepared jam shall not be less than 65% (w/w). The jam prepared by using two or more fruit pulps, is called as mixed fruit jam. Approved fruit colour and flavour can also be added into the jam when declared on the label.

39.3. Raw material, ingredients and utensils required

1. Fruits like Apple, apricot, mango, plum, peach, guava, pineapple, pear and kiwifruit etc either singly or in combination (mixed jam).

40.1. Aim

To prepare jelly from guava fruits.

40.2. Theory

Jelly is prepared by boiling the fruit with or without addition of water, straining the extract and cooking the clear extract with sugar to a stage at which it will set to a clear gel. The jelly should be transparent, well set, but not too stiff and having original flavour of the fruit. It should be attractive in colour and should keep its shape. In the preparation of jellies, pectin is the most essential constituent. As per FSSAI specifications, the quantity of fruit and soluble solids in the final product shall not be less than 45 and 65 percent (w/w) respectively. Guava jelly is the commercial product available in the market however jelly can be prepared from sour apple, karonda, jamun, loquat etc.

Materials Required

Fruit extract, cane sugar, potable water, essence, citric acid, colours, preservatives, weighing balance, glass jars (500 ml capacity), jar closures, hand refractometer, steel pan, ladle etc.

Procedure for Jelly

    1.    Select sound and fresh fruits, free from any blemishes. Generally a mixture of ripe and unripe fruits shouldbe taken as the ripe fruits impart good flavour and the unripe fruits are rich in pectin, required for a good set.
    2.    Wash the fruits thoroughly. Cut into 4-8 pieces depending upon the fruit and size
    3.    Boil the fruit pieces in water (about ½ to an equal weight of fruits for fruits like apple and 2-3 times the weight of sliced fruits in case of citrus fruits) for about 30 min. with occasional stirring. Strain the boiled mixture through coarse muslin cloth to get a clear pectin extract
    4.    A second extract may also be taken by boiling the same mass again and straining.
    5.    Add sugar (usually 3/4th to one part of the extract or in 45:55 ratio) to the pectin extract and boil in a stainless steel pan. Add required quantities of acid towards the end of boiling.
    6.    Remove the scum rising on the top of boiling mass occasionally.
    7.    To avoid charring, occasional stirring is also done.
    8.    To avoid destruction of pectin the cooking should be completed fast
    9.    Determine the end point of jelly as detailed ahead.
    10.    Fill in hot dry glass jars and cool rapidly
    11.    Pour a thin layer of hot molten paraffin wax seal to avoid moulding.   
    12.    Label and store in a cool place.

4.1 Introduction
The yield of the mulberry crop is a significant component in determining productivity and consequently, profitability in sericulture. The two most crucial goals—increasing cocoon output per hectare and lowering production costs—will be achieved through optimizing mulberry leaf yield per unit area. Therefore, ensuring that he receives the highest leaf yield possible from his mulberry crop ought to be the main goal of every sericulturist. Furthermore,
it should be understood that every action made to increase leaf production also serves to enhance leaf quality, so securing insurance against losses to the cocoon crop later on in the silkworm raising process.
4.2 Soil and Climate
Except for extremely steep terrain, mulberry may be grown practically on any type of terrain. However, when it is grown on either level ground or gently sloping or undulating terrain, good growths are obtained. More sloping or steep terrain calls for careful consideration of appropriate soil conservation techniques including bench teracing, contour planting and contour drainage. Although mulberry thrives in a variety of soil types, loamy to clayey loamsoils are ideal for growth. Mulberry plants can withstand somewhat acidic soil conditions. However, if the pH of the soil is too low, lime or dolomite should be applied as a necessary corrective measure. When it comes to
alkaline soil Gypsum application in the soil is the best option for adjusting the soil’s alkalinity. Given that mulberries have deep roots, the soil should be sufficiently deep—up to two feet, at the very least. Mulberries grow well up to an elevation of around 4,000 feet after which their growth will be slowed by the lower temperatures. 

Materials Required

Lime fruits, green chillies, ginger salt (common), stainless steel pans, kinives, weighing balance, spices etc. 

Procedure

    1.    Select sound and mature fruits of lime, mature but green chillies having good size and ginger rhizomes.
    2.    Wash the lime fruits, ginger and chillies properly in running cold water.
    3.    Cut the lime fruits into pieces / halves. 
    4.    Remove the stalks of the chillies and cut into longitudinal slices. Peel ginger and cut into long thin slices.
    5.    Put the lime pieces, chilli and ginger slices in a wide mouthed pre-sterilized glass jar 
    6.    Add common salt @ 250g / Kg of material.
    7.    Squeeze some of the juice over the slices
    8.    Stir the mass well mixing thoroughly
    9.    In case the juice does not cover the material completely, add pre-boiled and cooled 5% solution of citric acid.
    10.    Keep the jar in Sun for about a week with occasional shaking of the material.
    11.    When the lime pieces start turning light brown, the pickle is ready for consumption.

Techno economic feasibility of livestock enterprises under different conditions

The technical and economic feasibility part examines the possible technical and economic aspects of a proposed livestock project. In this chapter we would be studying techno economic feasibilities of various livestock based enterprise

1. Technical and Economic Feasibility of a Dairy unit

2. Technical and Economic Feasibility of a Goat Farm

3. Technical and Economic Feasibility of a Pig Farm

4. Technical and Economic Feasibility of a Feed unit

41.1. Aim

To prepare marmalade from citrus fruits.

41.2. Theory

Marmalade is a fruit jelly in which the slices/shreds of peel are suspended. The marmalades are prepared generally from citrus fruits like orange and lemon. The pectin and acid contents of the marmalades are kept slightly higher than that for jellies. They shall contain minimum of 45% fruit and 65% total soluble solids.

41.3. Raw material, ingredients, machinery required

1. Orange and lemon like citrus fruits are used for making marmalade.

2. Stainless steel knives, utensils for cooking and mixing, muslin cloth, glass jars, sterilization tank, gas bhatti etc.

Marmalade is a fruit jelly in which the slices of peel are suspended. The marmalades are prepared generally from citrus fruits like orange and lemon. The pectin and acid contents of the marmalades should be kept slightly higher  than that for jellies. Citrus marmalades are of two types: i) Sweet marmalade and ii) Bitter marmalade.
Procedure
Preparation of fruit extract: After washing the fruit, remove the outer yellow flavedo portion of the peel of citrus fruits thinly which contains colouring matter and volatile oils, whereas the inner white albedo portion contains pectin. The thin yellow peel is cut into fine shreds with a knife, or on a shredding machine, and the shreds are boiled and drained to remove the bitterness. The sliced or crushed fruit is boiled gently by simmering with 2 or 3 times its weight of water to extract the pectin. While it is being boiled, a teaspoonful of the clear extract is taken from the pan and tested with alcohol for its pectin content. The process usually takes 30 to 45 minutes.