eChapters

Cleaning and sanitizing of dairy plants is essential for providing safe milk products to the consumers as well as for ensuring the good shelf life of these products. It ensures cleanliness, hygiene of the equipments and surroundings and also ensures that the products meet the safety standards. Cleaning of dairy plant consists of broadly of removing the soil from the surface of the equipment by dissolving or suspending the soil in a warm solution of suitable cleaning agents. In the dairy industry, the soil is primarily milk and milk product residues which may be more or less modified by processing treatment. 
Milk and milk product residues are complex mixtures of milk sugar, fat, proteins and mineral salts. Some of these solids are present in emulsion, some are in a colloidal state, and others are in true solution. When milk products are heated in vats or pumped through sanitary pipe lines or over coolers, the metal or glass surfaces become coated with milk remains, which, if allowed to dry, may be difficult to remove.

Milk processing plants involve processing of raw milk into products like market milk, cheese, butter, ice cream, condensed milk, dried milks and traditional dairy products. The by-products processing includes buttermilk, whey and its derivatives. Dairy effluents contain dissolved sugar, protein, fat and minerals. Spills and leaks of products or by-products, residual milk or milk products in piping and equipment before cleaning, wash solutions from equipment and floors, condensate from evaporation processes and cheese trimmings are some of the sources of dairy effluents in a dairy plant. The key parameters are the biological oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids, total dissolved solids etc. Common dairy waste techniques include grease traps, oil water separators for separation of floatable solids, equalization tanks. Biological treatment consists of aerobic and anaerobic process.

Noise has become a very important “stress factor” in the environment of man especially with regard to health. However, not much attention is being paid towards its elimination or control in dairy plants. The harmful effects of noise(s) in the workplace as an occupational hazard is really a cause of great concern. Apart from reducing the work efficiency, in the long run it causes serious auditory and non-auditory effects on the worker. Thus, it becomes imperative to set legal standards in workplaces to be monitored constantly to avoid or reduce the health hazards of the workers.

Noise and Noise Pollution

Noise is often defined as “Unwanted Sound” or “Undesirable Sound”. The “Noise Pollution” has been coined to signify the vast cacophony of sounds that are being produced in the modern life, leading to health hazards.

Air pollution is the introduction of chemicals, particulate matter, or biological materials into the atmosphere that cause harm or discomfort to humans or other living organisms, or cause damage to the natural environment. The concern to determine the importance of the airflow as a possible source of contamination in dairy and food industry is growing, because the airborne dust particles can introduce foreign matter including microbial contaminants into the dairy products. Maintenance of air quality in a dairy factory plays an important role and is very much monitored by controlling the temperature, humidity and particle concentration. Air quality control is required for the comfort and safety of employees. To reduce the possibility of contamination in products it is necessary to impose additional controls on air quality. Airborne contamination can be controlled by air filtration.

DAIRY BUSINESS

Most ambitious young men at some time or another are likely to develop an interest in going into business for themselves. This is prompted not only by the thought that a person owning his own business is more independent but also by the hope of increasing personal income. However, when these same young men look about them and see the general existence of “big business” in practically all lines of endeavour, they often lose courage and decide to remain as workers with some company where they can enjoy a certain degree of security. 
The general condition is an important factor in determining the success of new business enterprises. Similarly, innovations like the creation of new products or the development of new methods of merchandising often gives rise to opportunities for a new business enterprise. The introduction of “Softy” ice cream and other soft-served frozen products made it possible for several hundred small businesses to get established in our country. The advent of single- service paper container was the spark that started several milk-plant operations which later grew into companies of considerable size. Ironically, the paper milk container also spelled the doom for many older independent plants that could not or did not adjust soon enough to this new way of packaging. The chocolate-coated ice-cream bar idea started a number of new enterprises which grew from small companies going to concerns of considerable size. Vending machines made it possible for many small companies to get started selling milk, ice cream, candy and lassi etc. 

The financial and commercial book keeping that is generally practiced by dairies, the main purpose of which is to ascertain the total results of the business during a given period, does not answer the question whether the costs of processing of milk products and of the various operations involved in manufacturing, are reasonable. For this purpose, dairy plants have to keep detailed records of the expenditure incurred on different components and processes, for planning of production and controlling of costs. In large multi-product dairy plants, production is generally characterized by mixed and joint production and the different operating operations are interrelated. Thus, it becomes difficult to draw a distinction and allocate and apportion the consumption of various services and utilities to arrive at the cost of different operations of various products.
The Bureau of Indian Standards has developed three different sets of records on dairy accounts which may be used to record different information for cost and quality control. These records are:

Twenty first century is the century of entrepreneurship and every individual can be an agent for innovation and change. Entrepreneurship is regarded as one of the most crucial factors in the economic development of every region of the country. It widens the horizons of economic development even in the socially and industrially backward regions. Dynamic entrepreneurs are considered to be the agent of change in a society. Entrepreneurs play a very important role in generating new employment and setting up new business. The problem of poverty, inequality and regional imbalances can be tackled with the development of entrepreneurship. However, in all economic development activities more and more focus is being centered on entrepreneurship of the people. Entrepreneur has been now recognized as a concept, not only for starting industries but also in the development of dairy enterprise. In India, it is believed that tremendous latent entrepreneurial talent exists which, if properly harnessed, could help in solving many of the serious problems facing the country.

a. Dairy entrepreneurship

A dairy entrepreneur is a person who undertakes dairy based activities such as rearing of milch animals, production of milk, processing of milk, manufacture of milk products and marketing of milk and milk products and also involved in buying and selling of other inputs of dairy business. He finds ways and means to create and develop a profitable dairy business. Dairy entrepreneurs see their farming as a business and as a means of earning profits. So they are willing to take calculated risks to make profits and to grow their businesses. They are also motivated to improve dairy production through mechanization and application of technologies in the field of dairy and allied enterprises.

The total milk production in the country for the year 2013-14 has been estimated at 126 million metric tonnes and the demand is expected to be 180 million tonnes by 2020. To achieve this demand annual growth rate in milk production has to be increased from the present 2.5 % to 5%. Thus, there is a tremendous scope/potential for increasing the milk production through profitable dairy farming.

a. Requirements of project report for setting up dairy units

Project report can be prepared by a beneficiary after consulting local technical persons of State Animal Husbandry Department, DRDA, Dairy Co-operative Society / Union / Federation / commercial dairy farmers.

1. General

In this the nature of objectives of the enterprise i.e. setting up a dairy farm, details of proposed investments, specification of the project area, name of the financing bank branch, status of beneficiary: (Individual/Partnership/Company/Corporation/Co-operative Society / Others) details of borrowers profile in terms of capability, experience, financial soundness, technical / other special qualifications are mentioned.

2. Technical Aspects

    a)    Location, Land and Land Development: This involves the site details of the proposed project. The total land area and its cost. Also, particulars of land development such as fencing, boundary wall, gates are mentioned in it. Thus, site map is also mentioned in this subheading.

    b)    Civil Structures: Several structures like sheds, milking room, store room, quarters for dairy farm manager / labourers are also to be constructed. So, their measurements as well as approximate costs need to be mentioned.

Introduction
Demand of dairy products is on the rise in India. India‘s demand forecast for milk and milk products is more than the current supply of these products. To meet this demand entrepreneurship initiatives are need of the hour. Further, younger generations of India are more interested in commercial dairy farming rather than subsistence based farming. Therefore, scientific as well as commercial dairy entrepreneurial training to farmers about advanced technology used in breeding, feeding, housing and healthcare is essential.

a. Barriers for Entrepreneurship in dairy

An average dairy entrepreneur faces several barriers to start a new enterprise. Some of them are as under

    1.    Lack of financial support: A major stumbling block for many dairy farmers to expand production or diversify into new high value enterprises is lack of access to finance. Farmers who are starting new enterprises often face difficulty raising investment capital.

    1.    Technical support
    2.    Financial support

1. Technical support

A. Institutes for Professional skills in dairy based enterprises:

Several institutions offer training programmes in dairy based enterprises:

I. Society for Innovation & Entrepreneurship in Dairying (SINED)

Society for Innovation & Entrepreneurship in Dairying (SINED) is registered under society regulation act 1860, hosted by National Dairy Research Institute, Karnal for promotion of entrepreneurship in dairying. The major activity of the society is to administer a Technology Business Incubator which provides support for technology based entrepreneurship in Dairying.

Any farmer/Entrepreneur who wishes to avail bank loan for starting or expanding his dairy enterprise should apply for loan to the nearest branch of a commercial bank, regional rural bank or co-operative bank in their area in the prescribed application form which is available in the branches of financing banks.

Preparing Projects for Bank Appraisal

    1.    The entrepreneur can prepare the project or Scheme report after consulting local technical persons of State Animal Husbandry Department, DRDA, Dairy Co-operative Society / Union / Federation / commercial dairy farmers.
 
    2.    The project report should have mention about practical training and experience in dairy farming. So in order to meet this requirement the inexperienced entrepreneurs can visit progressive dairy farms and government / military / agricultural university dairy farms in the vicinity to have first hand information about the enterprise. Nowadays several online portals (www.aaqaa.com.) also provide useful guidance and information on setting up dairy based enterprise.

1. Technical Feasibility of Dairy Unit

This includes following information such as
 
    1.    Availability of good quality animals in nearby dairy market,
 
    2.    Availability of good grazing grounds and lands,
 
    3.    Availability of green/dry fodder,
 
    4.    Availability of concentrate feed, medicines etc.
 
    5.    Further availability of veterinary aid, dairy breeding (AI) centre, milk collection and marketing centre are also important.

    6.    Nearness of the selected area to veterinary/breeding/milk collection centre and the financing bank’s branch.

    7.    Capability of the owner and employees such as technical knowledge and skill.

According to a recent study, over 94% of new businesses fail during first year of operation. Lack of funding turns to be one of the common reasons. Money is the bloodline of any business. The long painstaking yet exciting journey from the idea generation to revenue generating business needs a fuel named capital. That’s why, at almost every stage of the business, entrepreneurs find themselves asking – How do I finance my startup?

Now, when an entrepreneur require funding depends largely on the nature and type of the business. Here is a comprehensive list of funding options for startups that will help the entrepreneur to raise capital for business.

The Feasibility study of dairy project cover capital investment on land, building, infrastructure, working capital, manufacturing and marketing cost, and financial projections to work out its viability. Once viability is established, a detailed project report should include the following ten steps for project planning and implementation:

First Step: This step involves appointing a consultant to plan the project in relation to the design the dairy plant, proposed market and select an architect and a structural consultant. Prepare tender documents for civil works and plant equipment. Study the demand-supply of target products through a market survey to formulate the suitable product mix in terms of volume and range. e.g. study of various dairy products e.g. Khoa, ghee, Ice cream. The capacity of the plant and the provision of various facilities would be determined by the products demand.

    a.    General Principles and practices
    b.    Analyzing project appraisals and reports
    c.    Capital Expenditure decisions, reinvestment and payback
    d.    Assessing project profits.

a. Financing the dairy enterprise

Dairy rearing provides triple benefits of income, employment and nutritional security to the society and is important source of subsidiary income to small/marginal farmers and agricultural laborers. Finance is a prerequisite and of paramount importance for setting up of a dairy enterprise whether a dairy farming unit for milk production, sheep or goat unit/piggery unit, dairy/poultry processing unit etc. Decisions about credit are often most important judgments that people in the agricultural industry must make. These decisions often determine whether individuals operating in input, production, processing, and services based dairy enterprise would succeed in making profit.

Dairy rearing is central to livelihoods and survival of millions of people of India. It is estimated that approximately 100 million people derive their live hood from dairy rearing as primary or secondary source of income. Dairy related activities help to maintain regular in flow of income for these households. Small farmers in India generate nearly half of their income from dairy and the value of cattle represents a significant part of their wealth, so the death of cattle poses a significant risk and affects farmers’ net worth and income.

a. Type of risks to dairy based livelihoods

Large animal’s are expensive and thus carry higher risk exposure. Dairy losses due to the disease, accident, theft, natural calamity can cause significant losses to these household. Sometimes owners are forced to sell their animals due to loss due to incurable disease/ disorder/ fodder and water scarcity and they are unable to rebuild their stock. Many times animal losses force them into poverty trap from where they are unable to recover.

Risks faced by dairy owner’s dairy dependent livelihoods can be classified into two broad categories

Introduction

Dairy is vital to the economics of many developing countries. Animals are a source of food, more specifically protein for human diets, income, employment and possibly foreign exchange. For low income producers, dairy can serve as a store of wealth; provide draught power and organic fertilizer for crop production and a means of transport. Consumption of dairy and dairy products in developing countries, though starting from a low base, is growing rapidly. Dairying has become an important secondary source of income for millions of rural families and has assumed a most important role in providing employment and income generating opportunity. Indian Dairying is unique in more than one ways. It ranks first with its 199.1 million cattle & 105.3 million buffaloes accounting for about 51 percent of Asia’s and about 19 per cent of world’s bovine population. It also ranks first in milk production with a production of 121.8 million tones in 2010-11 and the demand is expected to be 180 million tones by 2020. To achieve this demand annual growth rate in milk production has to be increased from the present 2.5 % to 5%. Thus, there is a tremendous scope/potential for increasing the milk production through profitable dairy farming. Besides milk, the manure from animals provides a good source of organic matter for improving soil fertility and crop yields.

Model Project for Setting Up 10 & 20 Cow Dairy Farm (Indicative)

    ·    The models are only indicative and in no way designed to provide exact economics. Following guidelines may be used by the interested persons to work out the details of their project, depending upon the local market and conditions.

    ·    An interactive module considering the land availability for fodder cultivation, willingness to opt for silage bunkers, type of chaff cutter (manual or machine operated), milking machine, mister set, etc. is under preparation.

    ·    The proposed interactive module would require preference for set of inputs and intended herd size and accordingly generate output outlining the estimated investment, cost and return.

Assumptions

    ·    Freshly calved animals in 1st or 2nd lactation are purchased in two batches of five animals each at an interval of 5 to 6 months.

    ·    Cost of rearing calves not considered as it will be nullified by their sale value or retention value.

    ·    Fodder cultivation considered in two acres and working capital for one crop / season considered. Two crops considered per year.
 
    ·    Manure is utilized for fodder cultivation.

Interest Rate: Provisional Interest rate @ 15.75% p.a. has been taken for evaluation of the project report. However, the exact interest rate will be decided by the sanctioning authority on the date of sanction.

Disbursement of loan: Funds for fodder cultivation and civil construction should be disbursed first. Development of sheds and fodder plots should be completed within 3 months from first disbursement. Then disbursement of 1^st Batch cow (10 animals) will be done. Last disbursement for 2^nd Batch cows (10 animals) should be done after 5-6 months of purchase of 1^st batch cows.

Insurance: The animals and other assets (sheds, equipment) must be insured. Wherever necessary, Risk / Mortality fund may be considered in lieu of dairy insurance.

Interest Rate : Provisional Interest rate @ 14.50% p.a. has been taken for evaluation of the project report. However, the sanctioning authority may consider the exact rate of interest applicable, on the date of sanction. Development of farm should be completed within 3 months from first disbursement.
 
Repayment of loan : A five-year repayment programme has been drawn with six months moratorium period, the installments will be monthly starting from 6th month onwards. The applicant has to make tie-up with the local MPCS and the repayment should be routed through the MPCS.

A) Selection of Dairy Cattle

Proper selection is the first and the most important step to be adopted in dairying. Records are the basis of selection and hence proper identification of animals and record keeping is essential. Cross-breed animals with exotic inheritance of about 50 percent are preferable.
 
Bringing animals from different agro-climatic conditions causes problems due to non-adjustment in many cases. In case, purchase becomes absolutely essential it should be from similar environmental conditions as far as possible.

General selection procedures for dairy breeds

Selecting a calf in calf show, a cow in cattle show by judging is an art. A dairy farmer should build up his own herd by breeding his own herd. Following guidelines will be useful for selection of a dairy cow.

An efficient management of animals will be incomplete without a well planned and adequate housing of animals. Improper planning of animal housing leads to additional labor charges. The housing should have proper sanitation, durability, arrangements for the production of clean milk under convenient and economic conditions.

a) General Housing Requirements

Dairy animals will be more efficient in the production of milk and in reproduction if they are protected from extreme heat, and particularly from direct sunshine. This can be achieved through provision of shade in tropical and subtropical climates. If dairy animals are confined, the area should be free of mud and manure in order to reduce hoof infection to a minimum. Concrete floors or pavements are ideal where the area per animal is limited. However, where ample space is available, an earth yard, properly sloped for good drainage is adequate.

Introduction

The dairy farmers mostly keep cows (indigenous and crossbred) along with few buffaloes for milk production. However, the genetic potential of the dairy animals is exploited fully, when they are fed with well balanced ration. Further, as feed cost is around 75% of the total cost of production, the success of the dairy farming depends not only on the quality of the ration, but also on the economy of the ration. Therefore, knowledge on the feeds and feeding of dairy animals is highly essential.

What is Feed?

Feed may be defined as supplementation of nutrients for development, maintenance and operation of day to day activities by animals.

Management of Calf

Management before birth

    ·    As calf management begins before birth, a few days before the calf is born, the pregnant cow is transferred to a maternity paddock, which should be near the homestead (for closer observation), well watered and free from physical objects.
 
    ·    The signs of imminent parturition (calving) include filling of udder with milk and is turgid, vulva swollen with a string of mucus hanging from vagina.
 
    ·    Insemination records can also be used to estimate the expected calving date.

Breeding of Heifers

    ·    Regardless of age, puberty is reached when a heifer weighs approximately 40% of her mature body weight.
 
    ·    Breeding however, is recommended when a heifer has reached 60% of her expected mature body weight. This is normally achieved when the heifer is 14 to 16 months old.
 
    ·    Smaller breeds may be bred one or two months earlier than large breeds because they mature faster.
 
    ·    Heifers in good condition and gaining weight at breeding time generally show more definite signs of estrus and have improved conception rates over heifers in poor condition and/or losing weight.
 
    ·    Over-conditioned or fat heifers have been reported to require more services per conception than heifers of normal size and weight.

Milk

Importance

Milk contains approximately 86% water, 4.7% sugar (lactose), 4.1% fat, 4.2% protein and 1% minerals. It supports the growth of micro-organisms and thus is prone to contamination. The purpose of milking a dairy cow is to obtain milk that is fit for human consumption. Milk from the udder of a healthy cow contains very few bacteria and to ensure that it remains fresh for long it should be handled under conditions of good hygiene. Unclean milk can be a source of disease to the consumer, rejected at the market and so is a loss to the farmer, does not keep for long and is not good for processing.

General Signs of Healthy and Ill Animals

Health

It is a state of freedom from disease. It may also be stated as a condition of an animal in which all the body organs are normal and are functioning to their optimum capacity in relation to animal’s age, sex, work, and production with optimum pulse, temperature and respiration rates appropriate to the species, sex and environment.

Disease

Disease may be any deterioration from normal health or normal functioning of any or all the tissues or organs of animal body. Thus, it shuns animal to perform its normal physiological functions though the nutritional and environmental parameters are maintained normal.

A. First Aid
1. Abscess
What to Do

    ·    Abscesses should be examined by a veterinarian as soon as possible and within 24 hours.
 
    ·    Fluid may normally drain from the site of an abscess. An abscess does not drain through the tube, but rather around the latex tubing. Therefore, it is important for you to clean the area around the drain twice daily with warm water.

    ·    Apply a hot compress to the affected site at least two times daily for 3 to 5 days after the animal leaves the hospital. Wet a clean washcloth with very warm water and place it directly over the affected site, and then apply gentle pressure ideally for 5 to 10 minutes.

I. Dairy Farm Equipments

a. Balance Sheets or Net worth Statement

Balance sheet is the list of assets and liabilities owned by a business. It helps to calculate the growth in net worth of the business by calculating the change in assets less the change in liabilities. They represent the financial foundation on which the business is built.

The term ‘balance sheet’ implies some sort of balance as part of the document. That balance represents the relationship between assets on one side, and liabilities on the other, and the basic accounting principle that assets always equal liabilities plus equity. Since it is simply a list of assets owned and debts owed, at a given time, with monetary values attached, we must understand the concepts of assets and liabilities.

Assets are resources owned by or owed to the business such as dairy, equipment, real estate, and notes receivable. Assets are those parts of the business that are owned or controlled. They include any property/resource owned by a person or business e.g. cash, land, buildings, dairy, farm equipment and dairy-related share. Assets are usually listed on the top or on the left hand side of the balance sheet. They are classified in following ways

Seed technology is defined as “that discipline of study having to do with seed production, maintenance quality and preservation (Cowan, 1973).

Feistritzer (1975) has defined seed technology as the method through which the genetic and physical characteristic of seeds could be improved. It involves such activities as variety development, evaluation and release, seed production, seed processing, seed storage, seed testing, seed certification, seed quality control and seed marketing etc.

So seed technology in widest sense, includes development of superior crop plant varieties, their evaluation and release, seed production, seed processing, seed storage, seed testing, seed certification, seed quality control, seed marketing, seed distribution and the related research on these aspects,

The major goal of seed technology is to increase agricultural production through the spread of good quality seeds of high yielding varieties. To achieve this goal, the quality seeds must be rapidly multiplied and supplied to the farmers at proper time with the reasonable price.

Seed

A true seed is defined as a fertilized mature ovule consisting of embryo, stored material and protective coats. The seed strictly speaking is an embryo a living organism embedded in the supporting or the food storage tissue.

A seed stands for any of the following used for sowing or planting.

1.    Seeds of food crops including edible oil seeds and seeds of fruit and vegetables.
2.    Cotton seeds
3.    Seeds of cattle fodder
4.    Jute seeds
5.    Seedlings, tubers, bulbs, rhizomes, roots, cuttings, all type of grafts and other vegetative propagated material for food crops or cattle fodder.

Multiplication and distribution of high quality seed of improved varieties is a crucial step in agricultural production of any country.

When an entry is identified by the workshop of the concerned project, the breeder begins the seed multiplication of the strain in the following crop season. The seed produced by the breeder after a strain is identified, but before it is released as a variety is termed as the “stock seed”. This seed is known as breeder seed after it is released and notified. In the crop season following notification foundation seed of newly released variety is produced. In the second crop season following the release of variety, certified seed of the variety is produced. Thus the farmer is able to obtain certified seed of a newly released variety for commercial cultivation only in the third crop season following in the notification of the variety. However the seed of such variety reach the farmer even before its release through mini-kit trials. Many other farmers would obtain the seeds from those farmers who conducted the mini kit trials and so on in the next two years. Thus an outstanding variety is likely to reach many farmers even before its certified seeds have been put on sale.

The degree of excellence in regard to the physical and genetical characterstics of seeds is called as Seed quality. Seed lots having high genetic purity and high germination percentage and minimum inert, weed and other crop seed and are free from diseases and pest attack, it is said to be a high quality seeds. If it is lacking in any of these qualities, it is said to be low quality seed lots. Only good quality seeds expected to respond well for fertilizers and other inputs used.
 
Viability: It is the ability of embryo to live, grow and develop into a seedling under favorable conditions. The seeds attained maximum viability at physiological maturity stage. Later on seeds start to loss viability.

Seed Production Technology

1.    Paddy
2.    Sorghum
3.    Bajra        
4.    Maize              
5.    Blackgram    
6.    Soyabean                
7.    Cowpea             
8.    Redgram 
9.    Groundnut
10.    Sunflower
11.    Castor       
12.    Gingelly
13.    Tomato
14.    Brinjal
15.    Chilli
16.    Bhendi

A hybrid is the first generation progeny of a cross between two genetically different identical inbred lines. The individual lines are known as inbreds.  Ineffective cross-pollination is a major constraint in a commercial production of hybrid seeds in many crop species. In such crops manual pollination is the way to produce hybrid seeds. Eg. Cotton. In the case of rice it is highly self-pollinated crop and cross-pollination is a big problem. The increased vigour, uniformity and yield of F1 hybrid have been exploited in most crops where the pollination system allows for convenient and economic cross hybridization.  This system is called breeding tool in exploiting the hybrid vigour.

The term heterosis from Greek means hetero different, osis-condition was coined by skull (1914).

Heterosis or hybrid vigour, refers to the increase or decrease in vigour of off spring (hybrid) over parents. Usually, theses two terms are used synonymous.   But hybrid vigour refers to increased vigour; Heterosis both increased and decreased vigour.

Superiority of the hybrid as hybrid vigour and the mechanism by which this superiority is developed is heterosis (Rangaswamy, 1998).

Need to know Physiological maturity (PM), Harvestable maturity (HM) and harvesting method

·    If these factors are considered, the harvest produce will have the maximum seed quality characters in terms of germination, vigour and storability.

 The maturity is of two types depending on the purpose. If the crop is for grain production it is enough to harvest the crop during harvestable maturity. But when the crop is meant for seed purpose it is advisable to harvest the crop during physiological maturity.

Seed processing, drying, cleaning and upgrading

Seed processing refers to all the steps necessary for preparation of harvested seed for marketing namely handling, drying, shelling, preconditioning, cleaning, size grading testing, and packaging etc.

Layout for seed processing plant

Layout plan for construction of seed processing plant should be carefully planned to ensure that thorough seed cleaning, upgrading, seed treatment and other seed processing operations are carried out efficiently without mixing and damaging seed lots with minimum equipment, personnel, time and at minimum cost.

The following factors should be considered while planning and designing the processing unit:

Seed Testing
1.    Sampling

2.    Determination of Heterogeneity

3.    Purity analysis

4.    Germination Test

5.    Seedling Evaluation

6.    Quick Test for Viability

7.    Estimation of Seed Moisture

8.    Grow Out Test

9.    Seed Health Test

Seed Storage is an essential process during seed production programme. The purpose of seed storage is to preserve planting stocks from one season to next planting season.Seed storage starts from the moment of maturity and extend until its planting, in the next season.
 
PRINCIPLES OF STORAGE

Primary aim of storage is simply to prevent deterioration of quality seed. The management objective during the storage period is to reduce metabolic activity to such a low level that the seed is sufficiently stable with minimal deterioration. The two alternative methods are

1.    Reduction of moisture content to a safe level and cooling of the seed.
2.    Modification of atmospheric condition of the storage system.

Types of storage

There are four types

1.    Storage of commercial,  truthfully labelled and certified seed.

2.    Storage of carry-over seeds.

3.    Storage of foundation seed stocks and enforcement seed samples.

4.    Storage for germplasm seeds.

Seed multiplication and production was controlled by a legally sanctioned system called Seed Certification. Seed certification procedures and designed to ensure physical and genetic purity, freedom from weed seeds and diseases and good germinability of the certified seed. Seed certification is done by the Seed Certification Agency (SSCA) of the concerned state or by NSC.
 
Objectives of Seed Certification

The objective of seed certification programme was formulated by Douglas, 1971
 
i)    to ensure genuineness and quality of seed.
ii)    The identification and their rapid increase of new varieties under accepted names.
iii)    The systematic increase of superior varieties
iv)    Continuing supply of quality material and their maintenance.

The basic aim of seed legislation and its subsequent enforcement is to regulate the quality of seeds sold to farmers. So long as Agriculture remains tradition and static, there is little justification for regulating seed quality. However with technological advancement and the systematic application of science to Agriculture, it becomes compulsory to regulate the quality of seeds through seed legislation and its subsequent enforcement to ensure that seed buyers are not made to run undue risks.

TYPES OF SEED LEGISLATION

Seed legislation can be broadly divided into two groups.

1.    Sanctioning legislation

2.    Control legislation

Sanctioning Legislation

Which authorizes, establishes or otherwise legally sanctions such activities as formation/establishment of advisory bodies, seed certification agencies, seed testing Labouratories, foundation and certified seed programmes, recognition of seed certification agencies of foreign countries, appellate authority etc.

INTRODUCTION

High crop productivity depends on quality of seed as without good quality seed even if we apply manure, Plant protection measure and other cultural practices it is not possible to produce good quality seed. So the basic seed used for sowing must be healthy and good in quality. It is different from commercial production as it need proper care, good quality basic seed, timely cultural operations, thinning, roguing, timely application of pesticides and fertilizers and maintenance of seed quality through inspections. 
Seed production requires technical skill to achieve all the above advantages for which the best approaches Compact Area Approach or Seed Village Concept.
It is selection of compact area by organizing the seed farmers in the selected area. The selected area must be fertile and suitable for reproduction of good quality seed such areas can be organized for self and cross pollinated crops (Groundnut, Paddy, Pulses, Sorghum) especially for the varietal seed production. But the variety should be one another for whole of the selected area.

Advantages of Seed Village Concepts

1. Isolation and Roguing

For maintenance of genetic purity of the crop it requires isolation and proper rouging. This can be achieved in the compact area programme, as it will be the mutual benefit to the farmers who are concentrating growing on single variety on compact area.

Plants are often exposed to various abiotic and biotic stresses and have developed specific mechanisms to adapt, survive and reproduce under these stresses (Pieterse et al., 2009). Abiotic stresses include drought, water logging, high temperature, cold(low temperature), salinity, chemical pollution (xenobiotics), uv radiation, heavy metal and oxidative and plants are also challenged by biotic stresses through microbial pathogens such as myco-plasma, nematodes, fungi bacteria (Tippmann et al., 2006). The biology of plant cell is more complicated with any foreign stimulus from the environment; multiple pathways of cellular signaling and their interactions are activated. These interactions mainly evolved as mechanism to enable the plant systems to respond to stress with minimum and appropriate physio- biochemical processes. Abiotic and biotic stress induces signals and theses signals are recognized by receptors, followed by generation of secondary messengers e.g. activation of ion channels, production of reactive oxygen species (ROS) Xiong et al., 2002, accumulation of hormones (Bari and Jones, 2009; Peleg and Blumwald, 2011) such as salicylic acid (SA), ethylene (ET), jasmonic acid (JA) and abscisic acid (ABA). Secondary messengers are responsible for modulating intracellular level of calcium, often initiating protein phosphorylation cascade, which may leads to the activation of various proteins directly involved in cellular protection (Tippmann et al., 2006) Fig.1.

Globally, agriculture productivity is challenged by abiotic and biotic stresses, but abiotic stresses in particular (Gong et al., 2013) affect spreading of plant species across different environmental zones (Chaves et al., 2003). The changing climate is expected to worsen abiotic factors globally and adaptation strategies need to be established for target crops to specific environments (Beebe et al., 2011). Connect between different stress factors will likely surge harm to crop yields (Beebe, 2012). Soil salinity is a major environmental constraint to agricultural productivity (Greenway and Munns, 1980; Rhoades and Loveday, 1990). High concentrations of different types of salts, including chlorides, carbonates, and sulfates of magnesium, calcium, potassium, and sodium, characterize different saline soil areas around the world. Moreover, for each type of naturally occurring salinity, constantly changing environmental conditions, such as temperature and precipitation, as well as agricultural practices cause rapid modifications in levels of salinity and salt distribution patterns. Sodium and chloride are the predominant ions in the vast majority of saline areas.

During evolution, various species of plants, known as halophytes, readapted to life in high-salinity environments, but a large majority of plant species grown in non-saline areas are salt-sensitive (referred to as glycophytes). These glycophytic plants, including the majority of crop species, differ greatly in their tolerance to salt stress (Greenway and Munns, 1980; Flowers and Colmer, 2008).

Growth and development of plants are dependent upon the temperature surrounding the plant and each species has a specific temperature range represented by a minimum, maximum, and optimum. These values were summarized by Hatfield et al. (2008, 2011) for a number of different species typical of grain and fruit production. The expected changes in temperature over the next 30 to 50 years are predicted to be in the range of 2 to 3°C Intergovernmental Panel Climate Change (IPCC) (2007). Heat waves or extreme temperature events are projected to become more intense, more frequent, and last longer than what is being currently been observed in recent years (Meehl et al., 2007). Extreme temperature events may have short-term durations of a few days with temperature increases of over 5°C above the normal temperatures. A recent review by Barlow et al. (2015) on the effect of temperature extremes, frost and heat, in wheat (Triticum aestivum L.) revealed that frost caused sterility and abortion of formed grains while excessive heat caused reduction in grain number and reduced duration of the grain- filling period. Analysis by Meehl et al. (2007) revealed that daily minimum temperatures will increase more rapidly than daily maximum temperatures leading to the increase in the daily mean temperatures and a greater likelihood of extreme events and these changes could have detrimental effects on grain yield. If these changes in temperature are expected to occur over the next 30 years then understanding the potential impacts on plant growth and development will help develop adaptation strategies to offset these impacts.

Food productivity is decreasing due to detrimental effects of various biotic and abiotic stresses; therefore minimizing these losses is a major area of concern to ensure food security under changing climate. Environmental abiotic stresses, such as drought, extreme temperature, cold, heavy metals, or high salinity, severely impair plant growth and productivity worldwide. Drought, being the most important environmental stress, severely impairs plant growth and development, limits plant production and the performance of crop plants, more than any other environmental factor (Shao et al., 2009). Plant experiences drought stress either when the water supply to roots becomes difficult or when the transpiration rate becomes very high. Available water resources for successful crop production have been decreasing in recent years. Furthermore, in view of various climatic change models scientists suggested that in many regions of world, crop losses due to increasing water shortage will further aggravate its impacts. Drought impacts include growth, yield, membrane integrity, pigment content, osmotic adjustment water relations, and photosynthetic activity (Praba et al., 2009). Drought stress is affected by climatic, edaphic and agronomic factors. The susceptibility of plants to drought stress varies in dependence of stress degree, different accompanying stress factors, plant species, and their developmental stages. Acclimation of plants to water deficit is the result of different events, which lead to adaptive changes in plant growth and physio-biochemical processes, such as changes in plant structure, growth rate, tissue osmotic potential and antioxidant defenses (Duan et al., 2007 and Shakeel et al., 2011).