eChapters

2.1 Introduction

The great impact of increase in population as well as rapid economic growth has given us cause for concern about the future situation of the earth in recent years. Desertification as well as deforestation is continuously changing the landscape. Irrigated areas are being damaged by salinization. The effect to increase arable lands cannot match with the speed of these deteriorating processes. Weather is also being changed gradually by urbanization. In the new millennium, the challenges in the agricultural sector are very different from those met in the previous decades. The enormous pressure to produce more food from less land with shrinking natural resources is a tough task for the farmers. This calls for special effort to manage the key input without eroding the ecological assets and sound knowledge base to sustain agricultural productivity and profitability.

The maximum crop response depends on the level of the balanced environmental parameters. The natural environment and input availability may not be optimum for a given crop. The environmental factors which affect plant growth includes air temperature, relative humidity, carbon dioxide concentration soil temperature and moisture content to the soil. The micro-climate can be artificially controlled by means of plastic covering structure like greenhouse. The plastic covered greenhouse is the only mechanism, which transmits the useful wavelengths of the light spectrum for photosynthetic activity. Further, it also reduces the air movement, which is of great importance for the plant growth and often used to control the spread of plant diseases.

As far as plant propagation is concerned sunlight provides the primary energy for photosynthesis, the food chain and all human nutrition. The expansion of crop and flower production in various types of greenhouse during the recent years has enabled the growth of agricultural products throughout the year. An agricultural greenhouse consists of frames of metallic or wooden structure covered with a transparent material preferably plastic which provide a suitable environment for the intensive production of various crops. A greenhouse is essentially an enclosed structure, which traps the short wavelength solar radiation and convert and finally stores the long wavelength thermal radiation to create a favorable microclimate for higher productivity. Open field agricultural farming has no control on the environmental parameters such as sunlight, air composition and temperature that influence the plant escalation. Hence, a large number of winter vegetables, flowers and other horticultural crops have to be transported from distant places. Future greenhouse systems in moderate climates will have to be energy efficient. Greenhouses will have decreased transmission for long-wave length radiation and increased transmission for short-wave-radiation compared with common shelters.

1.1 General

Food is basic necessity for the survival of human beings. It is derived from agriculture which traps and transfers solar energy in chemical energy in the form of biomass and end products are processed and utilized for food, feed, fibre, fertilizer, and fuel. Indian’s economic security continues to be foreseen upon agricultural sector. Agriculture supports 52 per cent of population, as against about 75 per cent at the time of dependence. Despite the focus on industrialization, agriculture remains a dominant sector of the Indian economy both in terms of contribution to Gross Domestic Product (GDP) as well as a source of employment to millions across the country. India occupies a leading position in global trade of agricultural products. However, its total agricultural export basket accounts for a little over 2.15 per cent of the world agricultural trade. The major export destinations are USA, Saudi Arabia, Iran, Nepal and Bangladesh. Among agricultural commodities, basmati rice, spices, oil meals, sugar, cotton and castor oil have been leading export commodities.

Agriculture is an essential ingredient in overall development of India economic. The history of Indian agriculture in dates back to Indus Valley Civilization and even before that in some places of Southern India. India ranks second worldwide in farm outputs.

On the eve of Independence, 70 per cent of India’s nation income was from agricultural sector. Before 1947, over 85 per cent of country’s population lives in villages where livelihood completely depended on agriculture, which contributed over 95per cent of country’s income. Agricultural sector was most important sector in Indian economy facing massive stagnation and continuous determination. In the present context, around 60 – 70 per cent of Indian population directly or indirectly depends upon the agricultural sector and currently it contributes to 16 per cent of the Indian gross domestic product.

Introduction

Over the years, processed food industry has become the largest growing industry in the world. The convenience food industry with the state of the art technology has been proved very successful in reaching every household and have started replacing fresh and healthy foods with the processed ones (Srinivasan and Shende, 2016).

Demand for processed and convenience foods are constantly on rise and convenience food segment is rising by leaps and bounds. Changing life style, food habits, displacement of rural population to urban centres, insufficient time to prepare healthy food and changing socio economic needs have led to the industrialization of the food supply and resulted in the development of convenience foods and today a great variety of the same are available for sale to the consumer throughout the world (Tillotson, 2003).

These convenience foods are available readily, convenient, inexpensive with pleasing organoleptic quality, requires minimal or no preparation before consumption. Varieties of convenience foods which are available in the market play a prominent role in the food choice of today’s consumer, and they include frozen and canned vegetables, bakery products, soups, sauces, prepared meat and fish, chilled and frozen dairy products as well as ready to eat and shelf stable products (Tillotson, 2003).

Rapid switchover of the consumer from the traditional dining practices to fast food centres, generally feed on quick and easily made products called fast foods, often termed as unhealthy junk foods. These foods are rich in saturated fatty acids, several refined components, high carbohydrates etc., which ultimately lead to the negative impact on physical and mental health of the consumer, contributing to several chronic diseases such as cardiovascular complications, cancer, atherosclerosis, liver disease, type 11 diabetes (Veggie et al., 2018) etc.

Therefore, focussing much about the health of the consumer, there is a great need for a healthy and a balanced diet to meet the basic needs of the human body (Mendes et al 2013) with an appealing organoleptic properties and appearance.

Introduction

Recent advances in food technology have made our lives virtually easier and efficient. Changing lifestyle has led to the emergence of packaged food that provides convenience to the consumers. The authentic packaging of food implements consumers with the role of communication, containment, convenience, and protection. Any typical food package provides us with the information about the product and its nutritional fact, thus an efficient way of marketing/ branding. It protects the food product from the external environment and adulteration, thus keeps it safe. It allows the consumers to relish the food as per their convenience (reheating and direct consumption) and holds the product of any size, shape and restrains during handling and transportation (Robertson, 2006).

Food packages can be altered or modified according to one’s requirement with features like single-serving dishes and portability. However, traditional packaging is lacking adequacy to meet unending consumer demands and product intricacies. Therefore, a contemporary concept of packaging with higher proficiency is needed to meet various consumer requirements. For instance, a packaging that can - enhance product’s shelf-life with lesser or no preservatives, that maintains freshness, that meets permissible regulatory requisites and enables tracking throughout the product life-cycle. Emerging technologies like smart packaging have the expertise to invigilate a product and its milieu and pursue any modifications into these. Moreover, smart packaging helps in gaining global market recognition, and meets international food safety standards. In recent years, there has been rapid development in food packaging that includes active packaging, intelligent packaging, or smart packaging. These are the technologies that deal with the packaging of food, beverages, cosmetics, and pharmaceutical products. Moreover, these terminologies are apparently identical but, each has a different function to deal with and is as follows:

Introduction

Biotechnology is defined as the ‘application of scientific and engineering principles to the processing of material by biological agents to provide goods and services’. The term ‘biotechnology’ is also used when a technique involving live organisms are employed to make or modify a product, improve plants or animals or develop microorganisms for specific uses. According to the definition of the Codex Alimentarius Commission (CAC 2001), modern biotechnology is defined as the application of (i) in vitro nucleic acid techniques, including recombinant deoxyribonucleic acid (DNA) and direct injection of nucleic acid into cells or organelles, or (ii) fusion of cells beyond the taxonomic family, that overcome natural physiological reproductive or recombination barriers, and that are not techniques used in traditional breeding and selection. Scientific developments of present world owe to processes and products of the field of biotechnology. Modern biotechnological advancements have played a major role in important branches of science such as agriculture, food processing, medicine and veterinary applications. Biotechnological interventions of the downstream processing applications include primary production areas namely breeding of crops and livestock, production of additives for food and feed and pharmaceuticals along with diagnostic tools. Inputs for food processing applications from biotechnology include biocatalysts such as enzymes, tracing food ingredients such as Genetically modified (GM) ingredients in end products of food and feed and food quality testing applications for food borne pathogens. Applications of modern biotechnology in form of genetically modified organisms have gained much importance in comparison to the downstream applications during food processing and food safety (Zhu, 2017). Food processing operations include transformation of harvested crop or animal produce into produce which are marketable with long shelf life and minimises waste and losses of raw produce in food chain and ensure their continuous availability in super market shelves. Food safety is an important area which assures of the food being safe for consumption. Food technological applications of modern biotechnology includes food enzymes that are important in various food processing applications in reactions involving lipids, carbohydrates and proteins, food fermentations to improve properties such as taste, flavour, texture, nutritional and shelf stability, food additives in form of bio preservatives, flavours, fragrances, genetically modified starter cultures, genetically modified crops, modern rapid diagnostic kits for food safety are discussed in detail.

Weaning foods

Introduction

Breast milk is natural and best for the growth and development of newborn babies. Although breast milk is adequate to provide an optimum nutrient till the age of six months but after that it is not sufficient to sustain optimum growth and fulfill their nutritional requirements. Various nutrients are required to supplement milk until child is ready to eat adult meal. This additional food along with the breast milk is referred as “complementary Food”. With adequate amount of complementary feeding breast-feeding continues up to two years of age and beyond so, referred as complementary feeding period.

Appropriate and adequate amount of complementary feeding helps in preventing malnutrition stunting and promoting growth. Introduction of this complementary food is called as weaning.

Weaning is the process of introducing adult food and beverage to the infant to support their growth and development. This is very crucial period in infant’s life. This is a period for diet transition as the nutrition requirements for growth and brain development is quite high. Introduction of various taste and texture promotes biting and chewing skills (Guthrie, 1975). Most six-month age children start eating semisolid foods. Weaning homogenized infant foods play a major role in the nutrition of infants (Martinez, 2004).As infants grow, their nutritional requirements also increase. To keep up this growing demand WHO recommends that infants start eating solid, semi-solid or soft foods at the age of 6 months to ensure sufficient nutrient intake.

Introduction

Oils and fats are utilized both for their food applications as well as for industrial purpose. As a food product, oils and fats are consumed in a variety of forms such as shortening, ghee, butter, margarine, cooking oil, salad oil, etc. Other uses include their usage in the form of lubricants, greases, soaps, cosmetics, paints as well as animal feed and biofuels. Among the Asian countries, Indonesia leads as the prime producer with more than fifty percent of the total palm oil production in the world. As a second-best producer of oils and fats, China was the major manufacturer of rapeseed as well as soybean oil in year of 2018. In general, Asian countries contributed to more than fifty percent of the total fat and oil manufacturing in the world in 2018 (Kushairi et al., 2018). Even though fats and oils are primarily utilized for food applications, there has been an increased interest in their industrial utility for the manufacture of biofuels. Fats manufactured from various animal sources like tallow or lard also contribute to a considerable quantity and compete with vegetable oils for the production of biofuels.

The resources for producing oils and fats are diverse depending on their end use, yet they are obtained from two major sources: animal sources and plant sources. Oils and fats are used as starting materials for the preparation of shortenings, margarines, and other tailored products that further act as functional ingredients in food products prepared by food processors, restaurants, and in home. They have been used for food and other variety of applications since the prehistoric times, due to their easy availability. For example, fatty tissues from animals liberate free-floating fats on being boiled, whereas oil can be pressed out from oil fruits and oilseeds.

The role of dietary oils and fats in human nutrition is also one of the important areas of interest. Over the time, oil and fat industry has provided significant contributions toward nutritional improvement of various products. With the growing concern linked between cardiovascular diseases and consumption of oil and fat products, low-calorie variants of different foods, free or low in cholesterol are also available now. Excessive fat consumption among the populations of developed countries and consequences of obesity has led to the development of reduced-fat and very-low-fat variants of foods.

Introduction

Military personnel’s are deployed for operation in adverse climatic conditions like desert, cold (arctic) and high altitude regions. Stressful and challenging living conditions have affected the outcome of many battles, campaigns and wars. Acclimatization to the environmental condition is a very essential stage of deployment. The time for acclimatization is restricted/limited for the effective operation towards the purpose of deployment. The performance of the military personnel in various deployed regions depends on the nutrition provided by the food consumed. The operational rations are designed to provide the essential nutrition to enhance their performance during training and/or operational situations.

Nutrition requirement of military personnel is different from that of the civilians. The nutrition requirement also varies with the kind (sedentary or continuous work) and region (plain, desert or high altitude) of deployment. The environmental stress caused by extreme heat, cold, etc. also influences the nutrient requirement/ intake. The insufficient dietary nutrient intake affects the immune function, pace of recovery from illness and injury and also the physical performance (Tharion et al., 2005).

The operational ration is also designed in such a way that it provides to the military personnel the required nutrition from the build in nutrition reserves during certain operational situations. Considering the vital criteria for nutritional requirement, the menu for the military personnel is designed. The chapter discusses the past, present and future of the army operational ration (AOR) in various countries of the world and the influence of advances in food processing methods in AOR menu.

Drying of the Spices

Drying is an important mode of preservation and it ensures microbial safety of the spices.The main purpose of drying is to increase the shelf storage and make the seasonal spices available round the year with minute losses of nutrients, flavor, taste and color (Maroulis, 2003). During drying, there is a continuous transfer of heat and mass due to the heat application which eventually leads to moisture removal from the product (Akpinar, 2006) (Hashim, 2014). Since, the sensory, nutritional and functional attributes of spices are partially or totally affected by the drying process, the adequate choice of drying technique becomes requisite. There exists a number of conventional drying methods including solar drying (El-sebaii, 2012), freeze drying (Ciurzy nska 2011), vacuum drying (Nadi, 2012), osmotic dehydration,hot air drying and fluidized bed drying (Onwude, 2016). However, these drying techniques lead to poor quality of the spices because of the longer duration of treatment and high amount of energy. To combat with the issues of poor quality, there has been a significant development of the novel techniques, which includes- microwave, ohmic, infrared, pulse electric field, radio- frequency, ultraviolet, ultrasound, supercritical and heat pump heating, in the drying of the agricultural crops. These novel techniques are found to produce higher quality products as compared to the conventional drying techniques (Moses J. N., 2014). The microwave and radio frequency heating technologies are developed in such a manner that they are capable of partial or complete removal of the conventional methods of heating/ drying (Onwude, 2016). The use of these novel techniques has gained a keen attention for the drying purpose of spices. Some of the researchers have also proved that combination of conventional and novel drying techniques leads to better product output.

Introduction

For human beings, the three most important necessities for their survival are food, clothing and shelter. among all of these food is the top most priority. Food safety and Standards defines food into 8 categories (Nutraceutical, Heath Supplements/Dietary Supplements, Food for special medical Purpose, food for Special Dietary Use, Novel Food, and Functional food) in regulation, 2016. A growing trend of health products, concept of food as medicine, associated public interest and consumers demand leads to a progressive research interest in functional foods and nutraceuticals development. Abnormal lifestyle, food habits (consumption of junk food) and low physical activity creates an exponential growth in a number of chronic diseases; obesity, cardio-vascular syndromes, osteoporosis, arthritis and cancer (Das et al., 2012) among the developing and developed countries. While nutraceuticals and functional foods are becoming an alternative affordable system to reduce the risk of disease through prevention in spite of high tech therapies and costly medicines.

The current survey showed that worldwide revenue of functional foods is projected to increase from about 300 billion U.S. dollars in 2017 to over 440 billion dollars in 2022. Also according to the International Food Information Council (IFIC), health benefits achieved from functional food components may provide benefits far beyond than basic nutrition. Products like dietary supplements containing vitamins, functional foods such as sports drinks or products fortified with probiotic play a major role in the market rise (www.statista.com).Indian and Chinese traditional foods, recipes, spices and diversified ingredient market is well known around the world from centuries. Hence, a double-digit growth rate is also experienced in Asian nutraceutical and functional food market. Another reason for the growing trend in consuming functional foods is education and proper health awareness. Furthermore, people are more concern about the optimization of health-promoting capabilities in their diet using dietary supplement and fortified foods. While, food product based industries are marketing health supplements using scientific facts and the relationship between diet and health. Government, non-government organizations (NGOs) and web-based online information also play a key role in promoting and trending food based health products.

Nano-technology refers to technology on a nano- meter scale, specifically less than 100 nano-meters. The novel nano-particles are tiny spheres (fullerenes) or tubes (nanotubes) made from carbon atoms. It facilitates the development of future inventions transversely a vast array of fields. New nano-particles are being made of silicon, ceramic, polymers or even natural ingredients that break down in the body. The characteristics that make these particles functional in the food industry include optical properties, reactivity to temperature, and biodegradability. They can be used as probes or filled with flavorings or nutrients for delivery. Highlights on the categorisation of agriculture with nano- food technology and nutrition are given in Fig 1.

There are three key elements in nano-technology. They are: (1) substances at nano-scale exhibit novel physical and chemical phenomena with novel functions (2) allowing to measure, control and operate material at the nano-scale that transform them to functions. (3) allowing the union of nano scales of materials for exceptional properties.

Introduction

Advances in food preservation methods have supported the journey of food science from that of a cookery science to a fast growing industrial technology. Food preservation knowledge deals with the way to prevent spoilage and maintenance of quality in foods. Spoilage is the deterioration in quality brought about by inherent biochemical and chemical changes, as well as microbial metabolism during food storage. Basic principles of food preservation (Frazier et al., 2008) remains the same, but newer methods for achieving the goal is added through research fuelled by a consumer demand for fresh-like foods with convenience and safety. Scientific information on novel processing methods are beautifully compiled (Cullen et al., 2011; Da-Wen Sun, 2014; Tokuþoðlu and Swanson 2015; Doona, 2018).

In-depth knowledge of physiological activities of micro-organisms in presence of preservation agents is essential for preparation of safe foods with prolonged shelf life. Besides this, it is necessary to understand the effect of food constituents on microbial resistance against inactivation agents, to identify critical dose requirement. This profound knowledge would also help to understand kinetics of microbial inactivation and to develop mathematical models suitable for a realistic design of process parameters. For better appreciation of the following sections, readers are encouraged to have fundamental knowledge in microbiology and food processing. The sections in this chapter cover advanced microbiological knowledge pertaining to the preservation aspects of food.

Introduction

Therapeutic foods are products, which are multiutility food products that may be used as nutrition as well as medicine. A nutraceutical may be defined as a substance, which has physiological benefit or provides protection against chronic disease. Nutraceuticals are used to improve health, delay the aging process, prevent chronic diseases, increase life expectancy, or support the structure and/or function of the body. Oflate nutraceuticals are receiving considerable interest due to potential nutritional, safety and therapeutic effects. The examples of therapeutic foods are the foods used for feeding of malnourished children on an emergency basis or to supplement the diets of persons with special nutrition requirements, such as the elderly. Therapeutic foods can also form a part of treatment/prevention/reduction of other health conditions such as diabetes, cardiovascular disease, obesity, anaemia and any other lifestyle disorders.

The incidences of diet-related diseases are progressively increasing due to greater availability of calorie-rich foods and a sedentary lifestyle. Obesity, diabetes, atherosclerosis, and neurodegeneration are major diet-related diseases. Nutraceuticals and functional foods represent a novel therapeutic approach to prevent or attenuate diet-related diseases.

There is always a requirement for cheaper formulations using locally available ingredients that are processed in a safe, reliable, and financially sustainable methods. Some of the literature available on health foods for various diseases is summarized below. However, since the burden of diabetes in India is staggering. In 2017, 72 million cases of people suffering from diabetes were reported and the figures are expected to reach 134 million by 2025, this chapter more emphasis is given on the safe, natural treatment/reduction of diabetes by herbal means.

Introduction

Quality is the ultimate criterion of the desirability of any food product to the consumer. Overall quality depends on quantity, nutritional and other hidden attributes along with sensory quality. Sensory quality is of great importance to both processors and consumers, since it attracts consumers; it satisfies consumers’ aesthetics and gustatory sense. Sensory quality is the combination of sensory senses of perception responsible for choosing and eating a food.

According to Institute of Food Technologists and the American Society for Testing and Materials, sensory evaluation is a scientific method used to evoke measure, analyze, and explain those responses to products as perceived through different senses like sense of sight, smell, touch, taste, and hearing (Stone and Sidel, 2004). Sensory evaluation gives a general rule for the preparation and serving of samples under controlled conditions so that unfair decisions are minimized. People for sensory evaluation are often placed in individual test booths so that the judgments they give are true and do not reflect the opinions of those around them.

Samples with random numbers are given to the evaluators so that they do not form judgments based upon labels, but rather on their sensory experiences. Products may be given in different orders to each evaluator to help measure and to ensure internal validity by controlling the potential confounds created by sequence and order effects. To control unwanted variation and to improve test precision, standard procedures may be established for sample temperature, volume, and spacing in time, as needed.

Sensory evaluation or testing is a quantitative science in which numerical data are collected to establish lawful and specific relationships between product characteristics and human perception. Sensory methods draw heavily from the techniques of behavioural research in observing and quantifying human responses. For example, we can assess the proportion of times people are able to discriminate small product changes or the proportion of a group that expresses liking for one product over another. Another example is having people generate numerical responses reflecting their perception of products taste and smell.

This chapter deals with the maintenance, repair, safety and trouble shooting of agricultural implements, equipment and machinery.

Routine maintenance reduces repair bills and extends the life of equipment. Good maintenance practices are essential for efficient operation of all types of farm machineries. Effort spent in this area of farm management is more than repaid by the consistent, reliable operation of machinery, reduced fuel bills and extended life of equipment. Maintenance of farm machinery is complicated by the usage pattern of short spells of intense activity, followed by periods of non-use or storage.

During the “standing” or non-use periods chemical interactions between metals and fluids can cause more damage than normal wear and tear from active usage. This must be considered in planning machinery maintenance.

27.1. What?

Seed drills are designed to sow seeds at the recommended seed rate with precision and at the desired depth. Proper adjustments are made to the seed metering system to ensure efficient use of seed drills. This aspect is vital to have a good crop stand.

The seed size varies between crop and their varieties. In addition, the seed metering systems are based on volume displacement. Therefore, if one lot of seeds varies in size and weight from another, two different amounts or number of seeds will be metered if the drill setting is not changed. For this reason, metering systems should be calibrated each time when put to use.

The method of calibration will be given in detail in the manual provided along with the seed drill.

26.1. What?

These devices are used to lift water to a height that allows access to water. Lifting devices can be used to lift groundwater, rainwater stored in an underground reservoir and river water. For agricultural use, water is lifted either from a borewell or open well to irrigate the crops. According to power sources, lifting of water can be accomplished either manually or by animal or electricity sources of power.

26.2. Human-powered devices

Man has a limited physical power output, which may be in the range of 0.08 to 0.1 hp. This power can be used to lift water from shallow depths for irrigation. These include swing basket, counterpoise lift, don, Archimedean screw and paddle wheel. However, nowadays these are not commonly used.

26.3. Animal-powered devices

Animal power is abundantly available in India. They are used to lift water, besides being put to use for other field operations and processing works. A pair of bullocks may develop approximately 0.80 horsepower. They can lift water from a depth of 30m or more. Of course, the rate of discharge will go down with increase in the lift. These include rope and bucket lift, self emptying bucket, two bucket lift, Persian wheel and chain pump.

This chapter deals with equipment and machineries that are used in certain specific operations/ areas.

25.1. Lac cultivation

High-capacity scraper cum grader, scraper cum grader

25.2. Mushroom production

Grain Cleaner, Grain boiler, Boiled grain and Chalk powder mixer, Bag/bottle filler, Spawn inoculators, Substrate mixer - manually operated

24.1. What?

Most of the horticultural crops are raised by following special techniques such as budding and grafting. In case of landscape horticulture, frequent pruning and mowing are required to maintain the architecture. When new area is brought under cultivation, either jungle or unwanted plants have to be cleared. To perform all these operations, certain set of special tools are used. Some tools, though small, are of great need in raising and maintaining horticultural crops at various growth stages.

24.2. Special tools for horticultural crops

24.2.1. Manual

Axe, Dah, Hand shovel, Garden rake, Crow bar, Felling dao, Tea pruning dao, Billhook, Budding knife, Grafting knife, Budding and grafting knife, Pruning and slashing knives, Multipurpose chopping knife, Pruning secateurs, Pneumatic secateurs, Hedge shear, Hedge trimmer, Lopping shear, Forester shear, Grass shear, Garden sword, Flower scissors and coconut tree climber

23.1. What?

Post harvest and agro-processing refers to activities carried out after harvesting a crop. These include milling, grading, processing and packing of the produce before it reaches the end users. This is also referred to as value addition, as it increases the marketable quality of the harvested produce.

23.2. Milling

It is the process of separating edible portion of the grain after removal of the husk or seed coat. This converts the products into a form that can be readily used for cooking, e.g. rice milling and dal milling.

23.3. Grading

Grading is the process of segregating the harvested produce based on the physical appearance including size and colour. Grading increases the market value of the crop.

22.1. What?

Threshing is the process of separating grains from the straw or pod by impact, friction or both. Threshing should be done at an appropriate time after harvest. Delayed threshing causes rapid deterioration of the grains, especially during field drying or when the crop is stacked in the field. Improper threshing leads to wastage of grains and reduces the quantity of final marketable produce. After threshing, the produce has to be winnowed to remove lighter materials such as unfilled grains, chaff, weed seeds and straw using a blower, air fan or wind. Winnowing improves the ability of the grain to be safely stored, milling output and quality.

22.2. Methods employed

Traditionally, threshing is done by beating the harvested crop on a threshing floor directly or with a stick. Another traditional method of threshing is to make a bull walk in circles on the grain on a hard surface. In some areas, the harvested panicle with grain is spread on the surface of a country road so that the grain may be threshed by the wheels of passing vehicles. In these methods winnowing is separately performed. However, with the development of technology, now it is mostly done by machine referred to as threshers, shellers and stripper. Some of these threshers have inbuilt facility for threshing. Thus, threshing and winnowing are completed in a single process.

21.1. What?

Harvest is the process of gathering the end produce from mature crops in the fields. Harvest marks the end of the growing season, or the growing cycle for a particular crop. Harvesting is the most labour-intensive activity. Moreover, timely harvest before shattering of the produce or before rain assumes significance. As adjacent fields sown at the same time come to harvest simultaneously, farmers face great problem in getting manual labour for harvesting and cleaning their produce. To overcome these difficulties, different types of harvesters have been developed from time and again to suit different crops, situation and conditions.

21.2. Harvester and reaper

Harvesters are used to cut the crop after they mature. In such cases, threshing is to be done separately. Harvesters are available for a wide range of crops belonging to cereals, pulses, millets, oilseeds, fruits and plantation crops. Reapers are used to harvest crops such as rice, wheat, soybean, mustard, rapeseed, safflower and other thin stemmed crops. Reapers are operated using power tiller.

20.1. What?

Sprayer is equipment used for applying insecticides, fungicides, herbicides and in some cases fertilizers as foliar sprays to agricultural crops. Sprayers range in size from man-portable units (backpacks) to Self propelled units with boom mounts covering 60-150 feet length. Sprayers include the ones used for spraying liquid formulations, dusters for dusting dust formulations and granular applicators for delivering granules.

20.2. Principle of working

Sprayers work based on Bernoulli’s principle. Basically, the sprayers have a storage tank, a plunger, lance and a nozzle. When the plunger is pushed in, the air flows at a high velocity through the nozzle. The flow of air at high velocity creates a region of low pressure just above the lance. The higher atmospheric pressure acts on the surface of the liquid insecticide causing it to rise up the lance and the insecticide leaves out through the nozzle as a fine spray.

Sprayers are fitted with hollow cone nozzles for spraying pesticides and with flat fan nozzles for herbicides.

19.1. Need for weeding

Weeding is the critical operation to be carried out to obtain a good crop. Weeds are plants which grow in places where they are not wanted. They grow in the fields competing with crops for water, soil nutrients, light and space and thus reduce crop yields. They also harbor insect pests and micro-organisms. Certain weeds release the inhibitors or poisonous substances into the soil which are harmful to plants, human beings and livessecks. They increase the expenditure on labour and equipment, render harvesting difficult and reduce the quality and marketability of agricultural produce. When grown in water channels, they block and or reduce the flow of water.

The weed seeds germinate earlier and grow faster than the crop plant. This phenomenon is more pronounced when coupled with favourable environment like fine soil tilth and the soil receiving adequate water and fertilizers. Weeds flower earlier and produce seeds profusely ahead of the crop. So, these seeds get mixed up with the harvested crop and are distributed to the next season or transported to other places along with the harvested produce.

18.1. What?

The basic objective of sowing is to place the seed in rows at the desired depth, to maintain proper spacing between seed to seed, cover the seeds with soil and provide proper compaction over the seed if required. Precise sowing/planting helps in better crop stand. This helps to achieve optimum yields. Traditional sowing methods include broadcasting manually, opening furrows by a country plough and dropping seeds by hand (i.e.) dibbling. In the present day, improved seed-cum-fertilizer drills are used for sowing and fertilizer application. These are provided with seed and fertilizer boxes, metering mechanism, furrow openers, covering devices, frame, ground drive system and controls for variation of seed and fertilizer rates.

18.2. Types of sowing/planting equipment

Sowing equipment include seeders and transplanters. Various types of sowing equipment, viz., manually operated, animal drawn, power operated and tractor drawn are used throughout India.

18.2.1. Seed drills

Seeders are available for sowing seeds of various crops. Some seeders have been designed with adjustable metering mechanism which makes them versatile for sowing two or three kinds of seeds. For example, a multicrop planter developed by CIAE is used for sowing garlic, maize, moong, peas and groundnut. Similarly, the institute has developed a small seed sowing drill which is used for sowing small seeds such as bajra, rapeseed and mustard.

17.1. What?

The soil is prepared to a fine tilth, which is referred to as land preparation or preparatory cultivation. This enables proper sowing of seeds, planting of seedlings and precise application of fertilizers to the crop. Various implements are used to prepare the land. The basic ones are ploughs, harrows, cultivators or tillers, and land levellers. These implements are manually operated or by animals or tractors. Various improvements have been made to increase the efficiency of each one of the implements by research workers. Many products are also available to suit the local regions and soil condition.

17.2. Plough

It has been the basic implement used for decades in agriculture to open up and invert the soil for initial cultivation. While inverting the soil, it also buries the weeds and the remains of the previous crops and allows them to decay. In the process of inverting, it also aerates the soil. Ploughs were initially used with animal power. Later on, many improved implements with heavy weights have been developed. These are drawn by tractors.

1. Introduction

Agricultural mechanization refers to usage of any improved tool, implement and machine by the farm workers to improve the efficiency of any operation to increase productivity. It also helps to reduce drudgery or stress which adversely affects human mental faculties leading to errors, imprecision and hazards and eventually loss of efficiency if done manually. In developed countries, however, mechanization is synonymous to automation. There is scope to mechanize every operation of crop production, post harvest and agro-processing.

Farm tractor designs and styles differ greatly. Tractors are often used on a daily basis for several agricultural and non-agricultural tasks by attaching or operating light, medium to heavy implements, equipment and machineries according to the requirement and hp of tractors. Tractors are very versatile and can be used on sandy (light textured), loamy (medium textured) and clayey (heavy textured) soil at different topographic and agro-climatic conditions. Earlier, the proportion of tractor usage in agricultural and non-agricultural work was 70:30. This proportion has increased to about 55: 45 over the past two to three years. It is expected to reach 50:50 in (agricultural:non-agricultural applications) in the coming years. The major application of farm tractors for agricultural and non-agricultural sectors is given below.

13.1. Types

Lamps: Head lamp, plough lamp, indicators

Switches: Safety switch, starter switch, etc

13.2. Components

Battery: A battery provides power to electrical or electronic circuits. The voltage rating of a battery tells how much electrical “pressure” the battery can provide. Battery energy is used to operate starter motor and to provide current to the ignition system during cranking. The electrolyte should always be maintained just below the maximum level, but should not go down below the 1/4^th level.

Alternator: Alternators are electromechanical devices used to convert mechanical energy to alternating current electrical energy. While some of the alternators use rotating magnetic field, some use linear. The functioning of alternators is similar to that of direct current generators. As the magnetic field around a conductor changes, a current is induced in the conductor. The rotating magnet or the rotor turns and cuts the field across the conductors. Thus, an electrical current is produced which causes the rotor to turn. This rotating magnetic field causes an AC voltage in the stator windings. In tractors, alternators are used to charge the battery and to power the electric system when its engine is running. An alternator is superior to a dynamo as it provides more precise output control, requires lesser maintenance, is more compact and requires no cut-out.

12.1. Instruments panel

12.1.1. Oil pressure gauge

Indicates oil pressure in Kgf/cm²

11.1. Hydraulic system

It is a mechanism in a tractor to raise, hold or lower the mounted or semi-mounted equipment by hydraulic means. All the present day tractors are equipped with a hydraulic control system for operating three point hitches. Some of the tractors are fitted with a hydraulic brake system and a few others are fitted with a hydraulic steering system. Tipping trailers, front mounted loaders or dozers are examples of multi use of hydraulics.

11.2. Principle

The working principle of a hydraulic system is based on Pascal’s law (Fig 11.1.) This law states that the pressure applied to an enclosed fluid is transmitted equally in all directions. A small force acting on a small area can produce higher force on a surface of larger area.

10.8.1. Function

A power take-off (PTO) is a splined drive shaft on a tractor that can be used to provide power to an attachment or a stand alone machine. PTO shaft gets the drive from hydraulic pump shaft. This in turn gets drive from engine. PTO is designed to be easily connected and disconnected (Fig 10.8.1.). It is used to operate implements, viz., rotavator, fertilizer spreader, duster and many more machines which are stationary such as threshers, water pump and portable flour mill. These shafts either run at 540 rpm with 6 splines in the shaft or at 1000 rpm with 21 splines in the shaft. But many old tractors have 540 rpm PTO. The present day equipment is designed to operate with 1000 rpm PTO shaft. The manufacturers of old tractor models provide an auxiliary gear box which increases the speed of PTO to 1000 rpm. Selection of implements, equipment and machinery should be done on the basis of available tractor PTO speed.

9.7.1. Function

The front axle is the unit on which the front wheel is mounted. This wheel is an idler wheel by which the tractor is steered in various directions. The function is to assist the steering and support the tractor. It is a rigid tubular or I-section steel construction, pivoted at the centre. The pivot pin is housed on bushings on a support bolted to the front of the engine. As the track width of a tractor is adjustable, the front axles have provision to be extended on both sides. The tubular front axles have telescopic arrangement for extension, whereas the I-section type of front axles are three-piece axles.

8.6.1. Function

It steers the tractor in the required direction. The rotation of the steering wheel moves the steering column, which in turn rotates the sector shaft. This rotation pulls the pit man arms on one side and pushes at the other side. This motion is conveyed to the wheels by the drag link and makes the front wheel turn in the requisite direction.

7.5.1. Functions

The two primary functions of tyres, especially rear ones, are to provide maximum work output while ploughing the field and for haulage.

6.4.1. Function

The brake is used to stop or slow down the motion of a tractor. It is mounted on the driving axle and operated by two independent pedals. Each pedal can be operated independently to assist turning of the tractor during field work or both the pedals can be locked together.

6.4.2. Principle of operation

The brake works on the principle of friction. When a moving element is brought into contact with a stationary element, the motion of the moving element is affected. This is due to frictional force which acts in the opposite direction of the motion and converts the kinetic energy into heat energy.

5.3.1. Main components

Shear tube: It absorbs heavy shocks and protects the components of rear transmission and main transmission from breaking.

Crown wheel and pinion: It transmits the drive from the main shaft to the rear axle shaft and inverts the direction of rotation to 90° from the main shaft. It reduces the speed and multiplies the torque.

Rear axle: It is a semi floating type. It transfers the drive from the sun gear to the rear wheel.

5.3.2. How does it work?

The drive from the main shaft of the gear box is taken to the rear drive shaft through the coupler planetary. Depending on the position of the high–low gear and lever which moves the coupler, power is transmitted directly or through epicyclic gear train. The drive from the rear drive shaft is transferred to a safety coupling also known as shear tube. The coupling is a safety device. In case the rear wheels encounter any shock loading, the coupling breaks and disconnects the gear box from the rear transmission. This prevents damage to costly parts in the transmission, clutch and engine. Power is transmitted from safety coupling to a pinion which has a spiral bevel gear at one end. The bevel pinion is supported on two tapered roller bearings carried in a housing which is mounted in the centre housing.

4.2.1. Gear boxes

It is a unit fitted after the clutch. Forms a part of transmission and provides speed and torque conversions from a rotating power source to another device using gear ratios. Its primary function is to change the speed of the tractor to cater to varying field, road and load condition. It also helps in reversing the tractor.

Gears are usually made of alloy steel. Since the tractor has to transmit heavy torque all the time, the best quality lubricants, free from sediments, grit, alkali and moisture, are used for lubrication. SAE 90 oil is generally recommended for gear box.

The description about gear boxes stated below pertains to major tractors manufactured in India. The number of teeth in each of the gear and the engagement between gears of the main shaft and the corresponding gear on the counter/lay shaft also change in different tractors evolved over a period of time. Hence, information hosted in this section is only indicative.

3.1.1. Introduction

Clutch is a device which is used to connect and disconnect the tractor engine from the transmission gears and drive wheels. It is fitted in between the engine and gear box. The clutch transmits power by means of friction between driving members and the driven members.

2.1. Introduction

The engine is the source that generates power. It transforms chemical energy in fuel into mechanical energy for power. Diesel internal combustion engines are invariably used in all the tractors. In these engines, very high compression of the air ignites the fuel as compared to spark plug that ignites fuel in petrol engines. The air in the diesel engine is compressed with a compression ratio typically between 15 and 22 resulting in a 40 bar (about 600 psi) pressure as compared to 8 to 14 bar (about 200 psi) in the petrol engine. This high compression heats the air to 550°C (1022°F). At about this moment, small droplets of fuel are sprayed in an atomized form directly into the compressed air in the combustion chamber.

2.2. How does it work?

Any engine will work with four strokes, namely suction, compression, power and exhaust (Fig 2.1). It will also complete two revolutions of the crankshaft. In the suction stroke, pure air is drawn into the cylinder through the inlet valve. The exhaust valve gets closed and the crankshaft completes half a revolution. In the compression stroke, the piston moves up while the valves remain closed. The air which is drawn into the cylinder during the suction stroke is compressed. There is a rise in temperature. The hot air ignites the fuel injected into the cylinder. The crankshaft again completes half a revolution. In the power stroke, the hot products of combustion, viz., carbon dioxide and nitrogen expand. The piston is forced down. The valves remain closed and the crankshaft completes half a revolution. In the exhaust stroke, the exhaust valve opens while the piston reaches the lowest point of travel. Then the burnt gases are swept out.

1.1. Definition

A tractor is a specific vehicle designed to deliver a high tractive torque at slow speeds, for the purposes of haulage or for pulling an agricultural implement or equipment or machinery. This vehicle is also used as a source of power for stand-alone agricultural machineries. The word tractor is taken from Latin being the agent noun of trahere “to pull”.

1.2. History of evolution

The first engine-powered farm tractors used steam and were introduced in 1868. These engines resembled small road locomotives. They were used for general road haulage and in particular for timber trade. The most popular steam tractor was the Garrett 4CD.

In 1887, gasoline-fuelled engines were tried as an alternative to steam engines. Later, Henry Ford produced his first experimental gasoline powered tractor in 1907, under the direction of his chief engineer Joseph Galamb. It was referred to as an “automobile plow”. While unpopular at first, these gasoline powered machines began to catch on. In the 1910, the size of the tractor was smaller than the earlier introductions and also became more affordable. In 1917, Henry Ford introduced the first mass-produced tractor. These were built in the U.S.A., Ireland, England and Russia. The unique feature of these tractor consisted of the strength of the engine holding the entire machine together. By 1920, tractors with a gasoline powered internal combustions engine had become a norm.

1.3. History in India

The level of mechanization in Agriculture was very low at the time of independence in 1947. But, the initial few five-year plans implemented by the Government of India gave an impetus to the improvement in the production and productivity of major crops including mechanization via joint ventures and tie-ups between local industrialists and international tractor manufacturers. It was three decades after independence that the domestic production of 4-wheel tractors grew slowly. In 1990, the tractor production was nearly 2,70,000 units per year and by the 2013, the volume approached to about 6,96,000 units per year. India has presently overtaken the United States as the world’s largest producer of four-wheel tractors with over 16 national and 4 multinational corporations engaged in its production. But still the Food and Agriculture Organization estimates that from out of the total agricultural area, less than 50% is under-mechanized land preparation. This indicates that potential for large tractorization still exists. Credit facilities for farmers have been improving steadily over the years. This is one of the prime drivers of the sale of tractor in India.

21.1 Introduction

The industrial revolution, which began in the early 18th century in some countries of Europe, set in motion new forces in the environment and greatly changed the pattern of social life. Rapid industrialization and urbanization subsequently brought many changes in the environment and ecosystem. India also witnessed a phenomenon of industrial growth in the post independent era. Progress in the industrial development in Tamil Nadu during recent past is appreciable. New industries developed, existing industries expanded and new technologies are introduced.

In India, the past decades have witnessed population explosion and increase in per capita consumption of food and consumer goods. These have led to the proportionate increase in the domestic and industrial wastes. The waste is continuously increasing at an alarming rate. By the end of this century, India’s population is likely to increase from the present level of 700 million to about billion. Similarly the per capita consumption of food has been estimated to increase by 40% resulting in double production and disposal of industrial and domestic wastes (Manivanan, 2004).

Apart from the quantitative increase there will be also a qualitative change in the waste product, which are likely to contain greater amount of oil, toxic chemicals, detergents and dyes. A large number of these compounds are non-degradable and are cumulative, thus rendering the toxic products. Certain group of plants like algae and bacteria are selective in their functions and can executive certain toxic chemicals and heavy metals. The microorganism communities are helping in effective recycling of industrial effluents.

The government is taking serious efforts to keep the production of toxic substances under strict control at production centers. It carefully watches the efforts that are made to discharge the toxic waste from industries within the permissible limits and usages of toxic chemicals within the prescribed limits. The majority of rural population being uneducated is prone to excessive use of water which has become pollutant. The pollutant ultimately is drained into the natural aquatic environment, the rivers and the oceans. A part of these wastes are recycled and they again enter the food chain and cause detrimental effects to human health. Thus in nature, long and short term chain reactions are continuously in progress and these are required to be understood. Even when the best available yardsticks are applied to conserve the environment. It is a stupendous task to enforce these regulations.

In addition to production of more waste the coming years will see a qualitative change in the composition of waste. These wastes are likely to contain greater amount of toxic chemicals, detergents, non-degradable products based on hydrocarbons, and its derivatives. Large amount of wastes which are non degradable and cumulative in nature produce a series of new and complex problems. Therefore, alternative methods should develop for treatment and disposal of cumulative and nondegradable chemicals and pollutants.

20.1 Introduction

High levels of energy and materials consumption in industrial countries are the driving force behind the decline in virtually all major life support systems on Planet Earth. Over the last decade an increasing number of scientists and other thoughtful people have come to conclude that modern levels of materials and energy consumption are having a destabilizing influence on the world’s ecosystems.

Energy consumption contributes directly to climate change by adding carbon-based molecules to the atmosphere in excess of naturally occurring amounts. Carbon molecules, primarily carbon dioxide from burning petroleum products, trap radiant heat and keep it from escaping from the Earth’s atmosphere. The resulting warming of the air is changing our global climate.

Materials consumption contributes indirectly to climate change because it requires energy to mine, extract, harvest, process, and transport raw materials, and more energy to manufacture, transport and, after use, dispose of products.

All the materials used in products, only 1% is used in products ‘durable’ enough to still be in use six months later, according to industrial ecologist Robert Ayres. This wasteful consumption of materials wreaks havoc on our land, water resources and their ecosystems. What’s seldom appreciated is that it also wreaks havoc on our atmosphere and contributes to climate change. Waste prevention and recycling are critical to stopping climate change.

19.1 Introduction

The combination of two separate processes whereby water is lost on the one hand from the soil surface by evaporation and on the other hand from the tree by transpiration is referred to as evapotranspiration (ET).

19.2 Evaporation

Evaporation is the process whereby liquid water is converted into water vapour (vaporization) and removed from the evaporating surface (vapour removal). Water evaporates from a variety of surfaces, such as lakes, rivers, pavements, soils and wet vegetation. (Penman, 1963).

Energy is required to change the state of the molecules of water from liquid to vapour. Direct solar radiation and, to a lesser extent, the ambient temperature of the air provide this energy. The driving force to remove water vapour from the evaporating surface is the difference between the water vapour pressure at the evaporating surface and that of the surrounding atmosphere. As evaporation proceeds, the surrounding air becomes gradually saturated and the process will slow down and might stop if the wet air is not transferred to the atmosphere. The replacement of the saturated air with drier air depends greatly on wind speed. Hence, solar radiation, air temperature, air humidity and wind speed are climatological parameters to consider when assessing the evaporation process.

Where the evaporating surface is the soil surface, the degree of shading of the tree canopy and the amount of water available at the evaporating surface are other factors that affect the evaporation process. Frequent rains, irrigation and water transported upwards in a soil from a shallow water table wet the soil surface. Where the soil is able to supply water fast enough to satisfy the evaporation demand, the evaporation from the soil is determined only by the meteorological conditions. However, where the interval between rains and irrigation becomes large and the ability of the soil to conduct moisture to pear the surface is small, the water content in the topsoil drops and the soil surface dries out. Under these circumstances the limited availability of water exerts a controlling influence on soil evaporation. In the absence of any supply of water to the soil surface, evaporation decreases rapidly and may cease almost completely within a few days.

18.1 Introduction

Recycling of industrial wastewater is not only environmentally beneficial, but it is typically more cost effective than conventional treatment and discharge. Through application of stream segregation and appropriate treatment technologies, high purity water is produced for continuous reuse where by metals are recovered and solid wastes reduced. Recycling of industrial effluent by chemical treatment includes many separation methods for getting pure waters. It is very essential to discuss about reverse osmosis, filtration, adsorption evaporation etc. This chapter includes the discussion about the methodology of chemical treatments.

18.2 Conventional Treatments

The oldest and most widely applied method of wastewater treatment involves the addition of chemicals and applications of aerators etc. to alter the make-up constituents of a waste. Although generally downsized, the process continues to play an important role in newer systems used today. Automated controls and advanced instrumentation have improved this technology in recent years. (Tomer et.al., 1997)

17.1 Introduction

Bioenergy is an array of energy produced by biomass (organic matter) including liquid, solid, and gaseous fuels, electricity, heat, steam, biochemicals and materials. Biofuel is any plant derived organic matter available on a renewable basis, including dedicated energy crops and trees, agricultural food and feed crops, agricultural crop wastes and residues, wood wastes and residues, aquatic plants, animal wastes, municipal wastes, and other waste materials. An organic matter such as wood, plants, residues from agriculture or forestry, and the organic component of municipal and industrial wastes that can now be used as an energy source. Today, many bioenergy resources are replenished through the cultivation of energy crops, such as fast-growing trees and grasses, called bioenergy feedstocks.

16.1 Conservative Technology

Recycling technology being practiced by ancient times by the people who used for municipal industrial effluent. In India the people in rural area, they collected cow dung in a pit. They applied a layer of soil on the cow dung to composting. After three to four months period, they used as manure for the agricultural fields. In a household waste, they collected as organic waste from a kitchen, store a pit allow it for decompose for conversion of compost. People who are residing in house constructed in a plot, they used to generate industrial effluent in a pit and cultivate a kitchen garden like vegetable crops and banana trees etc. in ancient times, the amount organic waste is limited and self purification is taken in small amount of organic waste therefore no organic pollution occurs in rural India.

15.1 Introduction

Statistics is mostly used as a tool for assessing the capability of the system. Statistics refers to facts shown in numbers. Modern statistical methods and data are being found increasingly useful in research in different fields such as hydrology, biology, water quality and forestry etc. Statistics when used effectively becomes so intertwined in the whole fabric of the subjects to which it is applied. Statistics assists in planning the initial observations, organizing them and formulating hypothesis from them and in judging whether the new observations agree sufficiently well with the predictions from the hypothesis. In statistical methods, there is an operation of multiple causes and the investigator has only limited control over there. But statistical methods are found extremely useful in predicting the consequences of a situation. It requires skill for acquiring and handling data. There is a methodology to deal with the data and analysis of data is based on scientific and engineering strategies (Ramakrishnan, 1995).

In a huge rainfall data over a period of 300 years, it is not possible to observe all the items. Statistical methods are developed to estimate the error or deflection from the true or real value when we are taking inference from a sample for a hydrological data.

In the modern world where life sciences is getting more and more importance. To meet our environmental problems and energy requirements due to rapid industrialization and population growth, scop of life science has taken its new shape. Based on statistical analysis, new field like environmental sciences, hydrology, genetic engineering, biotechnology and biosociology have been evolved. Experiments about crop yields with different types of fertilizers and different types of soils or the growth of animal life and plant life under different environmental conditions and diets are very often designed and analyzed according to statistical method. Even in the field of medicine and public health, statistical methods are used for testing the efficacy of new medicine and method of treatments. As a matter of fact, for a research worker in any field, which is concern with numerical results, a study of statistical method is not only useful but also necessary. Hence it can be rightly by remarked “Science without statistics bears no fruit, statistics without science have no root”.