eChapters

Climate change is one of the most serious and long standing challenges facing livestock around the world and has moved up to the top of agenda among scientific community, civil society, business and government. Majority of scientific experts around the world believe that the climate change is already occurring by human activities, by use of fossil fuel, deforestation and agricultural practices, livestock rearing and that the developing countries in particular would be more vulnerable to the continuously changing climate. Rise in temperature due to climate change is likely to affect livestock production and health. Large deltas and low lying coastal areas would be inundated by a rise in sea level along with increased precipitation intensity. (DFID, 2004).Major contributors to the climate change are the man-made greenhouse gases, such as carbon dioxide, methane and nitrous oxide and hydroflurocarbons in the atmosphere. The accumulation of gas is causing the climatic change globally, as evident from the increased frequency of floods, droughts, cyclones and torrential rains in the recent past. The green house gases (GHGs) emission from agriculture sector alone accounts for 25.5% of global emission and over 60% from anthropogenic sources (FAO,2009)

Mammals are homeothermic, meaning that they have the ability to control their body temperature within a narrow range in an environment whose temperature may change over a wide range.

India is experiencing a phenomenal spurt in the growth of livestock and poultry sectors through various timely and quality measures scientifically over a few decades. Milk production rose by a large leap from about 17.0 million tones in 1950 to about nearly 100 million tones in 2005 standing first in the world for maximum quantum of milk production. From about a ‘naught’ during 1950, the commercial layers have increased to 220 millions in 2005 producing 4500 crores of eggs every yearranking 5th in the world. The meat production is absolutely fascinating with 20 million birds in 1960 to about 2100 million in 2005 (Table 10.1).

Yak (Poephagus grunniens)is the most remarkable and multipurpose domestic animal living at high altitudes of the Himalayas. Features common to the environment in which yak live are extreme cold, mountainous terrain, high altitudes with reduced oxygen in the air, high solar radiation and short growing seasons for herbageanda variable assortment of herbage, sparse insome areas. Generally, the yak habitat ranges from 3000-6000 m abovemean sea level (msl), where the alpine pastures are found and there is no absolutely frost-free period during any part of the year. Wilted herbage provides some sustenance for the yak at other times of year, but not insufficient quantity for their requirements (Fig. 9.1). Many of thecharacteristics of the yak can be regarded as adaptations to these conditions, in which cattle of other species have difficulty in surviving (Wiener et al., 2003).The yaks are considered as the life line of the highlanders in remote terrain because yak is the only sustainable livelihood due to non-availability of arable land for major agriculture. Yak husbandry is one of the important and indispensable aspects of the Indianstates, namely, Arunachal Pradesh, Himachal Pradesh, Jammu and Kashmir, Sikkim and Garhwal hills of Uttarakhand where other livestock species can hardly live but yaks can survive, reproduce and produce milk, meat, wool and other by-products.

The Fourth Assessment Report of the United Nations Intergovernmental Panel on Climate Change (IPCC), after analysis of more than 6000 peer reviewed publications has assessed potential effects of changing climate on various spheres of life (Solomon et al., 2007). Under different scenarios, the estimated temperature rise of 1.1 to 6.4 °C in the global surface temperature is predicted at the end of 21st century (period 2090-2099 relative to 1980-1999). Global average sea level in the last interglacial period (about 125,000 years ago) was likely 4 to 6 m higher than during the 20th century, mainly due to the melting of ice in the polar regions. It has been detected in changes of surface and atmospheric temperatures in the upper several hundred metres of the ocean, and in contributions to sea level rise (Solomon et al., 2007). The change in climate is concurrent with the changes in global levels of carbondioxide, methane, oxides of nitrogen etc, loss of biodiversity, natural habitat and other natural resources. The IPCC report also estimates a confidence level of 90% that there will be more frequent warm spells, heat waves and heavy rainfall and a confidence level of 66% that there will be an increase in drought, tropical cyclones and extreme high tides. The magnitude of the events will vary depending on the geographic zones of the World (Solomon et al., 2007).

The camel is an important animal component of the fragile desert eco-system. With its unique bio-physiological characteristics, the camel has become an icon of adaptation to challenging ways of living in arid and semi-arid regions. The proverbial Ship of Desert earned its epithet on account of its indispensability as a mode of transportation and draught power in desert but the utilities are many and are subject to continuous social and economic changes. The camel has played a significant role in civil law and order, defence and battles from the ancient times till date. The world famous Ganga-Risala of erstwhile Bikaner State was accepted as Imperial Service Troup and participated in World War I and II.

Heat or thermal stress occurs when it becomes increasingly difficult for dairy cow to maintain a normal core body temperature of 101.5 to 102.8° F (rectal temp.). The thermo neutral or comfort zone (TNZ) for cow is at an environmental temperature of 41 to 77° F. Within the TNZ, heat production from normal metabolic functions is about equal to the heat loss from the body and maintaining a normal body temperature is relatively easy. Extent of heat stress can be measured by the Temperature Humidity Index (THI). A THI level above 75 is considered stressful for dairy animals. Two sources of heat impact the cow as the environmental temperature and the heat produced internally from basal nutrient metabolism. Heat produced from nutrient metabolism is a lesser factor than environmental heat sources. However, as milk production and feed intake increase, more heat from nutrient metabolism is produced aggravating any heat stress being incurred from environmental sources. Therefore, higher milk producing cow will be more affected by heat stress than low milk producing or dry cow. 

The annual milk production in Tamil Nadu during 2009-10 from crossbred cows, non-descript cows and buffaloes were 42.28,7.89 and 7.61 lakh tones, respectively. Tamil Nadu had 59.83 lakhs crossbred female cows in the year 2007 as against 41.47 lakhs in 2003 with an annual growth rate of 9.59 per cent (Anon, 2010). With the increasing crossbred cattle population and average annual production, better management of the high producers becomes a necessity. Production and health of animals depend mostly on environment in which they live. A satisfactory environment for any farm livestock is the one that ensures not only optimal productivity but also meets the health and behavioral needs of the animals. A satisfactory environment is the one that satisfies the following four criteria: thermal comfort, physical comfort, disease control and behavioral satisfaction. The most important environmental interventions done in recent days are those that have been done in housing and other attempts to ameliorate the thermal environment. The effort of the body to maintain a stable internal environment to challenges from widely variable environments was first described by Claude Bernard (1878) and later referred to as homeostasis (Cannon, 1932). An environment in which stressors are minimized would likely be favorable for efficient production of products derived from domestic farm animals and for helping ensure the well-being of those species.

Heat stress induced by climate change is a serious issue of livestock industries worldwide (Bajagai, 2011). When environmental temperatures move out of the thermo-neutral zone (or comfort zone) animals begins to experience either heat stress or cold stress. Both these stresses require the animals to increase the amount of energy used to maintain the body temperature so that less energy is available for productive processes. Atmospheric temperature, relative humidity, air movement and solar radiation are the major factors that determine the heat load on animal. Thermoregulation is the ability of the animals to maintain their body temperature in cold or hot environments. It consists of behavioural, physiological and anatomical responses that affect energy metabolism. At lower temperature as a physiological adjustment to maintain the body temperature the animal increases the metabolic heat production by increasing the basal metabolic rate and uncoupling of oxidative phosphorylation. Hence the maintenance energy requirement of animals increases in a cold environment, which reduces the amount of energy available for production. From a practical point of view higher temperatures are much more dangerous for producing animals than a cold environment. Temperatures exceeding the higher critical level compromise animal performance not only by changing the energy and nutrient metabolism, but also by upsetting the body homeostasis, with detrimental consequences both for immune competence and for product quality. In general, livestock with high production potential are at greatest risk of heat stress, and require most attention.

Global warming is the biggest long term threat to life on earth. Rise in temperature may drive thousands of species to extinction, trigger more frequent floods and droughts and sink low lying islands and coastal areas by rising sea levels. It is the result of rising atmospheric content of CO₂ mainly owing to burning of hydrocarbons or fossil fuels like as petrol and diesel. Destruction of forests and their degradation too contribute to rise in carbon dioxide levels. The IPCC (2006) projected the rate of warming for the 21st century to be between 0.8 and 4.4^ºC at various stabilized CO₂ levels in atmosphere and it is most likely to be 3°C by the end of this century. It could cost global economy almost $7 trillion by 2050, is equivalent to a 20% fall in growth if no action is taken on greenhouse gas emissions. If action is taken, it will cost only $350 billion due to climate change already taken place, just 1% of the global GDP. The winter 2007 was the warmest and recorded 0.85^ºC above average of 12oC and the previous highest was 0.71^ºC, which occurred in 2002 in Northern Hemisphere. The entire Europe Union recorded the warm winter, having more than 2^ºC above average. New York experienced the highest temperature of 21.7^ºC on a day in January, 2007 and the second highest was recorded as 17.2^ºC in 1950. The year 2007 was the warmest winter in the NHS. However, floods and excess rains were also noticed due to hurricanes and tropical storms worldwide in 2007. The year 2010 was the warmest year in India, followed by 2009. It was the second warmest year globally after 1998. It was also one of the wettest years globally in recent years and it was a landmark in annals of climatology.

Increasing evidence over the past few decades indicate that significant changes in climate are taking place worldwide as a result of enhanced human activities. The inventions that were discovered during last few centuries, more so in the last century has altered the concentration of atmospheric constituents that lead to global warming. The major cause to climate change has been ascribed to the increased levels of greenhouse gases like carbon dioxide (CO₂), methane (CH₄), nitrous oxides (NO₂), chlorofluorocarbons (CFCs) beyond their natural levels due to the uncontrolled activities such as burning of fossil fuels, increased use of refrigerants, and enhanced agricultural related practices. The temperature increase is widespread over the globe and is greater at higher northern latitudes. Land regions have warmed faster than the oceans. January 2000 to December 2009 was the warmest decade on recordreported by NASA. These activities accelerated the processes of climate change and increased the average global temperatures by about 0.8°C (1.5°F) since 1880 (NASA,2010). Global average sea level has risen since 1961 at an average rate of 1.8 [1.3 to 2.3] mm/yr and since 1993 at 3.1 [2.4 to 3.8] mm/yr, with contributions from thermal expansion, melting glaciers and ice caps, and the polar ice sheets. Satellite data since 1978 show that annual average Arctic sea ice extent has shrunk by 2.7 % [2.1 to 3.3%] per decade, with larger decreases in summer of 7.4% [5.0 to 9.8%] per decade. Mountain glaciers and snow cover on average have declined in both hemispheres. It has also induced increased climatic variability and occurrence of extreme weather events in many parts of the world.

Recent increase in extreme climate events threatens disruptive impacts on both animal and agriculture (Battisti and Naylor, 2009). Climate change is a global phenomenon, but its negative impacts are more severely felt by the poor people in developing countries. Moreover, rural poor communities rely greatly for their survival on animal and agriculture which belong to the most climate-sensitive economic sectors. Climate change is expected to intensify existing problems and create new combinations of risks. The incidences of droughts, snow-storms and blizzard like events have increased rapidly. The situation has further worsened due to factors such as widespread poverty, over dependence on rain-fed agriculture, inequitable land distribution, limited access to capital and technology, inadequate infrastructure, long term weather forecasts and inadequate research and extension. The impact of climate change is expected to heighten the vulnerability of animal systems and reinforce existing factors that are affecting animal production systems in many parts of the world.

Cheese is a milk product of ancient origin and portrays the ethos of civilization and its cultural evolution. Cheese is one of the oldest foods of mankind. It is commonly believed that cheese evolved in the Fertile Crescent between the rivers Tigris and Euphrates in Iraq some 8000 years ago. The so-called Agricultural Revolution occurred here with the domestication of plants and animals.

It seems that the cheese originated accidentally as a result of the activities of nomadic tribes. Since animal skin bags were a convenient way of storing liquids for nomadic people, these were used for storing surplus milk. Fermentation of the milk sugars in the warm climate prevailing would cause the milk to curdle in the bags. The swaying animals would have broken up the acid curd during journeys, to produce curds and whey. The whey provided a refreshing drink on hot journeys, while the curds, preserved by the acid of fermentation and a handful of salt, became a source of high protein food supplementing the meager meat supply.

This activity gave rise to the assumption that cheese was evolved from fermented milks. It is perhaps more probable that the crude fermentations progressed in two ways. In one direction towards the production of liquid fermented milks such as dahi, yoghurt, laban, koumis and Kefir and in the other direction through the drainage of whey through a cloth or perforated bowls, to leave solid curds which when salted became cheese.

It was a prominent article of the Greek and Roman diet as much as 2500 years ago. It is referred to in the Old Testament several times.

The financial and commercial book keeping that is generally practiced by dairies, the main purpose of which is to ascertain the total results of the business during a given period, does not answer the question whether the costs of processing of milk products and of the various operations involved in manufacturing, are reasonable. For this purpose, dairy plants have to keep detailed records of the expenditure incurred on different components and processes, for planning of production and controlling of costs. In large multi-product dairy plants, production is generally characterized by mixed and joint production and the different operating operations are interrelated. Thus, it becomes difficult to draw a distinction and allocate and apportion the consumption of various services and utilities to arrive at the cost of different operations of various products.
The Bureau of Indian Standards has developed three different sets of records on dairy accounts which may be used to record different information for cost and quality control. These records are:

DAIRY BUSINESS

Most ambitious young men at some time or another are likely to develop an interest in going into business for themselves. This is prompted not only by the thought that a person owning his own business is more independent but also by the hope of increasing personal income. However, when these same young men look about them and see the general existence of “big business” in practically all lines of endeavour, they often lose courage and decide to remain as workers with some company where they can enjoy a certain degree of security. 
The general condition is an important factor in determining the success of new business enterprises. Similarly, innovations like the creation of new products or the development of new methods of merchandising often gives rise to opportunities for a new business enterprise. The introduction of “Softy” ice cream and other soft-served frozen products made it possible for several hundred small businesses to get established in our country. The advent of single- service paper container was the spark that started several milk-plant operations which later grew into companies of considerable size. Ironically, the paper milk container also spelled the doom for many older independent plants that could not or did not adjust soon enough to this new way of packaging. The chocolate-coated ice-cream bar idea started a number of new enterprises which grew from small companies going to concerns of considerable size. Vending machines made it possible for many small companies to get started selling milk, ice cream, candy and lassi etc. 

Air pollution is the introduction of chemicals, particulate matter, or biological materials into the atmosphere that cause harm or discomfort to humans or other living organisms, or cause damage to the natural environment. The concern to determine the importance of the airflow as a possible source of contamination in dairy and food industry is growing, because the airborne dust particles can introduce foreign matter including microbial contaminants into the dairy products. Maintenance of air quality in a dairy factory plays an important role and is very much monitored by controlling the temperature, humidity and particle concentration. Air quality control is required for the comfort and safety of employees. To reduce the possibility of contamination in products it is necessary to impose additional controls on air quality. Airborne contamination can be controlled by air filtration.

Noise has become a very important “stress factor” in the environment of man especially with regard to health. However, not much attention is being paid towards its elimination or control in dairy plants. The harmful effects of noise(s) in the workplace as an occupational hazard is really a cause of great concern. Apart from reducing the work efficiency, in the long run it causes serious auditory and non-auditory effects on the worker. Thus, it becomes imperative to set legal standards in workplaces to be monitored constantly to avoid or reduce the health hazards of the workers.

Noise and Noise Pollution

Noise is often defined as “Unwanted Sound” or “Undesirable Sound”. The “Noise Pollution” has been coined to signify the vast cacophony of sounds that are being produced in the modern life, leading to health hazards.

Milk processing plants involve processing of raw milk into products like market milk, cheese, butter, ice cream, condensed milk, dried milks and traditional dairy products. The by-products processing includes buttermilk, whey and its derivatives. Dairy effluents contain dissolved sugar, protein, fat and minerals. Spills and leaks of products or by-products, residual milk or milk products in piping and equipment before cleaning, wash solutions from equipment and floors, condensate from evaporation processes and cheese trimmings are some of the sources of dairy effluents in a dairy plant. The key parameters are the biological oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids, total dissolved solids etc. Common dairy waste techniques include grease traps, oil water separators for separation of floatable solids, equalization tanks. Biological treatment consists of aerobic and anaerobic process.

Cleaning and sanitizing of dairy plants is essential for providing safe milk products to the consumers as well as for ensuring the good shelf life of these products. It ensures cleanliness, hygiene of the equipments and surroundings and also ensures that the products meet the safety standards. Cleaning of dairy plant consists of broadly of removing the soil from the surface of the equipment by dissolving or suspending the soil in a warm solution of suitable cleaning agents. In the dairy industry, the soil is primarily milk and milk product residues which may be more or less modified by processing treatment. 
Milk and milk product residues are complex mixtures of milk sugar, fat, proteins and mineral salts. Some of these solids are present in emulsion, some are in a colloidal state, and others are in true solution. When milk products are heated in vats or pumped through sanitary pipe lines or over coolers, the metal or glass surfaces become coated with milk remains, which, if allowed to dry, may be difficult to remove.

Water Requirements

Dairy plant requires large quantities of water on a daily basis for processing and cleaning purposes. Normally the specific water consumption ranges from 1000-5000 litres per 1000 litres of milk processed. The actual requirement can vary between dairies and is a function of 
    a)    Manufacturing process or manufacturing profile.
    b)    Auxiliary processes such as steam generation, design of the refrigeration processes and extent of social services.
    c)    Multiple use/reuse.
Water is a very valuable basic natural resource  and needs careful consumption. The water supply system in a dairy plant should be designed in such a way that consumption for each manufacturing department and auxiliary processes can be determined. This makes it possible to influence water consumption directly, and major losses can be determined very rapidly.

The compliance with hygienic and aesthetic standards in the dairy factory is, in the final analysis, dependent on the human element. Each employee, from top management to the most junior operative, has his role in the factory sanitation programme and carelessness at any stage may cause quality deterioration of products or endanger the health of consumers. Legal action against the dairy may also result from neglect of hygiene. Personnel hygiene refers to the personal cleanliness and related habits of the workers. Milkborne infections frequently originate from food contaminated by workers through their hands, breath, hair, perspiration, pimples, infected wounds, coughs, and sneezes. Transfer of even traces of human and animal excreta by the workers is a potential source of pathogenic microorganisms. Foodborne illness is known to originate from workers who were ill and practiced unsanitary food handling methods or poor personal hygiene. Even the healthy worker, who does not exhibit the symptoms of the disease, may harbour food poisoning bacteria in the respiratory or intestinal tract. It is always desirable, as a matter of practice, to look at different parts of the human body in terms of potential sources of bacterial contamination. Provisions regarding personal hygiene of employees are contained in all legislation dealing with milk treatment.