eChapters

ABSTRACT

The food industry has many the environmental challenges in terms of emerging microbial strains, bacteria, viruses and accumulation of toxic chemicals. Ozone (O₃), environmental bluish gas is an extremely potent oxidant, which is effective solution for disinfection, sanitization for various kinds of products. The application of ozone treatment in agro processing has become green technology with increasing acceptance. It can apply in liquid form, gaseous form to sanitize food, food packaging materials, process water and to disinfect equipments. Ozone can be generated by different methods such as ultraviolet radiation method, corona discharge method etc. In this chapter, ozone properties, its generation, antimicrobial power and advantages with application of ozone has covered. Fruits and vegetables treatment with ozone have shown increased shelf-life and many hazardless advantages of the products. Some products preserved with ozone. Anti microbial activity, no residues in foods, assurance about preservation of sensory, nutritional and physicochemical properties of food have made ozone application as a promising technology for all kinds of food products

Pack inspection: It is similar to continuous inspection except that here inspector(s) may make in-process checks during different processing operations under contract but not required to be present all the times in the plant during operation.

Package: The package means a pre packed box, tin, barrel, pouch or can etc in which food article is packed.

Package store: A store that sells bottled or canned alcoholic beverages for consumption off the premises.

Packaging: Packaging is an industrial and marketing technique for containing, protecting, identifying and facilitating the sale and distribution of agricultural, industrial and consumer products (Plate 467). Packaging is defined as an enclosure of products, items or package in a wrapped pouch, bags, box, cup, bottle or any container form to perform one or more of the functions as containment, protection and preservation, communication and utility or performance. Technically, packaging is a system or method by which a product from the manufacturing point to the consumer level reaches in a safe and sound condition at an affordable cost. The primary purpose of the packaging is to protect the food product, to keep it in good condition and to preserve the flavour until it reaches the consumer. It is therefore, very essential that a suitable form of the packaging is chosen for a finished product. Packaging is an art, which determines the buying decision of a consumer. or Wrapping / placement of objects in paper / other packaging materials, keeping in box, etc is known as packaging which has two main functions, to assemble the produce / objects in convenient units for handling and to protect them during transporting, marketing and storage which results in extended shelf life of the produce. “Packaging” play a very important role not only in ensuring safety of the product during transportation, storage and distribution and in conveying information about the pack contents to the consumers, but also ensuring desired sensory characteristics and micro biological soundless till consumed.

Packaging is a tool that is used to contain the product, protect the product from environmental hazards and help in marketing the product. Examples of ideal natural packaging systems are that of a banana, orange, coconut and egg, where the packaging is provided by nature. The major step forward in the food processing arena has been the ability to protect and preserve products with packaging and hence ensuring the availability of fresh and processed products out of season and over long distances in various forms. Milk is a highly perishable product and is not uniformly available round the year to the whole country due to geographical and genetic variations. If dairy products are to be available all the year round the country, irrespective of the season and area, it must be presented in packages that are convenient to purchase and use.

Packaging has additional responsibilities of providing convenience, safety and facilitating, besides handling, storage and distribution of products. It should prevent spoilage of food by microbial or insect attack. It also preserves the quality and nutritive value of many foods by the exclusion of oxygen and the control of moisture loss or gain. It increases the shelf-life and ensures longer availability and contributes to the product image through structural and graphic design. Product information is also given out through the medium of labeling, which acts as a tool for marketing and advertising.

Packaging

Packaging is a mean or system by which a fresh or processed product will reach from the production center to consumer in safe and sound condition at an affordable price.

Objectives of packaging and packaging materials

The primary objective or packaging is to protect the contents during storage, transportation and distribution against deterioration. It may be physical, chemical or biological. However, followings are objectives of packaging and packaging materials.

Packaging is an integral part of fruit and vegetable processing. It has  major influence on storage life and on marketability of fresh as well as processed products. Packaging fulfills several functions including containment, facilitating transportation, protection of fruit/vegetable from further damage, protection of environment from contents of package (for example, if the contents are dirty), marketing, product advertising, and stock control.

India’s bakery market at 49.5 billion tonnes makes it the third largest market in Asia Pacific, only after Japan and Australia. 72 The bakery industry in India comprises of organized and unorganized sectors. The organized sector consists of large, medium and small-scale manufacturers who produce packaged biscuits and bread. The unorganized sector consists of small bakery units, cottage and household type manufacturing their goods without much packaging and distributing their goods in the surrounding areas. Bread market is estimated to be growing at around 7% p.a. in volume terms, whereas the biscuit market has witnessed a higher growth at around 8–10%. Within the biscuit category, cream and specialty biscuits are growing at a faster rate of 20% p.a. The per-capita consumption of biscuits in India is around 900 gm as compared to 15–20 kg. for developed countries. The consumption of biscuits is equally divided between the urban and rural population. Demand for biscuits in 2003–2004 is likely to exceed 1.2 million tonnes.

Introduction
 
The emerging functional foods market presents a considerable challenge to all manufacturers to keep abreast of the use of adequate packaging materials for their products. The interest in functional foods is intrinsically linked to the potential health benefits of their bioactive components. Preserving these bioactive components is, therefore, a crucial factor to providing the anticipated health benefits of functional foods. However, recurring failure in maintaining the quality of functional foods has been reported. Functional foods include a wide variety of products such as prebiotics and probiotics, dried foods (fibers, probiotics, tea, herbs, etc.), fermented products (yogurts, kefirs, vegetables), and fresh fruits and vegetables.

Introduction

Packaging is an integral and pervasive part of contemporary world. Packaging makes material handling convenient, economical and effortless and modern consumer marketing will seem virtually impossible without packaging. For an engineer or food scientist, packaging is specialized arrangement of matrices fabricated for the delivery of safe food products with maintaining high quality and food safety, at every step of distribution chain including procurement of raw material to manufacturing of finished product; packaging of product; storage; transportation and distribution to wholesaler, retailer and consumer and even for recycling operations [17].

Packaging of food is imperative in a world dominated by marketing-based economy The fact that 73% of purchase decisions are made at point of sale highlighted the importance of a good package design in marketing. During scanning of food package, consumer made quick and rapid perception about the inclusion of a particular food based on the various verbal and nonverbal attributes embodied on food package [25]. Designing is an indispensable are of food packaging. It is medium to attract potential buyers and distinguished the product from the competitors. The presence of visual attributes on package design will not only ameliorates the food product and glamorizes the packets but also defines its authenticity and peculiarity. Therefore, a quality package design is characterized as communication channel between the manufacture and consumer, and unless performed correctly the market image of the brand and product suffers and influence consumer’s perception.

Packaging machinery is a critical component in the food industry, enabling the efficient and consistent packaging of food products while maintaining safety, quality, and freshness. From automated filling and sealing systems to advanced inspection and labeling machines, packaging machinery plays a pivotal role in delivering food products to consumers in optimal condition. The machinery used in food packaging is designed to handle various product types, from solid and liquid foods to powders and granular items, each requiring specific handling, filling, and sealing techniques. In an industry where speed, hygiene, and precision are paramount, packaging machinery has evolved to include sophisticated features such as robotics, computer-controlled systems, and sensors that monitor critical parameters like weight, temperature, and fill levels. These innovations help manufacturers improve productivity, reduce waste, and ensure that food products meet regulatory standards and consumer expectations.

The choice of packaging materials is fundamental to the effectiveness, sustainability, and appeal of food packaging. Different materials offer distinct properties and functionalities, from providing a secure barrier against contaminants to enhancing convenience for consumers. Packaging materials are categorized based on their characteristics, including flexibility, rigidity, and barrier capabilities, each suited for particular types of food products and storage conditions. In recent years, there has also been a shift toward more sustainable materials, such as biodegradable and recyclable options, reflecting growing environmental concerns and regulatory pressures. This chapter explores the various types of packaging materials used in the food industry, examining their benefits, limitations, and applications. By understanding the unique properties of each material, we can better appreciate how they contribute to the protection, preservation, and presentation of food products.

India is the second largest producer of fruits However, the export potential of fruits and vegetables is very negligible. This is because of improper knowledge to the farmer about proper post-harvest infrastructure facilities. Fruits have a high-water content ranging from 70-95 per cent. They dry quickly under any normal atmospheric condition. These causes loss of rigidity and shrinkage of the cells cause wilting and shrivelling. Appropriate packaging ensures prolonged the shelf life of fruits and vegetables by preventing moisture loss and thereby wilting. Transportation is a critical phase in the fruit supply chain that can significantly affect the quality of fruits. Several factors during transportation can lead to quality degradation such as temperature/humidity fluctuations, mechanical damage, transit time etc. To mitigate the adverse effects of transportation on fruit quality, best practices ie, real-time monitoring, temperature and humidity control, loading/unloading techniques can be employed. Quality evaluation is a critical component in the fruit industry, encompassing a range of assessments to ensure fruits meet the desired standards for consumer satisfaction, shelf life, regulatory compliance, and market competitiveness. It involves a comprehensive approach that includes physical, chemical, and sensory assessments, supported by advanced technological tools, to maintain and enhance the quality of fruits throughout the supply chain. This book chapter deals with the effective packaging, transportation, and quality evaluation of fruits, ensuring that consumers receive fresh, high-quality produce.

INTRODUCTION

Packaging is an important aspect in modern life and in fact the word ‘packaging’ developed a literal value indicating presentation of an issue or material in a comprehensive and compact manner. Food packaging has become a revolutionary trend and plays a dominant role in the promotion of marketing of various fresh and processed food products. The reason could be a number of aspects inclusive of protective, legal and aesthetic elements. The industrial revolution in the late 18th century caused major impact on manufacturing process. Without appropriate packaging no food is acceptable and even in the common household food packaging is being practiced in its own way to render food safety and convenience for various culinary operations. Therefore, food packaging needs to be considered as an essential element of food processing and marketing and it is one of the key areas in food technology making rapid strides in research and development.

11.1. Introduction

Food packaging is the integral part of the food industry. Packaging may be defined as the enclosure of products, items or packages in a wrapped pouch, bag, box, cup, tray, can, tube, bottle or other container form to perform one or more of the following functions: containment, protection, preservation, communication, utility and performance. If the device or container performs one or more of these functions, it is considered a package. The major roles of the packaging of food are the containment and preservation of foods by protecting the food from physical, chemical and microbial spoilage. Besides, packaging performs some other functions like communication which means giving the information about the product, transportation of the food production and so on. Food products are classified as perishable, semi- perishable and non-perishable food based on the spoilage. Selecting appropriate packaging material and packaging technique for various food products like meat and poultry, fruits and vegetables, milk and milk products, bakery and confectionery and beverages is essential to maintain the quality of food product. Selection of the ideal packaging material for specific food requires prior knowledge about the packaging materials and its properties, type of the food products and specific spoilage mechanism of the particular food. Above all, from economical point of view, packaging material cost and capital for the establishment of the packaging technique also plays crucial role in selection of a particular packaging material or technique. 

Packaging : Packaging of fruits, vegetables, flowers or any other commodity is chiefly done to assemble the produce in convenient units of different sizes, shapes & types for storage, transportation, marketing and distribution. The size of units may vary depending on the requirement e.g for retail marketing smaller units are preferred and for bulk transportation and storage, large units would be more convenient.

Why do we Require Packaging?

Imagine there is no packaging material and technology available. How we are going to transport apple, mango etc. to distant markets? Definitely as loose. Then how can we weigh or count the fruits being transported or marketed? This would be very difficult. Had there been no packaging the commodity would have suffered great physical, chemical and microbiological losses. It would have been very difficult to handle, manage, transport and market the produce as loose and unpacked. Therefore, the packaging of fresh as well as processed commodities was needed to contain, unitize and protect the produce.

Introduction

Food and nutraceuticals are obtained from various agricultural resources available in this planet. Many types of bio-active compounds are available in small quantities in the plants and animals which are evidenced to improve performance of various organs, increase in immunity and cure for some diseases. Last decade evidences several advancements in developing phytochemical formulations which can be used as a cure for many diseases as well as helps in boosting immunity in human being. Such materials exist in different form, structure and chemical compositions. Examples of such chemicals are phenolic and organosulphur compound (Pascall 2011). The vegetables, fruits and seeds are used without further processing. Some plants are subjected to cooking before its consumption. Many industries are carried out extraction of bioactive compounds and developed products in the form of tablets, powders and liquids which are available in the market. In order to make commercial process more economic and feasible, long term storage of plant residues (Raw materials) as well as the prevention of the extracts emerges as essential requirement for the industries. Moreover, the products requires suitable packaging solution to increase its self-life, preventing it from the influences of environment, and to make viable solution for easy access which makes it more user-friendly. Suitable packaging solution is required for mainly the three reasons: (i) prevention. (ii) protection and (iii) presentation. Prevention is required in-order to avoid deterioration of the packaged items due to microbial growth, loss in moisture and enzymatic action. Protection is required for the purpose of protecting the packaging materials from the contamination as well as from the environment impact and rough handling. Presentation is equally important to provide it an aesthetic look to make it more approachable to the consumers. Moreover, packaging also offers “labelling for easy identification, warnings, instructions, and nutritional information, ease of transportation” (Pascall 2013).

From the earliest time, man had to conserve and preserve his food, so that surplus at harvest following a successful crop can be stored for use throughout the year. Prime agricultural products in general and more so with fruits and vegetables which are being processed world wide or preserved to a more stable form so that they can withstand transport, handling and storage over a long period. As civilization developed, man learnt to preserve fruit and vegetable products with salt, spices and by drying , smoking or cooling which could extend their shelf life. Later by experience, he learnt that by protecting it from environmental factors such as air, moisture and light, the shelf life of these processed products could be further increased. He tried to keep them dry and covered to protect from insects and rodents. As with solid foods, primitive man experimented with beverages also. It is likely that the first beverage known to him after water was fruit juice. This undoubtedly led to the discovery of wines made from the fermented fruit juices. Later on, preservation methods and development of packaging materials underwent drastic changes.

The packaging requirements for food products are as varied as the foods themselves, with each category necessitating unique materials and design considerations to ensure product quality, safety, and consumer satisfaction. Packaging serves as the first line of defense against environmental factors like moisture, light, oxygen, and microbial contamination, which can significantly impact food stability and shelf life. The role of packaging extends beyond mere protection; it also contributes to preserving texture, flavor, and nutritional value, making it a crucial factor in the overall success of a food product. Chapter 10 delves into the specialized needs of different food types—such as bread and bakery items, snacks, dairy products, coffee, and carbonated beverages—analyzing the packaging materials, structural designs, and technologies required to maintain product integrity. The food industry faces the complex challenge of balancing protective packaging with considerations for sustainability, consumer convenience, and regulatory compliance. This has led to the evolution of advanced

The packaging requirements for food products go beyond mere containment. Effective packaging must serve multiple functions, such as protecting food from physical and environmental hazards, providing convenience to consumers, and acting as a medium for communication and branding. Each requirement is essential to ensure food quality, safety, and longevity, as well as to meet consumer expectations and regulatory standards. As food products vary in their characteristics and shelf-life requirements, packaging must be tailored to suit these specific needs while also considering factors like transportation, storage, and market positioning. This chapter delves into the fundamental requirements of food packaging, examining the functional roles that packaging plays across various product categories. By understanding these requirements and functions, we can appreciate the complexity of designing effective food packaging that fulfills multiple roles in the modern food supply chain

Product Characteristics and Packaging Requirements:

The key raw materials for sugar confectionery are sugar (60 - 65%), glucose, citric acid and flavoured essences. Confectionery is hygroscopic in nature and requires protection against the ingress of moisture, and exposure to high temperature (as far as possible).

A candy or confectionery product may be adversely affected by many things. Hard candy, brittles and crunch products are most sensitive to moisture and absorb water vapour fairly rapidly from the atmosphere. Various gums are less sensitive while some creams tend to lose moisture considerably.