eChapters

9.0. Introduction

Enzymes are organic biocatalysts which initiate and control biological reactions. A catalyst is an agent affecting the velocity of a chemical reaction without appearing among the final products of the reaction. Unlike general catalysts, enzymes are specific in nature and function at a temperature of approximately 37^o C and pH close to neutrality. All enzymes are proteins but all proteins are not enzymes. These are distributed among the cell and tissues of plants and animals. Use of malted barley in brewing, yeast in the production of alcoholic beverages and wrapping of meat in the bruised leaves of papaya tree for tenderizing meat are techniques that have been used for centuries. In bread and cheese making also, enzymes have been exploited from generation to generation. Thus, enzymes have been used without knowing the nature of enzyme as catalysts and reactions involved. However, it is only recently that nature and action of enzyme is known and its importance in food industry is realized.

8.0. Introduction

Food additives are the substances not normally consumed as a food by itself and contain or not contain nutritive value but are added to food to improve freshness, sensory and keeping quality of food. So, a food additive is defined as a substance or a mixture of substances other than the food stuff incorporated in food either directly or indirectly as a result of any phase of production, processing, storage or packaging to improve or maintain the nutritional value, enhance quality, consumer acceptability and facilitate the preparation of materials e.g., acid, alkali, bleaching agents, emulsifying & sterilizing agents, flavours, colours, nutrient supplements, clarifying agents, humectants, chemical preservatives etc. Every food available in the market or at home contains food additives. So, now the question arises that whether additives are safe from consumption/toxicological point of view or not? What are the facts or fictions, if additives are to be used in the food preparation? These are the most important questions to be answered and discussed before their use in food industry.

7.0. Introduction

The food safety is one of the most important of assurance system required for global expansion of trade between developed and developing countries. Assurance that food will not cause harm to the consumer when it is prepared and/or eaten according to its intended use is known as food safety concept. It is set of conditions and measures taken during the food chain like production, processing, storage and distribution in order to ensure that, the product consumption does not represent a risk to the human health.

6.0. Introduction

Food is the basic need of all living organisms and hence, its quality should be given top priority. Food processing involves number of unit operations for material handling and there are always chances that the food may be contaminated or adulterated. The food is said to be contaminated if food is injurious to health and contain filthy, putrid rotten odour of insect pests etc. and can affect a large number of the populations at a time and hazards may occur. However, a food is said to be adulterated if it contains any other substance which affects the nature and quality product or substance is substituted with cheaper substance. So, it is essential to set the minimum limits of the desirable characteristics required and the maximum limits of the undesirable components that the food should contain. This helps to set common standards for commodities and to prevent confusion among the consumers.

5.0. Introduction

Quality control is generally defined as the regulation by law of food manufacture, distribution and sale in order to prevent health hazards and fraud to the consumers. Thus, it becomes a criminal offence to sell adulterated, filthy or contaminated foods. Quality control is the scientific control of production. There are certain basic fundamentals which are required for successful running of the food processing industry. So, for successful quality control in an industry / organization certain management systems are needed. Depending upon consumer requirement and satisfaction, quality management system is based on four important pillars like management responsibility, resource management, product / service realization and measurement, analysis & improvement. This management system is also important for ISO certification in an organization / industry.

4.0. Introduction

Quality is a measure of the degree of excellence or degree of acceptability by the consumer. By quality, one can differentiate the individual unit of a product from the other units and can determined the degree of acceptability of the individual unit by the consumer. The quality may also be defined in term of end use and may vary depending upon consumer’s perception and need. According to USDA Marketing Workshop Report (1951) “quality is the combination of attributes or characteristics of a product that have significance in determining the degree of acceptability of the product to the user”. For industry, quality is a measure of purity, strength, flavour, colour, size, maturity, workmanship and conditions or any other distinctive attributes of the product.

According to Code of Federal Regulations “Quality is the inherent properties of any processed product which determine the relative degree of excellence of such product and includes the effect of preparation and processing and may or may not include the effects of packaging or added ingredients/ additives”.

3.0. Introduction

A hazard is any factor that may be present in the food or food products and can cause harm to the consumer either through injury or illness. Hazards may be biological, chemical and physical. It may be a biological, chemical or physical property or condition of food with the potential to cause an adverse health effect. Therefore, these hazards can be grouped into three broad categories (Fig 3.1). Further, various stages during which processing hazard can takes place in a food industry is illustrated through Fig. 3.2. Effect of different potential hazards on human health along with symptoms is presented in Annexure IV.

2.0. Introduction

Before dealing with the various processes involved in the processing of fruit and vegetables or any food commodity on commercial scale, it is necessary to consider certain important factors such as investment, site, building, water supply, staff, labour etc. which are essential for the successful running of the food processing plant. Processing plant is the premises, buildings, structure and equipment used in the preparation, processing, handling, transportation and storage of any food commodity / fruits and vegetables / the processed products. The design and layout of the food processing plant is of great importance, besides other important factors. The food processing plant may be single storeyed or multi-storeyed depending upon capacity of production and viability of the plant e.g. if the production of the plant is assumed to be small and processing plant have to run only for short duration during the year then single storeyed processing plant can serve the purpose. Plant layout, product layout and process layout are the most important components for setting up of food processing industry and can determine the working efficiency of unit. Sanitary requirements in food processing plant are also important for marketing of the prepared product in national and international market. Sanitary requirement is as important in food processing plant as is the treatment of the effluent waste. For setting up of the food processing plant certain guidelines have been laid out by FPO, 1955.

1.0. Introduction

Any commodity, produce or harvest in organic or inorganic form to be fit to eat by a particular society, and contributes materially towards growth and repair of tissue is known as food. Food processing is application of techniques in a systematic manner for preventing losses through preservation, processing, packaging, storage and distribution to ensure greater availability of a wide variety of foods. It is a set of methods and techniques used to transform raw ingredients into food for consumption by humans or animals.

The early stages of food processing were largely confined to primary processing of food crops, commodities and produce whereby all these rendered fit for consumption or sale in the markets. Processing of rice and oil seeds were the necessities of that time for living. Later on, World War II gave a fillip to some of other food processing industries to meet the demand of the defence forces of the country. Fruits and vegetables processing; wheat and sugar milling drew support and sustenance from the exigencies created by war. Post war situation almost merged into the post-independence scenario. However, food processing industry received its first major impulse after independence. During this time, all the primary food processing industries received top most priority and all necessary support from the Governments in the country.

Abstract

The increasing interest in polyphenolic compounds in industries has led to the exploration and exploitation of rich bio-compounds from natural sources, essentially plants and their by-products. Solid-liquid extraction is mostly applied for the recovery of these valuable compounds from plants. Since the extraction process is often difficult in a fresh matrix, a drying operation is needed to reduce the moisture content, and preserve the targeted valuable compounds. An uncontrolled drying operation will lead to product damage and hence, loss in quality, reason why, several studies have been carried out to understand and control the drying process. The present chapter aims to present some data on drying for bioactive compound recovery from plants and their by-products, mainly polyphenolic compounds. Our main interest is the mathematical tools used to model the drying process.

Abstract

Design, operation and optimization of dryers demands the calculation of energy consumption, in most cases in the form of thermal energy, equipment sizing, temperature and moisture distribution of solids as well as temperature and humidity distribution of drying air. Energy calculations are very important as drying is a widespread process in a variety of industries and is highly energy demanding. In the energy analysis of the process the first step is the estimation of the minimum energy requirement followed by the estimation of energy rejection through solids stream and especially through drying air. Increase of thermal efficiency is always willing and the two most common ways for its achievement is the application of heat exchange between cold feeding air and relatively hot rejecting drying air and hot air recirculation. The later is also employed for the adjustment of air temperature and humidity gradient through the dryer. The combination of a heat pump with the dryer decreases considerably the thermal energy consumption but demands electricity and the method can be beneficial in cases of excess electricity production in the process plant, e.g. by cogeneration. Utilization of exhaust hot air from the main drying unit for the predrying of wet solids can also decrease the total energy requirement. The application of humidity adsorption from the feed air increases its drying potential, but regeneration of adsorbent is required. Grand composite curve of the process plant can reveal potential heat sources from different unit operations.

Abstract

Vitamin C is one of the most important phytochemicals and can be found in almost all fruits and vegetables. Since it covers almost all eventualities, being water solute and prone to leaching from cells, thermally labile (one of the most labile vitamins), pH-, metal ion-, light-sensitive, as well as readily oxidizable by ascorbic acid oxidase, vitamin C is selected as the most frequently measured nutrient to evaluate the nutrients loss during thermal processing. It is generally accepted that if vitamin C is well preserved, the other nutrients are also well retained. Higher retention of vitamin C in processed products is highly desired. Herein this chapter reviews the degradation mechanism and kinetics of vitamin C of fruits and vegetables during thermal processing, such as blanching, drying, cooking and frying. It starts with an overview of the functions of vitamin C in human’s health. Then the current status for understanding of the degradation kinetics of vitamin C during thermal processing was outlined, followed by the discussion of its degradation mechanism. At last, potential strategies or alternatives to keep vitamin C are identified and discussed.

Abstract

Mushrooms are the fruiting bodies of fungi, a group of organism that is different from fruits and vegetables. They are a rich source of good quality protein having more essential amino acids and vitamins with low calories. There are about six commonly known edible mushrooms throughout the world with button mushroom (Agaricus bisporous) being the most familiar and commercially important variety. Mushroom is a highly perishable product with a shelf life limiting to a few days. Soon after harvest, it starts to undergo physiological disorders like shriveling, wilting, liquefaction, browning, textural as well as weight losses and flavour changes. The main responsible factors for the quality deterioration after harvest are respiration rate, browning, bacterial spoilage of mushrooms, temperature and relative humidity. Because of its limited shelf life under ambient conditions of temperature and humidity, the preservation of mushrooms is a matter of concern. Various techniques have been involved in the extension of shelf life of mushrooms including chemical treatments, cooling, modified and controlled atmospheric storage, radiation, drying etc. Drying is one of the most accepted and effective methods for the long term storage of mushrooms. Mushrooms preserved by drying have a pleasant flavour and are used as an important ingredient in several food formulations including salads, instant soups, meats and rice dishes. Various drying processes like sun drying, hot air drying, freeze drying, vacuum drying etc. can be used for the long term storage of mushrooms. As mushrooms are sensitive to temperature, determining the right drying method is the key for the successful and effective operation of the system. The different operating conditions involved in various methods of drying affect product quality considerably. The effect of drying methods on the process and the quality of the dried mushroom is explained in detail in this chapter.

Abstract

Cocoa and coffee are highly sought after commodity crops in the market owing to the distinct flavor and aroma characteristics. Cocoa beans are mostly used in the manufacturing of chocolates and various types of confectioneries while coffee is mainly consumed in the form of beverages. Both cocoa and coffee need to be dried and roasted in order to produce the flavor precursors which further develop into the desired flavor and aroma in the finished products. This chapter aims to provide an overview of cocoa and coffee processing with particular emphasis on drying and roasting aspects and its impact on product quality.

Abstract

Application of ultrasound is one of the most promising uses of novel technologies in food processing. Use of ultrasound at various stages of drying has resulted in significant decrease in drying time and improvement in quality characteristics of dried products. The chapter discusses the principle behind use of ultrasound, general application in food industry with detailed description of various drying processes and equipments assisted by ultrasound.

Abstract

Foam Mat Drying (FMD) is an economical alternative to drum, spray and freeze-drying for the production of food powders. The raw material is converted into stable foam by adding foaming agent through beating or whipping in presence or not of foam stabilizers, and dehydrated by different classical airflow and thermal means. A high-quality food powder attributes can be obtained by the proper selection of foaming method, foaming agents, foam stabilizers, time taken for foaming, suitable drying method and temperature. FMD can be used for large production of food powders because of its suitability for all types of food materials, rapid drying at lower temperature, retention of nutritive value and bioactive compounds, good reconstitution characteristics and flowability and cost-effective for producing powders.

In this chapter, basics of foam and its structure, mechanisms of foaming, types of foaming agents and stabilizers for the production of stable foam have been discussed. The influence of foaming agents, foaming properties, thickness of foam and drying temperature on the drying characteristics of mat are also studied. This chapter analyzes the application of foam drying process for different food materials, the microstructure and whole quality attributes of obtained powder, and the energy consumption and costs of FMD as well.

Abstract

Pulse combustors provide an advantageous superposition of unsteady gas flow and high intensity sound waves. Such a combination does not only accelerate drying rates because of increased heat and mass transfer but also allows processing of liquids, pastes and agglomerated solids in a dispersed state due to aerodynamic impact from the high intensity sound wave. Over last decades, applications of pulse combustion in drying have been exploited continuously and different pulse combustion dryers have been designed and fabricated. In pilot tests and technical reports on these dryers, short drying time, high energy efficiency and product quality are generally reported, which cause that pulse combustion drying is regarded as a technology of the future in convective drying.

This chapter attempt to introduce basic knowledge and state-of the art about this emerging technology and summarizes some recent studies in pulse combustion drying and equipment design. Following a concise description of pulse combustion and pulse combustor, the basic types of pulse-combustion dryers are presented, including spray dryers, fluidized bed dryers, impinging dryers, and dryers of special design. The existing commercial applications and pilot test projects are described and potential applications are identified.

Abstract

Increasing global demand for ‘fresh-like’ processed food products has forced food industries to investigate into various minimal processing techniques. Food processing in general has been associated with thermal processing, alone or in various combination with chemical and mechanical preservation and processing methods. However, thermal processing methods are energy intensive in nature and tend to reduce product quality and freshness at the cost of shelf-life gain. Advance technique such as microwave, radio-frequency and freeze drying do maintain the product quality but their implementation at industrial scale involves high operational and maintenance cost. An ideal processing method therefore would be one that can process food products without losing its quality, is energy efficient and is easily scalable. In this chapter, we discuss about ‘Electrohydrodynamic (EHD) Drying’, which is can be classified as a minimal processing technique. The heat and mass transfer principles involved in EHD drying have been extensively discussed and so has been the key consideration for designing an EHD drying system.

Abstract

This chapter presents the principle of fluidisation and its use in drying of food materials. Being a convective drying process, capacity and kinetics are limited by process conditions and material properties. The influences are discussed as well as presenting the main equations that describe drying in fluidised beds. The main focus lies on hot gas drying, additionally superheated steam drying as well as atmospheric fluidised bed freeze drying and microwave-assisted fluidised bed drying are presented and discussed.

Abstract

Airflow drying persists as the main dehydration operation. Indeed, the high expense of freeze-drying in term of equipment cost and energy consumption considerably restricts its use and confines its applications to high added value products (pharmaceutical products, cosmetics, etc.). However, airflow drying undergoes fundamental problems such as low operation performance, poor product quality and short reliability of the equipment. The time of drying is long; particularly at the end of the operation, which implies crucial energy consumption. The poor quality of the end product is related to thermal degradation and in particular to the compactness of texture as a result of the phenomena of shrinkage and case hardening. Another main problem common to all drying operations, including freeze-drying, is the safety of the end products. Swell-drying is defined as an operation that combines optimized hot air drying with instant controlled pressure controlled texturing. The improvement of texture, the preservation of sensory and nutritional quality, the possibility of manufacturing expanded granule powders and the reduction of drying time and energy consumption allow considering swell-drying as the most relevant drying process.

Abstract

Agriculture is the major sector for the livelihood of the billions of people worldwide. Increasing population and decreasing arable lands are the major concern for the fulfillment of the desired food production. After green revolution more production in the crop is obtained by worldwide. Several insects and pests are responsible for the inhibition of desired production in agriculture. Therefore, pesticides play a major role in the control of destructive insects and pests. After ban of organochlorine pesticides, organophosphorus pesticides has been used vigorously. Beside the effective pest management in agriculture, residual organophosphorus pesticides are more lethal for human and other living creature. Monitoring of these compounds is very much essential in the food and agricultural samples. Chromatographic techniques are well adopted techniques for the hundreds of residual pesticides. Introduction of various analyzers in chromatographic techniques improve the monitoring of the residual pesticides from different samples. Therefore, recent advancement in residual pesticides isolation and chromatographic techniques has been discussed in this book chapter.

Abstract

We are very fortunate to be born in a nation which is blessed with awesome decent variety of natural products, fruits, vegetables, cereals, pulses and so forth. The population of India expanded consistentlythat cause a genuine sustenance and shelter problem. The supply of food is not adequate to fulfill the demand of the consumers. This shortage of food is the root for adulteration of foodstuffs by the traders. Food adulteration is a procedure in which the nature of sustenance is brought down either by the addition of inferior quality material or by extraction of valuable ingredient. An adulterant is a chemical substance which should not be contained within other substances (food, beverages) for legal or other reasons. The addition of adulterants is called adulteration. Food is adulterated to increase the quantity and make more profit. The food is sucked of its nutrients and the place where the food is grown is often contaminated. For instance: milkis mixed with water. Vanaspati is utilized as an adulterant for ghee. Adulteration of food is unsafe as it may be toxic and causes serious health hazards to the consumer. To evade this issue government has passed an act which is known as preservation of Food Adulteration Act. It covers security from risks involved due to contamination of poisonous elements. Instead of government efforts the informed and aware consumers will have the capacity to dispense with this issue. So, here in the chapter adulterants their types, effect on human health, laws and control measurement were reviewed and discussed.

Abstract

Consumers increased response to new products with high sensory, organoleptic and nutritional potentials has impelled a search for new substitutes to processing methods. For several years, thermal processing was the main technology for producing safe products with long shelf lives, although in most cases losses of fresh flavors, vitamins, and some physicochemical characteristics were the price of safety and long-term stability. Pulsed electric field (PEF) processing as a non- thermal technique has been proven to inactivate microorganisms with minimal losses of flavor and food quality, possibly making it the answer to present-day consumer demands. In addition, the low processing temperatures used in this non- thermal technology allow the process to be nutrient preserving, energy efficient, which translates into lower costs and fewer environmental impacts. In this chapter, the the configuration of various PEF equipment, their electric configuration and recent application of this technique in processing of foods have been discussed in detail.

Abstract

Ghee means the pure clarified fat derived solely from milk or curd or from desi (cooking) butter or from cream to which no coloring matter or preservative has been added. It is the second largest dairy product prepared from milk and it is almost 35% of total milk production. Unfortunately, the producers or the middle- men involved in the ghee trade, tend to adulterate ghee with cheaper oils and fats like vegetable oils, animal body fats, hydrogenated fats and sometimes even the non-edible mineral oils, especially during lean season to earn more money. Recently, the problem of adulteration has assumed a very serious dimension. Such a situation has tarnished the image of dairy industry. Methods presently adopted by food law enforcing agencies to ensure the quality of ghee are mainly based on the physico- chemical constants, but all these methods have some limitations. So researchers are always in search of different innovative methods to check the quality of ghee.

Abstract

Tremendous hike inworld population has increased thrust on the limited resources which has considerably affected the viability of the food. The emerging challenge for policy makers and food scientists is to put forward viable solutions. Utilization of underutilized crops/plants that act as good sources of starch could be explored in a better way for the sustenance of the limited sources like food crops/plants. The demand for starch and the foods containing starch has been increasing continually. Since, the starch in its native form has certain limitations in its functional properties to be used for different applications. Therefore, it becomes important to explore certain technologies which could be used for modification of starch. Among different technologies gamma irradiation ensures food safety while inducing physicochemical changes of the components. Although, the chemical modifications have been used widely so far but the concerns related to the chemical residues left are diminishing their demand. Hence, the physical processes particularly the gamma irradiation process has emerged as an efficient alternative with some benefits over other process like eco-friendly, economical, reliable and safe for altering the physico-chemical and biological characteristics of the product. Gamma Irradiation of starch has been successfully employed for the achievement of some desired physico-chemical, biological and functional properties of the foods and other related items. In this chapter, valuable impact of gamma irradiation on the physico-chemical, biological and functional properties of starch has been summarized.

Abstracts

To ensure safe food and adequate sanitation programs, the equipment used for processing of food products must be designed, fabricated, constructed, and installed according to sound hygienic design principles. This ensures the equipment can be adequately cleaned and sanitized, and that surfaces are resistant to daily exposure to corrosive food products and cleaning/sanitizing chemicals. This chapter focuses primarily on fundamental principles of hygienic design, which protect the product from microbial, chemical, and foreign-body contamination. This is followed by a discussion of general aspects of hygienic construction and design of food equipments, the selection of materials of construction and specification of surface finishes, fabrication, installation and cleaning and sanitization. Quality of raw materials or foods ingredients, proper processing, packaging and storage of finished products decides the quality of the food products. Planning for plant and equipment layout, its design, services (water, air, refrigeration, steam), waste disposal etc. are some of the critical factors, which contributes to quality. In addition, the food processing equipment must comply with strict standards and regulations, which are necessary for securing the quality and safety of the food products to the consumers.

Abstract

Micronutrient (vitamin and mineral) deficiencies affect more than 2 billion people worldwide and are especially prevalent in developing countries including India. Conditions due to vitamin mineral deficiencies account for 7.3 percent of the global disease burden.Iron deficiency (anemia), vitamin A and iodine deficiency disorders continue to be a grim public health problem. Thus, elimination of vitamin and mineral deficiencies is essential to improve the overall health of the masses as well as to sustain economic growth and national development. Food fortification is an effective intervention to deliver vitamin and mineral rich foods to large populations. In addition to the prevention of vitamin and mineral deficiencies, food fortification is an effective measure to raise vitamin and mineral levels by moving the population towards consuming recommended dietary allowances for most micronutrients-making it a long–term and a sustainable strategy. India is the largest producer of milk in the world with 146.3 million tonnes and the consumption rate of milk and milk products by all age groups of people are high.Therefore, fortification of milk with mineral and vitamins could be a safe and effective strategy to fight these micronutrient deficiencies.

Abstract

Nutrition and genetics both have very crucial role in human health and in development of chronic diseases such as cancer, osteoporosis, diabetes and cardiovascular diseases. Difference between individuals in response to dietary intervention is a well-known phenomenon in nutrition research (Ordovas, 2008).The effect of dietary changes on phenotypes such as blood cholesterol, body weight and blood pressure can differ significantly between individuals (Ordovas et al., 2007). Various bioprocess i.e. ingestion, absorption, digestion, transport, metabolism and excretion of nutrients and food bioactive components in human body is carried out through proteins such as enzymes, receptors, transporters, ion channels and hormones. Genetic variation leads to altered production and affect functional properties of these proteins. Furthermore nutritional efficacy is also different among different individuals which might be affected by nutritional status. Thus diet and gene expression are interrelated and have a mutual effect on physiology of human body.

Abstract

Probiosis has emerged in the early 20^th century after Ellie Metchnikoff proposed his hypothesis that organisms were reponsible for longivity of ethnic people of Balkan region of Russia and ever since it has grow into a major scientific field which has its applications extending into farming, aquaculture and prophylactics in humans. Vast research was carried out on this topic and Lactobacillus sp. and Bifidobacterium sp, are the two important genus that are highly studied and widely recognized universally as conventional probiotics. Apart from these two genus there exists many other bacterial species which have shown promising probiotic potential. Such non conventional probiotics are widely used in some parts of world as commercial food products with health beneficial effects, pharmaceutical products or being tested for their safe utilization in human beings. The present chapter tries to covers some genera and their potential and application in prophylactics.

Abstract

Chitin has been ranked at second position after cellulose as the most abundant natural biopolymer. Chitin has similar chemical structure to that of cellulose with 2-acetamido-2-deoxy-b-d-glucose (NAG) monomers attached via ß (1–>4) linkages. Chitosan is the deacetylated (to varying degrees) form of chitin, which, unlike chitin, is soluble in acidic solutions. Therefore, Chitosan, a copolymer of glucosamine and N-acetyl glucosamine, is amongst the most copious biopolymers on earth and finds wide range of biomedical and industrial applications. It has been approved in 1983 by USDA as a feed additive. Chitin basically is obtained from prawn/crab shells and chemical treatment of chitin produces chitosan. Since supplies of seafood waste are seasonable and variable, so fungi can be used as alternative source for chitosan. The unique physicochemical properties of chitosan provide great potential of its utilization in food industry especially dairy industry such as production of dairy products, dairy waste water treatment, extension of shelf life of dairy products etc. In recent years, exotic synthetic compounds are losing their appeal, thus application of chitinous products in dairy as well as processing aids has received considerable attention. The modified chitosan with greater functional properties has increased application in different dairy foods. This chapter focuses on the fundamental uses of chitosan and their derivatives in a variety of dairy industry applications.

Abstract

Meat is considered to be a highly perishable food commodity because of its biological composition. Thus, to extend its shelf life and maintain its nutritive value, there is an urgent need to find out alternatives for synthetic anti-microbial and anti-oxidants. This will not only serve the purpose of meat product manufacturer’s but will also satisfy the consumers’ demand for minimally processed meat products devoid of synthetic preservatives. This review discusses the natural antimicrobial and anti- oxidants sources viz., various essential oils, their composition and application in different meat and meat products. Essential oils from basil, rosemary, thyme, oregano, ginger, basilica, balm, coriander, rosemary and clove have exhibited a better potential to be used as an antimicrobial agent in meat and meat products. They owe their anti-microbial properties to the phenolic compounds present in them. They dislocate cell membrane and disrupt functionality of bacterial cell membrane and eventually leading to the release of intracellular components. However, essential oils are not widely used due to the pungent and intense aroma imparted to the food, thus there is still need to work out on the novel technologies which can not only increase food shelf life but at the same time, are sensorially acceptable to the consumers.

Abstract

Agro-food industries generate a large amount of by-products and wastes. These byproducts and wastes have a negative impact in terms of the environmental concern due to the increase of pollutant disposal, and industrial sustainability because of high costs related to their management. These byproducts and wastes are rich in minerals, sugars and proteins. The composition and characteristics of wastes from different food processing industries vary and rely upon the production technique and the nature of the product. India is the second largest producer of rice/paddy in the world and the utilization of rice bran is gaining importance. However, a small fraction of these have been utilized. In case of fruits and vegetables, industrial processing of potato generates between 70 and 140 thousand tons of peels worldwide annually. Moreover, 37% of world’s total annual production of banana is shared by India. Hence, to minimize the disposal fees and trash collection new policies and methods have been developed for handling and treatment of wastes and byproducts. This chapter envisages the status of different agro-food industrial byproducts and wastes for the development of different food and non-food products.

Abstract

The interest in the utilization of industrial by-products is increasing day by day and is major reason for exploring different meat, poultry and fish industry waste and optimization of extracting conditions of different valuable compounds. Utilization of these by-products in effective manner can be positive for meat industry economy as well as environmental pollution of the country. Besides the potential revenue losses, non-utilized or underutilized by-products accounts for the extra cost for their disposal. Meat producers are converting these by-products into value added edible and inedible form. Among the most prominent current uses of meat, poultry and fish waste are food ingredients, water treatment, cosmetic and personal care products, biogas/biodiesel, biomedical and pharmaceutical application. Several studies have dealt with the production of several value-added products such as gelatin, collagen, enzymes, specific proteins, bioactive peptides, chitin, chitosan, and pigments fro m the meat industries waste. Recently, in the food and pharmaceutical industry, an increasing number of new applications have been found for products generated from meat, poultry and fish industry waste; in different products as foaming agents, emulsifiers, biodegradable film-forming materials, colloid stabilizers, and microencapsulating agents, in line with the growing trend to replace synthetic agents with more natural ones.

Abstract

India ranks in the world’s five largest producers of over 80% of agricultural produce items. Processing of agricultural produce generates substantial amount of crop residues which can have tremendous value to farmers. However, a large portion of the residues is burned on farm primarily to clear the field from straw and stubble; which affects the environment, soil health and crop yield.The conversion of crop residues to eco-friendly and valuable product like biochar is need of the hour. Biochar is an organic amendment which slowly releases C in the soil, and is stable over the years. Various applications of biochar like reduction in greenhouse gases emission, sequestering C in the soil, increasing crop yield, used as combusting fuel and livestock feedmakes it a promising candidate for sustainable agriculture and environment.

Abstract

Food lost during the production chain is referred to as postharvest loss. Reducing postharvest loss can effectively feed starving mouths while conserving resources and decreasing the pressure to produce more. There are five main areas where postharvest loss can be reduced – harvest, storage, transportation, processing, and retail. New approaches and technologies in each of these areas will increase the amount of food available for human consumption. The total loss due to poor post- harvest processing of agricultural products in India when valued in terms of monetary reflects a tremendous loss in the economy. Annual value of harvest and post-harvest losses of major agricultural produces at national level to be of the order of Rs. 92,651 Crore calculated using production data of 2012-13 at 2014 wholesale prices. Deficits in food items or financial loss should not have occurred if postharvest losses were reduced through proper processing and preservation from harvest to consumption. Both the government and private sector need to invest in research so as to improve and modernize post-harvest facilities for attaining more efficient market infrastructure and distribution channels. Research and extension activities have to be closely coordinated particularly in the public sector for the benefit of farmers, traders and consumers.

1. EXPERIMENT 1 : INDUSTRIAL USES OF IMPORTANT CHEMICALS

1. INTRODUCTION

Food is constantly being rated for its quality either consciously or subconsciously by all people. Consumers choose food on the basis of its quality and their individual likes or dislikes. The attractiveness of food is clearly a quality which is important both to the manufacturer and to the consumer. When consumers make a selection they basically look for food that is attractive in terms of colour, flavour and texture apart from other psychological and social factors, which they may associate with food. The nutritional quality, shelf-life/keeping quality and cost factor are other criteria which may affect their selection.

The distinctive and attractive colour of food is not only pleasing but is also an indicator of good quality and freshness. The senses of taste and odour help us in detecting and appreciating different flavours and deciding on whether we like the food. The feel and texture of food entering the mouth should be firm, juicy, crisp and are extremely important characteristics that dictate the acceptance of a food. Today’s consumers are discerning, demanding, and more knowledgeable about food. They expect safe products having good value and high sensory quality. Therefore, knowing consumer’s preferences and perceptions of the sensory characteristics of food and beverage products is vital to food manufacturers. Without appropriate evaluation, there is a high risk of market failure.

1. INTRODUCTION

India is a vast country having a geographical area of 328 million hectares with 15 distinct agro-climatic zones. Fruits and vegetables are one of the most important and fast growing sub-sectors as they form an indispensable part of healthy diet. It holds a unique position for growing a wide range of vegetables in its diverse agro-climatic conditions. World production of vegetables amounts to 486 million tons, while that of fruits is 392 million tons. India produces 159.5m MT tons of vegetables from an area of 9.07 million hectare annually (NHB, 2013). Productivity of vegetables in India presently is 16.7 tons per hectare. India produces 36 % green peas and 10% onion of world’s production. Onion, potatoes and green vegetables like okra, bitter gourd and green chillies also have good export potential. Being rich in vitamins, minerals, dietary fibre and natural antioxidants most vegetables are classified as the protective foods. However, owing to the presence of high moisture content and mostly being non acidic, the vegetables are highly perishable and needs to be handled properly and immediately after harvest. Processing of vegetables into different value added products is one of the most effective alternatives to reduce post harvest losses.

Vegetables are highly beneficial for the maintenance of health and disease prevention. An intake of about 280 grams of vegetables per day per person has been considered essential. Vegetable unlike cereals deteriorated quickly when stored for long periods because of the relatively high moisture contents. Huge amounts of losses take place between harvesting and consumption. Various causes are attributed to the deterioration process and it becomes essential to adopt integrated, low cost system of post harvest technology right from the pre-harvest stage.

Lipids are a class of compounds that are defined by how they are isolated, rather than by their composition. Lipids are molecules that can be extracted from plants and animals by low polarity solvents such as ether, chloroform, or even acetone. They are not appreciably soluble in water. Fats and the fatty acids from which they are made belong to this group as do oils, waxes and steroids. Hydrolyzable lipids are those that contain a functional group that will react with water. The functional group is usually an ester and the list of compounds includes neutral fats, waxes, phospholipids, and glycolipids. Non- hydrolyzable lipids lack such functional groups and include steroids and fat-soluble vitamins (e.g. A, D, E, and K).

Fats and oils are composed of triacylglycerols. These are compounds prepared by the union of glycerol (1,2, 3-tri- hydroxypropane) and 3 fatty acids to form a triester. Fats and oils belong to a group of biological substances called lipids. Lipids are biological chemicals that do not dissolve in water. They serve a variety of functions in organisms, such as regulatory messengers (hormones), structural components of membranes, and as energy storehouses. Fats and oils generally function in the latter capacity. Fats differ from oils only in that they are solid at room temperature, while oils are liquid. Fats and oils share a common molecular structure. The fats and oils contain three ester functional groups. Fats and oils are esters of the tri- alcohol, glycerol (or glycerine). Therefore, fats and oils are commonly called triglycerides, although a more accurate name is triacylglycerols. Triglyceride molecules contain mostly carbon and hydrogen atoms, with only six oxygen atoms per molecule. This means that fats and oils are highly reduced (un-oxidized). Oils are particularly common in seeds, where the stored energy helps seedlings during germination, until they can exploit solar energy through photosynthesis. Fatty acids contain an even number of carbon atoms, from 4 to 36, bonded in an unbranched chain. Most of the bonds between carbon atoms are single bonds. If all of these bonds are single bonds, the fatty acid is said to be saturated, because the number of atoms attached to each carbon atom is the maximum of four. If some of the bonds between carbon atoms are double bonds, then the fatty acid is unsaturated. When there is only one double bond, it is usually between the 9th and 10th carbon atom in the chain, where the carbon atom attached to the oxygen atoms is counted as the first carbon atom. If there is a second double bond, it usually occurs between the 12th and 13th carbon atoms, while a third is usually between the 15th and 16th.

1. INTRODUCTION

Proteins are polymers of amino acids. Twenty different types of amino acids occur naturally in proteins. Proteins differ from each other according to the type, number and sequence of amino acids that make up the polypeptide backbone. Proteins are the important constituents of foods for a number of reasons. They are a major source of energy, as well as containing essential amino-acids, like lysine, tryptophan, methionine, leucine, isoleucine and valine which are essential to human health, but which the body cannot synthesize. Proteins are also the major structural components of many natural foods, often determining their overall texture, e.g., tenderness of meat or fish products. Isolated proteins are often used in foods as ingredients because of their unique functional properties, i.e., their ability to provide desirable appearance, texture or stability.

Proteins are complex organic molecules made up of carbon, hydrogen, oxygen, and nitrogen. Most proteins also contain sulphur and phosphorus and also play an important role in food preparation. The final quality of many food products are influenced by how the proteins are treated while food is being prepared.

Food is composed of three main constituents viz; carbohydrates, proteins and fats and their derivatives. In addition to these constituents, inorganic mineral elements and diverse organic compounds like vitamins, pigments, flavouring compounds, enzymes, and acids are also present. Carbohydrates, proteins, fats and vitamins are organic in nature. The percentage of water is large in certain foods. The variation in structure, texture, colour, flavour and nutritive value is because of the varying proportions and arrangements of these constituents.

Carbohydrates are important in foods as a major source of energy, to impart crucial textural properties, and as dietary fiber which influences physiological processes. Digestible carbohydrates, which are converted into monosaccharides, which are absorbed, provide metabolic energy. Carbohydrates account for more than 70% of the caloric value of the human diet. It is recommended that all persons should limit calories from fat to not more than 30% and that most of the carbohydrate calories should come from starch. Non-digestible polysaccharides (all other than starch) comprise the major portion of dietary fiber.

1. TERMS RELATED WITH BROWNING

1. INTRODUCTION

Quality, i.e. the degree of excellence or superiority, is a combination of attributes, properties, or characteristics that each commodity value in of human food. The relative importance of each quality component depends upon the commodity and its intended use (e.g. fresh or processed) and varies among producers, handlers, and consumers. Appearance of quality, firmness and shelf-life are important from the point of view of wholesale and retail marketers. Consumers judge quality of fresh fruits and vegetables on the basis of appearance and firmness, flavour (eating) quality of the product. Consumers are also concerned about the nutritional quality and safety of fresh fruit and vegetables.

1. FRUIT CROPS

1.1 Physiological Disorders

A wide variety of physiological disorders are found in apple fruit, but the susceptibility varies with variety, pre-harvest factors and post harvest conditions. Disorders can be considered in three categories:

1. Disorders that develop only on the tree: Most important is watercore in which intercellular air spaces in the core and cortical tissues become filled with liquid, Presence of watercore in fruit at harvest creates problems in certain varieties such as ‘Delicious’ because fruit with moderate or severe watercore can develop breakdown during storage.
2. Disorders that develop on the tree and during storage: Bitter pit is a disorder characterized by development of discrete pitting of the cortical flesh. Rapid cooling, CA storage and application of postharvest calcium drenches may be able to reduce its occurrence.
3. Disorders that develop during storage: Senescent breakdown disorders, chilling disorders and disorders associated with inappropriate atmospheres during storage are common disorders. The most common disorders associated with temperature and atmospheres are superficial scald, soft scald, low temperature breakdown, brown core, internal browning, low O2 injury, and high CO2 injury.

I. POST HARVEST DISEASES

A. Post-Harvest Diseases of Fruits

1. INTRODUCTION

Grading and packing of fruits ensure the safe transportation from the farm to the storage and consumer centre, while reducing the damage during transportation. The properly graded fruits should be packed in such a way that they do not collide with each other during transportation. Throughout the entire handling system, packaging can be both an aid and hindrance to obtaining maximum storage life and quality. Before the fruit is packed in a suitable container/package it is graded according to the standard grades accepted in the market. Packaging is one of the important components after grading during the handling of fruits. Packaging is meant to protect the commodity by immobilizing and cushioning it, but temperature management can be made more difficult if packing material block ventilation holes. Packing material can act as vapour barriers and helps in maintaining higher relative humidity within the package. Packaging material such as trays, cups, wraps, liners and pads may be added to help immobilize the produce. A wide variety of containers such as wooden boxes, plastic crates, corrugated fiberboard boxes are important package used in the transportation and distribution of fruits in most of the developing countries.

1. INTRODUCTION

Harvesting is the process of gathering the crops from the fields at maturity. The harvesting of a commodity means the end of the growing season for a particular crop. Harvesting is the most labour-intensive activity of the growing season. Harvesting in general includes an immediate post-harvest handling, the actions taken immediately after removing the crop are pre-cooling, sorting, cleaning, packaging and up to the point of on-farm processing or shipping to the wholesaler or consumer.

Harvest timing is a critical decision that balances the likely weather conditions with the degree of crop maturity. Weather conditions such as frost, rain and unseasonably warm or cold periods can affect yield and quality. These conditions can be avoided by harvesting the commodities earlier than the harvest date, but this may result in poor yield and quality. On the other hand, delayed harvesting also results in a better yield, but increases the risk of weather problems. Thus, proper harvesting timings of horticultural commodities often play an important role.

Assessment of harvesting time is a critical time for growers of fruit and vegetables to decide the accurate period of crop harvesting. Fresh produce is normally ready for harvest when it has developed to the ideal condition for consumption and the condition is usually referred to as harvest maturity. Harvest maturity thus refers to the time when the “fruit” is ready to harvest and the time required to reach market. The harvesting should be done earlier than its ideal maturity for proper marketing.

Most growers decide harvesting time for different commodities by looking and sampling. Judgments are based on colour, size and shape (Sight); texture, hardness or softness (Touch); odour/aroma (Smell); sweetness, sourness, bitterness (Taste) etc. Experience is the best guide for this kind of assessment. Harvest maturity can readily be observed in some fruit crops but it can be more difficult in case of some fruits like avocados remain unripe off the tree after maturity.

1. MATURITY INDICES

Maturity indices (right time of harvesting) are quality factors that give clues as to when a product should be harvested to allow marketing flexibility and ensure the attainment of minimum acceptable quality to the user. It also refers to the set of criteria used to determine the stage of maturity for harvesting the horticultural crops. Commodities harvested either pre-mature or too late are more susceptible to postharvest physiological disorders, diseases and have poor shelf life than harvested at right stage of maturity. The pickers/ handlers are trained in methods of identifying produce that is ready for harvest. However, optimum harvesting stages depends upon type of produce and their final use. Horticultural crops may be harvested at two main maturity levels i.e., physiological maturity and commercial or horticultural maturity. Therefore, the proper stage/maturity indices for harvesting of all horticultural crops should be identified for their implementation during harvesting. Horticultural maturity in relation to developmental stages of the plants is depicted in Fig 3.1.

I. INTRODUCTION

The fruits and vegetables we eat and flowers and ornamentals we enjoy are biological entities. They breath, produce heat, perspire, are easily damaged, get diseases and finally die. These carry on processes characteristics of all living things before or after harvest to perform the metabolic activities:

1. to maintain cellular organization
2. to transport metabolites around the tissue and
3. to maintain membrane permeability.

I. INTRODUCTION

Horticultural crops include fruits, vegetables, flowers, plantation crops, spices, and medicinal and aromatic plants have emerged as a major economic activity in India. It contributes 30% GDP from 11.73 % of its arable land area. Horticulture crops cover over 23.4 million hectares of area, which is approximately 12.7% of the total gross cropped area of the country and contributes 18-20% of the gross value of India’s agricultural output (NHB, 2013). India is the world’s second largest fruit and vegetable producing country accounting for 77.7 million metric tonnes of fruit and 159.5m M tonnes of vegetables (NHB, 2013). Besides, about 5.66 million tonnes of loose flowers, spices, mushroom and aromatic plants are also produced. The country produces 41% of world mangoes, 23% banana, 24% cashew nut, 36% green peas, 10% onion and 30% cauliflower and accounts for 12% of world fruit and 13.25% of vegetable production (NHB, 2013). Owing to wide diversity of agro climatic conditions, almost all types of temperate (apple, peach, plum, apricot, cherries and nuts), subtropical (mango, guava, papaya, etc), tropical (banana, pineapple etc), arid fruit (ber and aonla), plantation crops (coconut, cashewnut and arecanut) and diverse variety of vegetables are grown in India. The export of fresh fruit and vegetables from India in 2006-07 was estimated at 9.84 Lakh tonnes valued at Rs 2411.70 crores. Mango, grapes, apple, onion, potato, green vegetables like okra, bitter gourd and green chillies were the major items of export. Similarly, India exported 5.97 Lakh tonnes of processed foods comprising of mango pulp, juices, concentrates, dried and processed vegetables, pickle and chutney, alcoholic and non-alcoholic beverages worth Rs 2818.1 crores (APEDA, 2012) (Table 1 to 3).