eChapters

In today’s innovation driven economies, turning a great idea or new technology into something investors want to fund takes careful planning. This process is called investor readiness. which means making sure the idea works, has a market, and is presented in a way that makes investors feel confident. Therefore, Investor readiness means the preparedness of an innovation to attract and secure investment from potential investors. It has all the essential parameters in place that an investor would evaluate before deciding to invest. For inventors, this means showcasing innovation’s business potential, potential for growth, and the capability to provide a return on investment. Understanding investor readiness is important because it directly influences scalability and growth of invention. Even the most innovative ideas can struggle to find the financial benefits without showcasing business potential.
Why it is important to discuss investor readiness
Investor readiness is the state in which a technology, its value proposition, and its founding team are significantly prepared to engage with securing funding from potential investors. Without investor readiness, even high-potential innovations may fail to reach the market due to gaps in business clarity, legal assurance, or team maturity. TTOs play an important role in this process by acting as intermediaries between inventor and investors. Modern day TTOs are more inclined to prepare technologies and associated teams to attract investment. This expanded mandate of TTOs and brought in investor readiness. It requires a wellstructured approach focused on aligning academic innovations with investor expectations. TTOs help in creating this readiness by guiding researchers through commercial pathways, derisking technologies, and translating technical advancements into investment suitable.

8.1 Key legal statutes and regulatory foundations
Various policy measures were also undertaken by the Government of India in due course of time. The Government of India enacted four science policies after gaining independence, i.e. Scientific Policy Resolution (1958), Technology Policy Statement (1983), Science and Technology Policy (2003) and Science Technology and Innovation Policy (2013). The 1983 Technology Policy Statement possessed a simple goal of creating indigenous technology and boosting efficient absorption and adaptation of imported technologies suited to the nation’s priorities and. The Technology Policy Statement of 1983 was followed up through the establishment of the Technology Information Forecasting and Assessment Council (TIFAC), an autonomous organization entirely owned by the Government of India under the Department of Science and Technology during 1988. TIFAC also offers some funding and supports development and commercialization of technologies through the home-grown technology scheme, among its other operations. The Technology Development Board Act (1995) was also a significant policy move of the government in the same direction. Also in recent times, the Government of India also unveiled its own National IPR Policy 2016 with the motto cum slogan “Creative India, Innovative India”. In addition, the policy is aligned to a number of other schemes of the Indian Government like “Make in India”, “Atal Innovation Mission”, “Start-Up India” and “Stand-Up India”, all aimed at encouraging creativity, innovation and entrepreneurship in the nation.

A TTO needs a planned budget of five years to sustain it in the long term. This involves budgeting the infrastructure, manpower, research, and outreach programs. The budgetary needs of a TTO will be based on the size and scope of the TTO and the maturity of the parent institution it caters to. The initial years will be focused on capacity development, the appointment of experts, and the establishment of processes of intellectual property management. The mature TTO will generate income through the returns of the licensing agreements and the collaborative efforts with the industry. Nevertheless, external funding through grants and government schemes plays a vital part, particularly in the initial years. The planned budget ensures long-term stability and development of the TTO.
9.1 Budgetary heads
9.1.1 Operational expenditure
Operational expenditure refers to the ongoing costs incurred by a TTO to maintain its day-to-day operations. This includes the cost of maintaining the office, including rent, power and utility bills, computer and network infrastructure, patent management cost, and administration charges. The filing and legal charges also fall within this category. The overheads will be a heavy burden if not planned with finances properly. A TTO has to be provided with a properly planned operational budget that covers the daily operational expenses. The operational expenses help the office perform effectively, sustain the employees, and effectively manage IP. The operational expenses that the budget normally covers include:

Performance metrics and indicators
Traditionally, in the past, TTOs’ performance was measured in monetary terms, such as universities’ revenues derived through commercialization. The methodology, however, is prone to shortcomings, in light of the fact that various TTOs do not receive significant amounts of financial proceeds through their technology transfers. In addition, relying on income does not depict a TTO’s true potential, in light of the fact that it does not account for the total range of outputs of research and commercialization opportunities. Recognizing these limitations, academics have found innovative ways to measure TTO efficiency, such as monetary and non-monetary indicators. Financial indicators typically entail measurable outcomes such as number of signed licenses, income from licenses, royalties collected, equity income, and number of spin-offs or startups created. These are actual gauges of the economic returns from commercialization efforts, and in the majority of instances are used in the context of benchmarking the performance of a TTO in a comparative context, perhaps against peer institutions or industry averages. Non-financial indicators consist of royalty distributions to academics, having an integral role in encouraging academics to participate in commercialisation activity. By incorporating monetary and non-financial metrics, universities might have an enhanced, comprehensive evaluation system for their TTOs. Such evaluation is sure to ensure assessment extends beyond short-run monetary metrics and looks to incorporate several organization, institutional, and research-oriented determinants in driving successful technology transfer.

A TTO fills the important intermediary position of linking research institution with industry so that innovations and new ideas can reach market. To be able to facilitate that effectively, the institutions must have well-defined R&D policies that include Sponsored R&D, Collaborative R&D, and Grant-in-Aid R&D. These ensure that the research remains properly managed, regulatory compliance assured and aligned with institutional priorities. This chapter has discussed about key policies that can help in successful operation of TTO while aligning institution’s mission and interests Various core policies that help in successful technology transfer include:
• Intellectual property policy
• Technology transfer policy
• Revenue sharing policy
• Startup/Spinout/Venture creation policy
• Conflict of interest/Conflict of commitment policy
Each policy has specific objectives. These policies collectively ensure a clear and consistent framework for technology commercialization.
11.1 Intellectual property policy
An IP policy is a formal document that provides guidelines for managing IP by an organisation. A strong IP policy build trust by ensuring efficiency and transparency. Other benefits of IP policy includes creation of environment to encourage innovation and commercialisation of IP. It also lays foundation to set out the rules for public-private partnerships while addressing issues among various stakeholders and ensures compliance. IP Policy is not law, but a proposed course of action.

Incentives are a powerful stimulus to transfer of technology. They can encourage researchers to get their results to market, a new career path for many of them. They can create a culture that attracts and retains entrepreneurial staff, scientists, students and technology transfer professionals (TTPs) that view the university as a career path and a vehicle for making a contribution to society. Working in a pro-entrepreneurship team of colleagues can also lead to getting people to think in terms of making a connection between their work and its application. Incentives can be short-term or long-term in nature, and can be tailored to individual or collective requirements. As it is likely to be challenging for universities to design incentives that cater to every researcher’s or TTP’s desire, they can design incentive programs to cater to various aspects of human. Nature.
12.1 Why incentives matter in this ecosystem
Incentives can be either financial and non-financial. These are needed to ensure that researchers and TTPs remain motivated, aligned with institutional goals, and committed to the long-term process of technology transfer and commercialization. Incentive programs serve several important purposes:
• Motivation: Incentives energize individuals to pursue innovation and commercialization, often over long- and uncertain-time horizons.
• Retention: By offering recognition, rewards, and career advancement opportunities, institutions can retain high-performing researchers and skilled TTPs.
• Alignment: Well-designed incentives ensure that the personal goals of stakeholders align with institutional and societal objectives.

13.1 Challenges in the technology transfer process
Technology transfer (TT) is more complex and involves the complex interrelationships between universities, research institutes, the private sector, the state, and society. Though TT is all about translating research findings into purposeful solutions that can support the economy and society, it is not a linear process. The challenges can be described as legal, institutional, cultural, financial, policy, and human resource. All this is accompanied by bottlenecks that inhibit or decelerate the diffusion of promising technologies.
13.1.1 Legal and intellectual property challenges
The vital component of technology transfer is the proper management of intellectual property (IP), which is often the most challenging aspect.
• Ambiguities in IP ownership: During multi-institutional or shared funder research, ownership is quite controversial. As an example, when a government lab and a university collaborate on the project, there is ambiguity as to who would have the ultimate licensing authority over the technology: the university, the lab, or the funding agency. This kind of fight hinders commercialisation and scares off industry partners.
• Lengthy patent filing and prosecution timelines: In several jurisdictions, the filings, examination, and granting of a patent may take between three and five years or more. Such delay is not compatible with the rapid cycle of invention in other fields such as ICT or biotechnology, where patent claims may become invalid before they are granted.
• High costs of IP protection: International direct patenting, like under the Patent Cooperation Treaty (PCT), is costly and involves legal services, fees, and upkeep costs. These costs are excessively high, which cannot be easily compensated by universities and startups, and where technologies are not secured or limited to local markets.

Technology transfer (TT) is entering a transformative phase shaped by globalization, digitization, and the growing role of start-ups in the innovation ecosystem. Traditional linear models of TT where inventions flowed from academic laboratories to industry through licensing are being replaced by dynamic, multi-directional, and collaborative frameworks. This chapter explores emerging trends that will define TT in the coming decades, including open innovation platforms, digital TT ecosystems powered by artificial intelligence (AI) and blockchain, the rise of entrepreneurial start-ups and spin-offs, internationalization of TT through cross-border collaborations, and sector-specific shifts driven by 5G, biotechnology, drones, and green energy. Drawing from global and Indian contexts, the chapter highlights how universities, governments, and industries can leverage these trends to build inclusive, resilient, and sustainable innovation ecosystems.
Three global shifts which will redefine TT
1. Digitization of knowledge: With AI, big data, and blockchain, knowledge and IP can be shared, tracked, and commercialized faster and more transparently.
2. Entrepreneurial ecosystems: Start-ups, incubators, and accelerators are replacing traditional firms as vehicles of commercialization, particularly in deep-tech and frontier technologies.
3. Globalization of innovation: Challenges such as pandemics, climate change, and food security require cross-border TT collaborations, making TT an instrument of both economic and geopolitical significance.

Revolutionizing skin cancer detection
The diagnostic process for skin cancer is evolving. Physicians have in the past relied upon physical exams to be followed by scanning and biopsies taking anywhere between 15 days to return results. Although most abnormalities turn out to be non-cancerous, this is distressing to patients and contributes to healthcare costs. Additionally, certain growths that turn out to be cancerous remain undiagnosed since they have not been visible.
Breakthrough startup Damae Medical is set to reverse this process. The startup has developed an advanced probe that is able to take 3D images of the skin to unveil the full extent of abnormalities in real time. This enables doctors to diagnose in an instant, enabling improved personalized treatment. When an operation is required only diseased tissue is removed to prevent unnecessary treatments and improved outcomes in patients.
The Origins in the Institut d’Optique
The beginnings of Damae Medical can be traced to Palaiseau-based Institut d’Optique where in 2013 two photonics students envisaged potential in an emerging imaging tech. Together with the inventor himself in 2014, they cofounded Damae Medical by taking an exclusive license to the core family of patents held by three partner institutions. While this contract was beneficial in launching the company to an early growth spurt, in the long run created difficulty in exercising control. This was resolved by taking an equity-forcontrol purchase in 2019 by Damae to acquire the foundational patent

In today’s global food industry, packaging has evolved into an essential component that extends beyond basic containment. The rapid expansion of food distribution networks and increasing consumer demand for quality, convenience, and safety have transformed packaging into a sophisticated, multi functional system. Food packaging now serves critical roles in preservation, safety, marketing, and sustainability, aligning with both global and regional standards that cater to a wide array of consumer needs. This chapter provides an overview of the importance of food packaging, discusses the current landscape in both global and Indian markets, identifies key trends and challenges, and explores packaging’s role in the modern food supply chain. Each section aims to illustrate how food packaging impacts food quality, longevity, and overall consumer satisfaction, highlighting the industry’s ongoing innovations and adaptations to regulatory and environmental concerns. 1.1 Definition and Significance of Food Packaging Definit

Packaging is not only an integral part of product presentation but also plays a vital role in preserving food quality and extending its shelf life. In a world where food must travel vast distances from producers to consumers, often across varying climates and storage conditions, effective packaging is essential. It serves multiple functions, from protecting food against physical, chemical, and biological hazards to providing a medium for branding, regulatory compliance, and consumer convenience. This chapter explores the fundamental need for packaging in the food industry, emphasizing how packaging contributes to the safety, longevity, and accessibility of food products. By examining the protection, preservation, distribution, and sustainability aspects of packaging, this chapter highlights its significance in modern food production and distribution systems. 2.1. Protection, Preservation

The packaging requirements for food products go beyond mere containment. Effective packaging must serve multiple functions, such as protecting food from physical and environmental hazards, providing convenience to consumers, and acting as a medium for communication and branding. Each requirement is essential to ensure food quality, safety, and longevity, as well as to meet consumer expectations and regulatory standards. As food products vary in their characteristics and shelf-life requirements, packaging must be tailored to suit these specific needs while also considering factors like transportation, storage, and market positioning. This chapter delves into the fundamental requirements of food packaging, examining the functional roles that packaging plays across various product categories. By understanding these requirements and functions, we can appreciate the complexity of designing effective food packaging that fulfills multiple roles in the modern food supply chain

Food packaging serves to protect products throughout their journey from production to consumption. However, packaging is often exposed to a variety of hazards during transportation and storage that can compromise its effectiveness and, ultimately, the quality and safety of the food inside. Understanding these hazards is essential for designing packaging solutions that can withstand the physical, environmental, and atmospheric challenges encountered along the supply chain. This chapter examines the types of hazards that affect food packaging during transportation and storage, focusing on the ways in which these factors impact packaging integrity, food quality, and consumer safety. By exploring mechanical hazards, environmental influences, and atmospheric interactions, this chapter provides insights into the crucial role that resilient packaging plays in safeguarding food from production to point-of-sale.

The choice of packaging materials is fundamental to the effectiveness, sustainability, and appeal of food packaging. Different materials offer distinct properties and functionalities, from providing a secure barrier against contaminants to enhancing convenience for consumers. Packaging materials are categorized based on their characteristics, including flexibility, rigidity, and barrier capabilities, each suited for particular types of food products and storage conditions. In recent years, there has also been a shift toward more sustainable materials, such as biodegradable and recyclable options, reflecting growing environmental concerns and regulatory pressures. This chapter explores the various types of packaging materials used in the food industry, examining their benefits, limitations, and applications. By understanding the unique properties of each material, we can better appreciate how they contribute to the protection, preservation, and presentation of food products.

Lamination and coating techniques are integral to modern food packaging, providing additional layers of protection, functionality, and appeal to the packaging materials. These techniques enhance barrier properties, improve durability, and enable packaging to withstand a range of environmental and mechanical stresses. Lamination typically involves bonding multiple layers of materials to achieve specific characteristics, such as moisture resistance, heat stability, and strength. Coating, on the other hand, adds a surface layer that can enhance properties like grease resistance, sealability, and printability. This chapter explores the various lamination and coating techniques used in food packaging, examining their applications, benefits, and potential limitations.

The growing concern over the environmental impact of traditional packaging has led to increased interest in biodegradable and edible packaging solutions. These innovative approaches offer sustainable alternatives to conventional materials like plastic, which can persist in the environment for hundreds of years. Biodegradable packaging decomposes naturally, reducing pollution and landfill waste, while edible packaging provides an additional layer of sustainability by allowing consumers to eat the packaging along with the food) These solutions not only address waste management issues but also respond to changing consumer preferences for environmentally friendly products. This chapter explores the importance of sustainable packaging, the different types of biodegradable and edible materials available, and the challenges and future potential of these eco-friendly options.

Aseptic packaging is a specialized and advanced method used to extend the shelf life of perishable foods without the need for refrigeration. This technique involves sterilizing both the food product and the packaging material separately and then filling and sealing the product in a sterile environment. Aseptic packaging has transformed the food industry, allowing products such as dairy, juices, soups, and sauces to remain fresh and safe at room temperature for extended periods. The ability to maintain product quality, nutritional value, and safety while reducing reliance on cold storage has made aseptic packaging a preferred choice in both food manufacturing and distribution. The process of aseptic packaging is both complex and precise, as it requires thorough sterilization of every component to ensure food safety. Packaging materials, typically a combination of paper, plastic, and aluminum, are carefully selected to withstand high temperatures while providing an effective barrier against contamination. This chapter explores the principles of aseptic packaging, its significance in food preservation, and the advanced technologies and materials used to achieve and maintain sterility in packaged foods.

Permeability is a fundamental concept in food packaging, shaping the protective capabilities of packaging materials by determining the extent to which gases and vapors can move through them. This property plays a crucial role in preserving food freshness, safety, and quality by controlling the interaction between the food product and its surrounding environment. Understanding permeability is essential in designing packaging solutions tailored to the specific requirements of different food products, as improper permeability can lead to accelerated spoilage, nutrient degradation, and undesirable changes in texture and flavor. In this chapter, we explore the science of permeability in food packaging, breaking down its core principles, the behavior of different gases and vapors in various packaging materials, and the factors influencing permeability. Additionally, we examine how permeability impacts shelf life and consumer satisfaction, offering insights into selecting materials for specific food types. By understanding and manipulating permeability, food manufacturers can develop packaging that optimally balances protection and breathability, extending product shelf life and ensuring quality

The packaging requirements for food products are as varied as the foods themselves, with each category necessitating unique materials and design considerations to ensure product quality, safety, and consumer satisfaction. Packaging serves as the first line of defense against environmental factors like moisture, light, oxygen, and microbial contamination, which can significantly impact food stability and shelf life. The role of packaging extends beyond mere protection; it also contributes to preserving texture, flavor, and nutritional value, making it a crucial factor in the overall success of a food product. Chapter 10 delves into the specialized needs of different food types—such as bread and bakery items, snacks, dairy products, coffee, and carbonated beverages—analyzing the packaging materials, structural designs, and technologies required to maintain product integrity. The food industry faces the complex challenge of balancing protective packaging with considerations for sustainability, consumer convenience, and regulatory compliance. This has led to the evolution of advanced

Packaging machinery is a critical component in the food industry, enabling the efficient and consistent packaging of food products while maintaining safety, quality, and freshness. From automated filling and sealing systems to advanced inspection and labeling machines, packaging machinery plays a pivotal role in delivering food products to consumers in optimal condition. The machinery used in food packaging is designed to handle various product types, from solid and liquid foods to powders and granular items, each requiring specific handling, filling, and sealing techniques. In an industry where speed, hygiene, and precision are paramount, packaging machinery has evolved to include sophisticated features such as robotics, computer-controlled systems, and sensors that monitor critical parameters like weight, temperature, and fill levels. These innovations help manufacturers improve productivity, reduce waste, and ensure that food products meet regulatory standards and consumer expectations.

12.1 Active Packaging: Types, Mechanisms, and Applications • Antimicrobial Packaging: This type contains substances such as organic acids, enzymes, or metals like silver nanoparticles to prevent microbial growth, thus prolonging shelf life ( Ma, Q et al .2021) • Oxygen Scavengers: These absorb oxygen to minimize oxidation and spoilage, often used in snacks, baked goods, and meats. • Moisture Control: Packaging features absorbent materials or humidity regulating films to keep moisture levels optimal, particularly in fresh produce. • Ethylene Scavengers: These helps slow down the ripening process in fruits and vegetables by reducing ethylene gas levels. • CO? Emitters: These generate carbon dioxide to inhibit microbial growth, particularly useful in certain food products (Yildirim et al., 2018) 12.2 Mechanis

13.1 Biopolymer-Based Coatings with Antimicrobial Properties 13.1.1 Understanding Biopolymer-Based Coatings Biopolymer-based coatings are a game-changer in food packaging, offering natural, sustainable solutions for food safety. These coatings, derived from renewable sources, like polysaccharides (e.g., chitosan, starch, cellulose), proteins (casein, gelatin), and lipids (wax, shellac), have proven to be biodegradable and consumer-friendly alternatives to synthetic polymers. 13.1.2 Antimicrobial Properties and How They Work • Antimicrobial coatings are crucial in slowing down spoilage and extending the shelf life of perishable foods. They work by disrupting cell membranes, inhibiting cell processes, and creating oxidative stress in microbes. This is achieved through natural antimicrobials like essential oils (e.g., oregano, thyme, clove), plant extracts, and organic acids; inorganic agents like silver nanoparticles, zinc oxide, and titanium dioxide; and microbial-derived substances like nisin, lysozyme, and bacteriocins (Yu, Z et al ., 2022)

Recyclable Packaging Definition: Designed to be collected, processed, and used again in manufacturing, thus reducing reliance on new, raw materials. Materials: Includes materials like paper, glass, aluminum, and some plastics (e.g., PET, HDPE, PP). Challenges: Issues include contamination, difficulty recycling complex multi layered packaging, and regional recycling system variations. Applications: Commonly used for beverage bottles, food containers, cardboard boxes, and various consumer products ( Lin et al .,2022). Reusable Packaging Definition: Packaging that can be repurposed multiple times for its original function or for alternative uses. Materials: Often made from durable materials such as glass, metal, or sturdy plastics for repeated use without losing quality. Examples: Includes glass jars, metal tins, and crates for fresh produce transport. Challenges: Requires efficient collection and cleaning systems and may be unsuitable for single-use or sensitive items like fresh meat. Applications: Frequently found in beverage containers, food storage, and bulk food packaging

Fundamentals of Nanotechnology in Packaging • Overview of Nanotechnology in Packaging: Nanotechnology in packaging refers to using materials manipulated at an extremely small scale (1-100 nanometers) to boost the performance and capabilities of packaging. Techniques like nanoparticles, nanofibers, and nanocomposites are integrated into packaging materials to improve their physical properties, prolong shelf life, and introduce new functions like antimicrobial features. Mechanisms and Key Materials • Nanoparticles: Small particles added to packaging to enhance strength, f lexibility, and barrier properties. Common types include silver, titanium dioxide, and zinc oxide nanoparticles. • Nanofibers: Made from substances such as chitosan, cellulose, or polymers, these fibers increase strength and are useful in active packaging coatings. • Nanoclays: Dispersed in polymers, these increase resistance to gases and moisture, enhancing barrier performance

1. Key Forces Shaping Food Packaging • Changing Consumer Priorities • Modern consumers are increasingly choosing food packaging that aligns with values of health, convenience, and sustainability. The demand is growing for packaging options that are recyclable, biodegradable, or reusable. Consumers also expect transparency, with clean labels and QR codes providing details on ingredients and sourcing, which has become essential for building trust (Santeramo et al.,2022) • Environmental Sustainability • Sustainability remains a powerful influence on packaging innovation. Reducing single-use plastics, increasing recyclable options, and adopting circular economy principles are all priorities. Both consumers and businesses are actively seeking solutions that reduce environmental impact, such as renewable, compostable materials and designs that minimize waste ( Fao et al ., 2022)

Global Packaging Regulations: FDA, EU, FSSAI, and Others FDA (U.S. Food and Drug Administration): The FDA ensures that food packaging materials are safe for contact with food in the United States. Under the Food, Drug, and Cosmetic Act (FDCA), the FDA provides guidelines through the Code of Federal Regulations (CFR), Title 21. Key points include: • Food Contact Substances (FCS): Materials in contact with food must be either pre-approved or recognized as safe (GRAS). Packaging materials, including plastics, paper, and adhesives, must undergo tests to ensure they do not release harmful substances into food. • Migration Limits: The FDA sets allowable limits on the migration of substances from packaging into food, including chemicals from inks, coatings, and polymers. • Food Packaging Certification: Packaging manufacturers must confirm that their materials meet FDA standards for safety in food contact

Technical and Economic Challenges in Advanced Packaging The implementation of advanced packaging technologies comes with a range of challenges. Technically, developing materials that are both highly effective and environmentally friendly is a complex task. Packaging must not only protect products and ensure their safety, but also minimize its ecological footprint. From an economic perspective, these advanced solutions tend to be more expensive, which can make it difficult for smaller businesses or those in cost-sensitive markets to adopt them on a large scale. Furthermore, the need for efficient production methods, scalable new materials, and affordable solutions continues to be a significant hurdle for the industry. Balancing Performance with Environmental Goals One of the primary challenges in packaging is achieving

Confectionery is the art of making confections, which are food items that contains high quantity of sugar and carbohydrates.

Traditional confectionery goes back to ancient times, and continued to be eaten through the Middle Ages into the modern era.

Confections include sweet foods, sweetmeats, digestive aids that are sweet, elaborate creations, and something amusing and frivolous. Confectionery, delicacies or sweetmeats that have sugar as a principal ingredient, combined with coloring matter and flavoring and often with fruit or nuts.

Confections are low in micronutrients and protein but high in calories.

2.1 Manufacturing Process of Sugar

There are a number of steps in producing raw sugar from cane

1. Sugarcane receiving and unloading (receive the cane at the factory and unload it from the transport vehicles)
2. Sugarcane preparation (cutting and shredding cane to prepare it for juice extraction)
3. Extraction of Sugarcane Juice (two technologies are in common use; milling or diffusion)
4. Juice clarification (remove suspended solids from

1.3 Dextrose

Sweets which include dextrose have different eating qualities to those made with sucrose and glucose syrup alone. Recipes should be balanced so that the sucrose to dextrose ratio achieves the required product texture.

The incorporation of dextrose will increase the likelihood that crystallization will occur either on store or during manufacture. Replacement usage levels for dextrose normally lie between 5% and 15% of the Sucrose content

Definition

‘Whipping agent’ are a wide variety of materials to describe their role in confectionery manufacture as a means of holding air introduced into a product, to produce a uniform dispersion of air cells within the confection leading to a lower specific weight and considerable modification to the texture.

Stable foams cannot be obtained by whipping high concentration sugar solutions without the presence of a ‘surface-active’ agent.

Many types of proteins have whipping properties and those used in the sweet industry are:

(a) Egg albumen, crystal powdered and spray dried;

(b) High Bloom gelatine and gelatine hydrolysates;

(c) Skimmed milk in spray dried form;

(d) Whey, or whey in a mixture with skimmed milk;

Release agents are used to grease equipment used for manufacturing certain types of sugar confectionery for easy removal of the sweet.

High-viscosity, purified mineral oil is most commonly used material suitable for all sweet manufacturing purposes. Mineral oil is neutral in taste and has little odour. It should be used carefully: there is a legal limit of 0 2% in the United Kingdom.

Acetylated mono-glycerides have excellent release properties. A number of alternatives based on vegetable oil are available, but the development of rancidity on the film surface on the sweets during storage is the major difficulty in the use of vegetable oil

The first use of milk in a solid chocolate product is commonly attributed to Daniel Peter in 1875. Milk chocolate is the most popular type of chocolate, and milk ingredients are critical in delivering the highly desired properties and taste profile to consumers. Milk ingredients also have a significant effect on chocolate processing.

Milk is one of the most complex raw materials used by the food industry. A typical bovine whole milk has a solids content of about 13.5%, comprising about 3.4% protein, 4.6% fat, 4.7% lactose and 0.7% minerals.

Milk proteins can be classified as either caseins or whey proteins - typically found in milk

These hydrolysates are dried conversion products available in a powdered form. Up to 20 DE they are normally referred to as malto-dextrins or hydrolised cereal solids. Above 20 DE they are more commonly termed spray dried glucose syrup solids.

Applications

Spray dried hydrolysates find application in a wide range of processed and convenience foods. Principally as filler/carrier and sweetness reducer.

They are ideally suited for blending into powdered formulations, and serve the following purposes.

As filler/carrier, they can

(1) Reduce loss of volume in contents on storage or in transit;

(2) Absorb fats and oils to retain free-flowing properties;

A glucose syrup is defined as ‘A purified and concentrated aqueous solution of nutritive saccharides derived from starch’, and having the following characteristics:

1. Dry matter of not less than 70%.
2. A dextrose equivalent (DE), expressed as d-glucose, of not less than 20% based on dry matter.
3. A sulphated ash content of not more than 1% on a dry basis.

Starch has a DE value of zero, whilst dextrose, the final end product of starch hydrolysis, has a DE value of 100. For the lay person, the term dextrose equivalent or DE can be regarded as an indication of how far the conversion process from starch to dextrose has gone. While technically DE is a measure of the total reducing sugars present in a glucose syrup.

Introduction

Botanical name of cocoa is Theobroma cacao and family is Malvaceae. The cocoa bean, also cacao bean or simply cocoa or cacao, is the dried and fully fermented fatty seed of Theobroma cacao, from which cocoa solids and cocoa butter are extracted. Cocoa flavour is the most distinct feature of chocolate, thus cocoa beans are the basis of chocolate. Dried cocoa beans are usually processed into cocoa butter, which contains fat between 56% and 58%, made up of a mixture of triglycerides. Cocoa butter with this composition is good for making chocolate and has favourable hardness and a melting point of body temperature. Theobroma cacao originated from the Jungle of the Amazon in Brazil. Theobroma cacao consists of two subspecies: the Cacao, a subspecies known as the Criollo, which can be found in Central and South America, and spharocarpum, which is also called theForastero. The Criollo has superior and fine flavour. The pods are red and the beans have no color. Forastero has a green pod

Dried Cocoa Bean have chemical composition as: The shell (testa) represents 10-14% dry weight of the cocoa bean, while the kernel or cotyledon is made up of most of the remaining 86-90%. The cotyledon confers characteristic flavours and aromas of chocolate and is composed of two types of parenchyma storage cells.

Before processing, the quality ofbeans is evaluated for the following indicators:

1. Degree of fermentation
2. Moisture content (maximum 6%)
3. Number of defects
4. Number of broken beans
5. Bean count (number per 100 g)

Cocoa butter, also called the obroma oil, is a pale-yellow, edible fat extracted from the cocoa bean. It is used to make chocolate, as well as some ointments, toiletries, and pharmaceuticals. Cocoa butter has a cocoa flavor and aroma. Its melting point is just below human body temperature. Cocoa butter that has been refined by neutralization with an alkaline solution and decoloured with for example bentonite, activated carbon etc. Subsequent deodorization can also be applied. The type of process used may affect the quality of the cocoa butter. For example, a too high deodorization temperature or a too severe alkalization can completely alter its setting (solidification) characteristics. High-quality raw materials are needed to make the best quality cocoa butter. The other important factors for high quality are the origin of the beans and the processing conditions used. Press cocoa butter, which is most commonly used in the chocolate industry, is only filtered and (partly) deodorized to obtain the desired flavour. Cocoa butter contains a high proportion of saturated fats as well as monounsaturated oleic acid, which typically occurs in each triglyceride.

The development of a recipe for chocolate should be based on three criteria:

(i) The intended market or use;

(ii) The limitation being placed on material and production costs;

(iii) The desired quality.

The amount of fat present in the chocolate will affect the flow properties, and fat content must therefore be varied according to the intended use.

Some point to remember while manufacturing chocolate:

1. To maintain proper viscosity if fat content is increased then sugar content should also be increased.
2. Milk chocolate requires lower fat content than dark chocolate.
3. Addition of emulsifier like commercial lecithin can save upto 5% of added cocoa butter.

Chocolate is almost unique as a food in that it is solid at normal room temperatures yet melts easily within the mouth. This is because the main fat in it, which is called cocoa butter, is essentially solid at temperatures below 25^oC when it holds all the solid sugar and cocoa particles together. This fat is, however, almost entirely liquid at body temperature, enabling the particles to flow past one another, so the chocolate becomes a smooth liquid when it is heated in the mouth. Chocolate also has a sweet taste that is attractive to most people.

The first known cocoa plantations were established by the Maya in the lowlands of south Yucatan about 600 AD. Cocoa trees were being grown by the Aztecs of Mexico and the Incas of Peru when the Europeans discovered central America. The beans were highly prized and used as money as well as to produce a drink known as chocolatl. The beans were roasted in earthenware pots and crushed between stones, sometimes using decorated heated tables and mill stones, similar to those illustrated in Figure 1.1.

The art in producing high-boiled sweets with satisfactory shelf life is manufacturing boilings which contain the minimum amount of residual moisture and a satisfactory balance between cane or beet sugar, and glucose syrup or invert sugar syrup. The main physical change during the storage of high-boiled sweets is the formation of small crystals in the confection, usually referred to as graining, due to recrystallisation of sucrose. These spoil the appearance and cause an unpleasant roughness on the tongue.

For high-boiled sweets it is impossible, using the normal proportions of cane or beet sugar (sucrose) and glucose syrup, to obtain a product of 97% solids content, which is not supersaturated with respect to sucrose.

In practice, however, one-and-a-half parts of sugar (sucrose) to one part of forty-two DE glucose syrup will produce a high-boiled sweet stable against graining.

15.1 Fondant

The word fondant is said to come from the French verb fondre to dissolve. Confectionery fondants are normally made by boiling a sugar and glucose syrup in order to concentrate it before the mixture is cooled with beating to produce fine sucrose crystals. Some fondants used in baking are made by mixing icing sugar with a sucrose and glucose mixture. The icing sugar has a small particle size because it has been milled whereas the sucrose in a crystallised fondant has small crystals. It is possible to make a fondant using dextrose instead of sucrose. Crystalline dextrose has a positive heat of solution, i.e. heat is absorbed, and this produces a marked cooling effect which goes well with a peppermint flavour, but one which is not particularly attractive economically, but they can be in some other countries.

Lozenges are solid preparations that contain one or more medicaments, usually in a flavored, sweetened base, that are intended to dissolve or disintegrate slowly in the mouth. They can be prepared by molding (gelatin and/or fused sucrose and sorbitol base) or by compression of sugar-based tablets. Molded lozenges are sometimes referred to as pastilles, whereas compressed lozenges may be referred to as troches. They are used for patients who cannot swallow solid oral dosage forms well as for medications designed to be released slowly to yield a constant level of drug in the oral cavity or to bathe the throat tissues in a solution of the drug. Lozenges historically have been used for the relief of minor sore throat pain and irritation and have been used extensively to deliver topical anaesthetics and antibacterial.

Advantages

1. It is easy to administer to both paediatric and geriatric patients.
2. It has a pleasant taste and will extend the time a quantity of drug remains in the oral cavity to elicit local activity.

Tabletting is the area where sugar confectionery and pharmaceutical manufacture come closest, as the machines are similar the process can also be similar. Confectioners normally try to make tablets as hard as possible whereas pharmaceutical tablets are normally made to be fairly soft.

Tablets are made by compressing a powder in a die. Under pressure the powder fuses and is ejected as a tablet. The problem of tabletting is to produce a powder that will flow freely when poured into the die but bonds satisfactorily when compressed. Some materials are available in a directly compressible form. One example is sorbitol, which goes some way to explain the popularity of pressed sorbitol tablets with manufacturers. If directly compressible materials are not being used then the material must be granulated before being tabletted.

Granulation

Tabletting materials can be prepared by a number of different methods as outlined below:

These products were originally flavoured with the herb marshmallow but a modem marshmallow is a foam that has been stabilised by a gelling agent. The traditional material for marshmallows is egg albumen which acts both as a foaming and gelling agent - this gives light, soft gel. Gelatine is now more commonly used, and once again can act as both a whipping and gelling agent. A gelatine marshmallow is soft and rubbery but heavier than an egg albumen one. Further gelling agents, e.g., pectin, agar and starch all give a soft, short textured gel. These gelling agents have the advantage of being vegetable products but have the disadvantage of normally needing a whipping agent as well. Enzyme-modified soya products have also recently become available for this use.

Methods of Marshmallow Manufacturing: