eChapters

According to a recent study, over 94% of new businesses fail during first year of operation. Lack of funding turns to be one of the common reasons. Money is the bloodline of any business. The long painstaking yet exciting journey from the idea generation to revenue generating business needs a fuel named capital. That’s why, at almost every stage of the business, entrepreneurs find themselves asking – How do I finance my startup?

Now, when an entrepreneur require funding depends largely on the nature and type of the business. Here is a comprehensive list of funding options for startups that will help the entrepreneur to raise capital for business.

The Feasibility study of dairy project cover capital investment on land, building, infrastructure, working capital, manufacturing and marketing cost, and financial projections to work out its viability. Once viability is established, a detailed project report should include the following ten steps for project planning and implementation:

First Step: This step involves appointing a consultant to plan the project in relation to the design the dairy plant, proposed market and select an architect and a structural consultant. Prepare tender documents for civil works and plant equipment. Study the demand-supply of target products through a market survey to formulate the suitable product mix in terms of volume and range. e.g. study of various dairy products e.g. Khoa, ghee, Ice cream. The capacity of the plant and the provision of various facilities would be determined by the products demand.

    a.    General Principles and practices
    b.    Analyzing project appraisals and reports
    c.    Capital Expenditure decisions, reinvestment and payback
    d.    Assessing project profits.

a. Financing the dairy enterprise

Dairy rearing provides triple benefits of income, employment and nutritional security to the society and is important source of subsidiary income to small/marginal farmers and agricultural laborers. Finance is a prerequisite and of paramount importance for setting up of a dairy enterprise whether a dairy farming unit for milk production, sheep or goat unit/piggery unit, dairy/poultry processing unit etc. Decisions about credit are often most important judgments that people in the agricultural industry must make. These decisions often determine whether individuals operating in input, production, processing, and services based dairy enterprise would succeed in making profit.

Dairy rearing is central to livelihoods and survival of millions of people of India. It is estimated that approximately 100 million people derive their live hood from dairy rearing as primary or secondary source of income. Dairy related activities help to maintain regular in flow of income for these households. Small farmers in India generate nearly half of their income from dairy and the value of cattle represents a significant part of their wealth, so the death of cattle poses a significant risk and affects farmers’ net worth and income.

a. Type of risks to dairy based livelihoods

Large animal’s are expensive and thus carry higher risk exposure. Dairy losses due to the disease, accident, theft, natural calamity can cause significant losses to these household. Sometimes owners are forced to sell their animals due to loss due to incurable disease/ disorder/ fodder and water scarcity and they are unable to rebuild their stock. Many times animal losses force them into poverty trap from where they are unable to recover.

Risks faced by dairy owner’s dairy dependent livelihoods can be classified into two broad categories

Introduction

Dairy is vital to the economics of many developing countries. Animals are a source of food, more specifically protein for human diets, income, employment and possibly foreign exchange. For low income producers, dairy can serve as a store of wealth; provide draught power and organic fertilizer for crop production and a means of transport. Consumption of dairy and dairy products in developing countries, though starting from a low base, is growing rapidly. Dairying has become an important secondary source of income for millions of rural families and has assumed a most important role in providing employment and income generating opportunity. Indian Dairying is unique in more than one ways. It ranks first with its 199.1 million cattle & 105.3 million buffaloes accounting for about 51 percent of Asia’s and about 19 per cent of world’s bovine population. It also ranks first in milk production with a production of 121.8 million tones in 2010-11 and the demand is expected to be 180 million tones by 2020. To achieve this demand annual growth rate in milk production has to be increased from the present 2.5 % to 5%. Thus, there is a tremendous scope/potential for increasing the milk production through profitable dairy farming. Besides milk, the manure from animals provides a good source of organic matter for improving soil fertility and crop yields.

Model Project for Setting Up 10 & 20 Cow Dairy Farm (Indicative)

    ·    The models are only indicative and in no way designed to provide exact economics. Following guidelines may be used by the interested persons to work out the details of their project, depending upon the local market and conditions.

    ·    An interactive module considering the land availability for fodder cultivation, willingness to opt for silage bunkers, type of chaff cutter (manual or machine operated), milking machine, mister set, etc. is under preparation.

    ·    The proposed interactive module would require preference for set of inputs and intended herd size and accordingly generate output outlining the estimated investment, cost and return.

Assumptions

    ·    Freshly calved animals in 1st or 2nd lactation are purchased in two batches of five animals each at an interval of 5 to 6 months.

    ·    Cost of rearing calves not considered as it will be nullified by their sale value or retention value.

    ·    Fodder cultivation considered in two acres and working capital for one crop / season considered. Two crops considered per year.
 
    ·    Manure is utilized for fodder cultivation.

Interest Rate: Provisional Interest rate @ 15.75% p.a. has been taken for evaluation of the project report. However, the exact interest rate will be decided by the sanctioning authority on the date of sanction.

Disbursement of loan: Funds for fodder cultivation and civil construction should be disbursed first. Development of sheds and fodder plots should be completed within 3 months from first disbursement. Then disbursement of 1^st Batch cow (10 animals) will be done. Last disbursement for 2^nd Batch cows (10 animals) should be done after 5-6 months of purchase of 1^st batch cows.

Insurance: The animals and other assets (sheds, equipment) must be insured. Wherever necessary, Risk / Mortality fund may be considered in lieu of dairy insurance.

Interest Rate : Provisional Interest rate @ 14.50% p.a. has been taken for evaluation of the project report. However, the sanctioning authority may consider the exact rate of interest applicable, on the date of sanction. Development of farm should be completed within 3 months from first disbursement.
 
Repayment of loan : A five-year repayment programme has been drawn with six months moratorium period, the installments will be monthly starting from 6th month onwards. The applicant has to make tie-up with the local MPCS and the repayment should be routed through the MPCS.

A) Selection of Dairy Cattle

Proper selection is the first and the most important step to be adopted in dairying. Records are the basis of selection and hence proper identification of animals and record keeping is essential. Cross-breed animals with exotic inheritance of about 50 percent are preferable.
 
Bringing animals from different agro-climatic conditions causes problems due to non-adjustment in many cases. In case, purchase becomes absolutely essential it should be from similar environmental conditions as far as possible.

General selection procedures for dairy breeds

Selecting a calf in calf show, a cow in cattle show by judging is an art. A dairy farmer should build up his own herd by breeding his own herd. Following guidelines will be useful for selection of a dairy cow.

An efficient management of animals will be incomplete without a well planned and adequate housing of animals. Improper planning of animal housing leads to additional labor charges. The housing should have proper sanitation, durability, arrangements for the production of clean milk under convenient and economic conditions.

a) General Housing Requirements

Dairy animals will be more efficient in the production of milk and in reproduction if they are protected from extreme heat, and particularly from direct sunshine. This can be achieved through provision of shade in tropical and subtropical climates. If dairy animals are confined, the area should be free of mud and manure in order to reduce hoof infection to a minimum. Concrete floors or pavements are ideal where the area per animal is limited. However, where ample space is available, an earth yard, properly sloped for good drainage is adequate.

Introduction

The dairy farmers mostly keep cows (indigenous and crossbred) along with few buffaloes for milk production. However, the genetic potential of the dairy animals is exploited fully, when they are fed with well balanced ration. Further, as feed cost is around 75% of the total cost of production, the success of the dairy farming depends not only on the quality of the ration, but also on the economy of the ration. Therefore, knowledge on the feeds and feeding of dairy animals is highly essential.

What is Feed?

Feed may be defined as supplementation of nutrients for development, maintenance and operation of day to day activities by animals.

Management of Calf

Management before birth

    ·    As calf management begins before birth, a few days before the calf is born, the pregnant cow is transferred to a maternity paddock, which should be near the homestead (for closer observation), well watered and free from physical objects.
 
    ·    The signs of imminent parturition (calving) include filling of udder with milk and is turgid, vulva swollen with a string of mucus hanging from vagina.
 
    ·    Insemination records can also be used to estimate the expected calving date.

Breeding of Heifers

    ·    Regardless of age, puberty is reached when a heifer weighs approximately 40% of her mature body weight.
 
    ·    Breeding however, is recommended when a heifer has reached 60% of her expected mature body weight. This is normally achieved when the heifer is 14 to 16 months old.
 
    ·    Smaller breeds may be bred one or two months earlier than large breeds because they mature faster.
 
    ·    Heifers in good condition and gaining weight at breeding time generally show more definite signs of estrus and have improved conception rates over heifers in poor condition and/or losing weight.
 
    ·    Over-conditioned or fat heifers have been reported to require more services per conception than heifers of normal size and weight.

Milk

Importance

Milk contains approximately 86% water, 4.7% sugar (lactose), 4.1% fat, 4.2% protein and 1% minerals. It supports the growth of micro-organisms and thus is prone to contamination. The purpose of milking a dairy cow is to obtain milk that is fit for human consumption. Milk from the udder of a healthy cow contains very few bacteria and to ensure that it remains fresh for long it should be handled under conditions of good hygiene. Unclean milk can be a source of disease to the consumer, rejected at the market and so is a loss to the farmer, does not keep for long and is not good for processing.

General Signs of Healthy and Ill Animals

Health

It is a state of freedom from disease. It may also be stated as a condition of an animal in which all the body organs are normal and are functioning to their optimum capacity in relation to animal’s age, sex, work, and production with optimum pulse, temperature and respiration rates appropriate to the species, sex and environment.

Disease

Disease may be any deterioration from normal health or normal functioning of any or all the tissues or organs of animal body. Thus, it shuns animal to perform its normal physiological functions though the nutritional and environmental parameters are maintained normal.

A. First Aid
1. Abscess
What to Do

    ·    Abscesses should be examined by a veterinarian as soon as possible and within 24 hours.
 
    ·    Fluid may normally drain from the site of an abscess. An abscess does not drain through the tube, but rather around the latex tubing. Therefore, it is important for you to clean the area around the drain twice daily with warm water.

    ·    Apply a hot compress to the affected site at least two times daily for 3 to 5 days after the animal leaves the hospital. Wet a clean washcloth with very warm water and place it directly over the affected site, and then apply gentle pressure ideally for 5 to 10 minutes.

I. Dairy Farm Equipments

a. Balance Sheets or Net worth Statement

Balance sheet is the list of assets and liabilities owned by a business. It helps to calculate the growth in net worth of the business by calculating the change in assets less the change in liabilities. They represent the financial foundation on which the business is built.

The term ‘balance sheet’ implies some sort of balance as part of the document. That balance represents the relationship between assets on one side, and liabilities on the other, and the basic accounting principle that assets always equal liabilities plus equity. Since it is simply a list of assets owned and debts owed, at a given time, with monetary values attached, we must understand the concepts of assets and liabilities.

Assets are resources owned by or owed to the business such as dairy, equipment, real estate, and notes receivable. Assets are those parts of the business that are owned or controlled. They include any property/resource owned by a person or business e.g. cash, land, buildings, dairy, farm equipment and dairy-related share. Assets are usually listed on the top or on the left hand side of the balance sheet. They are classified in following ways

Bananas and plantains constitute the fourth most important global food commodity (after rice, wheat and maize). They are cultivated in over 120 countries in the tropical and subtropical regions of the world in an area of  approximately 100 million hectares, where they constitute a major staple food crop for millions of people, as well as providing a valued source of income through local and international trade.
 
Banana is one of the oldest fruit crops of India, finding its reference even in epics like Ramayana. India is  believed to be one of centres of  origin, besides southeast Asian countries like Burma, Thailand, Malaysia and Indonesia. It is a crop having multifarious uses as every part of the plant is utilized and hence aptly  called as ‘Kalpatharu’ the plant of virtues. It is important internationally from the point of view of  trade as well as livelihood security.

2.1    Origin
    
2.2    Production
    
2.3    Distribution

2.4    World Scenario

Edible bananas are classified into several main groups and subgroups. In the first place is the diploid M. acuminata group which originated in Malaya, Indonesia, the Philippines, Southern India, East Africa, Burma, Thailand, the West Indies, Colombia and Brazil. This group is characterized by dark-brown sheaths of pseudostem,  and the leaves are nearly free from wax. The bunches are small and the fruits small, thin-skinned and sweet. Cultivars of this group are more important in New Guinea than any where else. Lady Finger which was popular in Queensland and New South Wales belonged to this group.

In second place, there was a group represented by the prominent and widely cultivated ‘Gros Michel’ originally from Burma, Thailand, Malaya, Indonesia and Ceylon. It was introduced into Martinique early in the 19th Century by a French naval officer and, a few years later, was taken to Jamaica; from there it was carried to Fiji, Nicaragua, Hawaii and Australia, in that sequence. It is a large, tall plant bearing long bunches of large, yellow fruits, and it was formerly the leading commercial cultivar in Central Africa, Latin America and the Caribbean, but has been phased out because of its great susceptibility to Panama disease. It has given rise to several named sports or mutants (Mortan, 1987). 

4.1    Importance of Banana in International Trade
    
4.2    Major Exporting Countries
    
4.3    Major Importing Countries
    
4.4    World Market Structure for Fresh Bananas
    
4.5    Domestic Trade
    
4.6    Banana Trade Wars : A Glimpse
    
4.7    Fair Trade Bananas

Most banana producers in Africa, Latin America and Asia are small-scale farmers who grow bananas either for home consumption or local markets. Because bananas and plantains produce fruit year-round, they provide an extremely valuable food source during the hunger season (when the food from one annual/semi-annual harvest has been consumed, and the next is still to come). Bananas and plantains are therefore critical to global food security. However, the export trade of banana depends mainly on commercial plantations in Latin America, East Asia and Africa. These plantations are owned by multinational corporations.

6.1    Phytochemicals
    
6.2    Health Benefits  and Therapeutic Properties of Banana
    
6.3    Validation of Health and Therapeutic Claims

7.1    Pre-Harvest Factors Responsible for Post Harvest Losses
    
7.2    Harvesting Method
    
7.3    Post-Harvest Causes Responsible for Losses

8.1    Climatic Conditions
    
8.2    Water
    
8.3    Spacing
    
8.4    Crop Nutrition
    
8.5    Pests and Diseases
    
8.6    Bunch Covering
    
8.7    Maturity and Maturity Indices
    
8.8    Maturity vs Shelf life and Quality
    
8.9    Pre-Harvest Sprays
    
8.10    Harvesting

9.1    Temperature
    
9.2    Relative Humidity
    
9.3    Physical Damage
    
9.4    Microbial Load
    
9.5    Packaging
    
9.6    Transportation

10.1    Respiration
    
10.2    Effect of Ethylene on Ripening
    
10.3    Transpiration Loss
    
10.4    Postharvest Biochemistry of Banana
    
10.5    Postharvest Pathology of Banana

11.1    Maturity Indices
    
11.2    Harvesting and Field Handling
    
11.3    Packhouse Operations
    
11.4    Packaging
    
11.5    Precooling

12.1    Shelf Life
    
12.2    Pre-Treatments Vs. Shelf Life/Storage (Hot Water, Fungicides, Coatings and other Chemicals)
    
12.3    Surface Coatings
    
12.4    1-MCP Gas Exposure
    
12.5    Use of Botanicals
    
12.6    Other Chemicals/Methods
    
12.7    Evaporative Cool Storage
    
12.8    Modified Atmosphere Storage (MAS)
    
12.9    Controlled Atmosphere Storage (CAS)
    
12.10    Vacuum Packaging
    
12.11    Hypobaric Storage
    
12.12    Irradiation
    
12.13    Chilling Injury (CI)

13.1    Biochemical Changes During Banana Ripening
    
13.2    Commercial Ripening

By definition, minimal processing would encompass any procedure, short of traditional complete preservation procedures (heat sterilization etc.) that adds value to the fruit or vegetables (Floros, 1993). Other terms used to refer minimally processed products are lightly processed, partially processed, fresh processed, fresh cut and prepared. Minimally processed fruits and vegetables are products those have the attributes of ‘fresh-like’ quality. A number of minimally processed products of fruits and vegetables are now being produced like peeled and sliced potatoes, shredded lettuce and cabbage, washed and trimmed spinach, chilled peach, mango, banana, melon and other fruit slices, vegetable snacks such as carrot and celery stick  and cauliflower and broccoli florets, packaged mixed salads, cleaned and diced onion, peeled and cored pineapple, fresh sauces, peeled citrus fruits and microwaveable fresh vegetable trays. Minimal processing of fruits and vegetables has two purposes. First, it is important to keep the product fresh but convenient without losing its nutritional quality. Second, the product should have a shelf life sufficient enough to facilitate distribution within the region of consumption. The microbiological, sensory and nutritional shelf life of minimally processed fruits and vegetables should be at least 4-7 days but preferably even longer (Ahvenainen, 2000).

15.1    Banana Chips/Crisps
    
15.2    Banana Puree/Pulp
    
15.3    Banana Flour
    
15.4    Banana Powder
    
15.5    Banana Flakes
    
15.6    Banana Figs or Dehydrated Banana
    
15.7    Banana Jam
    
15.8    Ready-To-Serve (Rts) Beverage
    
15.9    Banana Beer and Wine
    
15.10    Banana Vinegar
    
15.11    Banana Catsup
    
15.12    Banana Inflorescence Relish
    
15.13    Candied Banana
    
15.14    Other Banana Based Products

16.1    Banana Alcohol
    
16.2    Banana Pseudostem Fibre and Fibre Reinforced Products
    
16.3    Banana Pseudostem Juice
    
16.4    Banana Starch
    
16.5    Banana Waste for Mushroom Production
    
16.6    Paper and Pulp from Banana Waste
    
16.7    Vermicompost and Vermiwash from Banana Waste
    
16.8    Animal Feed from Banana Waste
    
16.9    Banana Leaf

Introduction

Horticulture plays a significant role in Indian Agriculture. It contributes 30% GDP from 11.73 % of its arable land area. India is the second largest producer of both fruits and vegetables in the world (52.85 Mt and 108.20 Mt respectively). Being rich source of carbohydrates, minerals, vitamins and dietary fibres these constitute an important part of our daily diet. The dietary fibres have several direct and indirect advantages. Not only this, fruits and vegetables provide a variety in taste, interest and aesthetic appeal. Their significance in human life is being recognised increasingly in societies with the objective of minimizing the occurrence of the diseases related with an affluent life style.

Ornamental Industry

Floriculture as a multi-billion dollar industry has been undergoing unique revolution in terms of production and marketing of high value ornamentals such as cut flowers, loose flowers, potted and foliage plants there by emerged as fully export oriented activity. Owing to the steady increase in demand of flowers, floriculture has become one of the important commercial businesses in horticulture. Presently, floriculture industry in India has been growing with compound annual growth rate of 25 percent over the past decade (Muthukumaran, 2009). It has been found that commercial floriculture has higher potential per unit area than most of the field crops and therefore, it is a lucrative business. Indian floriculture industry has been shifting from traditional flowers to cut flowers for export purposes.Maharashtra, Karnataka, Andhra Pradesh, Haryana, Tamilnadu, Rajasthan, West Bengal have emerged as major floriculture production areas. The export of floricultural products from India has been on an increase in the past five years due to high demand for floriculture products in importing countries. The estimated total area under floriculture in India is 2,82,000 ha. Tamil Nadu stands first followed by Karnataka and Andhra Pradesh, West Bengal, Maharashtra, Rajasthan, Delhi and Haryana. Approximately 16,57,000 metric tonnes of loose flowers and over 5,20,000 metric tonnes cut flowers are produced in India during 2015-16. Total export of floriculture products is 22,518 MT with value of 479 crores (APEDA, 2015). Major importers of ornamental products from India are USA, Germany, UK, Netherland, and UAE.

Introduction

Fresh fruits and vegetables are known for their nutritional and relishing nature. But, their fast perishability and season wise availability make them unavailable for a longer time. To enjoy and get benefited from their unique taste and nutritional value they are further preserved or converted into some value-added products such as jam, jelly, candies, juices, minimally processed fresh-cut fruits and vegetables, pickles etc. There are techniques which are developed to preserve them while in fresh and also when they are made into value-added products. Some require only one technique and other requires more than one in combination so that the product can be preserved for a longer period and available to maximum population even after their period of production/availability is completed.

Introduction

Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of design, evaluation, and production of packages. Packaging may be defined as the art and science which involves preparing the articles for transport, storage display and use. India is a land of large varieties of fruits and vegetables due to its vast soil and climatic diversity. With 38 and 71 million tons of production of fruits and vegetables, India is the second largest producer of fruits and vegetables next to Brazil and China respectively. Apart from the huge value addition and employment involved in these activities, packaging has served the Indian economy by helping preservation of the quality and lengthening the shelf life of innumerable products-ranging from milk and biscuits, to drugs and medicines, processed and semi-processed foods, fruits and vegetables, edible oils, electronic goods etc., besides domestic appliances and industrial machinery and other hardware needing transportation (FAO, 1985).

Abstract

The irradiation process involves exposing the food, either prepackaged or in bulk, to a predetermined level of ionization radiation. In this process, it is important to know sources of ionization radiation, how energy is quantified, and its scope with advantages and limitations.The traditional methods like preservation, such as drying, smoking and salting have been supplemented with pasteurisation (by heat), canning (commercial sterilisation by heat), refrigeration, freezing and chemical preservatives. ‘Food irradiation’ is another technology that can be added to the list. By realizing its importance present chapter highlighted with some basic aspects as well as its applications and other related aspects of food irradiation. Food irradiation involves basic principles like; Pasteurization (Pathogen Reduction) 2. Sterilization 3. Sanitation 4. Disinfestation. As concern to dosage can be applied as  low, medium and high based on type of radiation, type of food, type of packaging material and time of application. It has broader range of application in preservation with this also has few limitations which have become bottlenecks in this technology. Though technology is employing much in developed countries rather than developing once. Prospectus should be given in those countries also.

Abstract

Being a great nutrient rich fruit, Dragon fruit has fetched a worldwide attention already and started to emerge as an important cash crop in global market. But the fine tuning between the scheduling of supply and market demand is greatly influenced by postharvest management and storage techniques of the fruit as the fruit has a short storage life. In this review, effect of diversified storage and packaging techniques on the different post harvest quality of fruits viz. fruit firmness, skin colour, its nutritional quality and susceptibility to disease pest during storage is investigated. And it was seen that various alternative and innovative modern techniques such as introduction of  plastic film, plastic crate packaging, modified atmospheric storage, different chemical application and application of edible chitosan coating are proven as effective to extent the durability of storage that widen the room for transport and marketing. Finally it can be said that the advantage of growth in dragon fruit consumption and marketing can be more harnessed through understanding the missing links between harvest and post-harvest handlings and integrating the traditional and modern postharvest approaches.

Introduction

Canning is the general term applied to the process of packaging a food in a container and subjecting it to a thermal process for the purpose of extending its useful life. An optimal thermal process will destroy pathogenic (disease-causing) Bacteria, kill or control spoilage organism present and have mineral impact on the nutritional and physical quality of the food. Although we thing of canning in term of steel or possible aluminium cans, the principle apply equally well to a variety of food containers such as glass jar, plastic and foil laminated pouches, semi rigid plastic tray or bowls, as well as metal cans of any one of several shapes, including cylindrical, oval, oblong or rectangular. The concept of aseptic packaging (sterilizing the food and the container prior to filling and sealing) also follows the same principles.

Bakery Industry

Baked goods have been around for thousands of years. The art of baking was developed early during the Roman Empire. It was a highly famous art as Roman citizens loved baked goods and demanded for them frequently for important occasions such as feasts and weddings etc. Due to the fame and desire that the art of baking received, around 300 BC, baking was introduced as an occupation and respectable profession for Romans. The bakers began to prepare bread at home in an oven, using mills to grind grain into the flour for their breads. The oncoming demand for baked goods vigorously continued and the first bakers’ guild was established in 168 BC in Rome. This drastic appeal for baked goods promoted baking all throughout Europe and expanded into the eastern parts of Asia. Bakers started baking breads and goods at home and selling them out on the streets.

This trend became common and soon, baked products were getting sold in streets of Rome, Germany, London and many more. This resulted in a system of delivering the goods to households, as the demand for baked breads and goods significantly increased. This provoked the bakers to establish a place where people could purchase baked goods for themselves. Therefore, in Paris, the first open-air bakery of baked goods was developed and since then, bakeries became a common place to purchase delicious goods and get together around the world. By the colonial era, bakeries were commonly viewed as places to gather and socialize.^[2] World War II directly affected bread industries in the UK. Baking schools closed during this time so when the war did eventually end there was an absence of skilled bakers. This resulted in new methods being developed to satisfy the world’s desire for bread. Methods like: adding chemicals to dough, premixes and specialized machinery. Unfortunately these old methods of baking were almost completely eradicated when these new methods were introduced and became industrialized. The old methods were seen as unnecessary and financially unsound, during this period there were not many traditional bakeries left.

Bakery is a traditional activity and occupies an important place in food processing industry. The bakery manufacturers in India can be differentiated into the three broad segments of bread, biscuits and cake. About 1.3 million tonnes of the bakery products industry in India is in the organized sector out of 3 millions tonnes, while the balance comprises of unorganized, small-scale local manufacturers. Though, there are sufficient automatic and semi-automatic bread as well as biscuit manufacturing units in India but there are still number of people prefer fresh bread and other products from the local bakery. After entry of Pizza and Burgers’ MNCs in the country, people are changing their tastes also. Today, they are not restricted to bread, cake and biscuits but to other bakery products also. The consumers are increasingly going for newer options with respect to bakery products. With the ventures of few Companies like Britannia, Biskfarm, and Morish etc. competition has increased. Also, the Indian market is witnessing the proliferation of bakery cafe chains in the form of Baristacafe, coffee day, Café Coffee & Monginis etc.

Armed with better technology, know-how and novel ideas, these foreign companies have made rapid inroads into the lucrative market within a very short span of time. Though the demand for bakery products in India has always been on the rise, there is clearly a lack of awareness and the will to break new ground, which has helped global players to gain brownie points while exploring the market in India. The unorganized sector accounts for about half of the total biscuit production estimated at 1.5 million tonnes. It also accounts for 85 per cent of the total bread production and around 90 per cent of the other bakery products estimated at 0.6 million tonnes. The last includes pastries, cakes, buns, rusks and others.

Types of Bakery Products

Baked goods are produced from either doughs or batters which are a mixture of flour and water made by mixing, beating, kneading or folding. The processing method depends on the ingredients being used and the product being made. Bread is either leavened or unleavened. Leavened bread is made from a mixture of flour, yeast, salt and water. Unleavened bread does not contain yeast and therefore does not rise. It is flat bread that is quicker to make than yeast-bread.

Baking is no different from any other area of cooking, and as in other sectors only the best and the freshest raw material can guarantee good results. So selection of right kind of ingredients is of utmost importance. Another basic need of a professional baker and confectioner is to purchase the equipment required. The design and size depends upon the volume of sale expected. So in this chapter we are going to learn about the ingredients required for running a bakery.

The word biscuit is derived from Danis biscoctus which is Latin for twice cooked bread and refers to bread rusks that were made for mariners (ships biscuits) since the Middle Ages. The dough pieces were baked and then dried out in another cooler oven. All biscuits are made with flour (usually wheat flour) and all have low moisture content and thereby have long shelf life if protected from moisture and oxygen. It includes items also known as crackers (that make a noise of cracking when broken), Hard sweet and semi –sweet biscuits, cookies (which is the name that originated from Dutch word koekje meaning a small cake) and wafers, which are baked between hot plates from a fluid batter. The name cookie was adopted in North America where the term ‘biscuit’ can be confused with small soda raised breads or muffins. In other countries the term cookie is used primarily for wire cut products of rather rough shape, which often contain large pieces of various ingredients such as nuts, etc. The term ‘biscuit’ is used in Britain to describe a flat, crisp, baked product; the term cookie is reserved for something softer and thicker. Cookies are made from soft wheat flour and are characterized by formula high in sugar and shortening and relatively low in water. Similar product is known as biscuit in our country. In USA the term ‘cookie’ covers any flat, crisp, baked good. Cracker is a term reserved for biscuit of low sugar and fat content, frequent bland or savoury. Crackers are usually made from developed dough whereas cookies are made from weaker flour. These foods have in common their ability to stay palatable for a long period of time. Their ease of transportation and their ready consumption without any further preparation make them high on the list of staple snacks

Cakes are sweet baked products characterized by high level of sugar in the formulation and hence are foods of high calorific value. Among the various ingredient used flour, sugar, shortening and egg are the essential ingredients for cake manufacture. The optional ingredients are baking powder, milk, fruit etc. For cake manufacture the selection of ingredients is of paramount importance.

All bread is made by baking a dough that has two basic ingredients, flour or meal and a liquid. Bakers can use a wide variety of both components. The most common type of flour used for bread and most other baked goods is made from wheat. Wheat flour has a pleasant taste and contains a large amount of an elastic protein substance called gluten. Gluten aids in baking uniformly light bread that rises (swells) properly. Other baking flours are made from barley, rye, corn, rice, oats, soybeans, and potatoes. These flours, particularly soybean flour, may equal wheat nutritionally, but none can match wheat for creating light, even-textured bread. Hard wheat flour makes lighter bread than does soft wheat flour because it is richer in gluten. Rye and whole wheat breads are made lighter by adding white flour. The liquids used in baking include water, sweet or sour milk, yogurt, wine, and beer.

Bread is either leavened or unleavened. Leavened breads contain some substance that produces bubbles of carbon-dioxide gas. These gas bubbles inflate the dough, causing it to rise and become light and porous. Most kinds of basic breads are leavened with a fungus called yeast. Biscuits, muffins, and cakes and other pastries are leavened with either baking powder or baking soda. Unleavened bread is dry and hard. Familiar kinds of unleavened breads include water crackers, the rye crisp of Sweden, and Jewish matzoth. Whether leavened or unleavened, most breads contain other ingredients in addition to flour and a liquid. An almost limitless variety of breads can be made by adding a sweetener, shortening, cheese, eggs, meat, fruit, vegetables, seeds, or nuts. A sweetener, either sugar or syrup, is used in almost all bread for its taste or as an aid to yeast growth. Bread may also have an external sweetener in the form of a decorative glaze. The high fat content of shortening and cheese increase tenderness and flakiness in bread. Perhaps the best example is the French croissant. Eggs help leaven bread dough by adding to the bread’s lightness. They can be brushed on top of the dough before baking to create a shiny crust, as in the Jewish hallah. Some breads from many nations contain fruit, a vegetable, meat, seeds, or nuts. Examples include the fruit scone of Great Britain, the spinach paratha of India, the Southern sausage bread of the United States, the Easter sesame bread of Greece, and the almond sweet bread of Finland.

Various types of equipment are needed and used to facilitate the process of baking. Depending upon the use, equipment may be as light equipment and heavy equipment.

The raw material of foremost importance in bakery product is the wheat flour. Bakery units prefer the flour obtained by milling in roller flourmill with 70– 72 percent extraction. Flour quality may be defined as the ability of the flour to produce an attractive end product at competitive cost, under conditions imposed by the end product manufacturing unit. The concept of quality differs from producer and consumer point of view. However, in general, the term quality may refer to fitness of a raw material or a product for a particular process or consumer. For a consumer, the following parameters are important criteria of a product quality.