eChapters

1 Analysis of Cream

 Sample Preparation

Warm the cream sample to 40 - 50oC if the sample is very viscous. Then pour from one vessel to another 3 to 4 times to mix well. Sample should be tested daily and always within three days after collection since enzymatic deterioration of the cream will cause low tests.

1.1 Determination of Fat Content in Cream

 1.1.1 Gerber Method

 Introduction

Sulphuric acid is added to cream in order to dissolve the protein and other solids and create heat which liquefy and de-emulsify the fat. Iso-amyl alcohol is added to aid the separation of fat. Upon centrifugation, fat being lighter will be separated on top of solution in the cream butyrometer.

Enzymes (biological catalyst) can be defined as a substance which initiates or fastens the reaction rate, without being consumed during the reaction. Enzymes function as a catalyst in various biological processes taking place in all life forms. Although enzyme synthesis takes place inside living cells, they can even function as a catalyst in the in vitro processes, which makes it suitable for many industrial applications. For product formation in any chemical reaction, reactants or substrates has to overcome the transition state.

Fourier transform infrared (FTIR) spectroscopy is one of the most effective methods for determining the functional groups and potential molecular interactions between membrane chemical molecules. Understanding of (infrared) IR absorption band placements in the spectrum as wave numbers can be used to identify the various chemical constituents (such as aromatic amides) that may not be visible by X-ray photoelectron spectroscopy.

Quality assurance is fundamental to producing safe, consistent, legally compliant, and commercially successful ice cream. This chapter presents a comprehensive QA framework covering supplier approval, incoming-material inspection, process monitoring, laboratory testing, microbiological control, sanitation, finished-product release, traceability, market quality, and corrective and preventive action. It explains the relationship between quality assurance, quality control, food safety, documentation, and management systems such as HACCP and ISO-based frameworks. The chapter also examines QA department structures, monthly reviews, audits, digitalization, quality culture, and performance indicators. By integrating prevention with measurement and accountability, the chapter demonstrates how effective QA can protect consumers, reduce losses, improve consistency, and strengthen profitability.

Electricity is one of the fundamental phenomena of nature. Electricity or electric current is caused due to the movement of charged particles i.e., electrons. Due to the potential difference between two points in a conductor, electron movement takes place. The potential difference between two points is caused due to the difference in charge density. Electron tends to flow from lower potential to higher potential which causes electricity to flow. In general, the electrons flow from cathode (negative) to anode (positive) but in a wire electricity, electrons flow from anode to cathode when connected to a battery or any electricity source.

Abstract

This chapter presents the principle of fluidisation and its use in drying of food materials. Being a convective drying process, capacity and kinetics are limited by process conditions and material properties. The influences are discussed as well as presenting the main equations that describe drying in fluidised beds. The main focus lies on hot gas drying, additionally superheated steam drying as well as atmospheric fluidised bed freeze drying and microwave-assisted fluidised bed drying are presented and discussed.

Abstract

Mushrooms are the fruiting bodies of fungi, a group of organism that is different from fruits and vegetables. They are a rich source of good quality protein having more essential amino acids and vitamins with low calories. There are about six commonly known edible mushrooms throughout the world with button mushroom (Agaricus bisporous) being the most familiar and commercially important variety. Mushroom is a highly perishable product with a shelf life limiting to a few days. Soon after harvest, it starts to undergo physiological disorders like shriveling, wilting, liquefaction, browning, textural as well as weight losses and flavour changes. The main responsible factors for the quality deterioration after harvest are respiration rate, browning, bacterial spoilage of mushrooms, temperature and relative humidity. Because of its limited shelf life under ambient conditions of temperature and humidity, the preservation of mushrooms is a matter of concern. Various techniques have been involved in the extension of shelf life of mushrooms including chemical treatments, cooling, modified and controlled atmospheric storage, radiation, drying etc. Drying is one of the most accepted and effective methods for the long term storage of mushrooms. Mushrooms preserved by drying have a pleasant flavour and are used as an important ingredient in several food formulations including salads, instant soups, meats and rice dishes. Various drying processes like sun drying, hot air drying, freeze drying, vacuum drying etc. can be used for the long term storage of mushrooms. As mushrooms are sensitive to temperature, determining the right drying method is the key for the successful and effective operation of the system. The different operating conditions involved in various methods of drying affect product quality considerably. The effect of drying methods on the process and the quality of the dried mushroom is explained in detail in this chapter.

Abstract

Vitamin C is one of the most important phytochemicals and can be found in almost all fruits and vegetables. Since it covers almost all eventualities, being water solute and prone to leaching from cells, thermally labile (one of the most labile vitamins), pH-, metal ion-, light-sensitive, as well as readily oxidizable by ascorbic acid oxidase, vitamin C is selected as the most frequently measured nutrient to evaluate the nutrients loss during thermal processing. It is generally accepted that if vitamin C is well preserved, the other nutrients are also well retained. Higher retention of vitamin C in processed products is highly desired. Herein this chapter reviews the degradation mechanism and kinetics of vitamin C of fruits and vegetables during thermal processing, such as blanching, drying, cooking and frying. It starts with an overview of the functions of vitamin C in human’s health. Then the current status for understanding of the degradation kinetics of vitamin C during thermal processing was outlined, followed by the discussion of its degradation mechanism. At last, potential strategies or alternatives to keep vitamin C are identified and discussed.

India has a mega animal bio-diversity, which is manifested in the form of availability of a large number of species, and a variety of breeds even within species. India is bestowed with rich and varied domestic animal biodiversity having a total of 32 breeds of cattle and 10 buffalo breeds. The diversity of livestock is not only accidental, nor purely natural; it is more the outcome of thousands of years of continuous selection. The trends in livestock population over the last three decades have shown that, there is significant increase in the population of buffaloes i.e. from 60.5 crore in 1973 to 96.9 crore in 2003, while cattle population has increased from 180.1 crore to 226.1 crore in the same period. The share of buffaloes, in the bovine population increased from 22 to 32 per cent while that of cattle has shown declining trend. Within the cattle, there has been marked shift from work animals towards milch animals which has resulted in loss of important draught breeds of cattle. Further indiscriminate crossbreeding has resulted in significant decline in number of important milch breeds like Sahiwal.

The choice of hormones and drugs acting on reproductive system are important as therapeutic agents during reproductive disorders like anoestrus, metritis, pyometra, repeat breeder, retention of fetal membranes, delayed puberty, ovarian disorders etc.  The administration of specific chemotherapeutic agent is of paramount importance in treating reproductive disorders in dairy animals.  The dosage, route, frequency and indications of chemotherapeutic agents acting on reproductive system are mentioned in tabular form as below.

Non-specific uterine infections reduce the reproductive efficiency of livestock.  They are called nonspecific because the initial colonizing bacterium is not known and the specific bacteria causing the signs of infection are not known.  Even though numerous bacteria, in a variety of combinations, have been isolated from infected uteri, Corynebacterium pyogenes and Escherichia coli are usually associated with uterine infections in cattle and sheep.  Empirical therapeutic approach, prescriptions without scientific validation (extra-label use) or inadequate clinical judgment itself to ascertain the nature of uterine infection, obviously due to lack of diagnostic tools are the prime reasons for therapeutic failure for the unsuccessful treatment of uterine infection by large animal practitioners.

Estrous cycle

After puberty the female enters a period of reproductive cyclicity, which continues throughout most of her productive life.  Estrous cycle is the rhythmic sexual behavioral pattern exhibited by the female, which begins at one estrus (heat) and ends at subsequent estrus.   It is the period between two estruses of the regular cycle.  The reproductive activity of the female is maintained by the co- ordinated functioning of different organs of reproduction (Table: 1.1). Estrous cycle provides repeated opportunities for the females to become pregnant. When conception does occur, the female enters a period of anestrous during pregnancy, which ends after parturition (giving birth) and uterine involution (repair and returning to normal size).

Faulty estrus detection is the most important problem in reproductive management.  There are two requirements for good estrus detection: a skilled observer must spend sufficient time to make observations and cows must show overt signs of estrus during the period of observation.  There are various ways to detect the estrus signs in cows and buffaloes as detailed below.

1.    Palpation of reproductive organs:  Routine rectal examination of all cows between 30-40 days after calving and individual cow that has not been inseminated within two months after calving should be encouraged.   This is to confirm that the reproductive tract is normal and to predict when the next estrus will occur or to identify cows for prostaglandin treatment when estrous cycles are occurring, but estrus has not been detected. 

2.     Teaser bulls:  Teaser bulls are useful in identifying estrus in large number of animals especially buffalo cows.   Teaser bulls can be prepared by vasectomy or by applying apron to a bull. 

3.     Heat detector animals:  Sexually active animals like bulls, cystic cows, hormone treated steer, cows and heifers can be used to identify estrus cows.    They may be fitted with halters containing ink- filled reservoirs and ball paint pen type devices (chin ball markers) that will mark animals that mounted or they can be used without these devices to increase the sexually activity and make visual detection programs more effective.

Synchronization of estrus is making a group of cows to come into estrus at the same time.  Effective estrus detection requires much time, labour, skill and expense and it is a major limiting factor in artificial insemination programme in cattle.  It was the principal stimulus that led to research in the development of progestational and prostaglandin compounds. 

Advantages

1.     Improve the efficiency of heat detection

2.     Management tool, better planning of breeding activities and wider use of artificial insemination 

3.     Solve problem of unobserved estrus

4.     Maintain short calving interval

5.     Overall improvement in herd productivity and reproductive efficiency

6.     Controlled lactation

7.     Management of replacement heifers

8.     Useful in embryo transfer programmes

9.     Reduce labour

10.     Possibly reduce involuntary culling for reproductive reasons

There is no rapid direct test to determine fertility of semen sample. During freezing and thawing of semen 20-80% of the spermatozoa become immotile or die. In addition to this, there may be damage to spermatozoa by disintegration of sperm cell membrane and acrosome leading to loss of intracellular enzymes.   The only reliable method to evaluate the semen is to inseminate a cow and get a calf at the end of gestation period.  Now-a-days new methods have been developed for in-vitro assessment of fertility of spermatozoa.  Some of these methods are exhaustive, time consuming, need for a full fledged analysis and difficult under field conditions.

Reproductive process involves many events that have to occur in a well balanced manner if satisfactory fertility rate is to be achieved. Any adverse  effect of  physiological, morphological  or environmental effect on the male  or  female may result  in failure  of  fertility  or reduced fertility  depending  on the severity of the cause. Apart from this, the role of person who stands between the cow and the bull play an important role. The efficiency of the person handling the semen and depositing in the reproductive tract of domestic animal will influence to a great extent on the conception rate in A.I. programme. It is observed that certain bovine population fails to conceive at a single service or series of services.   Some times there is loss of conceptus during gestation or produces a dead calf or weak calf that will die soon after birth.
 
Consequences of these factors affect cows and may have long calving interval, abortion or sterility, all of which tend to decrease the average daily production of milk.

Livestock diet or ration may be made up of one or several ingredients depending on the species of animal, their physiological state, source of feed and its nutritional composition, nutritional requirements of the animals and voluntary intake of the feed. Chemical and nutrient composition with each ingredient varies tremendously and no single feed ingredient is complete in its nutrient composition with respect to animal’s requirement.  Therefore, animal feed has to be balanced properly to supply required nutrients in appropriate quantity.  Feed formulation is an art of quantitative application of science of nutrition for the optimum supply of all the essential nutrients through actual feeding of animals. This exercise may be as simple as mixing of few ingredients with simple mathematical calculation or preparation of least cost balanced ration by computer programme.  Since the expenditure on feeding is substantial in livestock production, feed formulation needs special attention of nutritionists or feed technologists. The instruments and equipments used for feed formulation and estimation of micro minerals and ingredients like Feed grinder and mixer of capacity 75 kg, Fibertech for fiber estimation, Hammer mill-particle size reduction, Mixer and grinder for feed and fodder (complete feed preparation) of capacity 250 kg, Roughage processing-Chaff cutter, Soxhtech for fat estimation, UV-vis-Spectrophotometer and Voltameter for micro mineral estimation are shown in Fig. 3.1 to 3.8.

Buffaloes, though have great production potential, do suffer with many reproductive problems viz.  delayed age of puberty and  sexual maturity, weak / silent estrus, longer inter-calving period,  seasonality in breeding, poor libido  and poor semen quality. Little information is available about the buffaloes as compared to cattle because all the time we try to apply the knowledge available about the cattle to the buffalo.  Some comparative reproductive parameters in cow & she buffalo & cow bull and buffalo bull are depicted in Table 8. 1 and Table 8.2 respectively.

The various steps involved in frozen semen technology are vital as the quality of semen determines the conception rate.  The key factor enabling the successful long term storage of frozen spermatozoa is maintenance at ultra low temperature.  Effective semen storage depends heavily on good identification and stock control.  Frozen semen can be easily damaged in the process of repeated handling to establish identity.

Buffalo plays an important role in Indian livestock economics.  India has more than the half of the world buffalo population, contributing 50% of total milk production of the country.  The buffalo is said more productive than an average cow due to the higher fat percentage (7%) in the milk, better feed conversion ability and disease resistance.  Buffaloes have lower reproductive efficiency in the form of delayed age of maturity, longer calving interval, weak / silent estrus, seasonality of breeding, poor libido and poor semen quality. A large number of buffaloes do not conceive due to some gynaecological problems and are being slaughtered every year.  The most commonly observed reproductive disorders are detailed below.

Laparoscopy is an operative procedure performed through a key-hole opening with a rigid endoscope that allows visual inspection of organs.  The laparoscopy helps in arriving diagnosis of various reproductive and digestive disorders quickly.  By laparoscopy clinician can visualize the external surface of the abdominal organs.  Tumours, abscess, cyst, lesions, growth, hemorrhage, adhesions of the organs in the abdominal cavity can be readily diagnosed by this technique.  Aspiration of follicular fluid, biopsy of lesions and sterilization are commonly employed maneuvers by this technique.  It is having both diagnostic and therapeutic value.  The procedure consists of placement of transabdominal rigid endoscope after establishment of pneumoperitoneum in the body cavity.   The images of different organs are displayed on the TV monitor when the laparoscope is moved within the peritoneal cavity with the illumination through halogen light source.

A typical repeat breeder cow or buffalo is an apparently normal cycling cow / buffalo with normal genitalia which has failed to settle to services or inseminations during three or more consecutive estrus periods. These animals can neither be considered as sterile nor can settle to subsequent services.  Age of the repeat breeder should not have exceeded beyond 12 years.

The causative factors for repeat breeder animals fall in two main categories as failure of fertilization and early embryonic death.

After the Second World War, the 1940’s and 1950’s was the wide spread establishment of artificial insemination and the introduction of frozen semen in cattle breeding.  In the late 1960s came revolution in measurement of hormones in the body fluid with the introduction of sensitive radio-immuno-assay (RIA) techniques, which provided a new approach to early pregnancy diagnosis, emerging around the same time were early forms of the ultrasonic which could also employed in the detection of pregnancy. The 1970’s were to see embryo transfer and freezing of embryos in cattle becoming commercial realities and their incorporation into increasingly effective breeding improvement programme with the availability of prostaglandins (PGs) and Gonadotrophin releasing hormones (GnRH) that decade also witnessed new possibilities for estrum control in cattle and horses.  Few years later came the ability to produce the cattle embryos in the laboratories in large numbers and at low cost.

Production is based on reproduction and health of reproductive system. Economy of livestock industry is directly attached to the maintenance of high fertility in the herd so controlling the reproductive diseases in cattle is a must.  Reproductive health may be disturbed by reproductive infections like Brucellosis, Leptospirosis, Infectious bovine rhinotracheitis and Bovine viral diarrhea.

In our country livestock are mostly dependent upon cereal by-products or the crop residues such as straws, stovers etc., which are low in nutritive value. According to the National Commission on Agriculture (1989-90), there is a shortage of 40% of concentrates, 20% of dry fodder and 40% of green fodder for meeting the nutritional requirements of livestock. Consequently the livestock is surviving on low weight, low energy and thereby leading to problems in the production and reproduction. Nutritional deficiencies as well as imbalances are implicated as the cause of infertility in animals. The clinical signs observed with the deficiency of a specific nutrient as variable depending on the degree of the deficiency. The information on the important relationship between nutrition and health is necessary for recognizing and correlating the reproductive problems.

Several cryogenic agents have been used in many countries for freezing and preservation of bovine semen like solid carbon-di-oxide (-79°C), liquid air (-183°C), liquid helium (-268°C) and liquid nitrogen (-196°C).  Liquid nitrogen is 4th coldest substance known and its small amount is converted into a very large amount (near about 700 times) of its volume when exposed to atmosphere.  It is a colourless, odourless, non-irritant, non-toxic, non-caustic, non-corrosive, non-inflammatory and inert gas having boiling point -196°C temperature.  Being a liquid it comes into good contact with the surface of the semen straws and constant storage temperature is maintained throughout the straw and due to these properties LN2 is most widely used refrigerant in the world.

2.1 Manufacturing Process of Sugar

There are a number of steps in producing raw sugar from cane

1. Sugarcane receiving and unloading (receive the cane at the factory and unload it from the transport vehicles)
2. Sugarcane preparation (cutting and shredding cane to prepare it for juice extraction)
3. Extraction of Sugarcane Juice (two technologies are in common use; milling or diffusion)
4. Juice clarification (remove suspended solids from

Infertility means reduced fertility or the cow is ultimately capable of becoming pregnant and giving birth to a live calf but the interval may be much longer than 12 months. 

I. Problems leading to infertility

1. No signs of estrus

When the animal is pregnant and for a short time after calving the cows may not show estrus signs. A thorough palpation of the ovaries and tubular genital tract should be performed and a repeat examination may be necessary.

The ultrasonography is a technique which uses sound waves of very high frequency to scan the various organs of the body. The ultrasound waves of 2-10 mHz frequency are used in veterinary practice. A quartz crystal when stimulated by short pulse current ultrasound waves are emitted. The ultrasound waves emitted are directed towards a specific target organ are reflected back as echoes. The echoes are received by the same quartz crystal and are processed in the electronic circuit and finally displayed as image on the monitor.

Abstract

A survey of various wheat milling units (atta chakki) available around Indian Agricultural Research Institute, New Delhi was conducted to study the performance of these. The mills of various sizes (12", 16", 18", 20", 24" and 30" stone disc diameter) with horsepower ranging between 2 to 20 are in operation. Both horizontal and vertical disc types of mills are in use. The capacity of these units ranges between 10 kg/h to 200 kg/h. The stationary sieve, hand sieve, pedestal/exhaust fan are used for cleaning. The average wheat cleaning cost is Rs. 200 per ton. A small room of 8' x 10', 10' x 10' and 10' x 12' size is used for running the mills and storage of wheat grains. The grinding charges (Rs./q) of wheat, coarse grains (maize, sorghum, millet etc) and spices are 100, 200 and 1000, respectively. Sample of 500 g of wheat and flour were collected from each chakki and were analysed for wheat grain and flour quality. Infested, damaged grains were observed to be in 2-10% range. Sieve analysis of the flour was done and the average particle size, fineness modulus and uniformity index of the flour were calculated. Average particle size, fineness modulus and uniformity index were found in the range 0.1875 to 0.2023 mm, 1.052 to 1.297 and 0:1:9, respectively. Average particle size of the flour obtained from horizontal mills was found to be higher than vertical mills. Temperature of the flour at the outlet was observed in between 45 and 50°C at room temperature of 18.5°C.

Agro processing involves a diverse range of unit operations aimed at converting raw agricultural products into value-added goods. These processes serve to enhance the shelf life, quality, and overall appeal of agricultural commodities while also boosting their nutritional content and market value. The unit operations employed in Agro processing are determined by the specific characteristics of the product and the desired outcome. Common steps include cleaning, sorting, peeling, grinding, and milling. Preservation methods such as blanching, fermentation, drying, and freezing play a crucial role in preparing products for consumption or further manufacturing. Furthermore, operations like extrusion, canning, juicing, and packaging are essential for producing a variety of processed food items, while proper storage and warehousing ensure the long-term availability and sustainability of these goods. Each unit operation is designed to contribute toward creating high-quality, market-ready products, minimizing waste, and ensuring optimal utilization of raw materials. By combining these processes effectively, Agro processing maximizes the potential of agricultural resources and strengthens the overall food industry.
OVERVIEW OF MATERIAL HANDLING
Materials handling encompasses a broad spectrum of activities, including mechanical harvesting on farms, transportation of live animals, refrigerated transport of perishable goods, and pneumatic conveying of flour from rail cargo to bakery storage facilities. It is important to minimize product losses during these operations while maintaining the quality of raw materials, such as preserving vitamin content and physical appearance, ensuring sanitary conditions, reducing bacterial growth, and optimizing the timing of transfers to avoid delays that could compromise both the economy and product quality. The journey of agricultural produce from farms to processing areas often results in significant transformations. For instance, grapes are transported via tractors, trucks, or trailers to juice plants or wineries, where they are graded, washed, and processed further. However, there are limitations on the size of transport vehicles and the duration fruits and vegetables can be held. Since these are living, respiring products, prolonged storage can increase batch temperatures to levels that encourage spoilage.

Abstract

Adulteration refers to a process by which the quality or the nature of the given substance is reduced by the addition of foreign or an inferior substance, removal of vital component, packing and storage under harmful conditions, insect infestation, poisonous material, undesirable chemicals and unintentional contaminants. All these change in food whether intentional or unintentional are covered under food adulteration. In cereal grains adulteration results by incidental contamination during the period of growth, harvesting, processing, transport, and distribution and results in various health hazard, sand, marble chips, earth and filth are also adulterants in grains. Pest and pesticides residues are also hazardous.

Electrophoresis

The mobility of ions in an electric field is the basis for the separation method known as electrophoresis. Ions that are negatively charged move toward a positive electrode, while those that are positively charged move toward a negative electrode. Usually, one electrode is biased either positively or negatively, and the other is at the ground for safety reasons. Ions can be distinguished from one another based on their size, shape, and overall charge, which determine their migration rates.

Poly Acrylamide Gel Electrophoresis (PAGE)

Introduction

Electrophoresis is an electrochemical process in which substances with a net electric charge migrate under the influence of an electric current. This migration occurs in an agar gel or a liquid- filled buffered matrix such as cellulose acetate. Positively charged substances travel toward the cathode (negative electrode), while negatively charged substances go toward the anode (positive electrode). Different substances move at different rates depending on their charge. This movement is called electrophoretic mobility.

Proteins are charged molecules. They have a positive as well as a negative charge. Among proteins, particularly caseins, they have different contents. The charge density also varies depending on the molecular weight. Proteins have a net negative charge at a pH above 4.6, and hence they move towards the anode (positive electrode) when subjected to an electric field under alkaline conditions. Due to differences in the charge of individual protein fractions, their migration rates also differ and are hence separated into distinct bands. These bands are stained with the dye amido- black, destained with 7% acetic acid, and observed for the electrophoretic pattern.

Abstract

Agriculture is the major sector for the livelihood of the billions of people worldwide. Increasing population and decreasing arable lands are the major concern for the fulfillment of the desired food production. After green revolution more production in the crop is obtained by worldwide. Several insects and pests are responsible for the inhibition of desired production in agriculture. Therefore, pesticides play a major role in the control of destructive insects and pests. After ban of organochlorine pesticides, organophosphorus pesticides has been used vigorously. Beside the effective pest management in agriculture, residual organophosphorus pesticides are more lethal for human and other living creature. Monitoring of these compounds is very much essential in the food and agricultural samples. Chromatographic techniques are well adopted techniques for the hundreds of residual pesticides. Introduction of various analyzers in chromatographic techniques improve the monitoring of the residual pesticides from different samples. Therefore, recent advancement in residual pesticides isolation and chromatographic techniques has been discussed in this book chapter.

Drying of the Spices

Drying is an important mode of preservation and it ensures microbial safety of the spices.The main purpose of drying is to increase the shelf storage and make the seasonal spices available round the year with minute losses of nutrients, flavor, taste and color (Maroulis, 2003). During drying, there is a continuous transfer of heat and mass due to the heat application which eventually leads to moisture removal from the product (Akpinar, 2006) (Hashim, 2014). Since, the sensory, nutritional and functional attributes of spices are partially or totally affected by the drying process, the adequate choice of drying technique becomes requisite. There exists a number of conventional drying methods including solar drying (El-sebaii, 2012), freeze drying (Ciurzy nska 2011), vacuum drying (Nadi, 2012), osmotic dehydration,hot air drying and fluidized bed drying (Onwude, 2016). However, these drying techniques lead to poor quality of the spices because of the longer duration of treatment and high amount of energy. To combat with the issues of poor quality, there has been a significant development of the novel techniques, which includes- microwave, ohmic, infrared, pulse electric field, radio- frequency, ultraviolet, ultrasound, supercritical and heat pump heating, in the drying of the agricultural crops. These novel techniques are found to produce higher quality products as compared to the conventional drying techniques (Moses J. N., 2014). The microwave and radio frequency heating technologies are developed in such a manner that they are capable of partial or complete removal of the conventional methods of heating/ drying (Onwude, 2016). The use of these novel techniques has gained a keen attention for the drying purpose of spices. Some of the researchers have also proved that combination of conventional and novel drying techniques leads to better product output.

Abstract

It is well known that drying is an important unit operation in food processing industries, essentially used to extend the shelf life but also in making innovative processed products such as snacks with desired functionalities. Although drying of food products is carried out traditionally using several methods, the quality and energy aspects have been major focus of food drying research in the last decade or two. This is achieved by modifying and/or optimizing the existing drying systems, improving pre and post processing of the product, combination of more than one dryer type or developing altogether a new drying technique. There several dryer types which can give extremely good product quality, however, cost-effectiveness can be a major issue. It is necessary to balance both good product quality and minimum energy usage in order to sustain highly competitive market. This lecture will provide an overview of conventional drying methods used for foods, followed by some advances in these conventional methods and a discussion on some new drying techniques developed in recent years that are either commercialized or have potential of industrial use.

Abstract

Milk is unique in its nutritional composition and it is the secretion of mammary gland with all the nutrients to nourish the young ones. Milk is a widely consumed drink because it provides essential macro and micronutrients and so called as complete food. Humans, not only the infants but also the adults, are the only species that drink the milk of another species, particularly cow’s milk. But cows’ milk has a different in composition and contains in excess of nutrients than human milk. This unnecessary excess nutrients leads to adverse and allergic effects on human health. One of these is milk protein allergy and it is an increasing health care concern. In medicine, the term cow’s milk allergy (CMPA) is only used to describe reactions involving the immune system, while other reactions are normally called cow’s milk intolerance. The feeding of cow’s milk has adverse effects on infants and young children. There are various methods and tests to identify the CMPA and its diagnosis can be achieved by skin or blood tests. Several efforts have been done to reduce the allergic reaction of cow milk proteins and various technological processes have been applied. The treatment of food allergy should be nutritional and is based on the elimination of diet or, in the case of infants, on the use of hypoallergenic or “HA” formulas, diets and best alternatives to cow milk like some Extensively Hydrolyzed Formulas (EHFs) based on whey, casein or another protein source, and by amino acid-based formulae (AAF), Soy protein-based formulas, donkey milk, camel milk etc.

These products were originally flavoured with the herb marshmallow but a modem marshmallow is a foam that has been stabilised by a gelling agent. The traditional material for marshmallows is egg albumen which acts both as a foaming and gelling agent - this gives light, soft gel. Gelatine is now more commonly used, and once again can act as both a whipping and gelling agent. A gelatine marshmallow is soft and rubbery but heavier than an egg albumen one. Further gelling agents, e.g., pectin, agar and starch all give a soft, short textured gel. These gelling agents have the advantage of being vegetable products but have the disadvantage of normally needing a whipping agent as well. Enzyme-modified soya products have also recently become available for this use.

Methods of Marshmallow Manufacturing:

Abstract

India ranks in the world’s five largest producers of over 80% of agricultural produce items. Processing of agricultural produce generates substantial amount of crop residues which can have tremendous value to farmers. However, a large portion of the residues is burned on farm primarily to clear the field from straw and stubble; which affects the environment, soil health and crop yield.The conversion of crop residues to eco-friendly and valuable product like biochar is need of the hour. Biochar is an organic amendment which slowly releases C in the soil, and is stable over the years. Various applications of biochar like reduction in greenhouse gases emission, sequestering C in the soil, increasing crop yield, used as combusting fuel and livestock feedmakes it a promising candidate for sustainable agriculture and environment.

Air pollution is the introduction of chemicals, particulate matter, or biological materials into the atmosphere that cause harm or discomfort to humans or other living organisms, or cause damage to the natural environment. The concern to determine the importance of the airflow as a possible source of contamination in dairy and food industry is growing, because the airborne dust particles can introduce foreign matter including microbial contaminants into the dairy products. Maintenance of air quality in a dairy factory plays an important role and is very much monitored by controlling the temperature, humidity and particle concentration. Air quality control is required for the comfort and safety of employees. To reduce the possibility of contamination in products it is necessary to impose additional controls on air quality. Airborne contamination can be controlled by air filtration.

Milk is considered to be a perfect food which contains almost all the macroand micronutrients required for normal body growth. However, it is highly perishable in nature which poses problem during its storage. It gets spoiled within few hours after milking if not processed or cooled immediately. It can also be a source of several disease causing microbes as it is conducive for the growth of microorganisms.

Abstract

The demand for the food for ever increasing population is always continuous, but the production is limited to specific seasons. Therefore the food grains have to be stored for sometimes. Grain is a living biological material and therefore storage structures should be suitably designed to protect them from the ravages of pests, rodents and micro-organisms. However, the storage losses account for a major portion which can be reduced to considerable extent if proper care is done. The faulty design, poor maintenance and limited knowledge of the farmers concerning storage technology have greatly added to the spoilage of the food grains during storage. Sometimes the foods if not properly stored may be edible but it may lose the essential vitamins and minerals, thus their nutritive value has been lost. There is a major requirement of a good storage structure. Various food grain storage structures (small and large scale) are described.

Analytical testing provides objective evidence of the composition, safety, physical structure, and sensory quality of ice cream. This chapter introduces the major analytical approaches used in industrial ice cream manufacturing, including chemical, physical, microbiological, and sensory evaluation. Important parameters such as fat, milk solids-not-fat, protein, sugars, ash, acidity, pH, overrun, meltdown, fat destabilization, texture, and product weight are discussed. The chapter explains how different tests support routine quality control, product development, troubleshooting, research, regulatory compliance, and shelf-life studies. It emphasizes that no single analytical parameter can define overall quality. Effective product evaluation requires integrated interpretation of chemical, physical, sensory, microbiological, and storage data.

Sample Preparation

 Cheese sample is prepared by passing through 8 mesh sieve three times or

grate sample and mix thoroughly or grind to a uniform mass in a glass pestle

and mortar. Keep the sample in an airtight container until the time of analysis.

 1 Determination of Moisture Content in Cheese

 Introduction

The moisture content of cheese is defined as the loss in mass, expressed as a

percentage by mass when the product is heated in a hot air oven at 102 ± 2°C

to constant mass.

Sample Preparation

Sample should be taken at six or more points on the top of the surface by means of a tubular trier of sufficient length to extend to the bottom of the barrel. Remove this cores and transfer to clean, dry, air tight container and seal immediately.

Before opening sample for analysis, make homogenous either by shaking or by alternately rolling and inverting container. If lump are present, sift sample through No 20 sieve, rubbing material through sieve and tapping vigorously, if necessary.

Avoid sampling on rainy day or when humidity is high, so as to reduce moisture absorption from air.

1 Determination of Moisture Content by Moisture Balance Introduction

In this procedure, infra-red radiation is used to accomplish rapid drying. The tester has a sensitive torsion balance which permits rapid determination directly from the balance scale, eliminating the need for computing or calculation to obtain results. This method is useful for the in-process determination of moisture because the results may be obtained in minutes.

Sample Preparation

a) Plain products: Sample should be softened at room temperature. Since the melted fat tends to separate and rise to the surface, it is not advisable to soften the sample by heating on a water bath or oven or flame. Mix thoroughly by stirring with spoon or eggbeater or by pouring back and forth between beakers.

b) Ice-cream containing Fruits and Nuts: Fill one third part of the cup with ice cream sample. Melt the product at room temperature and mix until insoluble particles are finely divided (about 3-5 minutes for fruit pieces and upto 7 minutes for nut pieces). Otherwise, the product may be ground in a porcelain or glass pestle and mortar. Don’t let temperature exceed 25oC at any time during softening and mixing steps. If fat separation occurs, discard sample otherwise immediately pour mixture into wide jar and cap tightly. If allowed to stand, shake vigorously before taking sample for analysis.

1 Analysis of Chemical Composition of Milk

 1.1 Determination of Acidity of Milk

 Introduction

The acidity of milk can be determined by titrating the milk against standard sodium hydroxide solution using an indicator like phenolphthalein and is expressed in the terms of lactic acid. Though natural acidity in milk is due to its constituents such as casein, albumin, citrates, phosphates and carbon dioxide but it is customary to express in terms of lactic acid. As one gram equivalent weight of an alkali neutralizes one gram equivalent weight of an acid, the volume of standard alkali required to neutralize lactic acid of fixed volume of milk gives percent acidity of milk according to the reaction.

The safety of the food supply suitably remains a high main concern for industry stakeholders, regulatory agencies and patrons. With the surfacing of new safety challenges and issues, companies are establishing and upgrading programs to reduce risk factors. These programs are constantly monitored for reliability, repeatability, reproducibility and effectiveness. Due to the health and safety risks posed by chemical, microbiological and environmental contaminants, analytical methods are progressively more becoming a pride and joy of food safety programs. Innovative analytical approaches are being developed in response to budding food safety issues. To monitor for known issues only the established and officially approved methods are used often. Oftentimes, new analytical methods are developed, improved or modified quickly in response to issues, such as melamine contamination, which are unforeseen. In such instances, accurate data derived from sound, validated analytical methods are required to facilitate industry stakeholders and regulators to make sound methodical decisions.

Through research, industry has improved a host of analytical methods in recent years, resulting in higher sensitivity and accuracy for difficult-to-detect contaminants, detection of contaminants in new matrix classes for grades. These advances have been made in the face of changing set of laws, more painstaking method-validation standards and end user demands for safe, quality products. Further to this, this spirit of innovation will continue to be fundamental in industry’s efforts to ensure the safety of the comprehensive food chain.

Antibiotic Resistance and Gene transfer
 
It is important that probiotic strains should be assessed for their phenotypical antibiotic resistance and potential to transfer resistance gene as otherwise they cannot be used in food (BgVV, 2000; Vankerckhoven et al., 2008). It is vital to do research on characterization of acquired resistance mechanisms and transferability of resistance genes and on methods for determining transferability.

2.1. Introduction

A system of housing is more or less synonymous to the system of management of dairy cattle. Housing is essential to protect the animals from extreme climatic conditions, wild animals and theft. Housing also helps to maintain normal health of the animal by proper feeding, watering and reducing environmental stresses. An efficient housing system ultimately leads to an efficient management and reduce labour requirements to the minimum.