eChapters

    1.    Life blood of food companies are
        a)    Existing products    b)    New Products
        c)     New packaging material    d)     Food technologists
    2.    New Products are developed to meet
        a)    Health & Nutritional requirements
        b)    Environmental & Social requirements
        c)     Convenience & handling
        d)     All
    3.    What are the characteristics of a line extension in a variant of an established line of food products 
        a)    Little research    
        b)    Minimum manufacturing changes
        c)     No change in logistics and supply chain
        d)     All
    4.    The following one is not a characteristic of new product development through line extension
        a)    New purchasing skills
        b)    No change in logistics and supply chain
        c)     No change in storage of RM &PM
        d)     Minimum R&D

    1.    Fortification of common salt is done with 
        a)    Potassium iodide    b)    Potassium iodate
        c)    Both a & b    d)    None
    2.    Vinegar is a 
        a)    Class-I preservative    b)    Class-II preservative
        c)    Natural preservative    d)    a & c
    3.    As per FSSAI regulations, the permitted level of Sulphur dioxide in RTS beverages is not more than ______ ppm
        a)    100    b)    70
        c)    150    d)    80
    4.    Sodium nitrite is a
        a)    Preservative    b)    Buffering agent
        c)    Curing agent    d)    Flavour enhancer

    1.    As per FSSAI, 2011 regulations, what is the fat and SNF content in buffalo milk
        a)    5 & 9    b)    6 & 8
        c)    6 & 9    d)    None
    2.    As per FSSAI, 2011 regulations, what is the fat and SNF content in  cow milk
        a)    4 & 9    b)    4 & 8.5
        c)    6 & 9    d)    None
    3.    As per FSSAI, 2011 regulations, what is the fat and SNF content in  standardized milk
        a)    4 & 9    b)    4.5 & 8.5
        c)    6 & 9    d)    None

    1.    Asepsis is a process of 
        a)    Removal of microorganisms    
        b)    Keeping out microorganisms
        c)    Hindering the growth & activity of microorganisms    
        d)    Killing the microorganisms
    2.    Self-decomposition of the food is prevented by
        a)    Inactivation of enzymes    b)    Delay of chemical reactions
        c)    a & b    d)    None
    3.    Commercially available fruit beverages are generally pasteurized at 
        a)    85°C for 25 to  30 min    b)    62.5°C for 25 to  30 min
        c)    71.1°C for 15 to  30 sec    d)    92.1°C for 15 to  30 min

    1.    Rice is a
        a)    Edible fruit    b)    Edible Vegetable
        c)    Edible flower    d)    All
    2.    Major components in cereal seeds are 
        a)    Endosperm    b)    Germ or embryo
        c)    a & b    d)    None
    3.    Bran is composed of 
        a)    Pericarp    b)    Testa
        c)    aleuron layer    d)    All
    4.    Oats contains ______________ percent of hull
        a)    50    b)    40
        c)    30    d)    20

We all are familiar with the word “quality”. If we bring some fruits or vegetables from the market, the other family members will reflect on their quality by making observations such as: fresh or stale, good or bad quality or inferior product, etc. These observations are perceptions of consumers based on the sensory attributes of the fruit or vegetable colour, appearance, touch, smell or taste.

The quality characteristics of food that are acceptable to consumers are comprehended under the term “Food Quality. It includes external factors such as appearance (size, shape, colour, gloss, and consistency); internal factors (chemical, physical, microbiological) and characteristics/ specifications prescribed under the Government laws/standards. If consumer’s perceptions regarding quality of food are not positive he or she either will not purchase the material or will be paying less compared to when the consumer has positive perception about the quality.

The relationship between quality, profitability and market share has been well established. In the quest of quality, the dairy business is passing through revolutionary changes and the need for such changes has been very well realized. The leaders have initiated the process of setting vision and are working hard to provide the basic infrastructure with necessary resources. This has become a point of vital importance as the nation has now captured the first rank in milk production globally and is now ready and set to march ahead in the global race for dairy products market. Our country has great potential to export the dairy products such as cheese particularly Mozzarella, Feta, and indigenous products such as ghee, khoa, chhana, paneer, and array of sweets. Food items or dairy products to be traded in the international markets should be manufactured in accordance with global accepted norms and standards. In order to improve the quality of milk and milk products the Government of India is focusing on “Clean Milk Production”. As a dairy technologists and entrepreneurs, we must ensure production of quality products.

There is no single factor as important in the production of fine quality dairy products as absolute and complete cleanliness.

R.B. Barrett

It is not enough to provide milk for man, it must be high quality milk. It would be impossible to provide man with milk and milk products of superior quality if we were unable to remove milk soil and to kill residual microorganisms. Respectively, these are the processes of cleaning and sanitizing.

To successfully provide the atmosphere for proper food safety, the basics must be thoroughly understood. The basics of food safety begin with good understanding of sanitation processes, food-handling procedures that protect from, or eliminate cross contamination problems and specific attention to inspection of and follow up for all processes. Food safety activities need to be programmed into available time of day scheduling just as production requirements do. Whether special personnel or separate shifts handle cleaning responsibilities or you clean as you go on the production line, time must be made available. Safe products leaving the facility must be the watch word of all employees involved with the process.

In order to ensure safe food supply a high level of sanitation should be maintained throughout the food production chain. The word ‘sanitation’ is derived from the Latin word “sanitas” which means “health”. To further apply this word to the food industry, sanitation is the creation and maintenance of hygienic and healthful conditions when processing, preparing and handling food. Sanitation is the application of science to provide wholesome food handled in a hygienic environment by healthy food handlers to prevent contamination by food spoilage microorganisms. Effective sanitation refers to the mechanisms, which accomplish these goals.

Introduction

In terms of individual health and physical condition, the situation in modern society is rather giving rise to concern. The last decades have seen a tremendous increase in availability and variety of food products which has undoubtedly affected the food habits of the average individual. Despite the fact that food has become overall safer and increased accessibility allows for healthier diets, worrying we are nevertheless faced nowadays with diet- related diseases of proper epidemic proportions. We now encounter an epidemic of obesity that spreads not only to the majority of the adult population but also, more worryingly, to young people who have rarely the option of alternative diets. Moreover, as scientific proofs for the link between diet and disease (particularly cardiovascular diseases and some cancers) accumulate, action is urgently needed. There are an increasing number of calls for action. It is within this situation that functional foods have developed. They assume a highly targeted solution to the diet related diseases with effective reduction of risk and improved physical and mental well being. That represents a big step from the traditional food-for-nutrition but the scientific milieu is ready to take the chances. The emerging ‘functional food science’ is focusing research on the effects of functional foods on growth, development, metabolism, the cardiovascular system, intestinal physiology, and even on behavioural and psychological functions (FAIR, 2000, Vol. 1). In view of these facts, it should appear necessary to assess and evaluate the developments in food production in terms of their effect on the individual consumer and the society at large.

Dairy byproducts constitute an important segment of dairy industry. An important criterion in the economic choice of any process is the efficient utilization of byproduct that is produced along with the main product. The main byproducts of dairy industry are skim milk, buttermilk, whey and ghee residue. Each and every component of milk must be judiciously processed into edible form not only to improve the profitability of dairy industry but also to make best use of the unique nutritional value of the precious milk constituents on one hand, and to prevent environmental pollution, on the other. However, dairy plants, particularly in India, are usually confronted with the problem of byproduct utilization, especially that of whey and ghee residue in economical manner.

Skim milk is a byproduct obtained during the manufacture of cream. It is rich in solids-not-fat content and has high nutritional value. In dairy plants, it is mostly utilized either in standardization for the manufacture of main dairy products or preserved by removing moisture in milk powder form. The skim milk when utilized in either of these two forms or consumed as liquid, is not considered a byproduct. It is regarded as a byproduct only when it is either not economically utilized or utilized for derived byproducts, like casein and other related products, co-precipitates, protein hydrolyzates, etc.

Buttermilk is the byproduct obtained during butter manufacture. Sweet cream buttermilk resembles skim milk in gross chemical composition and is usually admixed with bulk of skim milk for further spray drying or even product manufacture in dairy plants. Desi buttermilk, on the other hand, has long been an important domestic beverage in India. It has high nutritive and therapeutic value. It also finds its way in the preparation of a host of culinary dishes such as kadhi, dhokla and idili. Also a number of federations and private plants sell salted and spiced buttermilk in 200 ml pouches.

Ice cream over the years has come to acquire an easy acceptance as a healthy, nutritious and hygienic food for the aged, sick, growing children and adults. Its popularity, as demonstrated on all types of occasions is growing fast and its potential appears to be unlimited.

Gone are the days when the word “Ice Cream” was synonymous with strawberry and vanilla flavours or the innocuous orange. Ice cream is available in many forms, flavours and packages. Today, there are exotic variations to titilate the palate, such as Jingle Bells, Goody goody Gum Drops, Champagne Snowballs, Mr. Frost, Tutty Fruity, Butter Scotch, etc, waiting to launch customers on a gastronomical voyage.

It is uncertain how long ice cream has been produced, however, the International Association of Ice cream Manufacturers (1966) traces the beginnings of ice cream and frozen desserts to iced drinks enjoyed by Alexander the Great in the fourth century B.C. down through the years Nero in the first century A. D., Marco Polo in the 13^th century through Italy and France to England in 1643-1649, and to America around 1700. From a very old writings it has been learnt that the Chinese liked a frozen product made by mixing fruit juices with snow, what we now call water ice. It is believed that ice cream evolved from iced beverages and water ices that were popular in the medieval period. This technique later spread to ancient Greece and Rome, where the wealthy, were partial to frozen desserts.

After disappearing for several centuries, ice creams in various forms reappeared in Italy in the Middle Ages, most probably as a result of Marco Polo returning to Italy in 1295 after a 16-17 year stay in China, where he had learnt to appreciate a frozen dessert based on milk. There is no gainsaying the fact that the true origin of ice cream cannot be proclaimed with a fair measure of certainty but, all the same, the Italians claim that Benaroo Bountalenti, a resident of Tuscany, invented ice cream in the early 1300s. From Italy ice cream spread over Europe during the 17^th century, and for long remained a luxury product for the royal courts. Italian ice cream was very popular in London around 1870.

The method of preserving various food stuffs by drying them, and thereby depriving microorganisms of the water necessary for their growth, has been known for centuries. According to Marco Polo’s accounts of his travel in Asia in 13^th century, soldiers of Kublai Khan carried dried milk on excursions. Before it was used, water was added to a portion of dried material. Mixing was accomplished by movement of the horse during riding on the trip. The recombined product was then consumed at the mealtime. The belief is that part of the fat was removed from the milk before drying and dehydration was accomplished by solar heating.

Drying is defined as the removal of the liquid, usually water, from a product by evaporation, leaving the solids in an essentially dry state. Today the production of dried milk and milk products has become important segment of dairy industry. Dry milk provides a means of preserving the excess milk supply during the flush season for use during the lean season. The value added dried dairy products like malted milk foods, infant food and infant formulae and dairy whiteners are convenient ready to use products having wide acceptance. The water content of milk powder ranges between 2.5 and 5%, and no microbial growth occurs at such low water content. Drying extends the shelf life of milk, simultaneously reducing its weight and volume. The main purpose of drying milk are: a) to improve the storage life of the product due to low moisture content, b) to reduce cost for storage and transportation of product due to reduced bulk, and c) to provide convenient product for utilization in many dairy and food preparations.

The production of dried milks to a great extent is now being governed by the market requirement and to some specialized use of such products. Considerable quantities of dried skim milk powders are being used extensively in the preparation of ‘Reconstituted and Recombined milks”. Milk powders are also used extensively in the manufacture of ice cream, bakery products, confectionary products, cottage cheese and in other cheese varieties. The greatest proportion of milk powder is utilized in confectioneries, such as milk chocolate, caramels, soft sweets, coatings, biscuits and cakes. In these products, milk powder has a special effect on the quality of particular products: it improves consistency, flavour as well as nutritional value and shelf life.

Milk may be concentrated as a necessary initial step in drying operation or as concentrating step in the manufacture of sweetened condensed milk or evaporated milk or the preparation of infant formulae. In order to preserve the milk constituents in a concentrated form, condensed milk/concentrated milk is manufactured from whole skim milk by removing or evaporating part of the water under vacuum. But this form of milk still has limited shelf life. Attempts to prolong the shelf life of this product have been made through the addition of bacterial growth inhibitor like sugar (sweetened condensed milk) or by heat processing (evaporated milk) to destroy the microorganisms.

Concentrated milk industry is an important segment of dairy industry. It plays an important role in the economy of industry. It serves as a balanced economy. It utilizes surplus milk in the flush season. It utilizes abundant milk production in certain localized area. It makes use of surplus milk below excellent grade. By either concentrating or drying less space is needed to store and it becomes less bulky and therefore it can be transported to any part of the world. The keeping quality of milk is increased. The concentrated products give considerable saving in the cost of packaging, storage and transportation. Milk concentrates can be easily reconstituted with required amount of water corresponding to that removed by evaporation to yield a product having normal consistency of milk. It is estimated that nearly two per cent of the world’s milk production is converted into different types of condensed or concentrated milks.

Brief history and developments: The present day concept of preservation of milk by concentration and by application of heat had the beginning with the pioneering work of French man Nicholas Appert around 1793. Gail Bordon of USA was first to commercially exploit the method of concentration of milk under vacuum. He was awarded U.S. Patent in the year 1856 for processing milk in a semi-fluid state after evaporating under vacuum. Commercial production of sweetened condensed milk by Gail Bordon started in 1856.

Heat desiccated products represent khoa and khoa-based sweets, rabri, basundi, etc. These are important traditional dairy products. Traditional dairy products and a great assortment of sweets is an integral part of Indian heritage. These products are endowed with enormous value and enjoy tremendous mass appeal. Of great social, religious, cultural and economic importance these products have been developed over a long period of culinary skills and carry with them, the age-old wisdom and experience. Traditional dairy products have always played a pivotal role in preservation of precious milk nutrients and promotion of its consumption among masses. The increased availability of milk during the flush season coupled with lack of facilities to keep liquid milk fresh during transit from rural production areas to urban market has led to the conversion of milk into variety of traditional products. In addition to preservation of milk solids for longer duration, manufacture of traditional dairy products adds value to milk and also provides tremendous employment opportunity. It is estimated that about 50% of milk produced in India is converted into a variety of traditional products.

Traditional dairy products represent the most prolific segment of Indian dairy industry. These products not only have an established market in India but also have a great export potential because of strong presence of Indian diaspora in many parts of the world. In view of the growing awareness towards the safety aspects of milk-based sweets in India, the consumer shall prefer to buy these products from the organized sector. Despite the widespread popularity and acceptability of traditional milk products in the Indian market, the organized sector has so far not been able to tap into this market potential for many reasons such as lack of published literature on their technology, inadequacy of appropriate technologies for their commercial exploitation, inadequacy of appropriate packaging materials and labeling to take care of new pattern in consumer demand, low keeping quality and a lack of quality assurance systems.

Cheese is a milk product of ancient origin and portrays the ethos of civilization and its cultural evolution. Cheese is one of the oldest foods of mankind. It is commonly believed that cheese evolved in the Fertile Crescent between the rivers Tigris and Euphrates in Iraq some 8000 years ago. The so-called Agricultural Revolution occurred here with the domestication of plants and animals.

It seems that the cheese originated accidentally as a result of the activities of nomadic tribes. Since animal skin bags were a convenient way of storing liquids for nomadic people, these were used for storing surplus milk. Fermentation of the milk sugars in the warm climate prevailing would cause the milk to curdle in the bags. The swaying animals would have broken up the acid curd during journeys, to produce curds and whey. The whey provided a refreshing drink on hot journeys, while the curds, preserved by the acid of fermentation and a handful of salt, became a source of high protein food supplementing the meager meat supply.

This activity gave rise to the assumption that cheese was evolved from fermented milks. It is perhaps more probable that the crude fermentations progressed in two ways. In one direction towards the production of liquid fermented milks such as dahi, yoghurt, laban, koumis and Kefir and in the other direction through the drainage of whey through a cloth or perforated bowls, to leave solid curds which when salted became cheese.

It was a prominent article of the Greek and Roman diet as much as 2500 years ago. It is referred to in the Old Testament several times.

Starter cultures were unknown until 1878, when Lister isolated pure cultures of the lactic acid bacteria responsible for milk acidification. In the 1980s, improvements to standardization and ripening of butter were made by introducing pure starter cultures. During the period 1910-20, Orla-Jensen, von Freudenreich, Sherman, Hammer and other dairy microbiologists prepared pure cultures for fermented milks. Commercial production and use of starter cultures grew rapidly and was widespread at the beginning of the 20^th century.

Dairy starters are the ‘heart’ of fermented milk products, the most crucial component in the manufacture of high-quality fermented milks. The cultures are harmless food-grade microorganisms, active bacteria intentionally grown in milk or whey or other formulated media which impart desirable and predictable flavour and texture to fermented dairy products.

The dairy microorganisms employed in milk fermentation are single-strain or multiple-strain cultures of lactic acid bacteria, producing different types of fermented milk products. Usually, one or two strains dominate the milk environment. Individual strains can be selected in advance for their resistance to both bacteriophages and antibiotics. Mixed starter cultures are used to ensure that fermentation will continue after a bacteriophage attack. Bacteriophages are highly strain-specific, and if the dominant strain in a mixed-strain starter culture succumbs to an attack, the phage-resistant mutant or the next dominant culture maintains a satisfactory rate of lactic acid production.

2.1. The Story of Fermentation

Human progress depends on man’s tact to tame the forces of nature. It calls for knowledge. Prior to Age of Science, our fund of such knowledge was gained by a process of trial, error and accidental discovery. Progress was due not so much to man’s understanding as it was to his unquenchable spirit, miraculous ingenuity and indomitable persistence.

At last, in the utmost urgency of struggle for a longer, healthier and more satisfying existence, humanity taught itself the scientific method, which has changed the world, and will change it more in the coming years. This chapter deals with one of the most momentous and far reaching of all scientific achievements: the ability to harness microscopic living creatures in the service of mankind. Thanks to the wonders of fermentation technology and biochemical engineering developed by scientists and skilled technicians in industrial, governmental and university laboratories around the world, billions of microbes are now at work in industry, producing substances that give us better food $#x0026; drink, better clothing $#x0026; shelter and better medicines. Thus, the human race has entered a new era of health, comfort and longevity.

In the Beginning Art without Science: The cave man discovered that meat allowed to stand a few days was more pleasing to the taste than meat eaten soon after the kill. The cave man’s earliest descendants learned that intoxicating drinks could be made from grains and fruits.

Fat-rich dairy products such as cream, makhan, butter, butter oil and ghee have played a pivotal role in growth and development of dairy industry in India as well as abroad from the time immemorial. The reference of makhan and ghee has been found in old Indian scriptures. Makhan was popularized by Lord Krishna about 5000 years before. In the traditional Indian dietary regimen, milk fat in the form of malai (cream), makhan (freshly churned butter) contributes significantly towards nourishment of people of almost all ages.

Indian dairy industry, over the years, has been converting surplus milk for the manufacture of fat-rich dairy products, especially ghee and butter with skimmilk as a byproduct because of technological and economic reasons. More than one-third of the total milk production is being utilized for the production of ghee and butter wherein milk lipids, the most expensive constituents of milk are conserved and preserved. Milk lipids play many diverse roles, some of which are essential for human health. Many of the desirable flavour and textural attributes of dairy products are due to their lipid components, consequently, butterfat has, traditionally, been highly valued. Significance of fat can also be realized from the fact that the consumer’s perception of food quality is largely based on the perceivable rich taste. Unfortunately, milk lipids are subject to chemical and enzymatic alterations which can cause flavour defects referred to as oxidative and hydrolytic rancidity, respectively. The storage stability of high-fat products is strongly influenced by these changes.

When natural constituents of whole milk are altered by addition, removal, exchange and / or treatment, the resultant milk is designated as special milk. Recent years have witnessed a large increase in market penetration of special milks into the total fluid milk market. In many countries, now a large portion of fluid milk is consumed in the form of special milks. Manufacturers of special milks offer numerous advantages that are broadly related to dietary, cost and scarcity aspects. Special milks provide an avenue to diversify the milk with variety of flavours and other characteristics.

Milk is considered as nature’s almost perfect food. However, milk in its natural form is not considered suitable for many more healthy people who do not like the taste of milk as such. All these problems can be overcome by manufacturing special milks such as dietetic milks, low fat milks, flavoured milks, etc.

Butterfat is the most expensive constituent of milk. Therefore, the cost of buffalo whole milk is very high and many people particularly the weaker section of our society cannot afford to buy it. Consequently, manufacture of low priced toned milk was introduced in many markets. This also enabled the dairy plants to meet the ever increasing demand of milk, particularly during lean season. Replacement of butterfat by vegetable fat could also help in reducing the cost of milk

Due to seasonal fluctuation in milk production, there is acute shortage of milk during the lean period in our country. In certain parts of the world fresh milk is not produced at all. Manufacture of reconstituted and recombined milk from anhydrous milk solids can overcome such whole milk shortage. These anhydrous milk solids could either be prepared from the domestic seasonal surplus or marketed from those countries that have surplus milk production. The machinery and manpower of a market milk plant can be fully utilized all the year round by such diversifications.

Packaging means a coordinated system of preparation of goods for distribution, storage, merchandizing and shipment at optimum cost compatible with the requirements of the product. It also includes the art, science and technique used, preparatory to and during transportations and selling of goods and technical methods and work processes related to the above preparations.

The broad range of dairy products necessitates that packaging equipment and materials encompass nearly all types from flexible to rigid and from high to low barrier. The general types of packaging and equipment are discussed below with a focus on fluid products but it must be recognized that other dairy products such as cheese have their own particular packaging requirements and technologies.

Role of packaging in distribution and sale: The essence of what makes milk and dairy products important source of human nutrition also causes rapid deterioration and high perishability. The major role of dairy packaging is to retard the deterioration by preventing microbial recontamination and excessive chemical deterioration. Fluid products are especially susceptible to microbial, enzymatic and chemical degradation. In addition to retarding quality loss, packaging must provide containment, facilitate use, identify products, communicate, and appeal to consumers, all with maximum production efficiency. The large volumes and low unit value means that these functions must be met with minimal economic cost and environmental impact. Because food packaging is generally highly regulated, legal requirements must also be understood and met.

Membrane technology is a proven separation method used on the molecular and ionic levels. Since the beginning of the 1970s, this technique has been adopted by the dairy industry. Membrane separation is widely used in dairy processing plants to perform an ever-increasing range of duties, e.g. pre-concentration, partial demineralization, protein separation, bacteria removal, brine clarification and waste water recycling. Representing one of the great technological developments occurring within the dairy industry during the second half of the twentieth century, progress was driven initially by the transfer of know-how gleaned from the application of cellulose acetate-based reverse osmosis (RO) and ultrafiltration (UF) membranes in other industrial sectors to whey processing. Later, new membrane materials and engineering designs were built on this initial achievement and opened up further opportunities for the application of the full spectrum of membrane separation systems that also includes Nan filtration (NF) and cross-flow microfiltration The integration of these unit operations into traditional dairy processes has led to the development of innovative ingredients as well as improvements in yield, efficiency and product quality. R & D work indicates potential RO application for concentration of milk for products like khoa, condensed and dried milk products and of UF application for the manufacture of shrikhand, paneer, chana and cheese. Application of these processes permits higher energy saving, higher yields and superior product quality compared to traditional processes of thermal evaporation.

Milk is a highly perishable commodity. The shelf life of raw milk is in hours. In order to harness its full potential for the well being of the humanity, it is essential to extend its shelf life not only in days but also in months and years. This can be achieved by judicious application of processing and preservation technologies.

Preservation is any purposeful treatment or processing of a food which prevents spoilage and extends the shelf life of raw material to a longer than its natural keeping quality.

During storage and distribution foods are exposed to a wide range of environmental conditions. Environmental factors such as temperature, humidity, oxygen and light can trigger several reactions that may lead to food deterioration. As a result foods may be altered to such an extent that they are either rejected by the consumer or are harmful to the person consuming them. It is, therefore, essential that the good knowledge of different reactions that cause food deterioration is gained prior to understanding the principles of food preservation.

The deterioration in foods may be caused either due to internal or external chemical or microbial reactions occurring in milk. The changes may be either latent to senses of consumer, or they may be discernible by the human senses. The consumer cannot perceive latent changes visually, olfactorily or otherwise, and laboratory measurements are the only method to detect them. Still the nutritional value of such materials may be seriously impaired. Such changes include fermentation, oxidation of lipids, loss of vitamins and changes in the contents and composition of nitrogenous substances.

Non-microbial changes in foods, perceptible to human senses, may often lead to serious deterioration noticeable to the average consumer. These include discolouration and changes in odor, taste and consistency. Microbial changes may result in alteration of original properties of milk making it unfit for further processing, deterioration in flavour quality, loss of nutrients and toxin production.

Microorganism is a collective term for all living organisms, which are not visible to the eye, and occupy an intermediate position between the vegetable and animal kingdoms. They are found every where in the atmosphere, in water and in the soil and, as they break down organic materials, they play a very important role in the cycle of the nature.

There are thousands of species which are important to the life and economic structure of the human race. For example, certain species form simple chemical elements during the break down of dead organic material which plants can use again. They increase soil fertility and crop production which results in more food.

Other species are present, and essential, in animal intestines, helping in the digestion of food.

Some microorganisms are used in many food processes, e.g. dahi, yoghurt, cheese, pickles, beer and wine as well as in the acid production to preserve foods. There are microorganisms that produce toxic substances which kill other organisms, e.g. the mould penicillium which produces the substance penicillin.

Many microorganisms cause diseases in animals and plants with a subsequent reduction in the nation’s food supply, whereas others cause food deterioration such as mouldy foods, tainted foods, etc.

Milk is a complex colloidal dispersion, the physical and physicochemical properties of which depend on intrinsic compositional and structural factors, extrinsic factors such as temperature, and post-milking treatment.

There is no clear dividing line between physical properties and physicochemical properties. However, physical properties may be thought of as the measure of the bulk behaviour of milk and of how milk interacts with energy, while physicochemical properties are measures of how bulk behaviour and energy interactions depend on the constituent colloidal particles, molecules, atoms and ions in milk.

Knowledge of physical properties is of importance particularly in the technological and engineering design and control of milk processes and processing equipment. Knowledge of physicochemical properties provides the basis for the design of modern methods of milk analysis, determination of milk microstructures and elucidation of the complex chemical reactions that occur in milk.

In the dairy industry measurements of the physical properties of milk and milk products are made to secure data necessary for the design of dairy equipment (e.g., heat conductivity and viscosity) to determine the concentration of a component (e.g., specific gravity to estimate solids-not-fat or freezing point to determine added water), or to assess the extent of a physical or chemical change (e.g., titratable acidity to follow bacterial action or viscosity to assess aggregation of protein micelles or fat globules). The great advantage of physical measurements for such purposes is their speed and simplicity as well as their potentialities for automation.

Use of physical property to measure concentrations or changes in degree of dispersion demands knowledge of the contribution of the several components to that property. Furthermore, the natural range of variation of the property in milks or products is of major interest. The precision and suitability of possible methods of measurement are also of prime importance.

“Tell me what you eat and I will tell you what you are. The destiny of people depends on the nature of its diet.”

A. Brillat-Savarin

Milk is the only product which is considered nature’s almost perfect food. It is treasure house of unlimited nutrients. It is considered best and ideal food by virtue of possessing almost all the nutritional factors, viz., fats, proteins, carbohydrates, minerals and vitamins. They are not only of higher quality but are present in milk in such form and proportion that their digestion and assimilation in the body is very efficient. Milk also plays a supplementary role in our nutrition. If it is included in our diet it enhances digestion and assimilation of nutrients of other food products. This is the reason that it is kept in high esteem as a food and is called the nectar for living beings.

Milk is the first taste of food for whole mankind. It establishes the mother-infant bond and is a life promoter. Of the many fluids that biology offers milk is perhaps the most versatile in terms of its use– as food, as a growth stimulant and as a defense package to the user. To the infant mammal – be it a mouse, calf or a human child, mother’s milk is more than a source of energy and nutrients. It contains a wide variety of substances that defend the growing infant against infections.

Milk, a perfect blend of nutrition and palatability, plays an important role in preserving mental and physical health. Milk has long been recognized as the most wholesome and complete single food available in nature for health and as a medicine, both preventive as well as curative. Ancient chronicles as recorded in the Upnishads, Puranas and Vedas extol the beneficial and therapeutic properties of milk and milk products. It has been stated that cow milk, dahi and ghee impart knowledge and radiance, cure heart trouble and anaemia besides other bodily diseases.

1.1. General Discussion of Milk

“The cow is the foster mother of the human race. From the days of the ancient Hindoo to this time have the thoughts of men turned to this kindly and beneficent creature as one of the chief sustaining forces of human life”.

William Dempster Hoard (1836-1918)
Former Governor, State of Wisconsin, USA (1889-1891)
Founder of Hoard’s Dairyman (1885)

The oldest written records of the human race are in Sanskrit and are preserved in India. At the time these records began, about 6,000 years ago, milk had already become an important article of food. In fact, so important was the cow to these early people of South and Central Asia that wealth was measured in numbers of cattle, and the cow was in time made a sacred animal and is still so considered in India.

According to the best authorities, the domestication of cattle must have occurred somewhere between 6,000 and 10,000 years ago. The cow was worshipped in Babylonia, and in Egypt about 20,000 B.C. Over fifty references to cows and milk are found in Old Testament and the Promised Land was described as “a land flowing with milk and honey”.

Milk is the only food of the young mammal during the first period of its life. The substances in milk provide more energy and the building materials necessary for growth. Milk also contains antibodies which protect the young mammal against infection. A calf needs about 1000 litres of milk for growth, and that is the quantity which the primitive cow produces for each calf. There has been an enormous changes since man took the cow into his service. Selective breeding has resulted in dairy cows which yield more than 5,000 litres of milk per calf, i.e. five times as much as the primitive cow. Some cows can yield 10,000 litres or more.

Introduction of Food Industry

India is one of the major food producers in the world. The food sector contributes to about 28% of India's GDP. India stands at 1st position in the world for production of cereals, milk, livestock, banana and Mango, 2nd in producing fruits and vegetables and ranks amongst top 5 in producing rice, wheat, groundnut, tea, coffee, tobacco, spices, sugar and oilseeds. India's share in global production of fruits is 10% and vegetables are 13.7%. The current consumption of fruits and vegetables is approx Rs.2 lakh crores at current prices with an estimated growth rate of 11% per annum. The growth rate is higher than cereals and milk and comparable to meet consumption

Status of Food Processing Industry

The food processing industry in India is still in a sorry state. The rural population comprising 70% including small cities, consume less than 10% of the processed foods and vegetables, whereas 60% of the processed food is consumed in four major metropolitan cities and 30% in the state capitals and big cities. Another fact is that 40% of the processed food and vegetables produced in the country in terms of value are bought by institutional buyers like Hotels, Restaurants and Defense etc. The highest growth in domestic market has been in fruit drinks, tomato ketch up and Jams.

There is another fact that India is the largest milk producer in the world, however, organized industry accounts for less than 15% of the milk produce in India. It is estimated that there may be a total production of 1100 million tons of production of food products mainly food grains, oilseeds, sugarcane and fruits/vegetables during 2011-12 and leaving marketable surplus of 870 million tons.

Purpose of Law

The Food Laws or Regulations are made in order to protect people consuming these foods from undue risks, which may arise from processing, transport, retailing and consumption of food products which may undergo contamination, spoilage, inclusion of harmful chemicals/microbes or at harmful levels. Besides safety, consumers are also protected by these laws with respect to quality, quantity and substance that the food products are supposed to represent. Finally, laws also aim to protect the consumers from Nutrition and Health considerations with special consideration being given to vulnerable group such as infants, pregnant women etc.

Food additives are chemical substances added to foods to improve flavour, texture, colour, appearance and consistency or as preservatives during manufacturing or processing. Herbs, spices, hops, salt, yeast, water, air and protein hydrolysates are excluded from this definition.

In many countries, the use of food additives is regulated, and food additives must be declared on food labels by using their chemical names or numbers. the use of any new additive in a particular food, they ensure that:

Importance of Food Storage

Food storage is both a traditional domestic skill and is important industrially. Food is stored by almost every human society and by many animals. Storing of food has several main purposes:

•Storage of harvested and processed plant and animal food products for distribution to consumers

•Enabling a better balanced diet throughout the year

•Reducing kitchen waste by preserving unused or uneaten food for later use

•Preserving pantry food, such as spices or dry ingredients like rice and flour, for eventual use in cooking

•Preparedness for catastrophes, emergencies and periods of food scarcity or famine

•Religious reasons (Example: LDS Church leaders instruct church members to store food)

•Protection from animals or theft

Definition

Packaging is the science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of design, evaluation, and production of packages. Food packaging is packaging for food. It requires protection, tampering resistance, and special physical, chemical, or biological needs. It also shows the product that is labeled to show any nutrition information on the food being consumed

Packaging may be defined as co-ordinated system of preparing foods for transport, distribution, storage, retailing and their use. It is also a means of ensuring safe delivery of goods to the consumer in sound condition without affecting adversely the quality of the product packed in it at a reasonable cost. Packaging thus has as “techno-economic function” aimed at maintaining the quality of food stuff packed, with a view to retain the quality for a reasonable period.

Packaging plays a vital and dominant role in marketing, in maintaining quality and in preserving the food.

Consequent to the increase in the consumer awareness of the healthy hazards, which may be posed by different types of packaging material. It becomes inevitable for the packers to use better quality, hygienic packaging material which could retain the quality of the product for a longer time without posing any health hazard. The choice of a suitable packaging becomes all the more necessary for a number of factors like physico-chemical characters and acceptability of the commodities packed in any packaging material. Apart from this the package should be of the right shape and size and must attract the consumer's eye which could offer an absolute confidence regarding the wholesomeness of the products pack in it.

Importance of Food Additives

Food additives are chemicals, biochemical ingredients etc., which are added to food products for their technological benefits. These benefits may be to preserve the quality of food, to maintain and improve its appeal, to ensure its nutritional value and to provide innovations in new products with consumer appeal and satisfaction. Additives are also added to maintain uniform quality and to enhance quality parameters such as flavour, colour, texture etc. in large-scale production. They and their by-products ultimately become part of the food that is consumed and so they must be safe.

Additives may be direct additives, which are added deliberately to improve its sensory quality, nutritive value, stability, ease in processing and retention of quality during handling and retailing. There are also indirect additives, which are not added intentionally but get included into foods incidentally during handling, processing and packaging.

There are some guiding principles for the use of food additives. They should be justified for their technological effectiveness and purpose. They should be safe for use. There should be maximum adequate levels, absolutely necessary levels of usage and ADI (Acceptable Daily Intake) properly evaluated while considering its safety and permitted usage levels in foods. They should not be added with the intention of misleading consumers about quality. They should also not significantly affect adversely the nutritional quality of food products.

Importance

The dairy products, which have originated in India, are called indigenous dairy products. The products can be broadly classified in to khoa based and channa based. The importance of the dairy products were known to Indians since time immemorial or it could be roughly estimated to be around five thousand years ago and the development could be considered as an art.

Tamarind (Tamarindus Indica)

Introduction

The fruit of tamarind a pod 5 to 15 cm long, 3 to 10 seeds surrounded with edible pulp which is principal souring agent for sauces, chutney, in beverages and in general cooking. Pulp is carminative, laxative, given as infusion in biliousness and febrile conditions. It is also used in dyring and tanning and for polishing and cleaning metal ware. The tartaric acid is extracted from unripe fruits. The polysaccharide (jellose) is extracted from seeds, which is used as a sizing material in the cotton and jute industries. Besides, polyose obtained from the seed is good substitute for fruit pectin in the preparation of jam, jelly or marmalade. The bark and leaves are used for tanning. Tamarind balls are prepared after taking out seeds from the fruit. Tamarind paste and tamarind juice concentrate are the other commercial products.

The fruits, flattish, bean-like, irregulary curved and bulged pods, are born in great abundance along the new branches and usually vary from 2 to 7 in long and from 3/4 to 1 1/4 in (2-3.2 cm) in diameter. Exceptionally large tamarinds have been found on individual trees. The pods may be cinnamon-brown or grayish-brown externally and, at first, are tender-skinned with green, highly acid flesh and soft, whitish, under-developed seeds. As they mature, the pods fill out somewhat and the juicy, acidulous pulp turns brown or reddish-brown.

Introduction

The tropical root and tuber crops are comprised of crops covering several genera. They are staple foods in many parts of the tropics, being the source of most of the daily carbohydrate intake for large populations. These carbohydrates are mostly starches found in storage organs, which may be enlarged roots, corms, rhizomes, or tubers. Many root and tuber crops are grown as traditional foods or are adapted to unique ecosystems and are of little importance to world food production. Others such as cassava (Manihot esculenta Crantz) and white-fleshed sweet potato (Ipomoea batatas L.) are known worldwide. Several of these crops have been termed under-exploited and deserving of considerably more research input

Potato and Banana chips: Potato chips are one of the popular snack foods consumed throughout the country. Chips are mostly prepared by small scale artisans / confectioners, and sold in plastic film or paper packs. Recently, however some of the companies have installed plants having relatively large capacities and have started marketing chips in attractive packs. The fat content generally ranges between 25-40% and moisture content between 2-4%. Potatoes having high total solids, low reducing sugars and low amylase activity are most suitable for chips manufacture.

Banana chips are prepared from varieties rich in starch having very low levels of soluble sugars and polyphenol - oxidase activity. These are mostly processed and marketed in Southern States especially in Kerala. Previously, the chips were fried in coconut oil, but now other vegetable oils are also used in their processing. Relatively, banana chips are harder in texture than potato chips.

Importance of Fruits and Vegetables in Human Life

Fruit is the edible, and more or less juicy, product of a tree or plant and consist of the matured ovary including its seeds and adjacent parts. Usually fruits are sweet, with a wide range of flavours, colours and textures.

Composition

Fruits are very poor source of protein and fat. Avocado is the exception containing 28% fat. Fruits contain high amount of moisture hence they are highly perishable. They are also good source of fiber. Fruits are not very good sources of calories. Fruits like bananas give fairly good amount of calories. Ripe fruit contains a higher percentage of sugar than unripe fruit does and the sugar is chief in the form of sucrose, fructose and glucose. Generally fruits are poor source of iron, Mangoes are excellent source of carotenes. Oranges are fairly good source of beta carotene. Guavas are the best source of vitamin C. Citrus fruits are good source of vitamin C. Cashew fruits are inexpensive and rich in vitamin C, although there is variation of vitamin content from fruit to fruit most fruits in the raw state contain some ascorbic acid. If fruits are bruised, peeled, cooked or exposed to air, large amounts of the vitamin may be oxidized. Apples are not only expensive; they contribute little to the nutritive value. They give fiber to the diet.

Importance of Traditional Foods

Traditional convenience food, or tertiary processed food, is commercially prepared food designed for ease of consumption. Products designated as convenience foods are often prepared food stuffs that can be sold as hot, ready-to-eat dishes; as room-temperature, shelf-stable products; or as refrigerated or frozen products that require minimal preparation (typically just heating).

These products are often sold in portion controlled, single serve packaging designed for portability for “on-the-go” eating. Convenience food can include products such as candy; beverages such as soft drinks, juices and milk; fast food; nuts, fruits and vegetables in fresh or preserved states; processed meats and cheeses; and canned products such as soups and pasta dishes.

Traditional Foods

Preparation of Vadagam and Appalam

Vadagam is a traditional product mostly prepared from rice flour and also sago. It is an deep fat fried product and consumed as a side dish in the meals. Papad also known as appalam or papadam in South India, is essentially a thin wafer like product, usually circular in shape rolled from a dough made out of pulse, cereals, edible vegetable oil, alkaline and mucilaginous additives. It is normally consumed in toasted or fried form. In India, papad has been associated and deeply entwined with social customs/ rituals and has been developed into culinary art.

Importance of Foods

The word “instant” has been used in widely different types of premixes to specify the products either as ready-to-eat food or semi processed foods. The instant premixes available in Indian market were classified as Indian products and Westernized or sophisticated products. The instant mixes included under Indian market products are spice mixes, snack mixes and desert and sweet meat mixes. The Westernized products (instant mixes) contained soup mixes, beverage mixes, desert mixes and soft drink mixes.

Convenience foods are gaining popularity in recent years as they are very easy to handle, require minimum storage space and are attractive. Convenience foods have emerged as a new set of products in the international market. Most of the traditional foods that are commercially available in our country are being prepared / processed by cottage industries and by some of the multinational companies. The various types of convenience foods/ instant mixes that are presently being processed, marketed and consumed all over the country. Supplementation with protein-rich sources and preparation of acceptable ready-to-eat snack foods would not only correct its nutritional inadequacies, but would also provide a variety.

Instant mixes were high in nutritive value especially needed for armed forces, light in weight, easy to carry and prepare. Rapid industrialization and urbanization and changes in eating habits of Indian people led to very high demand for ready-to-use snack foods. The convenience instant foods are meeting the urgent and exigency situations of offering hospitality to unexpected guests.

Changing life styles and values are at the root of considerable changes in eating habits over the last few years. Hand-in-hand with a strong demand for fast and take away foods, there has been a marked upturn in popularity for convenience foods in India. The major reasons for this trend are: the decline of the family meal time, growth in disposal incomes (only in cases of city dwellers), the desire for more leisure time and demand for “foreign” or “sophisticated” dishes inspired by the media and increased travel.

Abstract

Grains in present context are food grains. The PFA Act includes cereals, millets, and pulses in food grains. At times, seeds of certain oilseeds like soybean are also referred to in the discussion of food grains. Grains have been cultivated for thousands of years. We have Grain Standards as established by the International Organization for Standardization (ISO), which are considered as International Standards. Another source is Codex Alimentarius Commission (Codex) under the aegis of FAO (UN), which operates a Committee to formulate standards that are referred to as Codex Standards. Many countries have a National Standards Institution, which develops National Standards for their main grain crops and other commodities and issues specifications along with methods of testing and analysis. Several countries, which are in developing status, adopt or modify international standards into their national system. The Grain Standards have been evolved and established for a variety of purposes but primarily to grade produce in agricultural marketing largely to facilitate the movement of grain, provide both sellers and buyers with guidelines to support financial transactions, and ensure that the produce will meet up with end-use requirements, or, increasingly to protect the consumers.

Abstract

A survey of various wheat milling units (atta chakki) available around Indian Agricultural Research Institute, New Delhi was conducted to study the performance of these. The mills of various sizes (12", 16", 18", 20", 24" and 30" stone disc diameter) with horsepower ranging between 2 to 20 are in operation. Both horizontal and vertical disc types of mills are in use. The capacity of these units ranges between 10 kg/h to 200 kg/h. The stationary sieve, hand sieve, pedestal/exhaust fan are used for cleaning. The average wheat cleaning cost is Rs. 200 per ton. A small room of 8' x 10', 10' x 10' and 10' x 12' size is used for running the mills and storage of wheat grains. The grinding charges (Rs./q) of wheat, coarse grains (maize, sorghum, millet etc) and spices are 100, 200 and 1000, respectively. Sample of 500 g of wheat and flour were collected from each chakki and were analysed for wheat grain and flour quality. Infested, damaged grains were observed to be in 2-10% range. Sieve analysis of the flour was done and the average particle size, fineness modulus and uniformity index of the flour were calculated. Average particle size, fineness modulus and uniformity index were found in the range 0.1875 to 0.2023 mm, 1.052 to 1.297 and 0:1:9, respectively. Average particle size of the flour obtained from horizontal mills was found to be higher than vertical mills. Temperature of the flour at the outlet was observed in between 45 and 50°C at room temperature of 18.5°C.

Abstract

There is an urgent need to – create market driven linkages rather than do it alone by building new infrastructure. A lot needs to be done to improve infrastructure in terms of reducing the logistics cost, eliminating middlemen influence and eliminating the wastage of basic inputs. There is a need to blend technologies based on principle of dovetailing production for masses with the advantage of mass production, particularly in the area of grain processing, packaging and marketing which would help combine livelihood, security with agricultural competitiveness. Risk in crop production is not new to any age and the farmers have been bearing it since times immemorial. The farmers should be allowed to maximize their grain. High performance continuous and batch dryers remove moisture in a way that is predictable and reliable. The problems associated with moisture content may be harmful to international trade in grain and need to be addressed adequately by the standardization institutions.

Abstracts

About 60-70% of total food grain production is retained and stored by farmers for household consumption, use as seed, feed for cattle and payment of wages to labours etc. in our country. Yet the quality of grains stored is not so good, and hence, preserving the harvested crops without loss or damage has always been a problem of national importance. This study was conducted in Jabalpur district of Madhya Pradesh state. A tribal block namely Kundam was selected for study purpose. The responses of 120 women were recorded in pre-tested structural schedule through interview. Rural women are an important source of information on the use of indigenous practices for grain storage. The data reveals that the majority of respondents are using dry leaves of Neem, dry onion bulb, wheat straw, Nirgudi leaves, roots of bach etc. for storage of grain at household level. In our country, indigenous practices of grain storage have always been and are still followed, because it is supposed that these practices are useful in control of grain loss.

Abstract

Pulses constitute an important component of the diet and are a major source of protein in vegetarian diet. India has largest area under pulse cultivation and produces a variety of pulses. A large portion of this produce gets spoiled due to insect and fungal attack. A variety of insecticides and fungicides are used for the control of pest during storage. There is an increasing trend towards the reduction in the use of pesticides in storage due to strong demand from consumers to choose food with no pesticide residue, development of insect resistance to pesticides and the impact of pesticides’ use on environment. All these have posed a challenge to refine the existing management procedures of storage and commodity to find the optimal solution. Controlled/ Modified Atmosphere storage offers an alternative to the use of pesticides extends storage life and maintains product quality. The Controlled/Modified Atmosphere is created by altering the composition of the atmosphere in terms of CO2, O2, and N2 concentration. High CO2 produce undesirable conditions for insects and microbes and thus control their activity.

Abstract

Maintaining grain in good condition in storage requires careful, routine inspection and good storage practices. An integrated approach of several management tools and practice factors are necessary to manage stored grain to prevent deterioration and wastage: This includes:1) harvesting, handling, and storage equipment; 2) initial condition of the grain; 3) grain moisture content; 4) grain temperature; 5) aeration system management ; 6) insect and mold control; and 7) monitoring grain condition. An effective management program greatly enhances the likelihood of maintaining top quality grain. A well- designed and properly operated storage system with adequate aeration capacity, storing only clean grain at the proper moisture content and temperature, sanitizing the bin before loading, checking the grain condition regularly and correcting problems before they get out of hand are critical management strategies that must be implemented to prevent grain damage and possible serious economic loss.

Abstract

The demand for the food for ever increasing population is always continuous, but the production is limited to specific seasons. Therefore the food grains have to be stored for sometimes. Grain is a living biological material and therefore storage structures should be suitably designed to protect them from the ravages of pests, rodents and micro-organisms. However, the storage losses account for a major portion which can be reduced to considerable extent if proper care is done. The faulty design, poor maintenance and limited knowledge of the farmers concerning storage technology have greatly added to the spoilage of the food grains during storage. Sometimes the foods if not properly stored may be edible but it may lose the essential vitamins and minerals, thus their nutritive value has been lost. There is a major requirement of a good storage structure. Various food grain storage structures (small and large scale) are described.

Abstract

Three-point bend test (three point bend ring-HDP/3PB) for five types (Good day, Butter bite, Marie, Krack Jack and Salted) of commercial biscuit brands (Britannia, Supreme, Parle, Lancer, Priya Gold and Dalmia) was developed using TA-XT2, texture analyzer and probable factors affecting the results were assessed. Maximum force to break the biscuits, number of fracture before break, thickness of biscuits and percent break point penetration were found in the range of 1006.5 to 3456.5g, up to 3, 4.2 to 6.3mm and 5.54 to 22.62%. The rupture of biscuits were observed on the basis of probe penetration into the biscuits and found that maximum resistance for penetration offered by Marie whereas minimum by salted biscuits, which was respectively the hard dough and fermented dough biscuit varieties. The analysis of variance for the results revealed that there is significant difference (P£0.01) in the maximum force of break for the biscuit types and brands individually or in combination. Difference in the thickness of biscuits was also found significant among types and commercial brands. The number of fractures was not consistent among the types as well as biscuit brands before reaching the maximum force of breaking the biscuit.

Abstract
 
Technological advancement, increased urbanization, awareness and interest of consumer for variety products have given a great challenge to the food sector to develop inexpensive foods that are nutritionally superior and acceptable to the intended consumers. Keeping this objective in view, we have made an attempt to develop technology for variety products from wheat and corn and suitability of available varieties judged. With the emerging trends of food market towards fast foods, there are vast prospects for efficient utilization of cereals by exploring varieties products. A steamed bread (a Chinese traditional product) and Tortilla and corn chips (Mexican snacks) were developed. Steamed bread is defined as the product resulting from cooking or steaming fermented dough. Recipe and method for its preparation was standardized. Nutritionally rich steamed bread can be prepared by supplementing 10% level of chickpea and defatted soybean flour. Corn snacks have become a prime target of some consumer advocates and nutritionists who have referred them as a source of ‘empty calories’. But reality is that these snacks provide instant energy, as they are rich storehouse of nutrients. Process and recipe for the preparation of Tortilla and corn chips from Indian maize were standardized. The quality and acceptability of these snacks were worked out and found that these products were highly acceptable. Indian consumers have versatile taste, so these products will be readily accepted in Indian market. 

Abstract

Four bread wheat varieties (PBW-138, PBW-299, PBW-343 and PBW-373), two of durum wheat (PDW-215 and PDW-233) and two of triticale (TL-419 and TL-1210) were milled to obtain 70 percent extraction flour.  The grains and the flour samples of all the varieties were evaluated for proximate composition, rheological properties and pretzel making. Physical properties of durum wheat were better followed by bread wheat and triticale. Durum wheat were harder, had higher grain weight than bread wheat and triticale.  Protein, ash, fat, total sugars and enzyme activity were higher in triticale flour than bread and durum wheat flours while durum flour had higher pigments (ppm, b-carotene). Bread wheat flour was intermediate between durum and triticale flours with respect to fineness. Rheological studies revealed triticale flour to be the weakest flour. Pretzels prepared by using optimized recipe and method revealed PBW-343 and PBW-373 best for pretzel making.

Abstract

The establishment of All-India Coordinated Wheat Improvement Project in 1965 coincided with the introduction of high yielding semi-dwarf wheat varieties. Since then India has made very impressive progress in increasing wheat production over the past three and half decades. India now ranks as the second largest wheat-producing nation in the world. In fact from a state of “Ship to mouth” in 30 years or so India has become a nation of surpluses. The significant contribution made by the project in helping the increased wheat production cannot be ignored. Through coordinated research and development, nearly 200 wheat varieties have been developed during the last 35 years in India. However, only a small number of them produced without backing of specific quality breeding programs excel in quality traits also. The increasing demand of baked and pasta products in the country along with economic liberalization and global trade have offered opportunities for better utilization of the surplus wheat. Thus, in the current decade and beyond, wheat quality needs uppermost attention to meet the trade requirements for domestic and export purposes. Therefore, there is a need to reorient the wheat improvement programs in the country.

Abstract

Sunflower seeds of variety PSFH- 67 were obtained from the PAU seed farm. These seeds were cleaned with commonly used seed processing equipment. Samples were divided into 2 parts. One part was kept as such for taking the observations of feed (control) and the remaining part was passed through specific gravity separator for its refinement. The various fractions obtained were recovery (heavier, healthy seeds), middlings (intermediate, under size) and rejections (lightweight seeds, wevil eaten, foreign matter). The respective percentages of each fraction were computed. These graded fractions as well as the feed were packed in 2-kg cloth bags and stored under ambient conditions. Different quality parameters viz. moisture content, physical purity, percent germination, thousand grain weight and vigour index were recorded at 30 days interval from Jan, 2010 to Apr. 2010. The physical purity, moisture content, thousand grain weight, percent germination, root length, shoot length and vigour index were found to be higher in recovery and minimum for rejections while moisture content was highest for rejection compared to all other fractions. The physical purity remained more or less constant throughout the period of storage. The thousand-grain weight showed a rapid decrease during first month thereafter it remained constant. There was continuous decrease in percent germination with the period of storage irrespective of the treatment.

Abstract

High moisture paddy can be dried in a trolley drier at farm level/grain market to reduce losses during various post harvest operations. During last two paddy harvesting seasons quality analysis of eight, most popular varieties of fresh paddy arrivals from about 40 grain markets, scattered all over Punjab, was performed. Monitoring of paddy in grain markets showed that maximum number of samples (62.7%) was in the range of 12-18%, moisture content (w.b.). Over-dried paddy samples (<12% m.c., w.b.) were only 9.1%. The samples with more than 18% m.c ,w.b. (high moisture paddy) were 28.2%, which have to be dried to safe moisture levels. Milling characteristics of the analyzed samples indicated that the broken percentage was highest (25.5%) in PR-113 followed by PR-111 (20.6%) and minimum in Pusa-44 (12%). The highest insect- pest infestation (Sitotroga cerealella (olivier) was observed in PR-108, followed by PR-116, PR-113, PR-111, Lal Mundi, Govinda, PR-114 and Sharbati. The Mycoflora isolated and identified were Aspergillus, Penicillium, Mucor, Rhizopus, Alternaria, Curvularia, Helminthosporium and Cladosporium spp. Maximum fungal infestation were associated with samples of PR-108 variety. To avoid further proliferation of mycoflora and inset pests, paddy should be dried to safe moisture levels for further storage and processing. For this, a trolley drier has been developed by converting a conventional farmer’s tractor trolley, into a portable drier, which can reduce 5% moisture of 1 tonne batch of paddy in about 100 minutes, consuming 56 kWh of electrical energy

Abstract

‘Made in India’ is no more a sign of poor quality. However, in the field of food grain exports, India is still lacking the required determination. The Indian food grains get rejected in the International market because of its out-dated post harvest technology (PHT). The Food Corporation of India (FCI) is the nodal national agency for the procurement, storage, processing and transporting of food grains, and their further distribution through the Public Distribution System (PDS). The government fixes the procurement price as well as the distribution price of the food grains, and the FCI has to accept it. The government compensates the resulting loss through subsidy. The government, through FCI, must encourage cultivation and marketing of premium quality food grains, by offering suitable incentives to farmers. The cost of marketing, storage and transporting of food grains can be considerably reduced with simultaneous improvement in quality of the end product, if the prevailing bag handling is replaced by bulk handling, storage, and transportation. However this needs closer coordination between various departments of the Ministry of Food and Ministry of Railways. The President of India revealed his vision to make India a developed country by the year 2020. To achieve this, the current post harvest losses to the tune of 10 percent must be reduced to 2 percent. This is possible if the government takes bold political decision supported by equally firm and time-bound necessary