eChapters

Introduction

Packaging helps to maintain the benefits of food processing and enables safe transportation of foods from their point of origin to point of consumption without compromising the wholesomeness of processed food in terms of its physico chemical and microbiological quality. However, packaging technology must balance protection effects with environmental issues, material and energy costs and should comply regulations on municipal solid waste disposal and release of pollutants. These regulations are different in jurisdictions around the world.

Safety implications of food packaging raise concern in recent times due to advances in technology leading to variety of packaging materials and additives. Also there is an alarming situation of damages to environment and natural resources of the planet, due to indiscriminate use and disposal of packaging materials.

However, food packaging as a means to protect and preserve food integrity, to enhance its shelf life and improve consumer appeal cannot be overlooked.The applications of food packaging and its primary role to protect and preserve food has remained the central focus of packaging innovations.Packaging materials are available in variety of forms and are made up of variety of ingredients.While paper. While paper, plastic, petroleum based materials have been in use for many years, the recent approach is towards environment friendly options from agricultural produce such as plant fibres sugars and starches. Advances in packaging has led to development of newer materials and combinations with specific economic and functional benefits.Food packaging ,in general , provides the ability to withstand thermal processing and acts as a barrier against light, moisture,oxygen and other sources of contamination.

For a researcher, laboratory is another home where he/she spends much time every day. As we take care of cleanliness, safety, and design of our home, we must take care on these aspects of laboratory too. It is the responsibility of the laboratory personnel to ensure cleanliness/safety of the laboratory. Since every laboratory chemical and equipment have the potential to cause harms if not used with appropriate precautions. Hence, as a laboratory user, it is our responsibility to follow the basic safety/biosafety rules and regulations set up by the Principal Investigator of the laboratory, Institutional Biosafety Committee, as well as by other regulatory authorities, if any. We must be aware of the general/personal protective measures, cleanliness and laboratory waste disposal prior to joining a research laboratory. In this chapter we will briefly discuss about personal safety, chemical safety, cleanliness, waste disposal, etc.

A. Personal Safety

1. Personal Protective Equipment (PPE)

Personal protective equipment (PPE) is special arrangement to protect the worker from specific hazards because of using a hazardous substance. PPE does not reduce or eliminate the hazard, but protects the wearer from exposure to hazardous material. PPE should not be reused or brought outside the laboratory as these might increase the risk of spread hazardous material or contamination. Used PPE must be kept inside the laboratory in a designated waste storage area adjacent to the work area.

Sales and distribution determine whether a technically excellent ice cream product successfully reaches consumers in the required condition and at the right time. This chapter examines the architecture of ice cream distribution in India, including factory dispatch, CFAs, distributors, retailers, parlours, modern trade, quick commerce, and online channels. It discusses route-to-market design, presales, delivery systems, distribution management, retail execution, outlet classification, freezer deployment, and channel economics. Product flow and information flow are considered together because sales data, stock information, complaints, freezer conditions, and market feedback influence production and planning decisions. The chapter provides practical insights into distribution KPIs, channel management, cold-chain discipline, and strategies for sustainable market growth.

Dairy industry has long dealt with issues of food pathogens and inadvertent adulteration; it is time to review the plant systems with a new perspective. Each plant has its own handling protocols, physical lay-out and employee policies. Milk and other materials entering the facilities, till the distribution of the finished product needs special attention.
 
I. INCOMING MATERIALS

In general, start by considering the milk, food ingredients, packaging, chemicals and other materials that come into plant facility and warehouses, and ensure that these product streams are secure, and that materials are stored in asecure place.

Introduction

Quality is the ultimate criterion of the desirability of any food product to the consumer. Overall quality depends on quantity, nutritional and other hidden attributes along with sensory quality. Sensory quality is of great importance to both processors and consumers, since it attracts consumers; it satisfies consumers’ aesthetics and gustatory sense. Sensory quality is the combination of sensory senses of perception responsible for choosing and eating a food.

According to Institute of Food Technologists and the American Society for Testing and Materials, sensory evaluation is a scientific method used to evoke measure, analyze, and explain those responses to products as perceived through different senses like sense of sight, smell, touch, taste, and hearing (Stone and Sidel, 2004). Sensory evaluation gives a general rule for the preparation and serving of samples under controlled conditions so that unfair decisions are minimized. People for sensory evaluation are often placed in individual test booths so that the judgments they give are true and do not reflect the opinions of those around them.

Samples with random numbers are given to the evaluators so that they do not form judgments based upon labels, but rather on their sensory experiences. Products may be given in different orders to each evaluator to help measure and to ensure internal validity by controlling the potential confounds created by sequence and order effects. To control unwanted variation and to improve test precision, standard procedures may be established for sample temperature, volume, and spacing in time, as needed.

Sensory evaluation or testing is a quantitative science in which numerical data are collected to establish lawful and specific relationships between product characteristics and human perception. Sensory methods draw heavily from the techniques of behavioural research in observing and quantifying human responses. For example, we can assess the proportion of times people are able to discriminate small product changes or the proportion of a group that expresses liking for one product over another. Another example is having people generate numerical responses reflecting their perception of products taste and smell.

Abstract

Sheep milk is one of the superior quality of dairy foods and it is also considered as nutritional powerhouse. The beneficial role of sheep milk results from its fatty acid, immunoglobulin and non-immune protein contents. Apart from different dairy products and functional foods; this milk is used in anti-ageing and cosmetic soap preparations. In India Sheep make a valuable contribution to the livelihood of the economically weaker sections of the society. In our country the major portion of sheep milk is consumed as fluid milk and in certain areas converted into ghee and dahi.

Shelf life is a critical measure of ice cream quality and depends on formulation, processing, hardening, packaging, storage, and distribution conditions. This chapter explains the concept of shelf life and follows the movement of ice cream through the storage and distribution chain. It identifies temperature fluctuation and thermal abuse as major causes of quality deterioration, particularly through ice recrystallization and structural damage. The chapter examines hardening, formulation stability, cold-chain controls, shelf-life KPIs, and formal shelf-life studies. Common defects and their causes are also discussed. By understanding how temperature and handling influence product stability over time, manufacturers can establish better controls and protect texture, flavour, appearance, packaging integrity, and consumer acceptance.

Introduction

Recent advances in food technology have made our lives virtually easier and efficient. Changing lifestyle has led to the emergence of packaged food that provides convenience to the consumers. The authentic packaging of food implements consumers with the role of communication, containment, convenience, and protection. Any typical food package provides us with the information about the product and its nutritional fact, thus an efficient way of marketing/ branding. It protects the food product from the external environment and adulteration, thus keeps it safe. It allows the consumers to relish the food as per their convenience (reheating and direct consumption) and holds the product of any size, shape and restrains during handling and transportation (Robertson, 2006).

Food packages can be altered or modified according to one’s requirement with features like single-serving dishes and portability. However, traditional packaging is lacking adequacy to meet unending consumer demands and product intricacies. Therefore, a contemporary concept of packaging with higher proficiency is needed to meet various consumer requirements. For instance, a packaging that can - enhance product’s shelf-life with lesser or no preservatives, that maintains freshness, that meets permissible regulatory requisites and enables tracking throughout the product life-cycle. Emerging technologies like smart packaging have the expertise to invigilate a product and its milieu and pursue any modifications into these. Moreover, smart packaging helps in gaining global market recognition, and meets international food safety standards. In recent years, there has been rapid development in food packaging that includes active packaging, intelligent packaging, or smart packaging. These are the technologies that deal with the packaging of food, beverages, cosmetics, and pharmaceutical products. Moreover, these terminologies are apparently identical but, each has a different function to deal with and is as follows:

Introduction

For many years it has been an elusive task to provide a precise definition as to what constitutes quality in wheat. Each country has its own traditions in bread and other bakery products. Quality will mean different things to a miller, a baker, a grain handler or a plant breeder. As the baking industry becomes increasingly specialized, specific qualities are sought. Even among those wheat varieties generally recognized as having desirable quality traits, the influence of environment can be substantial, and this necessitates a high level of skill on the part of grain buyers to survey the current year’s crop and blend the wheat for a specific end-use. This genotype X environment effect on quality also limits the capacity of end-users to source identity-preserved wheat from a narrow geographic area. Those of us engaged in the field of plant breeding are concerned primarily with those traits that can be manipulated genetically, and we study their stability under a range of climatic conditions. Constraints in time, cost, and sample availability usually necessitate the use of predictive tests during early generations, followed by milling and baking tests on advanced lines that have met a number of agronomic, disease and predictive quality criteria.

Abstract

Recently, the reduction of post harvest food losses around the globe is a critical issue for ensuring future food security. Drying techniques is important option to prevent losses and preserve food for long time. The solar thermal energy required to remove moisture from the food during the drying process can be optimized by designing suitable solar dryers. Moreover, the application of solar energy in drying of agricultural products has tremendous potential, since it can easily provide the low temperature heating required for drying and helps in reduction of CO2 emissions. Hence, the present chapter deals with descriptions of different types of solar dryers used to dry various types of agricultural food products and design of solar dryers. Also, the heat and mass transfer parameters with respect to various process variables to estimate the performance of the food dryer system were analyzed. The advantages of solar dryers in terms of net CO2 emissions mitigation potential and the quality attributes of dried food products are also discussed. It is suggested that properly designed solar dryers having low operational cost compared to electrically heated dryers may prove to be an energy saving device for drying of agricultural products. However, the techno-economical and environmental aspects of various efficient solar dryers are needed to be further studied for applications in various irregular shaped food products.

Abstract

The primary commercial energy sources such as coal, oil and natural gas poses an enormous challenge to our development goals including environmental degradation, as India is not well endowed with these exhaustible natural resources. Further, these conventional sources are also not available in right quantity and producing environmental pollution manifold in land, air and water. There are number of unit operations in food processing and value addition consuming bulk of conventional energy sources where renewable energy sources can easily be integrated for energy conservation and environment protection. There is significant potential for application of Renewable Energy Sources in different unit operation of food processing including drying of food products for energy conservation and for reducing hydrocarbon emissions.

Abstract

Water, the most important component of common foods, is considered to be desirable as well as undesirable in the different food systems. Water-solid interaction in food systems controls various biological, biochemical and biophysical reactions affecting their acceptability. The retention or release of water from solid has been quantified in the terms of sorption isotherm. Sorption isotherm techniques have been used to characterize and identify the type of water-solid interaction in different food products. Sorption isotherm provides various information useful in designing and optimization of drying, storage, packaging, predicting quality and shelf life of the product.

The sources of contamination of milk on the farm can broadly be categorized as

    a)    Interior of the Udder
    b)    Exterior of the Udder.
The interior reflects the health of the animal, while the exterior depends on the farm condition, equipment, persons, water etc.

a) Interior of the Udder
The animal by itself is one of the most significant contributors of microorganism in milk. The bacteria in the udder usually enter from the teat opening and get distributed internally by their own growth and physical movement. In the normal healthy udder, the types encountered in milk are most predominantly Micrococci, followed by Streptococci, Corynebacterium and others. Most of the bacteria are excreted in fore milk.

Introduction

Setting up dairy farms and processing units requires substantial capital investment, making access to reliable sources of finance essential for success (Yilma et al., 2011). Dairy farming and milk processing are critical components of the agricultural sector, providing nutrition and livelihoods to millions, particularly in rural areas. Financing options are necessary to cover the costs of livestock, infrastructure, and equipment for milk production, storage, and distribution. Various sources of finance are available to entrepreneurs and farmers, including bank loans, government subsidies, and microfinance (Gashayie and Singh, 2015). Commercial banks offer long-term loans under agricultural finance schemes, providing funding for both purchasing assets and managing daily operations. Government programs often provide subsidies and grants to promote dairy farming, such as the Dairy Entrepreneurship Development Scheme (DEDS) in India, which supports small scale farmers (Naik and Patel, 2022). Microfinance institutions (MFIs) also play a vital role in offering credit to small and marginal farmers with fewer formalities. Additionally, cooperative societies and producer companies help pool resources, offering financial and technical support to dairy farmers (Kumar et al., 2021). For larger processing units, venture capital and private equity investments can provide growth capital. Non-governmental organizations (NGOs) and international funds also contribute to the dairy sector by offering low-interest loans and promoting sustainability. Understanding these diverse sources of finance is key for dairy entrepreneurs to plan effectively, ensuring long-term profitability and growth.

When natural constituents of whole milk are altered by addition, removal, exchange and / or treatment, the resultant milk is designated as special milk. Recent years have witnessed a large increase in market penetration of special milks into the total fluid milk market. In many countries, now a large portion of fluid milk is consumed in the form of special milks. Manufacturers of special milks offer numerous advantages that are broadly related to dietary, cost and scarcity aspects. Special milks provide an avenue to diversify the milk with variety of flavours and other characteristics.

Milk is considered as nature’s almost perfect food. However, milk in its natural form is not considered suitable for many more healthy people who do not like the taste of milk as such. All these problems can be overcome by manufacturing special milks such as dietetic milks, low fat milks, flavoured milks, etc.

Butterfat is the most expensive constituent of milk. Therefore, the cost of buffalo whole milk is very high and many people particularly the weaker section of our society cannot afford to buy it. Consequently, manufacture of low priced toned milk was introduced in many markets. This also enabled the dairy plants to meet the ever increasing demand of milk, particularly during lean season. Replacement of butterfat by vegetable fat could also help in reducing the cost of milk

Due to seasonal fluctuation in milk production, there is acute shortage of milk during the lean period in our country. In certain parts of the world fresh milk is not produced at all. Manufacture of reconstituted and recombined milk from anhydrous milk solids can overcome such whole milk shortage. These anhydrous milk solids could either be prepared from the domestic seasonal surplus or marketed from those countries that have surplus milk production. The machinery and manpower of a market milk plant can be fully utilized all the year round by such diversifications.

Introduction
Special milks, a dynamic segment of the dairy industry, cater to diverse consumer needs through products like flavored milk drinks, lactose-reduced or lactosefree milk, micronutrient-fortified milk (e.g., vitamin- or iron-enriched), and protein-enhanced milk. This segment is experiencing significant growth, driven by health-conscious consumers, increasing lactose intolerance awareness, and demand for functional and fortified foods. Globally, the market for fortified and specialty milks is projected to grow at a compound annual growth rate (CAGR) of over 6% by 2030. While flavored milks dominate in terms of appeal to younger demographics, fortified milks, particularly those enriched with vitamin D and calcium, cater to aging populations and health-conscious individuals. The economics of special milks are appealing for producers, with higher price premiums compared to regular milk. Niche areas, such as proteinenriched milk for athletes, lactose free milks for lactose intolerant persons, and low-sugar variants for diabetics, are gaining traction, reflecting evolving consumer preferences for tailored nutrition. This sector’s growth underscores a shift toward personalization in the dairy market, supported by innovations in processing and packaging to retain nutritional quality and extend shelf life.
Flavored Milks
Milk drinks are products ready for consumption, made from milk with differing fat contents and additions such as sugar, cocoa, fruit concentrates, coffee, flavors and/or other food ingredients, which are homogeneously mixed and contribute to flavor and taste. Flavored milks of various types are manufactured on the basis of whole milk, fat-reduced milk or skim milk (<0.5% fat). They are marketed in the form of pasteurized, UHT or sterilized products. These beverages promote milk consumption by offering a flavorful alternative to plain milk, especially for those who are reluctant to drink regular milk. Studies showed that providing flavored milk in schools significantly boosts milk intake, thereby enhancing the consumption of essential nutrients like calcium, protein, and vitamins among children.

Tuberculosis

Tuberculosis has been recognized as one of the most important infectious diseases in the world because of its high global impact and its chronic debilitating character, particularly in the poor section of society. Milk-borne tuberculosis is directly or indirectly related to the consumption of raw milk from infected dairy herds.

Abstract

Spray drying is one of the most preferred methods of converting food and pharmaceutical solutions into powder form. Very high product throughput, hygienic and highly automated process and relatively benign thermal and dehydration stress on products associated with this process has made it ubiquitous in powder manufacture. Compared to freeze drying, spray drying is significantly less expensive both in terms of operation and capital costs. In this chapter, key features of spray drying such as underlying operational principle, types of spray nozzles used, the flow pattern of droplets/particles and drying medium within the drying chamber, the particle formation process of individual droplet are discussed in considerable detail. The modelling aspect of a single droplet subjected to spray drying environment has also been included. Finally, the most commonly considered characteristics of spray dried powders including morphology, crystalline/amorphous nature and solubility are highlighted and discussed.  The content presented in this chapter will be very useful for practising engineers, technologists, researchers as well as postgraduate and undergraduate students.

Stabilizers and emulsifiers are used in small quantities but have major effects on the structure and quality of ice cream. This chapter explains the differences between these two functional ingredient groups and describes their roles in controlling water mobility, fat destabilization, air-cell stability, texture, meltdown, and heat-shock resistance. It discusses commonly used stabilizers and emulsifiers, their individual characteristics, and the advantages of using blended systems. Particular attention is given to formulation balance and the defects that may arise from incorrect selection or dosage, including gummy texture, weak body, poor meltdown, and structural instability. Practical guidelines help manufacturers select and use these ingredients effectively for consistent product quality.

Food processing sector in India has largest segment of bakery with more than 1.3 million tonnes of production from organized sector and 1.7 million tons from 1,000,000 unorganized sectors. India is second largest producer of biscuits globally. Our bakery industry is positioned third in generation of revenues among processed food sector.

In India, the Ministry of Health and Family Welfare (MOH&FW), dealing with the subject of food quality and safety at the national level, has been designated the nodal ministry for maintaining food standards. The instrument for ensuring food quality and safety at the national level is through a legislation titled Prevention of Food Adulteration Act, 1954 (PFA) and Rules made there under as amended from time-to-time.

These hydrolysates are dried conversion products available in a powdered form. Up to 20 DE they are normally referred to as malto-dextrins or hydrolised cereal solids. Above 20 DE they are more commonly termed spray dried glucose syrup solids.

Applications

Spray dried hydrolysates find application in a wide range of processed and convenience foods. Principally as filler/carrier and sweetness reducer.

They are ideally suited for blending into powdered formulations, and serve the following purposes.

As filler/carrier, they can

(1) Reduce loss of volume in contents on storage or in transit;

(2) Absorb fats and oils to retain free-flowing properties;

Ice cream has evolved from simple frozen preparations into a sophisticated food industry combining dairy science, food chemistry, refrigeration, microbiology, processing technology, packaging, and cold-chain management. This chapter introduces the historical development of ice cream and explains its transformation from a luxury product into a widely consumed frozen food. It examines the characteristics of the industry, major categories of ice cream and related frozen products, flavour classifications, composition, and quality characteristics. The chapter also presents the basic manufacturing process, important quality-control parameters, common manufacturing challenges, and emerging industry trends, providing a foundation for understanding ice cream as both a technical product and a commercial business.

Starters are selected strains of micro-organisms deliberately added to milk during conversion into cheese, dahi, yoghurt and other fermented dairy products to bring about specific changes in the appearance, body, texture and flavour characteristics of the desired final products.

Functions of Starters

The primary function of almost all starter culture is to develop acid in the product. The secondary effects of acid production include coagulation, expulsion of moisture, texture formation and initiation of flavour production. In addition to these, the starters also help in imparting pleasant acid taste, conferring protection against potential pathogens and providing a longer shelf life to the product. These bacteria convert 1% of lactose in milk approximately to lactic acid with very little by-products such as acetic acid, ethanol, CO2 and normally with no substances causing taints and hence leading to a clean and wholesome milk souring.

Starter cultures were unknown until 1878, when Lister isolated pure cultures of the lactic acid bacteria responsible for milk acidification. In the 1980s, improvements to standardization and ripening of butter were made by introducing pure starter cultures. During the period 1910-20, Orla-Jensen, von Freudenreich, Sherman, Hammer and other dairy microbiologists prepared pure cultures for fermented milks. Commercial production and use of starter cultures grew rapidly and was widespread at the beginning of the 20^th century.

Dairy starters are the ‘heart’ of fermented milk products, the most crucial component in the manufacture of high-quality fermented milks. The cultures are harmless food-grade microorganisms, active bacteria intentionally grown in milk or whey or other formulated media which impart desirable and predictable flavour and texture to fermented dairy products.

The dairy microorganisms employed in milk fermentation are single-strain or multiple-strain cultures of lactic acid bacteria, producing different types of fermented milk products. Usually, one or two strains dominate the milk environment. Individual strains can be selected in advance for their resistance to both bacteriophages and antibiotics. Mixed starter cultures are used to ensure that fermentation will continue after a bacteriophage attack. Bacteriophages are highly strain-specific, and if the dominant strain in a mixed-strain starter culture succumbs to an attack, the phage-resistant mutant or the next dominant culture maintains a satisfactory rate of lactic acid production.

Abstract

Agro-food industries generate a large amount of by-products and wastes. These byproducts and wastes have a negative impact in terms of the environmental concern due to the increase of pollutant disposal, and industrial sustainability because of high costs related to their management. These byproducts and wastes are rich in minerals, sugars and proteins. The composition and characteristics of wastes from different food processing industries vary and rely upon the production technique and the nature of the product. India is the second largest producer of rice/paddy in the world and the utilization of rice bran is gaining importance. However, a small fraction of these have been utilized. In case of fruits and vegetables, industrial processing of potato generates between 70 and 140 thousand tons of peels worldwide annually. Moreover, 37% of world’s total annual production of banana is shared by India. Hence, to minimize the disposal fees and trash collection new policies and methods have been developed for handling and treatment of wastes and byproducts. This chapter envisages the status of different agro-food industrial byproducts and wastes for the development of different food and non-food products.

Sterilization is a thermal process aimed at destroying all microorganisms and microbial spores in milk, ensuring the product is microbiologically safe and shelf-stable at room temperature for extended periods. It is primarily used in the production of sterilized milk and evaporated milk, with typical conditions involving heating at 116°C for 15 minutes. This process kills all microorganisms and also inactivates all milk enzymes, including plasmin, which might otherwise contribute to spoilage during storage. However, enzymes produced by psychrotrophic bacteria should not be present in raw milk, as they are highly heat-stable and may remain active even after sterilization. Sterilized milk can be stored at room temperature for longer period. Sterilization kills all microorganisms and inactivates all microbial spores that may germinate under the storage conditions of the product in the market.
The Food Safety and Standards Authority of India (FSSAI) define “sterilization” in relation to milk and milk products as the process of heating the product in a sealed container continuously to at least 115°C for 15 minutes. This treatment ensures that the milk can be preserved at room temperature for a period of not less than 30 days.
In-bottle sterilised milk is a shelf-stable dairy product produced by sealing milk in glass bottles and subjecting it to high-temperature heat treatment. Typically, the milk is heated to temperatures ranging from 110°C to 121°C for 15 to 30 minutes. This process effectively destroys all vegetative microorganisms and bacterial spores, making the milk microbiologically safe and extending its shelf life up to 6–9 months without refrigeration. The heating is usually done in batch retorts or autoclaves after the milk has been bottled and sealed. Although the process ensures safety, it often leads to a slight cooked flavour and some nutritional losses, particularly in heat-sensitive vitamins such as vitamin B1 and vitamin C.

Abstract

Pulses constitute an important component of the diet and are a major source of protein in vegetarian diet. India has largest area under pulse cultivation and produces a variety of pulses. A large portion of this produce gets spoiled due to insect and fungal attack. A variety of insecticides and fungicides are used for the control of pest during storage. There is an increasing trend towards the reduction in the use of pesticides in storage due to strong demand from consumers to choose food with no pesticide residue, development of insect resistance to pesticides and the impact of pesticides’ use on environment. All these have posed a challenge to refine the existing management procedures of storage and commodity to find the optimal solution. Controlled/ Modified Atmosphere storage offers an alternative to the use of pesticides extends storage life and maintains product quality. The Controlled/Modified Atmosphere is created by altering the composition of the atmosphere in terms of CO2, O2, and N2 concentration. High CO2 produce undesirable conditions for insects and microbes and thus control their activity.

Introduction

Enterprise management involves a combination of tools, strategies, and processes that work together to form a cohesive plan and framework supporting overall operations. The key is ensuring that these elements are interconnected, which enables the smooth flow of information and minimizes redundancies.

Core business functions such as human resources and supply chain management often operate in isolation. However, this separation can slow down business operations, create unnecessary obstacles, and lead to loss of revenue or customers.

By viewing each business area as interconnected, these silos can be eliminated, leading to more efficient operations. For instance, a well-functioning human resources team can hire the right talent, which, in turn, strengthens marketing and sales efforts. As sales grow, revenue increases, enabling further improvements in logistics operations.

Abstract

The control of micronutrient deficiency is a realizable goal, notwithstanding the magnitude of the task, challenges and constraints that need to be resolved. Since wheat products particularly maida and atta form the major raw material in widely consumed food items like chapati, bread and biscuit. Fortification of flour as followed in many other countries could be an important strategy to help realize this goal. The technology of flour fortification is effective and cost affordable. Effective flour fortification program would require collaboration between scientific community, governmental and non-governmental agencies, and industry and consumer groups.

Abstract

‘Made in India’ is no more a sign of poor quality. However, in the field of food grain exports, India is still lacking the required determination. The Indian food grains get rejected in the International market because of its out-dated post harvest technology (PHT). The Food Corporation of India (FCI) is the nodal national agency for the procurement, storage, processing and transporting of food grains, and their further distribution through the Public Distribution System (PDS). The government fixes the procurement price as well as the distribution price of the food grains, and the FCI has to accept it. The government compensates the resulting loss through subsidy. The government, through FCI, must encourage cultivation and marketing of premium quality food grains, by offering suitable incentives to farmers. The cost of marketing, storage and transporting of food grains can be considerably reduced with simultaneous improvement in quality of the end product, if the prevailing bag handling is replaced by bulk handling, storage, and transportation. However this needs closer coordination between various departments of the Ministry of Food and Ministry of Railways. The President of India revealed his vision to make India a developed country by the year 2020. To achieve this, the current post harvest losses to the tune of 10 percent must be reduced to 2 percent. This is possible if the government takes bold political decision supported by equally firm and time-bound necessary

Street Foods-An Introduction

The National Policy on Urban Street Vendors (2004) defines street vendor as a person who offers goods for sale to the public without having a permanent built-up structure but with a temporary static structure or mobile stall (or head load). Street vendors may be stationary occupying space on the pavements or other public/private areas, or may be mobile in the sense that they move from place to place carrying their wares on push carts or cycles or baskets on their heads, or may sell their wares in moving trains and buses. The total number of street vendors in India has been estimated to be ten million and the number of street food vendors has increased sharply in the past few years (Bhowmik 2005).

The preparation and sale of street food is an age-old activity with historical roots and complex socio-economic and cultural implications. Street food vendors are mostly outside the regulation of the governments and unregistered thus making them an informal sector. Similar to most other informal sector enterprises street food operations too are carried out with minimal investment, infrastructure and as familial operations. Street food outlets are seen mushrooming at crowded public places like bus stands, cinema halls, market areas and parks. They operate as temporary structures or as pushcarts parked near the roadside or at pavements. Most street food vendors operate their food stands alone and are able to generate sufficient income for sustenance.

The contribution of dairy sector in the Indian economy has tremendous impact on the country’s GDP. India being the world’s highest milk producing country, dairy industry has a major role in changing the twin problem of the nation that is poverty and unemployment. Dairy sector also involves the under privileged group, especially the dairy farm women. There are many success stories regarding the life changing experiences gained by the farm women, who had taken dairy farming as a means to sustain their livelihood. In the area of gender equality, dairy sector has proved to be a women centric enterprise. Most of the activities pertaining to dairy farming are mostly carried out by the farm women. The dairy farming activities carried out by the farm women are tedious and in major cases their contribution remains unnoticed. They are usually carrying out activities, where most of their energy is drained, resulting in drudgery. Matters related to decision making, their opinion about adopting new technologies, starting an enterprise are not given importance by their family members. This leads to a greater setback in the emergence of success of dairy sector. Therefore, empowerment of farm women in dairy sector is one of the important criteria for the dairy industry to reach a greater height and for overall development of nation.

Abstract

Drying remained at the centre stage since the initiation of the food processing due to its promise to preserve agricultural products economically and add functionality to a food product unlike other thermal as well as non-thermal food processing operations. However, many existing drying techniques have their own limitations like nutrient loss, damage of the organoleptic quality, high cost etc. Therefore, research for better drying technologies is going on. Supercritical drying (SCD) is one such technology which utilizes higher dissolving power of super critical fluids (SCFs) to dry food products. The current chapter illustrates the mechanism of SCD as well as current state-of-art and promise of the drying technology. Also, some modelling approach of SCD has been included in the discussion to facilitate new designs and optimization of SCD for various food products.

Abstract

Drying is a very important unit operation in food processing. Being an energy intensive unit operation, drying process demands improvement to make it energy efficient. Beside this operating conditions used in drying affect product quality substantially; however, traditional dryers do not allow enough flexibility to meet quality requirements for several products. This has resulted in development of number of new drying techniques, to cope with both energy efficiency and product quality.

Introduction

Different dairy development programmes are working in various parts of the country. But the dairy development programmes which are confined only to the production activities can not give the best results unless they are supported by the marketing facilities and other infrastructure.

Need for Estimation of Milk Production Potential

Estimation about the milk production potential of any region is required for establishing milk processing plant and helps in making the planning and policy for developing marketing infrastructure in that area. In fact the marketed surplus depends on the marketing facility available in the region. If there are marketing facilities in the area like good cooperative societies are operating in the region, and good prices are offered to the milk producers which covers their cost of production and margins, the marketed surplus is bound to be higher than that of the regions where marketing facilities are not existing.

Abstract

Airflow drying persists as the main dehydration operation. Indeed, the high expense of freeze-drying in term of equipment cost and energy consumption considerably restricts its use and confines its applications to high added value products (pharmaceutical products, cosmetics, etc.). However, airflow drying undergoes fundamental problems such as low operation performance, poor product quality and short reliability of the equipment. The time of drying is long; particularly at the end of the operation, which implies crucial energy consumption. The poor quality of the end product is related to thermal degradation and in particular to the compactness of texture as a result of the phenomena of shrinkage and case hardening. Another main problem common to all drying operations, including freeze-drying, is the safety of the end products. Swell-drying is defined as an operation that combines optimized hot air drying with instant controlled pressure controlled texturing. The improvement of texture, the preservation of sensory and nutritional quality, the possibility of manufacturing expanded granule powders and the reduction of drying time and energy consumption allow considering swell-drying as the most relevant drying process.

SWOT Analysis

SWOT analysis is a strategic planning tool used by organizations to identify and evaluate their internal strengths, weaknesses, and external opportunities and threats. It is divided into four key components

Strengths (internal capabilities that provide an advantage)

Weaknesses (internal limitations that may hinder performance)

Opportunities (external factors that could be leveraged for growth or improvement)

Threats (external challenges that could negatively impact the organization)

By assessing these areas, a company can better understand its competitive position, make informed decisions, and develop strategies to capitalize on opportunities while addressing weaknesses and mitigating potential risks. SWOT analysis is widely used in business, marketing, and project management for strategic planning and decision-making.

Introduction

Though India is a highest producer of milk in the world, only 15 to 20 per cent of the milk is marketed through organized sector comprised of cooperative societies, public and private processing plants. Bulk marketing is limited to processing plants and cooperative societies. In contrast to Indian situation, most of the milk in developed world is consumed in different processed forms. It is something very general to India where overall food markets for processed foods are generally low and same is the case with milk. By all estimates about 75 per cent of the milk purchased by the consumer as liquid milk whether raw or processed. The share of pasteurized milk is only 10 per cent but the demand is increasing at the rate of 15 percent per annum. One fourth of the milk production is processed in the unorganized sector transforming into products like, sweets. Khoa, paneer, curd, lassi, etc. There are small scale milk product manufacturing units which fall in the category of semi-organized sector comprised of creameries, ice-cream units which are manufacturing the similar products as produced by the composite milk plants in the organized sector. They generally serve the local markets but have the important share in processing of milk as well as meeting the consumers specific demands. The organized sector comprised of mainly dairy plants, procures surplus milk through Milk Producers Cooperative Societies and generally follows the HACCP standards leading to quality of the products, whereas unorganized sector is composed of milk vendors, contractors, halwaies and creameries, collect milk from producers and sell either as raw milk or manufactured milk products or both.

Introduction

India has cemented its position as the global leader in milk production for 2023-24, contributing a staggering 230.58 million tonnes, or 25% of the world’s total supply. This achievement reflects an annual growth rate of 4%, driven by a vast network of small-scale farmers who manage one or two milch animals each. Despite their limited productivity, these farmers collectively power the nation’s dairy industry. Before the transformative Operation Flood, the sector was fragmented, dominated by middlemen, and poorly linked to urban demand. The initiative revolutionized the industry, introducing cooperative, private, and state driven organizations that established a seamless system for milk procurement, processing, and marketing. Today, thousands of dairy factories across the country transform raw milk into value-added products to meet India’s immense demand, with rural households allocating 15.51% of their food budget to dairy and urban households spending an even higher 18.19%. Coordinating milk collection from millions of scattered producers and delivering it to processing facilities is a monumental task, yet this streamlined system ensures that India’s dairy sector continues to thrive and satisfy its growing consumer base. India’s dairy export performance in 2023-24 was nothing short of “legendairy,” shipping 63,738.47 metric tonnes of dairy delights worth $272.64 million to fans in the UAE, Saudi Arabia, USA, Singapore, and Bhutan. Butter, ghee, and dairy spreads took the spotlight with $43.65 million in exports (8,106.54 MT) to destinations like Saudi Arabia, Bahrain, and Qatar, spreading Indian flavor worldwide. Cheese exports were equally impressive, with 9,262.63 MT worth $46.84 million making their way to the UAE, USA, and Bhutan clearly, everyone loves a slice of India.

Introduction

The demand for butter as table spread has declined due to high cost, poor spreadability at low temperature, high saturated fat and cholesterol content, changing life style and increased demand for healthy products. Today food industry is actively involved in new product development, this includes new formulations and imitation of foods being designed to compete with or replace existing products based on their superiority in convenience, cost and quality. The wide acceptance of bread in regular diet among urban consumers (75 percent of all household) reflects around 8 percent rate of growth in bread consumption. With this increase, the requirement of a suitable spread to complement has also increased. Table spreads include a variety of spreadable semi-solid products such as fat spreads, cheese spread, peanut butter etc. Butter has also been blended with vegetable oils/fat to produce a product that retains dairy qualities of butter with enhanced spreadability.

Tabletting is the area where sugar confectionery and pharmaceutical manufacture come closest, as the machines are similar the process can also be similar. Confectioners normally try to make tablets as hard as possible whereas pharmaceutical tablets are normally made to be fairly soft.

Tablets are made by compressing a powder in a die. Under pressure the powder fuses and is ejected as a tablet. The problem of tabletting is to produce a powder that will flow freely when poured into the die but bonds satisfactorily when compressed. Some materials are available in a directly compressible form. One example is sorbitol, which goes some way to explain the popularity of pressed sorbitol tablets with manufacturers. If directly compressible materials are not being used then the material must be granulated before being tabletted.

Granulation

Tabletting materials can be prepared by a number of different methods as outlined below:

Introduction

From earlier chapters, it is evident that Lactobacilli and Bifidobacteria are the two important genera that have potent applications in food microbiology and human nutrition due to their role in food and feed production, preservation and also due to probiotic potentialities. Most of the bacterial species are still unknown indicating that the identification and classification of bacteria is a hard task since the beginning of microbiology and consequently our knowledge about bacterial ecology is very low. Mean while the expectations about novel bacterial products are high. Therefore, bacterial identification has become a growing field of interest in microbiology. Since, Lactobacilli and Bifidobacteria genera include a large number of species and strains exhibiting important properties in an applied context, chiefly in the area of probiotics as food and therapeutics, an updated list of species belonging to these two genera, their phylogenetic relationships and other relevant taxonomic information are of great significance. The classification and identification of a probiotic isolate at strain level point out its typical habitat and origin. Moreover, the species, or genus name, may also indicates the strain’s safety and technical applicability for its use in probiotic products. Taxonomy helps to place a newly identified organism in a relevant group and enables the scientific communication. Further it facilitates the construction of databases that can be used for rapid identification of organisms at laboratory level easily. Thus, taxonomy of Lactobacilli and Bifidobacteria helps to study these organisms scientifically and allows characterizing and arranging them in an orderly manner which promote the scientific community to explore the benefits from those organisms for the betterment of mankind.

1. Technical Feasibility of Dairy Unit

This includes following information such as
 
    1.    Availability of good quality animals in nearby dairy market,
 
    2.    Availability of good grazing grounds and lands,
 
    3.    Availability of green/dry fodder,
 
    4.    Availability of concentrate feed, medicines etc.
 
    5.    Further availability of veterinary aid, dairy breeding (AI) centre, milk collection and marketing centre are also important.

    6.    Nearness of the selected area to veterinary/breeding/milk collection centre and the financing bank’s branch.

    7.    Capability of the owner and employees such as technical knowledge and skill.

Interest Rate : Provisional Interest rate @ 14.50% p.a. has been taken for evaluation of the project report. However, the sanctioning authority may consider the exact rate of interest applicable, on the date of sanction. Development of farm should be completed within 3 months from first disbursement.
 
Repayment of loan : A five-year repayment programme has been drawn with six months moratorium period, the installments will be monthly starting from 6th month onwards. The applicant has to make tie-up with the local MPCS and the repayment should be routed through the MPCS.

Interest Rate: Provisional Interest rate @ 15.75% p.a. has been taken for evaluation of the project report. However, the exact interest rate will be decided by the sanctioning authority on the date of sanction.

Disbursement of loan: Funds for fodder cultivation and civil construction should be disbursed first. Development of sheds and fodder plots should be completed within 3 months from first disbursement. Then disbursement of 1^st Batch cow (10 animals) will be done. Last disbursement for 2^nd Batch cows (10 animals) should be done after 5-6 months of purchase of 1^st batch cows.

Insurance: The animals and other assets (sheds, equipment) must be insured. Wherever necessary, Risk / Mortality fund may be considered in lieu of dairy insurance.

India is the largest producer of pulses and contributes around 25% of total global pulse production. In addition, it is also world’s biggest consumer (27% of world consumption) and importer (14%) of pulses in the world. Pulses account for around 20 per cent of the area under food grains and contribute around 7-10 per cent of the total food grains production in India. Though, pulses are grown in both Kharif and Rabi seasons, Rabi pulses contribute more than 60 per cent of the total production. Gram is the most dominant pulse having a share of around 40 per cent in the total production followed by tur/arhar at 15 to 20 per cent and urad and moong at around 8-10 per cent each. Madhya Pradesh, Maharashtra, Rajasthan, Uttar Pradesh and Karnataka are the top five pulses producing states in India. Considering the nutritional importance of pulses and its products in Indian diet, the production and availability are not sufficient. Since independence, grain production has grown dramatically but pulses production and its availability have declined. On the other hand, the per capita availability of cereal and millets has increased in spite of a four-fold increase in population. The consumption ratio of cereal-to-pulse has risen from 6:1 to 12:1.

Pulse processing is the major need of developing nations as it is the most acceptable and cheap source of protein and hence can help combating Protein Energy Malnutrition (PEM). In addition, the identification and recognition of various newer and improved processing methods can provide the basis for further development of legume processing industry. Traditionally, home cooking is applied for consumption of pulses since ages. Modernization has no doubt created a lot of ease and developed various techniques to make different edible forms of legumes/pulses. Many advancements have been happened in traditional processing methods (milling, fermentation, roasting, boiling, steaming etc). and resulted into new products. Improved techniques for efficient milling of legumes into dhal (dehusked splits) are an important area of investigation. A systematic method that eliminates wastes and losses has great significance in the Indian dietary pattern. New systems for processing legumes come under several main categories, namely, improved decortications and milling techniques; quick-cooking pulses; canned pulses; pulse flakes, expanded snack foods etc. Such new and innovative processing technologies presented in this chapter can be applied and used in developing nations. Present chapter will discuss both traditional and non-traditional means of pulse processing.

Nano-technology refers to technology on a nano- meter scale, specifically less than 100 nano-meters. The novel nano-particles are tiny spheres (fullerenes) or tubes (nanotubes) made from carbon atoms. It facilitates the development of future inventions transversely a vast array of fields. New nano-particles are being made of silicon, ceramic, polymers or even natural ingredients that break down in the body. The characteristics that make these particles functional in the food industry include optical properties, reactivity to temperature, and biodegradability. They can be used as probes or filled with flavorings or nutrients for delivery. Highlights on the categorisation of agriculture with nano- food technology and nutrition are given in Fig 1.

There are three key elements in nano-technology. They are: (1) substances at nano-scale exhibit novel physical and chemical phenomena with novel functions (2) allowing to measure, control and operate material at the nano-scale that transform them to functions. (3) allowing the union of nano scales of materials for exceptional properties.

Introduction

The farm to fork approach utilizes agricultural products as raw material for processing by industries to obtained value-added products (Mijinyawa et al., 2007). Processing that transforms animal, vegetable, or marine materials into value-added food products for consumers and forms an integral part of agriculture for storage or size reduction into fine particles. One of the major problems associated with processing is the unavailability of processing facilities including appropriate engineering materials for the transformation of agro-based produce into different forms (Ogwuagwu, 2007). This transformation process mainly includes operations like particle size reduction, milling or comminution, etc. utilizing different size reduction forces without making alterations in chemical properties (Enrique, 2012). This enhances the eating quality or appropriateness of foods for advance processing with a more varied range of available products.

Grains are dried small seeds with adhered or removed husks or outer layers processed for consumption (FAO, 2011). The two major types of commercial grain crops include cereals (such as millet, corn, sorghum, wheat, rye and so on) and legumes (such as beans, groundnuts and soya beans). These grain crops are subjected to a milling operation to break them into smaller pieces or more practically appropriate form. The grinding process involves the application of different mechanical forces to overcome the interior bonding forces bringing change in the state of solid grains to different desirable forms such as flour or meal (Kaul and Egbo, 1985). As a result, the physical state of these grains is modified due to a reduction in size and change of shape (Ryan and Spencer, 2008). Most of the actual milling processing that is used in various industries is based on simple operations. But now various technological progress has been initiated that involves the adoption of computer control for various milling operations to improve efficiency and quality while minimizing labor requirements. Hence, the present text highlights the various technological advancements and evaluation techniques employed in milling operations.

The word biscuit drives from Danisbiscoctus which is the Latin word used for twice-cooked bread in Britain and refers to bread rusks made for sailors (ship biscuits) as long as the Middle Ages. Biscuits are thin, flat, baked and crisp items made comprising flour, sugar and fat as the key ingredients. These usually have a moisture content of less than 4% and have a long shelf life, maybe six months or more, when packed in moisture-proof containers. They may be a part of routine diets, sweets, luxury gifts, nutritional items, baby foods, pet foods, chocolates and creams added, etc. The appearance and eating qualities determine the appeal to consumers.