eChapters

Heat desiccated products represent khoa and khoa-based sweets, rabri, basundi, etc. These are important traditional dairy products. Traditional dairy products and a great assortment of sweets is an integral part of Indian heritage. These products are endowed with enormous value and enjoy tremendous mass appeal. Of great social, religious, cultural and economic importance these products have been developed over a long period of culinary skills and carry with them, the age-old wisdom and experience. Traditional dairy products have always played a pivotal role in preservation of precious milk nutrients and promotion of its consumption among masses. The increased availability of milk during the flush season coupled with lack of facilities to keep liquid milk fresh during transit from rural production areas to urban market has led to the conversion of milk into variety of traditional products. In addition to preservation of milk solids for longer duration, manufacture of traditional dairy products adds value to milk and also provides tremendous employment opportunity. It is estimated that about 50% of milk produced in India is converted into a variety of traditional products.

Traditional dairy products represent the most prolific segment of Indian dairy industry. These products not only have an established market in India but also have a great export potential because of strong presence of Indian diaspora in many parts of the world. In view of the growing awareness towards the safety aspects of milk-based sweets in India, the consumer shall prefer to buy these products from the organized sector. Despite the widespread popularity and acceptability of traditional milk products in the Indian market, the organized sector has so far not been able to tap into this market potential for many reasons such as lack of published literature on their technology, inadequacy of appropriate technologies for their commercial exploitation, inadequacy of appropriate packaging materials and labeling to take care of new pattern in consumer demand, low keeping quality and a lack of quality assurance systems.

Abstract

The objective of this chapter is to provide an overview of heat pump dryer (HPD) and recent developments in its applications for drying of agricultural and food products. The basics of heat pump dryer, classification, operating principle, configuration and control system have been presented for better understanding. Many researchers have concluded that HPDs use energy more efficiently than electrical dryers. The heat pump dryer is best suited for drying high value commodities such as fruits, vegetables, spices, condiments, herbs, medicinal and aromatic plants at near ambient temperature for producing better quality dehydrated product.

This alternative pathway for glucose oxidation has enzymes in the cytosol through which glucose is degraded to carbon dioxide. It is also called a shunt because carbon atoms from glucose 6-phosphate take a long route before they proceed down the EMP or glycolytic pathway. This pathway is anabolic in nature as it produces many intermediates. In this pathway, two NADPH are generated from one glucose 6-phosphate molecule. No ATP is generated or consumed.
Overall, this pathway needs three glucose-6-phosphate molecules to complete all the reactions. Therefore, one cycle run produces 2 mol of fructose-6- phosphate, 1 mol of glyceraldehyde-3-phosphate, and 3 mol of carbon dioxide from 3 mol of glucose-6-phosphate with the reduction of 6 mol of NADP+ to NADPH.
Overall reactions of the HMP pathway are as follows:
3 Glucose-6-P + 6 NADP+→ 3 ribulose-5-P + 3 CO2 + 6 NADPH
3 Ribulose-5-P → 2 xylulose-5-P + Ribose-5-P
2 Xylulose-5-P + Ribose-5-P → 2 fructose-6-P + Glyceraldehyde-3-P

The art in producing high-boiled sweets with satisfactory shelf life is manufacturing boilings which contain the minimum amount of residual moisture and a satisfactory balance between cane or beet sugar, and glucose syrup or invert sugar syrup. The main physical change during the storage of high-boiled sweets is the formation of small crystals in the confection, usually referred to as graining, due to recrystallisation of sucrose. These spoil the appearance and cause an unpleasant roughness on the tongue.

For high-boiled sweets it is impossible, using the normal proportions of cane or beet sugar (sucrose) and glucose syrup, to obtain a product of 97% solids content, which is not supersaturated with respect to sucrose.

In practice, however, one-and-a-half parts of sugar (sucrose) to one part of forty-two DE glucose syrup will produce a high-boiled sweet stable against graining.

High Humidity Hot Air Impingement Blanching (HHAIB) is a modern blanching technology developed to overcome several limitations associated with conventional blanching. This chapter introduces HHAIB as a pretreatment used before drying, freezing, canning and frying, particularly for fruits and vegetables. It explains the underlying principle of high-humidity hot-air impingement and its effects on heat and mass transfer. The chapter discusses applications in pre-dehydration treatment, colour preservation, texture and structural integrity and enzyme inactivation. Comparative analysis with conventional blanching methods highlights its potential advantages in drying efficiency, quality retention and energy utilization, making HHAIB an important emerging technology for modern food processing.

High-pressure processing (HPP) is a novel method for non-thermal preservation technique of food that inactivates harmful pathogens and vegetative spoilage microorganisms. HPP is an alternate, non-thermal food processing method, wherein the food is subjected to a very high pressure range from 100 -800 MPa (1MPa = 145.03 Psi or 10 Bar). HPP is also referred as High hydrostatic pressure processing, Ultra high-pressure processing, Hyperbaric processing and Pascalization (Rao et al., 2014).

Ice cream has evolved from simple frozen preparations into a sophisticated food industry combining dairy science, food chemistry, refrigeration, microbiology, processing technology, packaging, and cold-chain management. This chapter introduces the historical development of ice cream and explains its transformation from a luxury product into a widely consumed frozen food. It examines the characteristics of the industry, major categories of ice cream and related frozen products, flavour classifications, composition, and quality characteristics. The chapter also presents the basic manufacturing process, important quality-control parameters, common manufacturing challenges, and emerging industry trends, providing a foundation for understanding ice cream as both a technical product and a commercial business.

Bakery Industry

Baked goods have been around for thousands of years. The art of baking was developed early during the Roman Empire. It was a highly famous art as Roman citizens loved baked goods and demanded for them frequently for important occasions such as feasts and weddings etc. Due to the fame and desire that the art of baking received, around 300 BC, baking was introduced as an occupation and respectable profession for Romans. The bakers began to prepare bread at home in an oven, using mills to grind grain into the flour for their breads. The oncoming demand for baked goods vigorously continued and the first bakers’ guild was established in 168 BC in Rome. This drastic appeal for baked goods promoted baking all throughout Europe and expanded into the eastern parts of Asia. Bakers started baking breads and goods at home and selling them out on the streets.

This trend became common and soon, baked products were getting sold in streets of Rome, Germany, London and many more. This resulted in a system of delivering the goods to households, as the demand for baked breads and goods significantly increased. This provoked the bakers to establish a place where people could purchase baked goods for themselves. Therefore, in Paris, the first open-air bakery of baked goods was developed and since then, bakeries became a common place to purchase delicious goods and get together around the world. By the colonial era, bakeries were commonly viewed as places to gather and socialize.^[2] World War II directly affected bread industries in the UK. Baking schools closed during this time so when the war did eventually end there was an absence of skilled bakers. This resulted in new methods being developed to satisfy the world’s desire for bread. Methods like: adding chemicals to dough, premixes and specialized machinery. Unfortunately these old methods of baking were almost completely eradicated when these new methods were introduced and became industrialized. The old methods were seen as unnecessary and financially unsound, during this period there were not many traditional bakeries left.

Bakery is a traditional activity and occupies an important place in food processing industry. The bakery manufacturers in India can be differentiated into the three broad segments of bread, biscuits and cake. About 1.3 million tonnes of the bakery products industry in India is in the organized sector out of 3 millions tonnes, while the balance comprises of unorganized, small-scale local manufacturers. Though, there are sufficient automatic and semi-automatic bread as well as biscuit manufacturing units in India but there are still number of people prefer fresh bread and other products from the local bakery. After entry of Pizza and Burgers’ MNCs in the country, people are changing their tastes also. Today, they are not restricted to bread, cake and biscuits but to other bakery products also. The consumers are increasingly going for newer options with respect to bakery products. With the ventures of few Companies like Britannia, Biskfarm, and Morish etc. competition has increased. Also, the Indian market is witnessing the proliferation of bakery cafe chains in the form of Baristacafe, coffee day, Café Coffee & Monginis etc.

Armed with better technology, know-how and novel ideas, these foreign companies have made rapid inroads into the lucrative market within a very short span of time. Though the demand for bakery products in India has always been on the rise, there is clearly a lack of awareness and the will to break new ground, which has helped global players to gain brownie points while exploring the market in India. The unorganized sector accounts for about half of the total biscuit production estimated at 1.5 million tonnes. It also accounts for 85 per cent of the total bread production and around 90 per cent of the other bakery products estimated at 0.6 million tonnes. The last includes pastries, cakes, buns, rusks and others.

The number of hormones secreted by the body exhibits control over the physiological regulation of glucose sugar level (homeostasis) in the manner needed by the body. Depending upon the situation, hormones may increase or decrease the level of glucose sugar present in the blood or tissues. The glucose is oxidized to yield energy, carbon dioxide, and water.
Glucose, more than the body’s needs, is stored or converted mainly to glycogen and, to some extent, protein and fat. If glucose is less than the need of the body, its denovo synthesis takes place from amino acids or fatty acids, or is formed from the breakdown of stored glycogen. Various hormones are secreted by multiple endocrine glands to control the blood glucose level. If it fails, it leads to hypoglycemia or hyperglycemia conditions. Gluconeogenesis is not developed at birth in the case of a baby pig. Therefore, hypoglycemia in baby pigs is observed within 2 days of age if starved, leading to hypoglycemia, weakness, confusion, and death.
15.1 The Hormones Involved in Homeostatic Regulation of Blood
Glucose Level
The hormones influencing carbohydrate metabolism are explained below:

Introduction

Hormones may be defined as specific chemical molecules produced in certain specific organs called specialized cells or endocrine glands. They are delivered into the blood stream or some other body fluid in minute amounts by the circulatory system of the body and their they exerts a physiological effect at a site of action remote from its origin, regulating numerous biological activities including growth, development, reproduction, water & electrolyte balance, storage & usage of energy etc.

By minimizing the harsh climate effects like heat, cold and rain, it is crucial to offer the proper circumstances for raising dairy cows in the tropics. Stress can be reduced through the design of the farm and the dwelling. Controlling the environment lowers the risk of stress and disease, improves management, and increases milk production.

An efficient management of animals will be incomplete without a well planned and adequate housing of animals. Improper planning of animal housing leads to additional labor charges. The housing should have proper sanitation, durability, arrangements for the production of clean milk under convenient and economic conditions.

a) General Housing Requirements

Dairy animals will be more efficient in the production of milk and in reproduction if they are protected from extreme heat, and particularly from direct sunshine. This can be achieved through provision of shade in tropical and subtropical climates. If dairy animals are confined, the area should be free of mud and manure in order to reduce hoof infection to a minimum. Concrete floors or pavements are ideal where the area per animal is limited. However, where ample space is available, an earth yard, properly sloped for good drainage is adequate.

Abstract

Human milk is the dynamic fluid provides initial and essential nutrients to the neonates and play key role in development and growth of infant gut microflora, nerve system, immunity system and other organs. Composition of human milk varies with number of factors from geographical location, individual habits, stage and period of lactation to mature or pre mature born of infant. Each component and its bioavailability in human milk plays specific function in infant nourishment. Protein and non-protein nitrogenous compounds of milk provides essential bioactive component required for preventing infants form many diseases and develop immunity. Nucleotides involve in many enzymatic and metabolic activities. Milk contains 3.0 to 5.0% fat act as a major source of energy consisting of larger portion of triglycerides. Essential fatty acid of milk important for nerve system development in infant. Additionally, fat soluble vitamins plays in sight and immune development for new-born. A Human Milk Oligosaccharide is natural prebiotic present in human milk which helps in growth of bifidus bacteria and prevent respiratory tract infection in infants. Furthermore, micro components like vitamins, mineral, enzymes involved in various essential activity lead to healthy infant.

Introduction

Nutrition, a basic human need, is a critical part of health and development. Nutrition can be defined as the intake of food, deliberated in relation to the body’s dietary needs. On one hand, good nutrition – an adequate, well balanced diet combined with regular physical activity – is a foundation of good health, whereas,poor nutritionleads toreducedproductivity,impairedmental andphysical development, increased susceptibility to disease, and reducedimmunity. According to WHO, under-nutrition, together with vitamin and mineral deficiencies accounts for one-third of all child deaths and impairs healthy development and lifelong productivity. At the same time, sedentary lifestyles, demographic shifts, urbanization and the liberalization of markets have steered the world population to being overweight along with risk of chronic diseases like hypertension, dyslipidemia, type 2 diabetes, coronaryheart disease, stroke, etc.; thus, resulting in a double burden of malnutrition.

To address this dual burden of malnutrition, individuals needaccess to sufficient and good quality food; but focussing solely on food security is unlikely to solve the problem of global malnutrition. The challenges of malnutrition cannot be solvedjustbyincreasingfoodproductioninordertoimprove healthand nutritional status of the population. To resolve such challenges, awareness about food choices for optimal health plays a pivotal role among population.

Human nutrition is the science of understanding food; its component; intake; and how it is related to health, growth, development and diseases. Human nutrition involves the study of ingestion, digestion, absorption and assimilation of the nutrients; their metabolic functions, deficiency or excess disease as well as their regulation through several factors such as choosing particular food components/nutraceuticals or physical activity.

Dairy equipment and utensils with which milk and milk products come into contact are the main sources of contamination in the products. By the use of effective equipment cleaning and sterilization methods on routine basis, milk of high bacteriological quality can be consistently produced. In composite milk plant, a variety of equipment and utensils are used. The use of stainless steel for the fabrication of dairy utensils and equipment provide highly polished and hard smooth surface that can be cleaned readily, apart from showing resistance to corrosive action of detergents and bactericidal solutions. Utmost care is taken to avoid dents and scratches, which could be the possible focal points of subsequent contamination. To overcome all these problems aluminium and stainless steel vessels and equipment present an ideal situation.

Abstracts

To ensure safe food and adequate sanitation programs, the equipment used for processing of food products must be designed, fabricated, constructed, and installed according to sound hygienic design principles. This ensures the equipment can be adequately cleaned and sanitized, and that surfaces are resistant to daily exposure to corrosive food products and cleaning/sanitizing chemicals. This chapter focuses primarily on fundamental principles of hygienic design, which protect the product from microbial, chemical, and foreign-body contamination. This is followed by a discussion of general aspects of hygienic construction and design of food equipments, the selection of materials of construction and specification of surface finishes, fabrication, installation and cleaning and sanitization. Quality of raw materials or foods ingredients, proper processing, packaging and storage of finished products decides the quality of the food products. Planning for plant and equipment layout, its design, services (water, air, refrigeration, steam), waste disposal etc. are some of the critical factors, which contributes to quality. In addition, the food processing equipment must comply with strict standards and regulations, which are necessary for securing the quality and safety of the food products to the consumers.

The Concept of ‘Clean Milk’ Production

Although milk is nature’s most ideal and perfect single food both for the newborn and the mature human beings, the possibility of it being a source of biological and chemical hazards cannot be excluded. In view of the immense dietary importance of milk, the need for production of safe, clean and wholesome milk is emphasized. The term ‘clean milk’ does not mean milk in which all visible dirt is absent or milk from which it has been removed; rather it does denote raw milk from healthy animals, that has been produced and handled under hygienic conditions; that contains only small number of harmless bacteria and that possesses a good keeping quality without being treated by heat. In other words, the unhygienic production of milk may lead to inferior keeping quality as a result of rapid microbial multiplication under favourable storage conditions apart from serving as a potential health hazard. These microorganisms cause the milk to sour quickly, putrefy and develop undesirable flavours, colour defects, ropiness and bitterness. On the other hand, the pathogenic microorganisms, which may gain entry through various sources, may cause many diseases to the consumers.

Ice cream over the years has come to acquire an easy acceptance as a healthy, nutritious and hygienic food for the aged, sick, growing children and adults. Its popularity, as demonstrated on all types of occasions is growing fast and its potential appears to be unlimited.

Gone are the days when the word “Ice Cream” was synonymous with strawberry and vanilla flavours or the innocuous orange. Ice cream is available in many forms, flavours and packages. Today, there are exotic variations to titilate the palate, such as Jingle Bells, Goody goody Gum Drops, Champagne Snowballs, Mr. Frost, Tutty Fruity, Butter Scotch, etc, waiting to launch customers on a gastronomical voyage.

It is uncertain how long ice cream has been produced, however, the International Association of Ice cream Manufacturers (1966) traces the beginnings of ice cream and frozen desserts to iced drinks enjoyed by Alexander the Great in the fourth century B.C. down through the years Nero in the first century A. D., Marco Polo in the 13^th century through Italy and France to England in 1643-1649, and to America around 1700. From a very old writings it has been learnt that the Chinese liked a frozen product made by mixing fruit juices with snow, what we now call water ice. It is believed that ice cream evolved from iced beverages and water ices that were popular in the medieval period. This technique later spread to ancient Greece and Rome, where the wealthy, were partial to frozen desserts.

After disappearing for several centuries, ice creams in various forms reappeared in Italy in the Middle Ages, most probably as a result of Marco Polo returning to Italy in 1295 after a 16-17 year stay in China, where he had learnt to appreciate a frozen dessert based on milk. There is no gainsaying the fact that the true origin of ice cream cannot be proclaimed with a fair measure of certainty but, all the same, the Italians claim that Benaroo Bountalenti, a resident of Tuscany, invented ice cream in the early 1300s. From Italy ice cream spread over Europe during the 17^th century, and for long remained a luxury product for the royal courts. Italian ice cream was very popular in London around 1870.

A greenfield ice cream project involves much more than installing production machinery. It requires integrated planning of the business model, market opportunity, capacity, product portfolio, plant layout, process technology, refrigeration, utilities, packaging, cold storage, quality systems, regulatory compliance, distribution, working capital, and future scalability. This chapter presents a practical framework for evaluating new ice cream manufacturing projects, with particular attention to a representative 1000 LPH facility. Different project scales and business models are considered along with major plant and machinery requirements. The chapter also highlights common project-planning mistakes and best practices. It helps entrepreneurs and investors assess technical feasibility, operational readiness, financial requirements, scalability, and long-term commercial viability.

India is emerging as one of the most dynamic ice cream markets, with growing demand driven by urbanisation, rising disposable income, premiumisation, regional flavours, modern retail, quick commerce, and expanding cold-chain infrastructure. This chapter examines the evolution and structure of the Indian ice cream market, major growth drivers, consumer segments, competitive conditions, and emerging opportunities. It also considers important challenges including seasonality, freezer investment, cold-chain reliability, SKU complexity, regulatory compliance, working capital, and market returns. The chapter provides strategic guidance for entrepreneurs and manufacturers on market entry, positioning, product portfolios, distribution, and sustainable growth in India’s increasingly competitive ice cream industry.