eChapters

SOURCES OF LOSSES
In most of the cases of excessive fat or product loss, a combination of several factors rather than any single factor are responsible.
 
Inaccuracy in weighing: Receiving room scales should be checked regularly with a set of weights. The check should be made immediately before weighing operations begin. Improper drainage of the weighbowl will permit a carry over into the next batch dumped, resulting in incorrect weighing. Errors in weight in bulk handling methods may be caused also by improper leveling of the tank, incorrect calibration of the measuring rod, or carelessness on the part of the person taking the measurement.
 
Inaccuracy in sampling: Failure to collect representative samples may sometime cause sizeable losses. Milk should be properly agitated before taking samples. The composite sample should be preserved and refrigerated and should be protected from mould growth.

I. Dairy Farm Equipments

Livestock is considered one of the essential variables in the revenue of a farmer. The sector (excluding fisheries) contributes 30 per cent to India’s agriculture gross domestic product, and it is valued at more than Rs. 9 lakh crores. India is also one of the largest producers of milk in the world; around 70 million rural households are engaged in professions linked to dairy. India is also the second largest exporter of bovine meat after Brazil. This sector provides a substantial income to farmers and supports the economy by generating enough demand in the rural and semi-urban regions. This animal husbandry sector comprising dairy and poultry is extremely valuable for farmer’s income security, and Covid-19 has the potential to disrupt this sector.

In developing countries such as India, where dairy farming is one of the most important sources of livelihood for 60 million rural households, 80 per cent of whom are landless, small and marginal farmers who depend on dairy for daily income, the crisis is extreme. Thus, even a small decline in the growth of the dairy sector significantly affects a large chunk of our population which are already vulnerable due to low income, poor savings, and lack of livelihood alternatives. Small production in multiple households leads to more reliance on efficient transportation for procurement. In addition to this, the Indian dairy sector is still dominated by the unorganized sector which handles more than 50 per cent of the marketable surplus. Milkman and vendors collect a small quantity of loose milk from different households and then supply it to urban consumers, roadside eateries, hotels, and sweetshops. Closure of shops and restrictions on transportation has ruthlessly disturbed this arrangement. Even in the formal sector out of the total milk processed 65 to 70 per cent is sold as liquid milk which is immediately vended after packing and only 30 per cent is processed into other dairy products like ghee, butter, cheese, curd, ice-cream, milk powder, etc. Thus, the formal sector also lacks sufficient infrastructure and storage facilities for processing and storing surplus milk after value addition.

Acinetobacter baumannii is an opportunistic pathogen giving rise to nosocomial infections causing threat to public health. Studies of biofilm-forming genes was done in A. baumannii isolates by PCR technique. To study the relationships of genes a technique based on PCR sequences along with multilocus sequence typing (MLST) were utilized (Saeed et al., 2020). Goudarzi, Mehdi et al. (2019) studied the genetic diversity and biofilm formation analysis of Staphylococcus aureus causing urinary tract infections in Tehran, Iran. The biofilm forming and adhesion encoding genes were studied along with distribution of different agr and spa types in S. aureus isolates by PCR screening and multiplex PCR. The workers found that the ability to produce biofilm was higher among MRSA strains as compared to MSSA strains. The most prevalent biofilm forming gene was icaD (77.3%), followed by icaA (76%), icaB (57.3%) and icaC (50.7%). Acinetobacter baumannii is a nosocomial pathogen which is commonly present in hospitals and is a causal organism of many diseases. A. baumannii isolates have been known as multidrug-resistant (MDR). For controlling such serious organism only molecular techniques have been found to be effective. 

Abstract
 
Drying is one of the most popular methods used for preserving products and extending their shelf lives by reducing moisture content to a low level to prevent microbial spoilage and moisture-mediated deteriorative reactions. As an efficient technology with high heat and mass transfer rates, impingement drying has been commonly used in various industrial drying such as tissue paper, textiles, photographic films, coated paper, nonwovens, carpets, lumber etc. In the past two decades, air impingement technology has got more and more attention in the field of food and agricultural products processing.

In terms of their contribution to human nutrition, the dairy industry is very important. Since dairy farming has the ability to offer meaningful selfemployment and stable income, it is a dependable source of subsistence for the rural poor. Additionally, it requires less labour and cash to maintain. Dairy cattle feeding directly affect the animals’ ability to reproduce and produce. Therefore, the addition of a mineral mixture is necessary to maximize the animal’s productivity and milk output.

Abstract

Sunflower seeds of variety PSFH- 67 were obtained from the PAU seed farm. These seeds were cleaned with commonly used seed processing equipment. Samples were divided into 2 parts. One part was kept as such for taking the observations of feed (control) and the remaining part was passed through specific gravity separator for its refinement. The various fractions obtained were recovery (heavier, healthy seeds), middlings (intermediate, under size) and rejections (lightweight seeds, wevil eaten, foreign matter). The respective percentages of each fraction were computed. These graded fractions as well as the feed were packed in 2-kg cloth bags and stored under ambient conditions. Different quality parameters viz. moisture content, physical purity, percent germination, thousand grain weight and vigour index were recorded at 30 days interval from Jan, 2010 to Apr. 2010. The physical purity, moisture content, thousand grain weight, percent germination, root length, shoot length and vigour index were found to be higher in recovery and minimum for rejections while moisture content was highest for rejection compared to all other fractions. The physical purity remained more or less constant throughout the period of storage. The thousand-grain weight showed a rapid decrease during first month thereafter it remained constant. There was continuous decrease in percent germination with the period of storage irrespective of the treatment.

India has an enormous wealth of cattle, which is crucial to the development of the socioeconomic status of millions of rural households as well as the country’s economy. In addition to giving millions of people access to lowcost nutritious food, this industry plays a significant role in boosting family incomes and creating gainful employment in rural areas, notably among landless laborers, small and marginal farmers, and women.

Abstract

There is an urgent need to – create market driven linkages rather than do it alone by building new infrastructure. A lot needs to be done to improve infrastructure in terms of reducing the logistics cost, eliminating middlemen influence and eliminating the wastage of basic inputs. There is a need to blend technologies based on principle of dovetailing production for masses with the advantage of mass production, particularly in the area of grain processing, packaging and marketing which would help combine livelihood, security with agricultural competitiveness. Risk in crop production is not new to any age and the farmers have been bearing it since times immemorial. The farmers should be allowed to maximize their grain. High performance continuous and batch dryers remove moisture in a way that is predictable and reliable. The problems associated with moisture content may be harmful to international trade in grain and need to be addressed adequately by the standardization institutions.

Abstracts

About 60-70% of total food grain production is retained and stored by farmers for household consumption, use as seed, feed for cattle and payment of wages to labours etc. in our country. Yet the quality of grains stored is not so good, and hence, preserving the harvested crops without loss or damage has always been a problem of national importance. This study was conducted in Jabalpur district of Madhya Pradesh state. A tribal block namely Kundam was selected for study purpose. The responses of 120 women were recorded in pre-tested structural schedule through interview. Rural women are an important source of information on the use of indigenous practices for grain storage. The data reveals that the majority of respondents are using dry leaves of Neem, dry onion bulb, wheat straw, Nirgudi leaves, roots of bach etc. for storage of grain at household level. In our country, indigenous practices of grain storage have always been and are still followed, because it is supposed that these practices are useful in control of grain loss.

Industrial ice cream manufacturing is an integrated system involving food science, dairy technology, mechanical processing, refrigeration, quality assurance, hygiene, packaging, maintenance, utilities, manpower, and cold-chain management. This chapter explains how each manufacturing stage influences the next, from raw-material receiving and mix preparation through pasteurization, homogenization, aging, freezing, filling, hardening, storage, and distribution. It emphasizes process discipline, equipment reliability, trained personnel, KPI-based management, preventive maintenance, and cold-chain integrity. The chapter also addresses quality control, food safety, sustainability, digitalization, and operational challenges. It provides practical guidance for factory managers seeking consistent quality, productivity, controlled costs, reduced losses, and long-term operational excellence

Probiotic Fermented food products
 
An individual requires adequate nutrients like proteins, carbohydrates, vitamins, and minerals to maintain diet. There has been an explosion of the consumer interest in the role of enhancing the health by some specific foods or physiologically active food components, so called functional foods (Hasler, 1998). The concept of functional foods evolved in the year 1990 in Japan.

Introduction

Since long time fermentation process is in use for the production of functional food products for human welfare. SSF is a cost effective industrially important method that could be used by food industries to improve the nutritional profile of natural substrates (Salar and Purewal, 2016; Postemsky et al., 2017). The process is being carried out by trained microbiologists in the presence of aseptic conditions using suitable starter culture on steam sterilized substrates. Steam sterilized substrates possess minimal amount of moisture so as to support the microbial growth during the fermentation period. Growth of microbial strains on specific substrates during the fermentation time results in formation of koji (antioxidant rich fermented product). Selection of substrates and starter microbial strains is an important step in the fermentation process which will determine the nutritional properties of fermented product. One of the major advantages of SSF at industrial level is its potential to be utilized on cereal grains, fruits, vegetables and even agricultural wastes (Salar et al., 2012; Postemsky and Curvetto, 2015; Bhanja et al., 2009). Most common substrates that are being used as solid platform for the growth of microbial strains are cereal grains.

Bakery products have a long history of development. The process for the preparation of foods via dry heat treatments in an oven is defined as baking. Baking of foods can also be achieved by using hot ashes or on hot stones. Bakery products include biscuits, bread, cookies, rolls, cakes, pasteries, pies, rolls, doughnuts, etc. These products are mainly composed of raw materials such as wheat flour, water, yeast, salt, and various other ingredients. Bakery foods provide various nutrients that are beneficial for human health. Among bakery products, bread,biscuits and cakes are some of the popularly consumed items.

Confectionery is the art of making confections, which are food items that contains high quantity of sugar and carbohydrates.

Traditional confectionery goes back to ancient times, and continued to be eaten through the Middle Ages into the modern era.

Confections include sweet foods, sweetmeats, digestive aids that are sweet, elaborate creations, and something amusing and frivolous. Confectionery, delicacies or sweetmeats that have sugar as a principal ingredient, combined with coloring matter and flavoring and often with fruit or nuts.

Confections are low in micronutrients and protein but high in calories.

1.1. Introduction

Dairy animal production in the last few decades witnessed tremendous growth throughout the world. The remarkable success of the dairy animal production can be attributed to the constant efforts of researcher, planner as well as producer. At present dairy farming is becoming a commercial activity. Hi-tech dairy farms produce high quality milk for making value added milk products for competitive markets around the world. The management of the dairy farming enterprises is crucial for the sustainability and profitability of it. The effective management of dairy animals essentially emphasizes the following areas:

This chapter introduces egg science and technology as a multidisciplinary field combining biology, physiology, chemistry, microbiology, nutrition, engineering and food technology. It discusses the historical development of egg use and processing and examines the position of eggs as a major global and Indian food commodity. The chapter explains the structure and growth of the Indian egg industry, production and consumption trends, economic and nutritional importance, and the complete egg value chain from breeding and feed through farm production, grading, processing and consumption.

In today’s global food industry, packaging has evolved into an essential component that extends beyond basic containment. The rapid expansion of food distribution networks and increasing consumer demand for quality, convenience, and safety have transformed packaging into a sophisticated, multi functional system. Food packaging now serves critical roles in preservation, safety, marketing, and sustainability, aligning with both global and regional standards that cater to a wide array of consumer needs. This chapter provides an overview of the importance of food packaging, discusses the current landscape in both global and Indian markets, identifies key trends and challenges, and explores packaging’s role in the modern food supply chain. Each section aims to illustrate how food packaging impacts food quality, longevity, and overall consumer satisfaction, highlighting the industry’s ongoing innovations and adaptations to regulatory and environmental concerns. 1.1 Definition and Significance of Food Packaging Definit

Food processing is a fundamental component of the food industry that transforms raw materials of plant and animal origin into safe, nutritious, convenient and value-added products. This chapter introduces the basic concepts and evolution of food processing, tracing its development from traditional practices to modern technologies driven by consumer demand. It explains the major purposes of processing, including shelf-life extension, food variety, safety and preservation of nutritive value. The chapter also examines primary, secondary and tertiary processing and discusses the effects of processing on macronutrients and micronutrients. Understanding these fundamentals provides a foundation for evaluating conventional and emerging food-processing technologies.

Several centuries ago, perhaps as early as 6000-8000 BC, ancient man learned to domesticate species of animals for obtaining milk for their consumption. These included cows, buffaloes, sheep, goats, and camels, all of which are still used in various parts of the world for the production of milk for human use. The significance of milk as the most wholesome single food available in nature has never been debated. It is as ancient as mankind itself. The role and consumption pattern of milk in the traditional diet varies widely in different regions of the world. The tropical countries have not been traditional milk consumers, whereas in Europe (especially Scandinavia) and North America, milk and milk products have been traditional parts of the diet.