eChapters

Introduction
Plantation crops are high-value industrial crops grown in the tropics and coastal areas. They have great potential for utilization of wasteland like rainfed dry land, hilly, arid, and coastal areas to provide nutritional security; earn foreign exchange, and ensure livelihood security. The major plantation crops grown in India are tea (Camellia sinensis L), coffee (Coffea arabica L.), rubber (Havea brasiliensis), coconut (Cocos nucifera), areca nut (Areca catechu L.), oil palm (Elaeis guinensis), cashew nut (Anacardium occidentale L.) and cocoa (Theobroma cacao L.). India is the leading producer of most of
these plantation crops. Among all fruit crops, processing plays an important role in plantation crops as they are generally consumed only after processing. In addition to primary products, some by-products from these crops also have various commercial uses. Coconut, areca nut, cashew nut, black pepper, and cardamom are known as smallholder plantations whereas, crops like rubber, tea, and coffee are known as estate crops or conventional plantation crops. Processing aspects of some of these crops are discussed here:

Introduction
Freezing is one of the oldest and most widely used methods of food preservation, which allows the preservation of taste, texture, and nutritional quality in foods better than any other methods. The freezing process is a combination of the beneficial effects of low temperatures at which micro-organisms cannot grow, chemical reactions are reduced, and cellular metabolic reactions are delayed. Freezing is generally referred to as a unit operation in which the temperature of food is reduced below the freezing point and a proportion of water undergoes a change in state to form ice crystals. Immobilization of water to ice and the resulting concentration of dissolved solutes in unfrozen water cause a lowering of water activity of the food. Thus, reduction in water activity and use of low temperatures coupled with some pre-treatments like blanching is the basis for food preservation by freezing. Fruits such as strawberries, oranges, raspberries, black currants, and vegetables like green peas, green beans, sweet corn, spinach, carrots, sprouts, and potatoes are examples of commercially frozen fruits and vegetables.
The frozen food market is one of the largest and most dynamic sectors o the food industry. Despite considerable competition between the frozen food industry and other sectors, large quantities of frozen foods are being consumed all over the world. The frozen vegetable industry mostly grew after the development of scientific methods for blanching and processing in the 1940s. The commercialization history of frozen fruits is older than frozen vegetables. The commercial freezing of small fruits and berries began in the eastern part ofthe United States in about 1905.

Introduction
Drying is probably the oldest method of food preservation used for agricultural crops, including food grains, oilseeds, spices, as well as fruit and vegetables. Drying refers to the removal of moisture content from the food to a level at which the activities of food spoilage micro-organisms are inhibited. Therefore, the reduction in water activity of the food as a result of moisture removal is themain principle of preservation by drying. Two commonly used terms for dried foods include low-moisture foods and intermediate moisture foods (IMF). Dried foods or low-moisture foods generally do not contain more than 25% moisture and have a water activity (aw) in the range of 0 to 0.6. Intermediate moisture (IMF) foods on the other hand contain 15- 50% moisture with a water activity (aw) of 0.60 -0.85. Dried grapes (raisins and munacca), apricots, dates, Morchella (Guchhi), bael, chilli, figs, etc. are commercial products prepared by using drying. However, the temperature used for drying is usually insufficient to cause the killing of microorganisms and enzymes, therefore any increase in moisture content during storage due to faulty packaging can also spoil the product. Thus, greater care is required for the packaging and storage of dried products.

A. Tomato and Tomato Products
Tomato though botanically a fruit is generally considered a vegetable because of how it is consumed. Commercial products from tomatoes include juice, puree, paste, ketchup, soup canned and dehydrated tomatoes. Processing of tomato is now practised from home scale level to large scale enterprise. As a semi-finished product, tomato puree is prepared on a small scale while at a large scale, tomato paste has gained commercial significance. Both puree and paste are used for the preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products is well standardized, however, some modifications concerning recipes are made in the processing plants owing to variations in the quality of the raw material. The methods for the preparation of different tomato products are discussed as under: -
I. Tomato Juice/Pulp
Tomato juice is an unconcentrated product consisting of a liquid with a substantial portion of the pulp, expressed from ripe tomatoes with or without the application of heat and the addition of salt. Tomato pulp/juice is the basic ingredient for the preparation of different tomato-based products such as tomato puree, paste, ketchup etc. Fully ripe tomatoes are used for the preparation of tomato juice/pulp. All green, blemished and overripe fruits should be rejected as they adversely affect the quality of the product. The juice obtained from overripe tomatoes is usually thin and unpleasant. The juice should be deep red in colour with a characteristic taste and flavour. The juice shall have about 0.4% acidity expressed as citric acid. Cane sugar (1%) is added to further improve the taste and flavour of the finished product.

Introduction
Preservation by using common salt, spices and vinegar is a common method for the preparation of pickles, sauce and chutneys. Salt is mostly used as a preservative in pickles in combination with acid. Sodium chloride is used in brines and curing solutions or is applied directly to the food. The quantity of salt necessary to inhibit growth or harm the cells varies with the type of microorganisms. However, the minimum concentration of salt to act as a preservative is about 12%. Salt (sodium chloride) exerts its preservative action
by performing the following functions:
? Causing high osmotic pressure resulting in plasmolysis of the microbial cells.
? Dehydrating food by tying up the moisture thus making it unavailabl for the growth of microorganisms.
? Salt lowers the water activity and thus has adverse effects on microorganisms.
? Affecting the solubility of oxygen in the food and thus inhibiting the growth of aerobic microorganisms.
? Salt ionizes to yield chlorine ions, which is harmful to microorganisms.
? Chlorine in sodium chloride is a good oxidizing agent & is, therefore, toxic to microorganisms.
 

Introduction
Many chemical substances are added to the food for functional purposes and in many cases, these are found to occur naturally in some foods. When these substances are added to the foods, they are known as food additives. An additive is defined as a substance or mixture of substances other than basic food ingredients that are present in a food as a result of any aspect of production, processing or packaging. Additives may be intentional as well as unintentional. Intentional additives are substances deliberately added to perform a specific function and to increase the shelf life of the products while unintentional additives have no intended function in the finished product but become part of that particular product. The food additives having significance in fruit and vegetable preservation and their mode of action are discussed as under:
Objectives of adding an additive
1. To reduce wastage and improve keeping quality e.g., the addition of potassium meta-bisulphite in squashes, benzoate in sauces, sodium propionate in bread and sorbic acids in cheese etc.,
2. To improve and maintain nutritive elements e.g., addition of vitamins for enrichment, addition of vitamin D to milk, addition of iodine to salt etc.
3. To enhance the quality and consumer acceptability of the product e.g., the addition of colouring agents, emulsifiers, thickeners etc.
4. To facilitate the preparation of foods e.g., the addition of acid to beverages, sugar in jams, jellies etc.

Introduction
The addition of sugar in foods acts as a preservative when its concentration is above 66%. It absorbs most of the available water and restricts the availability of moisture required for the growth of microorganisms. Sugar adds value to the product by imparting sweetness as well as body to these products. When sugar is boiled with acid and fruits, it is hydrolysed into glucose and fructose, the degree of inversion depending upon the pH and duration of boiling. Because of the inversion of sucrose, a mixture of sucrose, glucose and fructose is found in products like jam, jelly, marmalade, preserves and candies.
Jams, jellies and marmalades constitute an important class of fruit products preserved by using sugar as the method of preservation. Apple jam, mango jam, pineapple jam, strawberry jam and mixed fruit jam prepared by using the pulp of two or more fruits are quite common. Similarly, guava jelly and orange marmalade are also examples of such products.
A fruit preserve is made from properly matured fruit by cooking it whole or in the form of large pieces in heavy sugar syrup, till it becomes tender and transparent. A fruit impregnated with cane sugar and glucose, followed by subsequent draining and drying is called a candied fruit (Fruit candy) e.g. petha candy, ginger candy. While candied fruit covered or coated with a thin transparent coating of sugar, which imparts to it a glossy appearance is referred to as a glazed fruit. When candied fruit is coated with sugar crystals either by rolling it in powdered sugar or by allowing the sugar crystals from glucose syrup to deposit on it, it becomes a crystallized fruit (Crystallized Candy). The use of high concentrations of sugar in these products acts as a preservative. Products like Petha candy, aonla preserve, candied citrus peels, ginger candy, ginger in syrup, bael, pineapple and carrot preserve are the commercial products in this category.

Introduction
Fruit juice and beverages comprise naturally extracted juices, drinks, ready to serve (RTS) beverages, carbonated juice drinks, nectars, squashes, cordials and appetizers, etc. These products are highly refreshing, thirst-quenching, appetizing and nutritionally superior to many synthetic and aerated drinks. Fruit juice is the natural liquid expressed from the edible portion of the fruit. Fruit juices are generally extracted from fruits in several ways, depending on their structure and composition. Soft fruits such as berries or tomatoes can be pressed in a fruit press or pulped by using a juicer attachment to a food processor. Citrus fruits are usually reamed to extract the clear juice. Harder fruits, such as pineapple, are peeled, pulped and pressed to extract the juice. Apple and pear fruits are crushed in a fruit grater and pressed in a hydraulic/ basket press to extract a clear juice. Passion fruit juice is prepared by using a pulper-finisher that separates the skin and seeds from the pulp. The fruits like mango, guava, apricot, peach etc from which the clear juice extraction is difficult are passed through the pulper to make pulp and then the pulp is utilized for preparation of juice, fruit drinks and ready to serve beverages. The composition of juice is unaltered during preparation and preservation while for fruit beverages like drinks, squashes, cordial etc the fruit juice or pulp, sugar, acid, colour, flavour etc are mixed in appropriate proportions to a desirable taste. Apple juice, orange juice, mango squash, guava drink, pineapple juice and squash, mixed fruit drink, mango nectar etc are the commercial products available in the market.

Introduction
The term canning refers to a process in which the food is heated in hermetically sealed containers at a specific temperature for a specific time to eliminate microbial pathogens that endanger public health; and microorganisms & enzymes that deteriorate food during storage. The credit for the invention of canning goes to a French confectioner Francois Nicholas Appert, who was awarded a prize in 1809 by the French government for developing a new method of heat preservation of food in a sealed container and after whose name the process of canning has also been named as Appertization. In 1810 Nicholas Appert published the first book on canning entitled “The Art of Preserving Animal and Vegetable Substances for Many Years.” which is the first known work on canning. The work of Appert consists of packing food in glass bottles, closing them with corks, and heating the container in boiling water for several minutes depending upon the type of the food. Although the developed technique was used to preserve different types of food, the actual reason for the prevention of spoilage was known only after the work of Louis Pasteur (1864) who discovered that food spoilage was caused by microorganisms that were destroyed at elevated temperatures and the technique was known as Pasteurization. This understanding helped to form a scientific basis for establishing and revolutionizing the canning industry. Canning of fruits on a commercial scale was introduced in the USA in 1817 by William Underwood. The old phrase ‘necessity is the mother of invention’ suits well for the development of the canning industry during wars. The Civil War in America and the Great European War of 1914 also gave impetus to the development of a canning industry to meet enormous requirements of food for the fighting forces.

Introduction
Processing fruit and vegetables by applying heat is one of the most important methods of preservation as it exerts a positive preservative effect on the foods by destroying spoilage causing micro-organisms, enzymes, insects, parasites, etc. Heat processing also improves the availability of nutrients by improving digestibility, releasing vitamins like bound niacin, destroying anti-nutritional factors like trypsin inhibitor in some legumes including soybean, causing gelatinization of starches, and producing shelf-stable products. However, heating also causes some alteration or destruction of the sensory quality of fresh foods like changes in flavor, color, taste, and texture as a result, heatprocessed foods are perceived to have different sensory qualities than fresh produce.
Preservation by heat (thermal processing) involves heating foods in hermetically sealed containers for a specific time at a particular temperature to eliminate/kill/inactivate the microbial pathogens that endanger public health
and micro-organisms and enzymes that deteriorate food during storage. Most of the raw material used for canning is usually contaminated with different species and strains of bacteria, molds, and yeasts undergoing different stages of growth (lag phase, log phase, stationary phase, vegetative phase, sporulation phase, etc.,). Amongst these, bacterial spores are more difficult to inactivate. Thus, the criteria for heat processing chosen to inactivate the spores are also presumed to be capable of inactivating all other forms of microorganisms. Unlike fruits, most vegetables being low acid or even non-acid require a severe heat treatment to kill most bacteria. It is, therefore, necessary to work out the proper time and temperature combination for each category of food to ensure complete preservation.

Introduction
For setting up a fruit processing plant, the following cost and non-cost factors affecting the plant’s location are considered. Cost factors include raw material cost, transportation cost, cost of land, building and machinery, utilities cost, taxes, and insurance costs. At the same time, non-cost factors consisting of wages, salaries and incentives, market potential, community attitude, cost regulation, quality of life (school, living, recreation for workers, etc.), and environmental impact are taken into consideration. The main objective for the selection of the site for the processing unit is to minimize the sum of all costs. To minimize the cost, one should think not only the today’s costs but about long-term costs as well.
Plant Layout
The advantages of good plant layout are: -
i. Saving in floor space
ii. Increased output
iii. Fewer production delays
iv. Reduced material handling cost
v. Greater utilization of machine and manpower
vi. Easier and better supervision
vii. Less congestion and confusion
viii. Better appearance and more sanitary condition of work areas
ix. Reduced risk to the health and safety of employees

Introduction: Food processing involves different steps from receiving raw material, preparing for product manufacture, and packaging to storage. All these steps are called unit operations. They are broadly categorized as raw
material preparation (receiving, sorting, grading, washing, peeling, blanching, slicing, cutting, dicing etc), processing (canning, drying, pulping, juicing, product manufacture like jam, jelly, preserves, candies, pickling, sauce making, etc.) and post-production handling including packaging and storage. A brief detail about each unit operation is discussed as under:
1. Raw Material Handling
Material handling includes varied operations such as hand or mechanical harvesting on the farm, transportation in trucks or refrigerated vehicles of perishable produce to the market or to the processing plant or to store/godowns. For conveying, a wide variety of mechanical conveyors is used depending on the type of material. Common conveyors used in the processing plant include screw conveyors, bucket conveyors, belt conveyors and vibratory conveyors. Throughout these operations, care is taken to maintain sanitary conditions, minimize bruises and product loss, maintain raw material quality like physical appearance, and vitamin contents, minimize microbial growth and minimize other detrimental changes to the product quality during handling etc. It also includes other unit operations like receiving, cleaning/washing, sorting, grading, peeling, halving, slicing, blanching etc for preparation of fruit and vegetables for processing.

Introduction
Food preservation refers to an art or science which deals with the process of prevention of decay, deterioration or spoilage of food commodity to allow it to be stored in a safe condition for future use. All foods gradually undergo deterioration or spoilage from the time immediately they are harvested or manufactured. Some commodities spoil rapidly, while others can keep longer but for limited periods. The basic purposes of food preservation are:
1. Extension of shelf life of foods thus increasing the supply
2. Ensuring the availability of seasonal foods throughout the year
3. Adding variety to the diet
4. Saving time by reducing preparation time and energy
5. Stabilizing farm prices and prices of food
6. Improving the nutritional qualities The food spoilage can be caused due to growth and activity of micro-organisms, insects or rodents, action of enzymes, chemical reactions and physical changes that takes place during processing, drying, or freezing etc. Classification of Food Depending upon the type of spoilage and level of perishability, the foods are classified into three broad categories:

Introduction
Food Pipe Line refers to a post-harvest system that deals with ensuring the delivery of a crop/commodity from the time and place of harvest to the time and place of consumption, with minimum loss, maximum efficiency, and maximum returns to all concerned including the grower, processors, and consumer. The term ‘system’ represents a dynamic, complex aggregate of logically interconnected functions or operations within a particular sphere of activity. The term pipeline refers to the functional succession of various operations but tends to ignore their complex interactions.
Stages of the post-harvest system
The food commodities broadly undergo different stages/operations of postharvest systems right from harvest to consumption. However, the applicability of different stages varies with the type of crop. Different unit operations involved in the post-harvest system of food commodities are as under:
1. Harvesting
2. Threshing (food grains, pulses and oilseeds)
3. Drying (food grains, pulses and oilseeds)
4. Collection, Sorting, grading, packaging (Horticultural Crops)
5. Transportation and distribution
6. Storage (Godowns, cold stores, CA stores)
7. Processing

Introduction
Fruits and vegetables are an important part of the human diet as they provide the necessary nutrition, essential minerals, vitamins, antioxidants, dietary fiber, etc., required for maintaining proper health. India is the second largest producer of fruits and vegetables in the world after China. Comparison of area under horticultural crops during 2011-12 and 2021-22 indicate substantial improvement from 18.5 million ha to 27.6 million ha with a simultaneous increase in production from 215.04 million MT to about 333.25 million MT respectively in the country within a span of just one decade (Table 1.1). The credit for this spectacular growth in area and production goes to the sustained efforts of the central and state governments for the launch of several farmers’/ growers’ welfare schemes viz., National Horticulture Mission (NHM), Horticulture Mission for Northeast and Himalayan states (HMNEH), Mission for Integrated Development of Horticulture (MIDH); R&D support by the ICAR and State Agriculture & Horticulture Universities, extension agencies/Krishi Vigyan Kendra and proactive farmers and orchardists. However, the increase in production has still not kept pace with the improvement in infrastructure for post-harvest handling, management, processing, and value addition. Various studies still indicate that under normal conditions more than 15-20% of the produce goes to waste from production to consumption which in monetar terms accounts for huge economic losses. A recent study sponsored by the Ministry of Food Processing Industries Government of India and conducted by NABARD Consultancy Services has indicated that about 19.33 million MT worth Rs 58013.71 Crores of fruit & vegetables goes to waste annually as postharvest loss (4.87-15.05%) in various channels from harvesting to consumption (NABCONS,2022). The condition becomes even worse when there is a glut in the market, road blockades, or seasonal vagaries, and farmers are forced to leave their produce in the field itself without harvesting or dispose it at throwaway prices. Such a situation can, however, be controlled by diverting thisproduce to processing for conversion into a number of value-added products for its later use in human consumption. Thus, processing and preservation of horticultural crops have now become a necessity rather than a luxury.

a) A Key GDP Contributor: Dairy and Livestock sector form the backbone of agriculture with 28 per cent contribution in GDP and the progress in this sector is dependent on innovative measures to increase the value for farmers as well as customers.

b) Doubling Farmer’s Income : Doubling Farmer’s Income by 2022 can be achieved by improving crop and livestock productivity, efficiency to utilize resources, increased intensity of cultivation and diversification in high value cash crops, processing and value addition of food and animal products. This price realization can be assured through market reforms and efficient market linkages.

c) Unorganised sector – a challenge : The Indian dairy sector is still characterized by strong presence of unorganized sector. Apart from the Cooperative dairy sector, in the last few years there has been a considerable growth in Private Dairy sector and Milk Producers Organization like Maahi in Gujarat. If small dairy farmers are provided with sufficient ‘value addition’ training and support, they can increase their income considerably.

d) Value addition : Further, the milk processing plants can also go for value addition and innovation and in turn pay remunerative prices to milk producers.

7.1. Challenges in Milk Quality

Demand for milk and milk products in India is growing very rapidly, owing to urbanization, customer convenience, and the change from loose to packaged milk products. At present, the dairy sector is rising at about 10-12 per cent annually. Based on population growth projections and an increase in urbanization over the next four decades, India is projected to need approximately 600 million tonnes of milk per year to meet the demand for milk and milk products. This means that India’s milk production needs to grow at around 3.2 per cent CAGR for the next 40 years (FICCI, 2020).

Main reason of poor quantity of milk is due to unhygienic and poor condition of animal farms and dairies. Even due to high demand in foreign country we cannot export such poor quality of milk product. Many times, Indian milk products get rejected in foreign nations due to unhygienic milking milk contains high number of microbial counts. Reasons behind the quality affected in India are due to poor health of animal, polluted water and food and Unclean surrounding in farm. So, it is necessary to consider all this challenges in improving milk production. Currently most of the milking animals are not screened on regular interval of time. So, there is lots of chances that some diseases can transmitted to human beings. Farmers use antibiotics and chemical drugs to increase the production of milk this will also affect the quality of milk. These issues can be avoided by regular screening of animals in animal husbandry and also maintaining history records of health, feed etc. Quality of feed should be checked regularly. There must be pollution control in the feed and water used in cattle farms (Bhagyalaxmi, 2020).

The GOI is pushing to strengthen infrastructure for the production of quality milk, as well as for procurement, processing, and marketing of milk and milk products through the following Dairy Development Schemes:

6.1. Dairy Entrepreneurship Development Scheme (DEDS)

Dairy Entrepreneurship Development Scheme (DEDS) was started in September 2010. This scheme is being implemented through NABARD which provides financial assistance to commercially bankable projects with loans from Commercial, Cooperative, Urban and Rural banks.

Objective of the scheme

To generate self-employment and provide infrastructure for the dairy sector, to set up modern dairy farms and infrastructure for the production of clean milk, to encourage heifer calf rearing for conservation and development of good breeding stock, to bring structural changes in the unorganized sector so that initial processing of milk can be taken up at the village level, to upgrade traditional technology to handle milk on a commercial scale, to provide value addition to milk through processing and production of milk products.