eChapters

13.1 Introduction

A surfactant or surface-active agents are the compounds that lower the surface tension between the two liquids or between a liquid and a solid. Surfactants may act as detergents, wetting agents, emulsifiers, foaming agents and dispersants. Surfactants are normally organic compounds that are amphiphilic, meaning they contain both hydrophobic groups or hydrophilic groups. Therefore a surfactant contains both a water insoluble component and a water soluble component. Surfactant will diffuse in water and adsorb at interfaces.

The interfacial free energy is the minimum amount of work required to create that interface and the interfacial tension between two phases is determined as the interfacial free energy per unit area. The interfacial (or surface) tension is also a measure of the variance in nature of the two phases meeting at the interface (or surface). The greater the dissimilarity in their natures, the greater the interfacial (or surface) tension between them. A surfactant is therefore a substance that changes the amount of work required to expand those interfaces. Surfactants usually act to reduce interfacial free energy.

Surface active agents in the form of emulsifiers have a long history of use and are widely used in many products being used in everyday life. An extensive basic research is required to understand the reason of instability and methods to prevent the breakdown of emulsions. Emulsifiers can function as dough conditioners by improving tolerance to variations in flour quality, better gas retention resulting in lesser yeast requirements, increased uniformity in cell size, a finer grain, more resilient texture and improved slicing. Also, the characteristics of freshly baked bread like soft crumb can be retained longer, if the appropriate emulsifiers are added. Commonly used surface active agents in bread production are propylene glycol mono- and diesters, polyoxyethylene sorbitan monostearate, ethoxylated mono- and diglycerides, succinylated monoglycerides and Diacetyl tartaric acid, esters of monoglycerides. Cookie characteristics like top grain, volume and spread ratio can also be improved. Here surfactants used are sodium stearoyl fumarate, sucrose fatty acid esters, sodium stearoyl lactylate, sorbitan fatty acid esters, polysorbates and ethoxylated monoglycerides. In dairy products like Ice cream surface active agents play some important functions like to improve fat dispersion and control fat agglomeration, facilitation of fat– protein interactions, facilitate air incorporation, give smoother texture due to smaller ice crystals and air cells, increase resistance to shrinkage, improve melt-down and reduce whipping time. In candy products, the elimination of “bloom,’’ i.e., the transition of fat crystals is a key reason for the addition of surface active agents. In mixtures of triglycerides, surfactants like sorbitan esters (Spans) and ethoxylated sorbitan esters (Tweens) can control product viscosity in chocolates and in cream fillings and modify the crystal structure. Surface active agents have been utilized in the production of meat analog products also. In margarine, Emulsifiers fulfil several functions like modification of crystal structure in the vegetable fat, assistance in emulsion formation and antispattering. Here, a mixture of citric acid monoglycerides and monoglycerides or lecithin can be used. The properties and mode of action of these chemical surfactants is discussed in the following sections.

Pineapple is a short-stemmed herbaceous plant that necessitates a significant amount of planting material. For example, depending on the intensity of planting and the cultivar used, one hectare of cultivation needs 35,000 to 70,000 planting parts. Realizing the need for quick multiplication, Ma (1968) devised a method for quick pineapple multiplication using the decapitation technique. Later a technique for rapid in vitro propagation has been developed. Since then, numerous reports on crop micro-propagation using tissue culture techniques have been published. On supplemented MS medium, different types of explants, such as leaf base, shoot base, excised lateral buds and tips from crowns, young-leaf segments, and excised leaf buds, have been used to regenerate plants. Plantlets raised in this manner thrived in the field. In vitro mutation may also be induced using tissue culture techniques. Shoot tips from in vitro grown plantlets may be treated with chemical mutagens (EMS) or irradiated with gamma rays to produce mutants with superior traits such as spineless leaves, larger fruits, improved pulp consistency, or disease resistance. Similarly, somaclonal variants can be screened out early to improve f ield results.

1. Introduction

 Banana is the developing world’s fourth most important food crop (after rice, wheat and maize) accounting for 70 million metric tons per annum (FAO stat, 2007 faostat.fao.org/site/567/Desktop Default.aspx?). Banana is also the second highest fruit crop in the world, representing a wide range of varieties of cooking and dessert types, providing a staple, nutritious inexpensive food for millions of people. The word “banana” is a general term embracing a number of species or hybrids in the genus Musa of the family Musaceae known simply as the banana family. Two Musa species namely Musa acuminata and Musa balbisiana, out of the 28 described were first noted in 1865 by Kurz as being the origin of most of the commercial clones (Stover and Simmonds 1987). Cultivated clones are parthenocarpic, mostly sterile with starchy fruits. Indeed, wild types are very fertile; their fruits are full of seeds with little starch, and are seldom fit for human consumption. Its abundance, varietal diversity, availability round-the-year and low cost make banana an important commodity for the religious occasions in many tropical countries. The vegetable bananas, generally grouped under ‘Plantains’ are larger, more angular than dessert type and are generally intended for cooking unripe, although ripened ones are quite like dissert bananas.

1. INTRODUCTION

Food processing involves the use of wide range of unit operations and technologies to transform the raw, bulky and perishable food into more shelf-stable, palatable and marketable food products. Food processing is one of the most effective solution to reduce the wastages, improves the quality and safety aspects of food products, increase the food availability and marketability. Fruits and vegetables are considered as an integral part of any dietary system as these are rich sources of vitamins, minerals and dietary fibres. India is the second largest producer of fruits and vegetables after Brazil and China which contributes 10 % of world fruit production and 14 % of world vegetable production. Fruits and vegetables are more prone to spoilage as compared to cereals due to their nature and composition. The spoilage can be occurr at the time of harvesting, handling transportation, storage, marketing and processing that results in lot of wastage in the form of seeds, pulps, peels etc. Efficient management of these wastes can help in preserving vital nutrients of fruits and vegetables, and bringing down the cost of production of processed foods, besides minimizing pollution hazards. In India, processing of fruits and vegetables is extremely low as compared to the developed countries.

Biotechnology can help in the bio-processing of fruits and vegetables for the production of novel products having better sensory and nutritional qualities, improved shelf life. Bio-processes involve the use of different micro-organisms and enzymes along with modern biotechnological techniques like genetic engineering.

Onion is an economically significant bulb crop cultivated across diverse agroecological environments. Its cultivars vary considerably in bulb size, shape, colour, pungency, maturity, storage behaviour and photoperiod response. Understanding its vegetative and reproductive morphology, growth habit, physiology and taxonomic relationships is fundamental to crop improvement and germplasm conservation. This chapter examines the botanical features and taxonomic position of onion within the genus Allium. It explains relationships among cultivated types, landraces and allied species and discusses varietal classification according to climatic adaptation and consumer preference. Classical characterization and molecular taxonomy are considered important tools for developing productive, resilient and market-preferred onion cultivars.

Ice cream is an emotional as well as a technical product, often associated with happiness, celebration, indulgence, family experiences, and personal enjoyment. This chapter explores the principles of brand building and marketing strategy in the ice cream industry. It explains the difference between a product, label, and brand and examines consumer understanding, product quality, packaging, pricing, visibility, trade marketing, distribution, and innovation. The chapter also addresses launch strategies for new brands and the role of leadership in building long-term brand equity. A successful ice cream brand must combine a clear consumer promise with consistent product quality, availability, attractive presentation, efficient distribution, and memorable consumer experiences.

Introduction

There are large numbers of wheat based products such as fermented pan bread, flat breads including chapati, biscuits, noodles and pasta products. Each product has its own specific requirements. For example fermented pan bread needs wheat with higher protein content, stronger and extensible gluten. Chapati requires hard wheat with high protein content and medium gluten strength. Waxy wheats have been found associated with improved shelf life of breads. White salted Japanese noodles need partial waxy wheats with soft grain characteristics and medium protein content and gluten strength. Partial waxy wheats with comparatively lower amylose content and higher starch paste viscosity improve texture of white salted noodles. Yellow alkaline noodles need comparatively harder wheat with medium strong gluten and without waxy trait. Pasta made from durum wheats requires stronger gluten, high protein content and higher content of yellow pigments. In this chapter detailed account of both fermented and flat breads will be given.

Fermentation is one of the ancient techniques that been routinely used to maintain the quality of food products. This process involves the breakdown of complex substances like carbohydrates into smaller ones which assist in extending the shelf life of food products. Fermented foods and beverages shared the major portion of the human diet which positively affect the body. Beer is a low alcoholic drink in which malt, hops and other adjuncts like aromatic herbs, honey and others are fermented with yeast to obtain a product that offers unique flavour, taste and aroma (Sohrabvandi et al., 2012).

1. TERMS RELATED WITH BROWNING

The 20^th century had seen unprecedented increase in fishing capacity; in terms of the vessel number, increase in size of the vessels and advances in the electronic and navigational equipment coupled with easily manufactured and durable fishing nets. The effect of these innovations sequentially, was the burgeoning in the fish production, plateauing of catches and the myth of inexhaustibility of fishery resources in the sea was proven wrong. A large number of stocks world over have declined and the stock status of many are now alarming, but still the trend towards larger, more powerful and faster vessels continues.

Global fisheries production has reached a plateau and is now hovering around 80 million tonnes during the last decade. It is also noted that the status of world’s marine fish stocks have not improved overall. About 31.4% of assessed fish stocks are fished at a biologically unsustainable level and therefore overfished. Fully fished stocks accounted for 58.1% and underfished stocks 10.5%. It is evident that most of the stocks are fully fished with no further potential for increase in production.

The importance of reducing bycatch and minimizing ecological impacts of fishing operations has been emphasized by scientists and fishery managers and recognized by fishermen. Trawl fisheries in different parts of the world are now being required to use bycatch reduction devices as result of pressure from conservation groups and legal regimes introduced by the governments. The Code of Conduct for Responsible Fisheries (FAO, 1995), which gives guidelines for sustainable development of fisheries, stresses the need for developing selective fishing gears in order to conserve resources, protect non-targeted resources and endangered species. Although the problems of using non-legal gears and designs often with smaller mesh sizes are reported. Most of the problems due to generation of bycatch and damage to the ecosystem function, has been implicated due to trawling.

C - enamel can: The sulphur resistant lacquer is golden coloured and the can coated with it are called C-enamel can or sulphure resistant can, used for packing non acid products (Plate 143).

CA storage: Storage of commodities under gaseous atmosphere like gas storage, where the composition of atmosphere is controlled accurately. MA and CA differ only in degree of control and CA is more exact. These storage methods in combination with refrigeration markedly enhance storage life of fruit and vegetables (Plate 144).

CAC: It stands for Codex Alimentarious commission (1962). It is a joint commission of FAO and WHO, comprising of 146 member countries. It ensures consumer food safety, establish fair practices in food trade and promote the development of international food standards. CAC make standards for food additives, veterinary drugs, pesticide residue and other miscellaneous substances that affect consumer safety. These are published in Codex Alimentarius.

Accurate mix calculation is essential for achieving the desired composition, quality, cost, and regulatory compliance of ice cream. This chapter introduces methods used to calculate formulations based on fat, milk solids-not-fat, sugar, total solids, and other components. It explains the Pearson’s Square method, serum-point calculations, simple mix calculations, and least-cost formulation approaches. The chapter demonstrates how mathematical formulation can translate ingredient specifications into a practical manufacturing recipe. Proper calculation helps maintain consistency between batches while controlling ingredient costs and product characteristics. The chapter therefore provides a practical foundation for students, technologists, and manufacturers involved in formulation development, production planning, cost optimization, and quality management.

The term canning refers to a process that involves heating foodstuff in hermetically sealed containers for a specific time at a specific temperature to eliminate microbial pathogens that endanger public health; and microorganisms and enzymes that deteriorate food during storage.
Principle of canning: Destruction of micro-organisms causing spoilage, within the sealed containers using heat.
Canning Process
Preparation of food commodities for canning consists of selection of commodities, washing, sorting, grading, peeling, halving, blanching, filling into cans, filling hot syrup or brine, exhausting, double seaming, Sterilization/ processing, cooling, storage, etc.
Raw material selection
Fruits should be ripe but firm, evenly matured, and free from blemishes, insect damage, and malformation. Apple, pear, peach, and banana harvested at the mature stage are preferred for canning.

Canning : Process of preservation of various food stuffs including fruits and vegetables whole or in pieces, in sugar syrup or brine by heat processing them in hermetically sealed containers.

Materials Required

Fruits or vegetables, stainless steel knife, steel pans, Can Body Reformer, Flanger, Double seamer, weighing balance, Refractometer / Salometer, sugar or salt etc. 

Procedure

    1.    Wash the selected fruit or vegetable (as the case may be) 
    2.    Cut into pieces or slices (the size and shape may depend on the fruit/ vegetable but it should not be too large or too small)
    3.    Blanch the material in boiling water for 1-2 min for effective inactivation of enzymes. 
    4.    Prepare the sugar syrup of strength 40o Brix or brine of 1-3 % strength.
    5.    Prepare the can body using a can body reformer and flange the ends in a flanger.
    6.    Seal the base plate using first and second roller operations of the double seamer. 
    7.    Transfer the prepared fruits / vegetables into the cans. 
    8.    Pour in hot syrup or brine into the cans.
    9.    Place the lid over the top of filled can. (follow the first roller operation of the double seamer, if the cans are OTS cans)
    10.    Exhaust the cans in boiling water for about 10 min. to exclude any dissolved air out of the tissues or syrup/brine.
    11.    When the temperature of the centre of can reaches 79-80 ºC for fruits or 82ºC for vegetables, remove the cans from the exhaust box and seal them properly (follow the second roller operation of the double seamer, if the cans are OTS can).
    12.    Process the sealed cans at 100ºC and 115-121ºC for fruits and vegetables respectively for 15-30 min in case of fruits and 25-45 min. in case of vegetables.
    13.    Cool the cans immediately in cold water and air dry them at room temperature.
    14.    Label and store in a cool dry place.

Introduction
The term canning refers to a process in which the food is heated in hermetically sealed containers at a specific temperature for a specific time to eliminate microbial pathogens that endanger public health; and microorganisms & enzymes that deteriorate food during storage. The credit for the invention of canning goes to a French confectioner Francois Nicholas Appert, who was awarded a prize in 1809 by the French government for developing a new method of heat preservation of food in a sealed container and after whose name the process of canning has also been named as Appertization. In 1810 Nicholas Appert published the first book on canning entitled “The Art of Preserving Animal and Vegetable Substances for Many Years.” which is the first known work on canning. The work of Appert consists of packing food in glass bottles, closing them with corks, and heating the container in boiling water for several minutes depending upon the type of the food. Although the developed technique was used to preserve different types of food, the actual reason for the prevention of spoilage was known only after the work of Louis Pasteur (1864) who discovered that food spoilage was caused by microorganisms that were destroyed at elevated temperatures and the technique was known as Pasteurization. This understanding helped to form a scientific basis for establishing and revolutionizing the canning industry. Canning of fruits on a commercial scale was introduced in the USA in 1817 by William Underwood. The old phrase ‘necessity is the mother of invention’ suits well for the development of the canning industry during wars. The Civil War in America and the Great European War of 1914 also gave impetus to the development of a canning industry to meet enormous requirements of food for the fighting forces.

Canning is a process of sealing food stuffs hermatically in containers and sterilizing them by heat for long storage is known as canning.

Principle of Canning

Destruction of spoilage organism within the sealed container by means of heat.

Selection of Fruit and Vegetable

For canning fruit should be ripe but firm and uniformity mature and vegetables except tomato should be tender.

Grading

Selected fruit and vegetable are graded according to size and colour to obtain uniform quality. This is done by hand or machines such as screw grader and roller grader.

Cape gooseberry is the native of Peru and Chili (South America), but widely cultivated in Cape of Good Hope and hence called so. It is known by different name in various parts of the world. It is commonly called ‘Poha’ in Hawaii; ‘Golden berry’,’ Pompelmoes’ or ‘Apelliefie’ in South Africa; ‘Lobolobophan’ in the Philippines. In India it is commonly called ‘Rasbhari’, ‘Makoi’, ‘Tiparee’ or ‘Tepari’. Cape goose berry (Physalise peruviana L.) belongs to the family solanaceae. Out of 80 species of genus physalis, only three are well known for their fruit value. These are: (i) P. pubescen L. (ii) P. Peruviana L., and (iii) P. ixocarpa Brot. However these three species, Physalise peruviana L is the most popular due to its pleasant flavour and acid-sweet taste.

Food is composed of three main constituents viz; carbohydrates, proteins and fats and their derivatives. In addition to these constituents, inorganic mineral elements and diverse organic compounds like vitamins, pigments, flavouring compounds, enzymes, and acids are also present. Carbohydrates, proteins, fats and vitamins are organic in nature. The percentage of water is large in certain foods. The variation in structure, texture, colour, flavour and nutritive value is because of the varying proportions and arrangements of these constituents.

Carbohydrates are important in foods as a major source of energy, to impart crucial textural properties, and as dietary fiber which influences physiological processes. Digestible carbohydrates, which are converted into monosaccharides, which are absorbed, provide metabolic energy. Carbohydrates account for more than 70% of the caloric value of the human diet. It is recommended that all persons should limit calories from fat to not more than 30% and that most of the carbohydrate calories should come from starch. Non-digestible polysaccharides (all other than starch) comprise the major portion of dietary fiber.