eChapters

Abstract

Grains in present context are food grains. The PFA Act includes cereals, millets, and pulses in food grains. At times, seeds of certain oilseeds like soybean are also referred to in the discussion of food grains. Grains have been cultivated for thousands of years. We have Grain Standards as established by the International Organization for Standardization (ISO), which are considered as International Standards. Another source is Codex Alimentarius Commission (Codex) under the aegis of FAO (UN), which operates a Committee to formulate standards that are referred to as Codex Standards. Many countries have a National Standards Institution, which develops National Standards for their main grain crops and other commodities and issues specifications along with methods of testing and analysis. Several countries, which are in developing status, adopt or modify international standards into their national system. The Grain Standards have been evolved and established for a variety of purposes but primarily to grade produce in agricultural marketing largely to facilitate the movement of grain, provide both sellers and buyers with guidelines to support financial transactions, and ensure that the produce will meet up with end-use requirements, or, increasingly to protect the consumers.

Abstract

Chitin has been ranked at second position after cellulose as the most abundant natural biopolymer. Chitin has similar chemical structure to that of cellulose with 2-acetamido-2-deoxy-b-d-glucose (NAG) monomers attached via ß (1–>4) linkages. Chitosan is the deacetylated (to varying degrees) form of chitin, which, unlike chitin, is soluble in acidic solutions. Therefore, Chitosan, a copolymer of glucosamine and N-acetyl glucosamine, is amongst the most copious biopolymers on earth and finds wide range of biomedical and industrial applications. It has been approved in 1983 by USDA as a feed additive. Chitin basically is obtained from prawn/crab shells and chemical treatment of chitin produces chitosan. Since supplies of seafood waste are seasonable and variable, so fungi can be used as alternative source for chitosan. The unique physicochemical properties of chitosan provide great potential of its utilization in food industry especially dairy industry such as production of dairy products, dairy waste water treatment, extension of shelf life of dairy products etc. In recent years, exotic synthetic compounds are losing their appeal, thus application of chitinous products in dairy as well as processing aids has received considerable attention. The modified chitosan with greater functional properties has increased application in different dairy foods. This chapter focuses on the fundamental uses of chitosan and their derivatives in a variety of dairy industry applications.

Abstract

Consumers increased response to new products with high sensory, organoleptic and nutritional potentials has impelled a search for new substitutes to processing methods. For several years, thermal processing was the main technology for producing safe products with long shelf lives, although in most cases losses of fresh flavors, vitamins, and some physicochemical characteristics were the price of safety and long-term stability. Pulsed electric field (PEF) processing as a non- thermal technique has been proven to inactivate microorganisms with minimal losses of flavor and food quality, possibly making it the answer to present-day consumer demands. In addition, the low processing temperatures used in this non- thermal technology allow the process to be nutrient preserving, energy efficient, which translates into lower costs and fewer environmental impacts. In this chapter, the the configuration of various PEF equipment, their electric configuration and recent application of this technique in processing of foods have been discussed in detail.

Introduction
The addition of sugar in foods acts as a preservative when its concentration is above 66%. It absorbs most of the available water and restricts the availability of moisture required for the growth of microorganisms. Sugar adds value to the product by imparting sweetness as well as body to these products. When sugar is boiled with acid and fruits, it is hydrolysed into glucose and fructose, the degree of inversion depending upon the pH and duration of boiling. Because of the inversion of sucrose, a mixture of sucrose, glucose and fructose is found in products like jam, jelly, marmalade, preserves and candies.
Jams, jellies and marmalades constitute an important class of fruit products preserved by using sugar as the method of preservation. Apple jam, mango jam, pineapple jam, strawberry jam and mixed fruit jam prepared by using the pulp of two or more fruits are quite common. Similarly, guava jelly and orange marmalade are also examples of such products.
A fruit preserve is made from properly matured fruit by cooking it whole or in the form of large pieces in heavy sugar syrup, till it becomes tender and transparent. A fruit impregnated with cane sugar and glucose, followed by subsequent draining and drying is called a candied fruit (Fruit candy) e.g. petha candy, ginger candy. While candied fruit covered or coated with a thin transparent coating of sugar, which imparts to it a glossy appearance is referred to as a glazed fruit. When candied fruit is coated with sugar crystals either by rolling it in powdered sugar or by allowing the sugar crystals from glucose syrup to deposit on it, it becomes a crystallized fruit (Crystallized Candy). The use of high concentrations of sugar in these products acts as a preservative. Products like Petha candy, aonla preserve, candied citrus peels, ginger candy, ginger in syrup, bael, pineapple and carrot preserve are the commercial products in this category.

Definition

Packaging is the science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of design, evaluation, and production of packages. Food packaging is packaging for food. It requires protection, tampering resistance, and special physical, chemical, or biological needs. It also shows the product that is labeled to show any nutrition information on the food being consumed

Packaging may be defined as co-ordinated system of preparing foods for transport, distribution, storage, retailing and their use. It is also a means of ensuring safe delivery of goods to the consumer in sound condition without affecting adversely the quality of the product packed in it at a reasonable cost. Packaging thus has as “techno-economic function” aimed at maintaining the quality of food stuff packed, with a view to retain the quality for a reasonable period.

Packaging plays a vital and dominant role in marketing, in maintaining quality and in preserving the food.

Consequent to the increase in the consumer awareness of the healthy hazards, which may be posed by different types of packaging material. It becomes inevitable for the packers to use better quality, hygienic packaging material which could retain the quality of the product for a longer time without posing any health hazard. The choice of a suitable packaging becomes all the more necessary for a number of factors like physico-chemical characters and acceptability of the commodities packed in any packaging material. Apart from this the package should be of the right shape and size and must attract the consumer's eye which could offer an absolute confidence regarding the wholesomeness of the products pack in it.

1. Introduction

Refrigeration may be defined as the process of achieving and maintaining a temperature below that of the surroundings. The aim being to cool some product or space to the required temperature. Refrigerated system or a room system is maintained at a temperature which is lower than the atmospheric temperature. Due to higher temperature of atmosphere, heat enters the system. To keep the temperature of the system constant, heat must be removed continuously from the system. Heat removed must be equal to the heat transferred to the system. One of the most important applications of refrigeration has been the preservation of perishable food products by storing them at low temperatures. Refrigeration systems are also used extensively for providing thermal comfort to human beings by means of air conditioning.

1. Introduction

Cleaning and grading are the first and vital post harvest operations undertaken to remove foreign and undesirable materials such as crop seed, chaff, mud, stones, straws, immature grains, dust, husk and even iron and steel particles from grains as well as fruits and vegetables and to separate the products into various fractions. Generally, the hand threshing and the traditional handling used in most developing countries cause a larger percentage of foreign matter with these crops. Thus, more cleaning is required. Cleaning is essentially a separation process, in which some difference in physical properties of the contaminants and the food units is exploited. 

1. Introduction

Size reduction is applied to all the ways in which particles of the solids are cut or broken into smaller pieces. Size reduction operation of solids is referred to as 'Comminution", some of the common comminutive processes are - crushing, grinding, milling, mincing, and dicing. Breaking down of large sized particles of food substances into smaller particles is a common unit operation in many food processes, e.g. wheat flour, turmeric powder, spices, etc. are mostly used in powdered form. Some ofthe common objectives that are fulfilled by size reduction are:

1. Introduction
Quality makes the product what it is. Quality is how well a product or service satisfies the needs of the customer. Quality can be interpreted in several ways, such as conformance to the standards, meeting customers’ preference/ satisfaction for desired quality attributes, degree of excellence, zero-defect products, etc.
The quality standard of fresh and processed fruit or vegetable products varies with their intended use. For marketing purposes, size, attractiveness, maturity, organoleptic quality and freedom from defects are to be kept in mind in fresh and processed fruit or vegetable products. During the processing of fruit or vegetables into value-added products, colour, flavour and texture also become important. Therefore, Quality is defined in different ways, such as:
i. Quality is a measure of the degree of excellence or degree of acceptability by the consumer.
ii. Quality is also defined as the combination of attributes or characteristics of the products that have significance in determining the degree of acceptability of the product to a user.

In spite of big potential of the largest livestock population in the world, meat industry in India is still in nascent stage. It is a business of those who are not trained and very much literate. The industry is primarily based on the raw material that is not reared for meat purpose but serves the secondary role after passing their viable life in primary field. The industry is also facing problem of social prejudice and meat is taboo for certain communities. But scenario is now changing and people are coming forward to organise the sector. Now the society is accepting the facts that meat is an only source of cheap and nutritious food to million of people in India and the good source of animal protein for large segment of Indian population, particularly landless, small and marginal farmers.

India ranks fifth in the world meat production with the annual meat production of about 6.3 million tones which is 2.21% percent of world meat production. In the last two decades meat industry in India has grown @ 4.5% whereas, during the last five years, this segment has been growing very fast at the rate of 27% annually. It has a good future if given proper attention by the Government and Private Entrepreneurs. In total meat production, share of cattle is 17.34%, buffalo 23.3%, sheep 4.6%, goat 9.4%, pigs 5.3%, poultry 36.6% and others 3.4%. The share of various meat types in total Indian meat production accounts buffalo meat 1.5 million tones, beef 1.28 million tones, mutton 0.24 million tones, chevon 0.53 million tones, pork 0.50 million tones, chicken meat 2.20 million tones and duck meat 0.07 million tones. To produce the above quantities, the extraction or slaughter rates in cattle are about 7.9%, buffaloes 11.1%, sheep 47.9%, goat 37.9%, pigs 88.9% and poultry 73.6%. In the world total meat production Indian cattle meat shares 13.1%, buffalo meat 55.8%, mutton 5.7% and chevon 14.9%. However, India is having world’s 15.0% (210 million) cattle, 57.0 %( 111 million) buffaloes, 7.0 %( 74 million) sheep, 17.0 %( 154 million) goat and 1.5% pigs. Overall contribution of meat sector in total output of Livestock sector was Rs 25984 crores in the year 2004-2005.

1. Introduction

To maintain good quality of product & shelf life, it is very important & essential to concentrate on Cleaning & Sanitization process at plant level & to follow the CIP process properly. An attempt is made in the current chapter to present details pertaining to cleaning in fluid milk and milk products manufacturing & processing plants. This chapter will be helpful the students of Food & Dairy Technology for better understanding the process milk plant cleaning & sanitation technology.

The following equipment and types of machinery are generally used in the food processing plant which specifically deals with the processing of fruits and vegetables;
I. Machinery/Equipment for general purpose
1. Weighing Balance (Precision balance for chemical and heavy duty for fruits/raw material) 1-500mg, 1kg,10kg,100kg.
2. Cutting Knife (SS), coring knife, pitting knife, peeling knife
3. Abrasive peeler (carborundum crystal) for potato,carrot,ginger etc.,
4. Working Table with Stainless steel/Aluminium top
5. Buckets/ Water tubs/jugs (Plastic/Stainless Steel)
6. LPG/Diesel Bhatti/furnace/Stove
7. Utensils/Bhagona (Aluminium /Stainless steel); 10, 50,100 kg capacity
8. Spoon, ladle (heavy duty), grater,`
9. Belt conveyors

1. Introduction

Thermal processing used extensively in the food industry for preservation and shelf life extension of the products (Arnoldi 2001). Heat treatments remain most important in food processing unit operations, not only to achieve desirable changes in eating quality but also for preservative effect by inactivation of microorganisms, destruction of enzymes and insects.Heat is applied in various unit operations through adifferent mode of heat transfer such as conduction, convection, and radiations. 

During processing seeds are cleaned, dried, and graded which are then treated with specific fungicide and insecticide. Seed at this stage is at best quality, which are then packaged into various packaging materials in a specific weight. Packaging or bagging of processed and treated seed is a requisite for easy handling of the bulk seed. Seed packaging can be defined as filling with seed, weighing and sealing the container whereas seed package as storage container where the seeds are kept for marketing or shipping or till the next sowing time.

The Packaging of Seed Involves

1. Filling bags/ containers of uniform size with seeds of known weight.

2. Providing leaflets inside the package with information about any specific cultural practices needed.

3. Attaching labels or certification tags having information regarding all the quality parameters.

4. Temper-proof sealing of the bag.

5. Storage or transportation of the bags.

Food Contact Materials (FCM)

Before food consumption, during production, processing, preparation, packaging, packing, transportation, storage, serving etc. food comes in contact o many materials, all these materials are called food contact materials (FCM). FCM may be containers used for transportation for example milk container, machineries for its production or processing, packaging materials for its packaging like cans of soft drinks, kitchenware used for its cooking, serving, heating, washing. The selection of FCM requires intense care because FCM can affect human health and also the quality of food. During contact with food, molecules can migrate from FCM to food. Hence, FCM should have the following common attributes:

1. FCM should be compatible with the materials used for production, processing, transport, storage, serving etc.

2. FCM should be inert and non-reactive.

3. FCM should withstand the chemical, Mechanical and Thermal variations.

4. FCM should be clean, hygienic and tamper proof.

5. FCM should not have blisters, cracks, sharp edges and visible defects. 6. FCM should be free from rust.

Sensory evaluation is a scientific method of evaluating foods including meat products that applies principles of experimental design and statistical analysis through the use of human senses like sight, smell, taste, touch and hearing. It is also called organoleptic evaluation in which we measure, analyse and interpret reactions to those characteristics of materials as they are perceived by the human senses. These attributes can be perceived well by the human sense organs as compared to instruments available for this purpose. It is a fact that no single instrument is able to assess all the attributes of meat products. With the help of these instruments we can very well evaluate the single quality attribute of meat product i.e. shear force instrument or penetrometer is good for knowing the texture and refractometer is for colour interpretation.

Concept: A few of the numerous environmental elements that affect seed quality maintenance are moisture, temperature, humidity, and storage conditions. When some seedborne diseases or pests like insects are taken into consideration, seed quality can still be negatively impacted. Applying one or more pesticides to seed is the most economical and efficient way to keep pests away and improve seed quality.

Because pesticides are harmful, handling treated seeds after application requires additional caution and safety measures.

Definition of Treated Seed

The definition of “treated” is “application of a pesticide or subject seed to a process intended to reduce, control, or repel insects, disease organisms, or other pests which attack the seed or seedlings.”

Food Safety and Standard Authority of India (FSSAI) has adopted the standards of Fruit Product Order (FPO).

Chutney

It is a product prepared by cooking the fruit pulp with added salt, sugar, spices, acetic acid and fruit to a suitable consistency so that it contains TSS not less than 50% and fruit part not less than 40% as per FSSAI specification. Sugar, salt, spices, acetic acid all act as partial preservatives. Preservatives may also be added in chutney for increasing its storability. Generally no artificial colour and flavor are required to be added.

Sauce

Sauce is a product similar to ketchup, prepared from pulps of tomato or other fruit/vegetable, having TSS not less than 15% and cooked to a suitable consistency with added sugar, salt, spices and vinegar. Sugar, salt, spices, acetic acid all act as partial preservatives. According to FSSAI specification fruit sauce should have minimum of 15% TSS and 1.2% acidity. Preservatives and colours may also be added for increasing of appearance and storability.

In India after rice wheat (Triticum aestivum L.) is the second most important cultivated food crop belonging to family poaceae. Total production of wheat was 760 million tons in India during 2016-2017 (FAOSTAT, 2017) which is second largest in the world after china. In India highest producing state of wheat is Uttar Pradesh followed by Punjab, Haryana, Madhya Pradesh, Rajasthan etc. Wheat is categorize into seven commonly known wheat classes those are hard red spring, hard red winter, soft red winter, hard white, soft white, durum and mixed wheat (Khamis, 2014). 

Introduction

A variety of glassware, plasticware, and other apparatus are used for experimental purposes in a laboratory. They need to be washed, cleaned, dried, and sometimes sterilized before they can be used in the next set of experiments. Glassware needs special care of handling during washing, drying, sterilization, etc. because even a minor mistake in handling of glassware may result in its cracking/breakage and it may become unserviceable. All of these may result in a delay in experimentation if spare piece of the glassware is not available or it may affect serviceability of the associated apparatus.

A large number of glassware such as beaker, flask, measuring cylinder, burette, test tube, etc. are regularly used in a laboratory, which requires careful handling during the different stages of experiment as well as after completion of the experiment while preparing them for another set of experimentation.

Glass being a complex silicate, its properties depends on the type of silicate anions in the structure and the cations formed. Thermal properties of glass changes by the addition of boron oxide (B2 O3 ); hence, borosilicate glass is extensively used in the laboratories. With this brief background information, let us discuss about the necessity, procedures, and precautions during washing, cleaning, drying and sterilization of laboratory-wares. Figure 3.1 shows various advantages of using borosilicate glass in a laboratory.

Good laboratory practices require clean glassware, because an experiment may give erroneous result if dirty glassware is used at any step of the experiment. Hence, the glassware must be physically and chemically clean; and in many cases, it must be microbiologically clean or sterile. The commonly used glassware in a laboratory include test tube, measuring cylinder, pipettes, beakers, flasks, microscopic slides, etc.