eChapters

Abstract

Grains in present context are food grains. The PFA Act includes cereals, millets, and pulses in food grains. At times, seeds of certain oilseeds like soybean are also referred to in the discussion of food grains. Grains have been cultivated for thousands of years. We have Grain Standards as established by the International Organization for Standardization (ISO), which are considered as International Standards. Another source is Codex Alimentarius Commission (Codex) under the aegis of FAO (UN), which operates a Committee to formulate standards that are referred to as Codex Standards. Many countries have a National Standards Institution, which develops National Standards for their main grain crops and other commodities and issues specifications along with methods of testing and analysis. Several countries, which are in developing status, adopt or modify international standards into their national system. The Grain Standards have been evolved and established for a variety of purposes but primarily to grade produce in agricultural marketing largely to facilitate the movement of grain, provide both sellers and buyers with guidelines to support financial transactions, and ensure that the produce will meet up with end-use requirements, or, increasingly to protect the consumers.

Abstract
 
Grains are usually harvested above 20% (wb) moisture level and they are prone to microbial attack at high moisture level. In order to avoid both qualitative and quantitative losses that arise from microbial growth, grains are usually dried to safe moisture level. The safe storage moisture content may vary from 8-16% (wb), depending upon the grain and climate type. Therefore, drying is a necessary step in preventing these losses. Drying also reduces the bulk weight of the materials, thus easing transportation and storage. Drying can occur in thin layer or in deep bed. Different drying theories are proposed to characterize these drying processes. Theoretical as well empirical drying equations have been developed.

3.1 Introduction

The production of food grains in India is around 200 million tonnes and most of the grains are converted to primary products after primary processing such as threshing, dehulling, de-branning. Some of the grains are converted to secondary products such as flour or grits. The yields of primary and secondary products range between 65-80% indicating a wastage of 20-35%. These wastes lead to unclean surroundings and air pollution due to fine dust. Hence, proper waste management/utilization of food grain processing industries has become a societal need for a clean environment.

The term ‘waste’ has different meanings to different people. It can be retractions from the main process or less utilizable by-products or undesirable waste material depending on the commodity. All food-processing industries generate wastes and create problems for its management. The best way the food processing industry can treat its waste is to avoid producing it. Much of the waste now being produced or generated in some food processing plants can become a managed resource for producing economic credits. In fact, waste utilization is one of the world’s prominent industries and its activities cut across the normal divisions into which industries are placed. Similarly, there will be wastes from agriculture, animal and meat industries, textile, rubber etc. Even the local governmental activities that collect and dispose the household wastes become apparent in terms of the huge size of it.

Introduction

Rice (Oryza sativa L.) is the vital cereal crop, probably the oldest cultivated grain crop, produced under varied ecosystems is consumed as the primary source of food by the billions of people throughout the world covering 9% of total arable land among world. India is one of the top leading countries in the entire world in case of both production and consumption of rice. Rice is cultivated in 43.86 m ha geographical area of the country producing 115.6 million tons (2018- 2019) of rice. It is produced in various ecosystems throughout the country under diverse climatic and soil condition but the productivity is much lower as compared to other countries. According to Pandey et al. (2006), the average loss of rice production during drought years in major rainfed rice grown states like Chhattisgarh, Jharkhand and Odisha was found to be 30 percent of the annual production in case of non-drought years.

Abstract

Water scarce state Rajasthan is without efficient and effective management. Water, when at surface is cheaper and like free commodity to use. Most of it gets evaporated rapidly due to aridity. There is no water during summers and drought years. This is now critical time to rethink and review our planning and policies and make it ground water oriented instead of completely surface water based. Ground water management should be the thrust area and key issue. There is need to conserve andharvest each drop ofwater especially for recharge to ground water. Utilize the augmented ground water resources as crisis management during long dry spells. Also, enforcement of regulatory measures, creating awareness among masses and participatory approach ofmanagement are the key factors for ensuring sustainable availability of water resources.

Introduction

Rice plays a unique role in providing food to the majority of the world population. Rice is the most widely consumed food for nearly three-fourths of the population in India. Now a days scented rice is getting higher market price than normal rice varieties. Black Scented rice is commonly considered as forbidden rice. Different researches proved that black Scented rice is one of the “super food” of the world. Black Scented rice is consumed in various ways like puddings, pulao, bread, etc in different festivals and during important ceremonies. Mostly this crop is prone to lodging but resistance to infestation by insect and pest. Works done in India and abroad indicates that the particular method of establishment, adequate level of nitrogen and a particular time of application of nitrogenous fertilizer can enhance productivity. Nitrogen is the main nutrient that determines rice yield, due to its role in the photosynthesis, biomass accumulation and, spikelet formation (Hasegawa et al., 1994; Yoshida et al., 2006).

Introduction
For setting up a fruit processing plant, the following cost and non-cost factors affecting the plant’s location are considered. Cost factors include raw material cost, transportation cost, cost of land, building and machinery, utilities cost, taxes, and insurance costs. At the same time, non-cost factors consisting of wages, salaries and incentives, market potential, community attitude, cost regulation, quality of life (school, living, recreation for workers, etc.), and environmental impact are taken into consideration. The main objective for the selection of the site for the processing unit is to minimize the sum of all costs. To minimize the cost, one should think not only the today’s costs but about long-term costs as well.
Plant Layout
The advantages of good plant layout are: -
i. Saving in floor space
ii. Increased output
iii. Fewer production delays
iv. Reduced material handling cost
v. Greater utilization of machine and manpower
vi. Easier and better supervision
vii. Less congestion and confusion
viii. Better appearance and more sanitary condition of work areas
ix. Reduced risk to the health and safety of employees

HACCP: The Hazard Analysis and Critical Control Points (HACCP) is a scientific, rational and systematic approach to identify, assess and control hazards during production, processing, manufacturing and use of food. It ensures safety of the food. HACCP presents a good opportunity for the food industry for upgrading quality and bringing uniformity and consistency in their supplies to international market. or It is a systematic preventive approach to food safety that addresses physical, chemical and biological hazards as a mean of prevention rather than finished product inspection. It involves identification, evaluation and control of hazards which are significant for food safety.

HACCP plan: A document prepared in accordance with the principles of HACCP to ensure control of hazards which are significant for food safety throughout the food chain under consideration.

Haemagglutinins: A group of proteins of plants that are not antibodies and do not originate in an immune system but bind specifically to carbohydrate containing receptors on cell surfaces (red blood cells). It is also known as Phytoagglutins / lectins.

Introduction

Over centuries, spices have been used as an important addendum for colour, flavour and preservation of foods. In addition, their medicinal and cosmetic utilities have been widely recognized (Purseglove et al., 1981; Srinivasan, 2005). All these benefits made them extremely desirable with an ever growing demand in the international market. India holds the title of the largest producer and exporter of spices with major share for pepper, capsicum, turmeric, ginger cardamom, seed spices, curry powders, spice oils and oleoresins. The other primary producers of spices includes China, Indonesia, Malaysia, Egypt, Turkey Brazil and Mexico while USA, Europe, Japan, East Asian and Middle East countries are their major importers.

Spices are made from diverse plant parts viz. rhizomes, barks, leaves, fruits and seeds and hence its processing methods vary depending on the raw material. However, the basic unit operations namely harvest, pre-treatment, drying, cleaning, particle size reduction, packaging and microbial decontamination in sequence remains common for the production of most of the spices. Inappropriate conduct of basic unit operations often lead to high microbial load, aflatoxin contamination, losses of valuable compounds, change in sensory characteristics, physical damages and incorporation of contaminants in spice products (Table 1). Moreover, spices being natural products, they may be fraught with a large number of microorganisms including several pathogenic species of bacteria and fungus depending on the prevailing conditions in their cultivation areas. In addition, poor food sanitation awareness and practices in spice producing countries may worsen their microbiological safety. Although spices are nonperishable in nature due to their low moisture contents after drying, they may act as a source of microbial populations upon contact with moist food products with no further thermal treatment. The outbreak of ‘salmonellosis’ in Germany (1993) due to contaminated paprika and paprika-powdered potato chips is an example. The aforesaid disadvantages related to conventional spice production may confound their international trade unless desired objectives of food safety management schemes such as International Commission on Microbiological Specifications for Foods (ICMSF) are met. Moreover, international agencies have set standard to guarantee safe spices and augment business interests of their adherents. For example, both the European Spice Association (ESA, 2015) and American Spice Trade Association have set a maximum level of 1% w/w extraneous matter in spices (ASTA, 2017). These challenges associated with the conventional production system may be effectively addressed by preventive risk management strategy by which suitable control measures are enforced at earlier phases of food chain prior to consumption. The control measures must guarantee that the level of contamination has not exceeded the maximum permissible limit at every phase of spice production from farm to table.

Quality of fish raw material plays an important role for the quality of the end-product. Once the fish raw material freshness and nutrition value is lost, it cannot be recovered in the processing stages. Products that are processed from low quality raw material are not always a safety risk, but the quality (nutrition value) and shelf life is significantly decreased. The quality deterioration can start right away during fishing and it continues all the way to the final user. Time-temperature abuse should be avoided at all stages of handling till landed fish reaches the consumer or the processor. In tropical countries more care in handling is necessary as fishes thrive in high ambient temperature has high body temperature and hastens spoilage.

Fish is highly perishable because of their chemical composition. It has high content of soluble substances in the flesh (many of which contain nitrogen and triglycerides characterized by polyunsaturated fatty acids) and high level of autolytic enzyme. After the death of the fish, spoilage starts due to the action of microbes, enzyme and oxidation. It is therefore, necessary to preserve fish after harvest if not consumed or disposed immediately.

Introduction

Use of acid/base is common in laboratories for experiments like titration and proper safety in their handling laboratory is necessary. In this chapter we will briefly discuss about the safety measures necessary to be adopted while using acids/bases in laboratory for any experiment.

Handling of Strong Acid/Base

There are four major points that need to be taken care of while working with strong acids or bases that might be quite harmful if any accident happens.

1. Protect Yourself

Wear a lab-coat and acid-resistant gloves: Always use lab-coat/apron and make it sure that the sleeves properly cover your arms. More importantly, use gloves made of acid-resistant materials and also wear shoes to protect your feet while wearing long-pants/jeans. Female with long hair, must tie her hair properly (with rubber band) to avoid any disturbance caused by appearance in between.

Wear safety goggles: It is important to wear safety goggles to protect your eyes using larger and fitting goggles that cover front as well as sides of your eyes. Always use properly fitting and adjustable goggles because smaller/ loose goggles may not protect the areas around your eyes against accidental acid spills and it may fall down from your face, if it is too loose.

Locate emergency wash area: There must be an emergency washing area nearby the work place or laboratory containing lab spill management kits. All the workers in the laboratory must be aware of using the kits and emergency plans.

Neutralize acid: Don’t panic even if an acid or chemical spill happens. Stay calm and act as quickly as possible. In case an acid spills, neutralize it by using sodium bicarbonate so that they can be cleaned and disposed safely. If acid comes in contact of skin, wash it off under running tap water but do not use/ apply sodium bicarbonate on skin.

Introduction

For proper and efficient experiment to be conducted, experimenters need so many chemicals to deal with. This includes different acids, base, salt, different kind of indicators and so on. Some of these chemicals are safe for health, but some of them are dangerous to health when come in close proximity to our body while some of the chemicals cause health issues on inhaling. These may cause improper functioning of some of our physiological activities. Acids and bases are very dangerous for our tissues when come in our contact. These may cause serious respiratory problem in addition to injuries on coming to our contact. Some chemicals are exploratory yet they may cause even death of the person working with them in laboratory. Therefore, mere use of the chemicals in laboratory is not only the objective of the experimenter. The person working in laboratory should also be concerned about the proper use and handing of the chemical while working with it. Thus, every researcher of an institution who has to work with chemicals in a laboratory should be made aware about the chemicals to be used in the laboratory and the consequences if any mishandling of a laboratory chemical occurs. Not only these, suitable precautionary measures should also be known to the researcher along with ensuring the availability of the required safety equipment/installations. Hence, a proper understanding of the ways of handling of chemicals in a laboratory is of prime importance for the personals like you who are working or have to work in laboratory.

Safe Handling of Chemicals in Laboratory

Safe use/handling of chemicals in laboratory include minimized exposure to chemicals, maintaining safety data sheets, proper labelling, storage, segregation, and transport of chemicals for personal hygiene.

Introduction

We come across a variety of chemicals every day in a laboratory. While some of them are relatively safer, others are extremely hazardous. Thus, it is very important to know the potential hazards that can be caused by the chemicals present in the laboratory and the safety measures needed to be followed to avoid the hazards. Additionally, we should also be aware of the steps necessary to be taken on such hazardous situations. According to IUPAC, a hazardous chemical mean the chemical which has the potential to cause damage in various ways. In a laboratory, there are chemicals that might be irritant, carcinogen, respiratory fibrogen, systemic poison, asphyxiant, flammable, etc. which have the potential to cause hazard to the workers or environment. Therefore, it is important to use appropriate procedure to reduce the risk and protect the health/safety of laboratory personnel, the public and the environment.

Types of Hazards Associated with Chemicals

Chemical hazards: The hazards caused by chemicals can be broadly classified into three categories.

1. Health hazard: This is also known as toxic effects of chemical. The risk associated with a chemical in laboratory depends on the extent of exposure and the inherent toxicity of the chemical. Many chemical reactions form the product that might be much more toxic than the reacting chemicals. For example, inadvertent mixing of formaldehyde (a common tissue fixative) and hydrogen chloride results in the generation of bis(chloromethyl) ether, a potent human carcinogen. For most of the chemicals, the route of exposure (through skin, eyes, gastrointestinal tract, or respiratory tract) is more important (Figure 17.1) that must be considered during risk assessment.

1. INTRODUCTION

Every fruit or vegetable is harvested keeping in view, its intended use. At what stage it should be harvested, is indicated by the maturity index. The chapter focuses on these and postharvest quality of fruits and vegetables.

2. FRUIT MATURITY

"Maturity of a fruit can be defined as that stage at which a commodity has reached a sufficient stage of development that after harvesting and postharvest handling, its quality will be at least the minimum acceptable to the ultimate consumer”. Maturity is of two types:

4.1 Harvesting

Pomegranate being non-climacteric fruits should be picked when fully ripe. Its fruits become ready for picking 120-130 days after fruit set. Mature fruits should be immediately removed from the plants as delay in harvesting leads to fruit cracking. Fruits harvested at a premature stage have poor keeping quality and are prone to damage during handling and transport. The fruits are harvested when outer rind becomes yellowish and the fruit when tapped produces a metallic sound. The round fruits become flattened from all the sides and basal beak shaped portion shrinks at the time of maturity. Fruits are harvested with the help of secateurs by retaining 1 cm stalk with the fruit. All the fruits should be harvested in 2-3 pickings within a span of one month.

Post-Harvest Losses

A post-harvest loss is defined as the measurable qualitative and quantitative food (including fruits and vegetables) loss along the supply chain, starting at the time of harvest till its consumption or other end uses (Hodges et al., 2011). Pineapple fruits are highly perishable in nature and continuously respired even after harvesting which limited its shelf-life leading to the storage problems (Hossain and Bepary, 2015) and decline in production due to post-harvest losses (Babalola et al., 2008). During the storage for distant marketing, pineapple fruits easily losses its moisture content through transpiration and become more susceptibility to microbial spoilage (Hossain and Bepary, 2015). In India the top five leading pineapple producing states are West Bengal, Assam, Karnataka, Meghalaya and Manipur (Anonymous, 2018). The measurable qualitative and quantitative losses of pineapple at post-harvest level are from the various stages of handling from the farm level up to the consumers (Table 1 and 2).

Substantial onion losses occur after harvest through sprouting, rotting, physiological weight reduction and quality deterioration. Proper harvest timing, careful handling and effective curing are therefore essential for maintaining marketability and extending storage life. This chapter explains maturity indices, including appropriate levels of top fall, and compares field curing with forced-air methods. It examines topping, grading, packaging, transportation, storage temperature, relative humidity, ventilation and disease management. Physiological and biochemical changes occurring during storage are also considered. An integrated post-harvest approach combining correct maturity assessment, suitable harvesting, complete curing, careful handling, controlled storage and regular quality monitoring can considerably reduce losses and improve year-round onion availability.

The food is considered as one of the essential for the maintenance of life. Manufacturing of the food product is not enough form the food industry. It is necessary that the food available is safe, hygienic; wholesomeness and its quality must be assured. The food industry is an important segment of industries in India and has its own peculiarities unlike other industries. Food processing industry has been recognized by government as a major sector of growth. It must be free from harmful additives, microbes and remain so for a period, it is intended to be consumed. Therefore, the methods employed in quality and food safety assurance programme within the food industry will vary considerably in accuracy and sophistication according to the type of process and size and nature of resources available. Since the international market has become demanding in terms of quality, safety and delivery, installation of Hazard Analysis Critical Control Point (HACCP) in food industry would provide a competitive edge to food supplies in the international market. Food control refers to all activities carried out to ensure the quality, safety and honest presentation of the food at all stages from primary production through processing and storage, to marketing and consumption. The term has been used to describe a total national effort involving an integrated approach between government and all segment and sectors of the food industry. Food control is linked to improvement in the health of the population, potential of a country’s economic development and reduction of spoilage and food losses.

A wide variety of quality determinants is employed, including size, colour, maturity and extent of blemishes. Quality is a measure of the degree of excellence or degree of acceptability by the consumer. The marketing of fresh fruit and vegetables is aimed eventually ay appealing to the consumer for whom tradition plays a major role in determining the acceptability of a food item. The eating habits of people are conservative. The increase of direct market from producer to supermarket chains is leading to the imposition of standards to predetermined specification by the supermarkets. Important factors in quality for the consumers are: appearance, including size, colour, shape, condition and absence of defects, texture, flavour and nutritional value. Quality is the ultimate criterion of the desirability of any food product to the consumer. The overall quality of food depends on the nutritional and other hidden attributes. Quality of foods can be defined as the ‘composite’ of the ‘characteristics’ that differentiate individual units of a product and have significance in determining the degree of acceptability of that unit by the buyer.

Food packaging serves to protect products throughout their journey from production to consumption. However, packaging is often exposed to a variety of hazards during transportation and storage that can compromise its effectiveness and, ultimately, the quality and safety of the food inside. Understanding these hazards is essential for designing packaging solutions that can withstand the physical, environmental, and atmospheric challenges encountered along the supply chain. This chapter examines the types of hazards that affect food packaging during transportation and storage, focusing on the ways in which these factors impact packaging integrity, food quality, and consumer safety. By exploring mechanical hazards, environmental influences, and atmospheric interactions, this chapter provides insights into the crucial role that resilient packaging plays in safeguarding food from production to point-of-sale.

Introduction

Food Safety is the assurance that food is acceptable for human consumption according to its intended use. The slogan of the World Food Safety Day 2019 “If it’s not safe - it’s not food!” portray, unsafe food is a threat to mankind. Ensuring food safety to protect public health and promote economic development is of utmost importance and it remains a significant challenge in both developing and developed countries. Food borne diseases remain a real and formidable problem, causing great human sufferings and significant economic losses. According to WHO 2019-20 World Water Day report, one third of the population of developed countries may be affected by food-borne diseases each year and the problem is likely to be even more wide spread in developing countries, where food and water borne diarrhoeal diseases kill an estimated 2.2 million people each year, mostly children. While unacceptable rates of food borne illness still remain, new hazards continue to enter the food supply.

A food safety hazard refers to any agent with the potential to cause adverse health consequences for consumers. It occurs when food is exposed to hazardous agents which result in contamination of food. In other terms it can be defined as anything that could contaminate food or could otherwise violate established food safety program criteria, if left uncontrolled. The National Advisory Committee on Microbiological Criteria for Foods (NACMCF, 1997) defined a hazard as a “biological, chemical, or physical agent that is reasonably likely to cause illness or injury in the absence of its control”.

A hazard may be introduced into the food supply any time during harvesting, formulation and processing, packaging and labelling, transportation, storage, preparation and serving. Food safety hazards are generally categorized into four classes: Physical, chemical, biological and allergens. Food manufacturers can adopt Food Safety Management Systems (FSMS), which include Good Manufacturing Practices (GMP), Good Hygiene Practices (GHP), Hazard Analysis and Critical Control Point (HACCP) and other practices to strictly check the hazards and make the food safe.

Understanding the hazards that contribute to food borne illness and injury is important to determine the necessary steps to prevent or reduce it to an acceptable level or eliminate hazards altogether before food reaches the consumer.