eChapters

Abstract

Classification of the hundreds of possible dryers is essential to the logical selection of appropriate dryer for a given application. Diverse criteria for classification as well as selection of dryers are presented and discussed briefly. The advantages and limitations of different dryer types must be taken into consideration. Initial capital cost is often the key deciding criterion in industrial dryer selection. This is not a good strategy as the user must pay for the operating costs over a long period of life of the dryer. In general several different dryer types are suitable for a given product. Careful selection is essential for cost-effective operation of the dryer.

Introduction In today’s environment, the greatest challenge for the food industry is to develop health promoting foods; it is determined by the raw materials used and its impact on consumer health. Furthermore, people lifestyle has changed greatly, resulting in a change in food eating patterns. In today’s world, people are moving towards eating foods that are nutrient base and tasty (Bonciu, 2018). of all the nutrient based products available in market, expanded snacks have become a popular snack all over the world because of its crunchy texture and low density making it consumer’s acceptance (Grasso, 2020). The basic idea for developing any expanded snacks is utilizing a starch-based material for a better crispy and crunchy product, but to make it more nutritious incorporation of protein and fibre rich raw materials is recommended (Gu et al., 2017). Along with the raw materials, the other important parameters for developing any extruded product is the particle of the flour, its physicochemical and rheological properties of the extrudates are much concentrated (Bouasla & Wójtowicz, 2021) Thereby, extruded snack is considering as functional food with major health benefits.

Abstract

Hot air circulation is the most common industrial method of drying foods which has its own inherited disadvantages. Microwave drying can be an alternative method for removing moisture from foods and there has been a surge of interest in the application of microwave to process the foods, in past few years. The reason being that there is worldwide energy crisis and the growing acceptance and familiarity with domestic microwave ovens. It is well known that conventional means of heat processing irreversibly alter the flavor, colour, and texture of many foods. From the point of flavor alone, it is desirable to improve our present methods of processing foods. Some improvements have been made in this direction with a number of food products by use of high-temperature short- time processing.

Introduction The onion (Allium cepa) is one of the world's oldest cultivated crops, with a history dating back over 5,000 years (Gorrepati et al., 2014). At present, India is one of the world's largest producers and exporters of onions. At the time, India ranked second in onion production with a yearly production of around 23262 TMT and an average yield of 18.10 MT/ha (Prajapati and Saini, 2019; Horticulture Statistics at a Glance, 2018; Tripathi and Lawande, 2016). Maharashtra, Madhya Pradesh, Karnataka, Gujarat, Rajasthan, Bihar, Andhra Pradesh, Haryana, West Bengal, Uttar Pradesh, Chhattisgarh, Odisha, Tamil Nadu, Jharkhand and Telangana are the major onion producing states in India. Maharashtra alone covers 55-60% of countries total production. Solapur, Satara, Dhule, Jalgoan, Osmanabad, Beed, Latur, Aurangabad are the major onion producing districts in Maharashtra (Tripathi et al., 2005). Unfortunately, India witnessed around 40-50% post-harvest losses of onions every year (Prajapati and Saini, 2019).

Introduction

The emerging functional foods market presents a considerable challenge to all manufacturers to keep abreast of the use of adequate packaging materials for their products. The interest in functional foods is intrinsically linked to the potential health benefits of their bioactive components. Preserving these bioactive components is, therefore, a crucial factor to providing the anticipated health benefits of functional foods. However, recurring failure in maintaining the quality of functional foods has been reported. Functional foods include a wide variety of products such as prebiotics and probiotics, dried foods (fibers, tea, herbs, etc.), fermented products (yogurts, kefirs, vegetables), and fresh fruits and vegetables. Their bioactive components (minerals, vitamins, fibers, peptides, proteins, w–3 polyunsaturated fats, antioxidants, enzymes, and symbiotics) range from very simple molecules to complex living organisms such as bacteria.

Abstract

The primary commercial energy sources such as coal, oil and natural gas poses an enormous challenge to our development goals including environmental degradation, as India is not well endowed with these exhaustible natural resources. Further, these conventional sources are also not available in right quantity and producing environmental pollution manifold in land, air and water. There are number of unit operations in food processing and value addition consuming bulk of conventional energy sources where renewable energy sources can easily be integrated for energy conservation and environment protection. There is significant potential for application of Renewable Energy Sources in different unit operation of food processing including drying of food products for energy conservation and for reducing hydrocarbon emissions.

Introduction India is a country of festivals and celebrations. Indian sweets enjoy a legendary reputation across the world. India is home to a number of delicious sweets that play a vital role in every Indian celebration. While gulab jamuns, rasgullas and kaju katlis may be the most popular sweets in the country (Pal Sanchari, 2016). Functions and events in India are celebrated with intake of sweets. Also, it is customary to sweeten the mouth in social gathering like marriage, birthday, poojas, etc. (Gulati and Misra, 2014). In the past few years, guidelines are formulated based on analyses of all published scientific studies on the consumption of sugars. In view of the rising prevalence of overweight, obesity and related disorders globally, in 2002, the WHO recommended that sugar should be less than 10 percent of daily calories. The consensus dietary guidelines for Indians in 2011 recommend less than 10% of total calories from free sugars per day. In May 2014, the expert panel of WHO recently recommended decreasing sugar intake to 5% of total calorie intake to combat obesity. A high intake of added sugars is a primary risk factor for diabetes. It is these added sugars in sweets that makes them palatable, but also does the physical damage. (Willet Brian, 2011). People have developed taste towards food in which fat and sugar contents are high.

Introduction

The search for weight controlling foods began in the mid 19^th century when industrialization led to widespread obesity. Over the years, people have tried to lose weight by avoiding particular food groups like carbohydrates, eating specific foods such as cabbage soup, or adding a certain ingredient, like vinegar or grapefruit to each meal. Recently scientists have demonstrated that green tea, dairy products, and cinnamon have the potential to improve weight control by altering fat and/or carbohydrate metabolism at the sub-cellular level. Considerable research is needed, however, before these food items can be used to develop effective weight management products.

Introduction

Biotechnology is defined as the ‘application of scientific and engineering principles to the processing of material by biological agents to provide goods and services’. The term ‘biotechnology’ is also used when a technique involving live organisms are employed to make or modify a product, improve plants or animals or develop microorganisms for specific uses. According to the definition of the Codex Alimentarius Commission (CAC 2001), modern biotechnology is defined as the application of (i) in vitro nucleic acid techniques, including recombinant deoxyribonucleic acid (DNA) and direct injection of nucleic acid into cells or organelles, or (ii) fusion of cells beyond the taxonomic family, that overcome natural physiological reproductive or recombination barriers, and that are not techniques used in traditional breeding and selection. Scientific developments of present world owe to processes and products of the field of biotechnology. Modern biotechnological advancements have played a major role in important branches of science such as agriculture, food processing, medicine and veterinary applications. Biotechnological interventions of the downstream processing applications include primary production areas namely breeding of crops and livestock, production of additives for food and feed and pharmaceuticals along with diagnostic tools. Inputs for food processing applications from biotechnology include biocatalysts such as enzymes, tracing food ingredients such as Genetically modified (GM) ingredients in end products of food and feed and food quality testing applications for food borne pathogens. Applications of modern biotechnology in form of genetically modified organisms have gained much importance in comparison to the downstream applications during food processing and food safety (Zhu, 2017). Food processing operations include transformation of harvested crop or animal produce into produce which are marketable with long shelf life and minimises waste and losses of raw produce in food chain and ensure their continuous availability in super market shelves. Food safety is an important area which assures of the food being safe for consumption. Food technological applications of modern biotechnology includes food enzymes that are important in various food processing applications in reactions involving lipids, carbohydrates and proteins, food fermentations to improve properties such as taste, flavour, texture, nutritional and shelf stability, food additives in form of bio preservatives, flavours, fragrances, genetically modified starter cultures, genetically modified crops, modern rapid diagnostic kits for food safety are discussed in detail.

1. INTRODUCTION

Fruits and vegetables represent highly perishable items of agricultural produce, mainly because of their high water content in the fresh form. Fruits and vegetables vary greatly in their protective covering, peel or rind, and also in shape, size, colour, texture and flavour. Their care starts from the field of harvest, including pre- harvest care to reduce postharvest infections and maintain quality. Because of the high rate of perishability in fresh form, fruits and vegetables are preserved by processing into several forms and choices, depending on the specific commodity to ensure reduction in mass, render storage stability for extension in storage life for both domestic and foreign trade over variable distance and time.

Food preservation can be defined as the science which deals with methods of prevention of decay or spoilage of food, thus allowing it to be stored in a fit condition for future use. In this chapter, food preservation and have been discussed in abroad way.

Thus, sugar serves as a preservative in jam and jelly, whereas salt is the major preservative for pickle. RTS (Ready-to-Serve) beverage under acidic conditions in pasteurized form can be stored at room temperature for approximately three months while dehydrated products with 5% residual moisture with suitable packages, depending on the low hygroscopicity can find storage life upto 12 months. Intermediate moisture product with 25% residual moisture is becoming popular to consume mango or papaya strips directly in ready-to-eat form. Storage quality of such forms assumes greater importance. The use of synthetic preservatives is highly questioned in the modern days. However, low concentrations of potassium meta-bisulfite and sodium benzoate are still in use. Formation of benzene under acidic conditions for example in products like RTS beverage by the use of sodium benzoate is said to be dangerous, as benzene is known to be carcinogenic. This takes us to a subject of food safety including hygiene and HACCP. Good manufacturing practices are practically the most useful form of product preparation to expect safety.

1. INTRODUCTION

Wild pomegranate (Punica granatum L.) is one of those fruits which has got a great economic importance. The name “pomegranate”is derived from Latin pomum (apple) and granatus (seeded) which has influenced the common name for pomegranate in many languages (like in German Granatapfel, seeded apple). It has widely been cultivated throughout India and drier parts of South-East Asia, Malaysia, the East Indies and tropical Africa. The most important growing countries of pomegranate are are Egypt, China, Afghanistan, Pakistan, Bangladesh, Iran, Iraq, India, Mayamar and Saudi Arabia. In India, it grows in the vast tract of the hill slopes of Jammu and Kashmir and Himachal Pradesh. One of the important centers of wild pomegranate, in Himachal Pradesh is Darlaghat, located about 50 Km from Shimla. The fruit provides substantial income to the farmers particularly where it is found growing wild such as in Mandi, Kullu, Sirmour, Solan, Shimla, and Chamba districts of Himachal Pradesh. It is found very common and gregarious in drier and sub-marginal land of mid hill regions of outer Himalayas at an elevation of 900-1800 m above mean sea level (a.m.s.l). Wild pomegranate is considered as one of the commercial fruits of Himachal Pradesh in the form of dried arils popularly known as “Anardana”. Besides Anardana, other value added products can also be prepared from this fruit as detailed in this chapter.

Value addition is the most talked about word in food processing industry, particularly in export oriented fish processing industry because of the increased realization of valuable foreign exchange. Value can be added to fish and fishery products according to the requirements of different markets. These products range from live fish and shellfish to ready to serve convenience products. As far as fish processing industry is concerned value addition is one of the possible approaches to raise profitability since this industry is becoming highly competitive and increasingly expensive.

There is great demand for seafood/seafood based products in ready to eat “convenience” form. A number of such diverse products have already invaded the western markets. One factor responsible for such a situation is more and more women getting educated and taking up employment. Reasonably good expendable income, education, awareness and consciousness towards hygiene and health, increased emphasis on leisure pursuits etc. are some of the other reasons.

Marketing of value added products is completely different from the traditional seafood trade. It is dynamic, sensitive, complex and very expensive. Market surveys, packaging and advertising are a few of the very important areas, which ultimately determine the successful movement of a new product. Most of the market channels currently used is not suitable to trade value added products. A new appropriate channel would be the super market chains which want to procure directly from the source of supply. Appearance, packaging and display are all important factors leading to successful marketing of any new value added product. The retail pack must be clean, crisp and clear and make the contents appear attractive to the consumer. The consumer must be given confidence to experiment with a new product launched in the market. Packaging requirements change with product form, target group, market area, species used and so on. The latest packaging must also keep abreast with the latest technology.

Introduction

The improvement of the quality of foods can be made by fortification of foods nutrients quality and quantity in food. It can be a very cost effective public health intervention. As a result of the high consumption pattern of dairy products viz. yogurt, the fortification process will effectively diminish or prevent diseases associated with nutritional deficiencies (Gahruie et al., 2015). However, due to nutrients deficiencies in human population especially in certain stages of life, holding, importing, and consumption of fortified foods is increasing (Preedy et al., 2013). As a general rule, addition of one or more essential nutrients to a food and increasing their concentration in that particular food to levels higher than normal is known as fortification. This is intended at preventing and correcting shortages in one or more micronutrients in the society or specific population groups (Bonner et al., 1999). The major ways of food fortification are (1) commercial and industrial fortification for wheat flour, corn meal, cooking oils, (2) bio-fortification of crops to augment their nutritional value, which can include conventional as well as selective breeding, and genetic engineering and (3) house hold fortification like vitamin D drops. Fermentation has twofold outcome on glycemic index though there are conflicting results after consumption. The reduced glycemic index of fermented food has been featured to the production of short?chain organic acids during fermentation.

1. INTRODUCTION

Food processing industries are engaged in production of different types of processed products and generate various types of wastes. These wastes, whether solid or liquid, on one hand are a direct loss to the producer or manufacturer and on the other hand create environmental pollution, if not disposed properly. Therefore, the processors would always like to minimize these wastes. The generation of wastes not only cause economic losses but would also require additional cost for their management and disposal. As a matter of fact, it is often estimated that proper use of efficient machinery and careful handling during various operations can lead to more than 50% reduction in losses.

In general, the wastes from the food processing industries are either not utilized or primarily utilized as animal feed, fertilizer and in preparation of by-products on a limited extent. Many of the wastes such as cuttings and shreds from the fruit and vegetable processing industry can be used as animal feed. Fruit and vegetables wastes can also be used for extraction of starch, pectin, natural colouring matter, fat, essential oils etc. Wheat and maize bran alongwith palm kernel are used for the production of feed for chickens. Various oils and oleoresins having enormous pharmaceutical properties can be obtained from the spice processing industry.

Fermentation is a cheap and energy efficient means of preserving perishable raw materials. It commonly does not require any sophisticated equipment, neither is the storage of fermented products a big issue. Fermented foods play an important role in providing food security, enhancing livelihoods and improving the nutrition and social well being of millions of people around the world, particularly the marginalised and vulnerable population across the developing countries.

1. INTRODUCTION

With diverse agro-climatic conditions, India produces a wide variety of horticultural crops and out of these crops and out of these apple (Malus x domestica Borkh.) occupies a prominent position in India. It is processed into different products like juice, concentrates, wine, cider, canned slices etc. Apple processing is one of the major industries in countries of the world including India, where it is processed in different states like H.P, Jammu and Kashmir and Uttarakhand. Apple pomace is a left-over residue after juice extraction containing peel, seeds and remaining solid parts and represents about 25-35% of the weight of the fresh apple processed. At prasent, it is a waste and its disposal is a major environmental problem (Plate 1). Being precious natural resources its utilization is a challenge and opportunity to the scientists and technologists. It may be a good substrate for the pectin esterase enzyme, animal feed, citric acid, ethanol and biocolour production. It could be a good substrate for the production of microbial colours under SSF which otherwise require a costlier medium for its production. Different products using solid state fermentation of apple pomace forms the subject matter of this chapter. Here the efforts made to utilize apple pomace especially to explore the possibility of making value added products using Solid State Fermentation (SSF) have been summarized.

1. INTRODUCTION

Colour affects every moments of our lives, strongly influencing the cloths we wear, the furnishing in our house and garden, and the appeal of foods. Not only this, colour aids the recognition of food and also has psychological appeal on the enjoyment of food. It is also one of the first characteristic perceived by our senses and help in determining acceptability, judging the quality and basic aesthetic value of food. Addition of colour to the food ensures the uniformity and intensifies the naturally occurring pigments in our food. To achieve this, historically natural or bio-colours have been used extensively till the end of 19^th century, when synthetic colours called ‘coal tar dyes’ were developed that acquired a widespread acceptability. But unfortunately, these are not totally safe for human consumption; for example high levels of erythrosine intake causes thyroid tumors, while Ponceau 4R, tartrazine and sunset yellow were found to be allergic. Many dyes used as colourant have been proved to be carcinogenic. The consumer wants to see the food looking natural as the synthetic colours have been proved to be carcinogenic to humans. Thus, increasing consumer awareness for natural products with almost no chemical additive and certified dyes (which was earlier considered safe) has necessitated the need to exploit food colourants of natural origin. Natural colours are generally extracted from materials of biological origin like fruits, vegetables, seeds, roots and microorganisms, and are often called as ‘Biocolours’. Microorganisms like Rhodotorula, Sarcina, Chromobacter have been proved to be a good source of biocolour.Colour has also been successfully produced from microorganisms using apple pomace as a base for the growth medium of biocolour producing microorganisms.

1. INTRODUCTION

Marketing is a general term used to describe the activities that lead to the sale of your product. It is the process of planning and executing pricing, promotion and distribution programs to satisfy customer needs. It involves collecting information, analyzing alternative market outlets, developing different product forms, pricing products to compete in the marketplace, defining the scope of the proposed market area and meeting consumers’ needs. So marketing is more than just selling a product or service. It is an essential part of any business. Without a good marketing program, even the best businesses fails.

Value-added agricultural groups typically don’t pay enough attention to marketing. Selling agricultural commodities usually only involves hauling the commodities to a market where there is usually a willing buyer. So farmers often spend their time analyzing brick and mortar issues associated with processing and manufacturing (making the product rather than marketing the product). Often the attitude is that, if we make the product, someone will come along and buy it. So value-added agricultural businesses consistently fail because they do not understand the importance of designing and implementing a good marketing program.

As a first step, ‘A Marketing Primer and Marketing Basics’ will help you with a basic understanding of marketing. Successful marketing involves designing and implementing a marketing strategy for your product. Marketing Strategies provide generic strategies for various types of products and product buyers. In a simple term, marketing activities and strategies result in making products available that satisfy customers while making profits for the companies that offer those products.

Physiological Development

Fruits and vegetables can be divided into 3 stages based n their physiological development i.e. growth, maturation and senescence.

Growth: This generally refers to cell division, enlargement and differentiation ultimately giving a particular size, weight and volume to the commodity.

Maturation: It is initiated before the ceasation of growth and lasts till the onset of senescence.

Senescence: The stage when anabolic (synthetic) processes almost terminate and catabolic (degradative) processes are initiated and speeded up causing ageing and finally death of tissues.

Ripening: Stage that begins with the last stages of maturation and lasts till the beginning (first stage) of senescence. Ripening is a very important event in the life of a plant as it transforms a physiologically mature but inedible (or not preferred to be eaten) plant part into an edible, visually and olfactorily attractive and tasty commodity. Ripening marks the completion of developmental phase and is an irrevessible event.

Cold plasma technology represents an innovative non-thermal approach for improving food safety while minimizing undesirable changes associated with conventional heat treatments. This chapter introduces the fundamental principles of cold plasma and explains how reactive species generated during plasma treatment can contribute to microbial inactivation and food decontamination. It examines major plasma-generation methods, including dielectric barrier discharge, corona discharge and microwave plasma systems. The chapter highlights the potential of cold plasma for preserving nutritional and sensory characteristics while reducing microbial hazards. It also considers technological challenges such as treatment uniformity, interactions between plasma and food matrices and the need for process optimization and regulatory validation for wider industrial adoption.

Plasma Activated Water (PAW) is an emerging technology that combines the reactive properties of plasma with water to create an effective medium for food preservation and decontamination. This chapter explains the principles of PAW generation and examines different generation systems, including atmospheric pressure plasma jets, corona discharge and dielectric barrier discharge. It explores applications of PAW in reducing post-harvest losses, extending the shelf life of highly perishable foods, supporting edible-coating formation, controlling undesirable enzyme activity and improving food safety. The chapter emphasizes the potential of PAW as a sustainable processing approach while discussing treatment conditions, food-matrix interactions, technological limitations and opportunities for future development in food preservation.