eChapters

A greenfield ice cream project involves much more than installing production machinery. It requires integrated planning of the business model, market opportunity, capacity, product portfolio, plant layout, process technology, refrigeration, utilities, packaging, cold storage, quality systems, regulatory compliance, distribution, working capital, and future scalability. This chapter presents a practical framework for evaluating new ice cream manufacturing projects, with particular attention to a representative 1000 LPH facility. Different project scales and business models are considered along with major plant and machinery requirements. The chapter also highlights common project-planning mistakes and best practices. It helps entrepreneurs and investors assess technical feasibility, operational readiness, financial requirements, scalability, and long-term commercial viability.

India is emerging as one of the most dynamic ice cream markets, with growing demand driven by urbanisation, rising disposable income, premiumisation, regional flavours, modern retail, quick commerce, and expanding cold-chain infrastructure. This chapter examines the evolution and structure of the Indian ice cream market, major growth drivers, consumer segments, competitive conditions, and emerging opportunities. It also considers important challenges including seasonality, freezer investment, cold-chain reliability, SKU complexity, regulatory compliance, working capital, and market returns. The chapter provides strategic guidance for entrepreneurs and manufacturers on market entry, positioning, product portfolios, distribution, and sustainable growth in India’s increasingly competitive ice cream industry.

Introduction

Seasonal or annual fluctuation in weather patterns is termed as climate variability. However, climate change is a change in the mean state of weather statistic over three decades of time period. Climate change is exacerbating the challenges faced by the agriculture as well as horticulture sector. For last 10 years, Asia is facing the serious threats from climate change and variability such as tsunami, f loods and droughts. Extreme events are expected to have large negative impacts on crop productivity. The rise in temperature and reduction in rainfall under semi-arid environments are likely to reduce production of fruits, vegetables and flowers in the coming 20 years. The production and quality of fresh fruit and vegetable crops can be directly and indirectly affected by exposure to high temperatures and elevated levels of carbon dioxide and ozone. The rise in atmospheric CO2 levels due to global climate change and horticultural practices has both direct and indirect effects on secondary metabolite synthesis in plants.

Livestock is considered one of the essential variables in the revenue of a farmer. The sector (excluding fisheries) contributes 30 per cent to India’s agriculture gross domestic product, and it is valued at more than Rs. 9 lakh crores. India is also one of the largest producers of milk in the world; around 70 million rural households are engaged in professions linked to dairy. India is also the second largest exporter of bovine meat after Brazil. This sector provides a substantial income to farmers and supports the economy by generating enough demand in the rural and semi-urban regions. This animal husbandry sector comprising dairy and poultry is extremely valuable for farmer’s income security, and Covid-19 has the potential to disrupt this sector.

In developing countries such as India, where dairy farming is one of the most important sources of livelihood for 60 million rural households, 80 per cent of whom are landless, small and marginal farmers who depend on dairy for daily income, the crisis is extreme. Thus, even a small decline in the growth of the dairy sector significantly affects a large chunk of our population which are already vulnerable due to low income, poor savings, and lack of livelihood alternatives. Small production in multiple households leads to more reliance on efficient transportation for procurement. In addition to this, the Indian dairy sector is still dominated by the unorganized sector which handles more than 50 per cent of the marketable surplus. Milkman and vendors collect a small quantity of loose milk from different households and then supply it to urban consumers, roadside eateries, hotels, and sweetshops. Closure of shops and restrictions on transportation has ruthlessly disturbed this arrangement. Even in the formal sector out of the total milk processed 65 to 70 per cent is sold as liquid milk which is immediately vended after packing and only 30 per cent is processed into other dairy products like ghee, butter, cheese, curd, ice-cream, milk powder, etc. Thus, the formal sector also lacks sufficient infrastructure and storage facilities for processing and storing surplus milk after value addition.

2.1 Introduction

Each step in the food industry system e.g. food production, processing, transportation, storage, distribution and marketing, has some impact on the environment and there is much concern about environmental pollution. Due to the highly diversified nature of the food industry, various food processing, handling and packaging operations create wastes of different quality and quantity, which, if not treated, could lead to increasing disposal problems and severe pollution problems [24]. The preservation of the natural environment from industrial pollution is currently receiving much attention. In food industry, the most important problem is treatment and disposal of large quantities of waste water, a by-product of various processing operations. It is one of the largest industry groups comprising the manufacturing sector of the U.S. economy [47]. Likewise, India is the world’s second largest producer of food next to China, and has the potential of being the largest food processor. The total food production in India is likely to double in the next ten years [22]. Flour and grain; soft drinks and carbonated water; breweries; starch and miscellaneous food products; meat, poultry and fish; tea, coffee and other beverages; fruit juices; animal feed; sugar; distilleries and blending of spirits; cocoa, chocolates and sugar confectioneries; agricultural and food chemicals and industrial packaging are important sub-sectors of the food processing industry. Food processing projects involve the processing and packaging of meat products, fish and shell fish, dairy products, fruit and vegetables, grains and beverages production. It includes refinement, preservation, improvement of product, storage, handling, packaging and canning (Fig. 1). The processing may involve receiving and storing raw or partially processed plant, animal or other food materials, processing the raw materials into finished products, packaging and storing the finished products.

Food provides a sense of wellbeing and comfort and makes people feel good. In this world of a growing population, the need for affordable, safe and good quality food is rising constantly. On the other hand, there is growing awareness of customers who demand that food be produced and supplied hygienically in socially responsible and eco-friendly ways.

SYNOPSIS

After the break-up of the Soviet Union in 1992, the countries of Central Asia and the Caucasus (CAC) began making the transition from controlled to market economies. All of the countries have programs for economic and social development as well as food security. Over the last decade, the regional population increased 11%, from 72 million in 2002 to 79 million in 2012. Agricultural production has increased throughout the region. For example, vegetable production per decade has nearly doubled due to an increase in the area of the crops grown and to increased yields, and was more than 19 million t in 2011.

Abstract
 
Drying is one of the most popular methods used for preserving products and extending their shelf lives by reducing moisture content to a low level to prevent microbial spoilage and moisture-mediated deteriorative reactions. As an efficient technology with high heat and mass transfer rates, impingement drying has been commonly used in various industrial drying such as tissue paper, textiles, photographic films, coated paper, nonwovens, carpets, lumber etc. In the past two decades, air impingement technology has got more and more attention in the field of food and agricultural products processing.

Introduction Rice cultivation is a means of livelihood for a large number of people from the state of Assam, India (Saikia, 2019). It is related to the cultural aspects in rural Assam where people indulge themselves in traditional as well as modern ways of farming. Like any other north-eastern states in India, rice majorly dominates the Assamese cuisine. It is the primary source of diet in Assam. There are more than 100 varieties that are genetically modified breeds in which indigenous varieties contribute to 20 germplasm (https://www.rkbassam.in/). The different rice varieties of Assam have different culinary applications in both savoury and sweet cuisines. The intermediate and high amylose rice, parboiled or nonparboiled are consumed as staple for major meals while the low amylose rice is mostly consumed as snacks, breakfast cereals and desserts. The major constituent of rice is starch consisting of about 90% of the mass. Thus, the major compositional changes occurring in rice is due to starch. Starch is a polymer of glucose linked by glycosidic bond. It consists of amylose (linked by alpha 1- 4 linear chains) and amylopectin (alpha 1-4 & alpha 1-6 branched chains). On the basis of composition, rice is classified as high amylose (>25%), intermediate amylose (20 -25%), low amylose (7-20%) and waxy or glutinous (1–2%) types (Juliano, 1979).

Pineapple [Ananas comosus (L.) Merr.] is an important commercial tropical fruit crop under the family Bromeliaceae. Centre of origin of this fruit can be traced back to Brazil, South America. It is eulogized as “Queen of Fruit” or “Friendship Fruit” or “Haven Fruit” or “Golden Queen”. The word ‘Pineapple’ came from the Spanish word “Pina” based on appearance of fruit which resembles a pine cone. Now, pineapple is termed as “Boon for dry land agriculture”. Pineapple is an introduced crop in India and was first introduced in Goa by Portuguese. The largest producer of pineapple is Thailand and India ranks 6th in the world pineapple production. In India, Tripura, Assam, West Bengal, Kerala are the leading pineapple producers. Pineapple is a CAM (Crassulacean Acid Metabolism), monocarpic (each stem flowers only once and dies after fruiting), herbaceous perennial plant (Baruwa, 2013) and is suitable for cultivation in xerophytic conditions (Baraily and Deb, 2018).

The earliest written references to pineapple are found in the reference of Christopher Columbus, Gonzalo Fernández de Oviedo y Valdés, and Sir Walter Raleigh. They found pineapple growing in the West Indies mainly for for food and wine making. The Portuguese sailors were responsible for early dissemination of the pineapple and introduced it to Saint Helena in 1502. They also carried it to Africa and India by about 1550. Cultivation of pineapple had spread over most of the tropical countries including some of the islands of the South Pacific before the end of the 16th century. Costa Rica, Brazil, China, India, and Thailand are now major growers of pineapple.

Synopsis

Food safety has become increasingly important with globalization due to various factors such as increased volume and diversity of trade in foods, greater public demand for health protection, changing hazards e.g., resistant microbes, more sophisticated methods for detection of hazards, changes in production and consumption pattern, etc. Food safety contributes significantly to food security as unsafe and poor quality food leads to illnesses as well as food wastage. This leads to a strong need to emphasize not only on availability of food but also ensure that the same is safe.

The food we eat contains nourishing substances called nutrients which are required by human body for proper functioning and maintenance of body health. They are classified into five groups such as:

Carbohydrates,

Protein,

Fats,

Minerals

Vitamins

India, one of the largest food producer countries (I in milk production, II in fruit and vegetable production and III in food grain production at world level), possesses the potential of being the biggest with the food and agricultural sector contributing around 26 percent of the Gross Domestic Product (GDP). It is a paradox that people of the country producing such huge quantities of food including fruits, vegetables, milk, cereals grains etc. are still suffering from many nutritional deficiencies in their diet, and even in some places, the stomachs of people remain unfilled for the want of food. The credit of this would predominantly go to the poor postharvest infrastructure as well as knowhow and accessibility to the facilities. All this makes us one among those countries having largest postharvest losses. The reduction of losses occuring during food handling, processing, storage, distribution and use would be an indirect way of increasing the food production and making the country self-sufficient in nutritional requirements.

Indian Spices: These are dried, fragrant, aromatic or pungent vegetables or plant substances. They can be whole, broken or in ground forms. Primary function in food is seasoning rather than nutrition and which contributes to the flavour and piquancy in foods and beverages. These have been used as food additives widely since ancient times [http://www.imedpub.com/articles/herbal-medicines-possible-risks-andbenefits.pdf,https://www.ncbinlm.nih.gov/pmc/articles/PMC3170500/pdf/nihms307509.pdf). They also exert digestive stimulant action of food enhancing the taste. A few medicinal properties of spices are as being a tonic, carminative, stomachic, diuretic and antispasmodic (Aboaba et al., 2011; Achi, 2006 and Adefegha et al., 2012). This has led for pharmacological applications in the indigenous systems of medicine as digestive stimulants and to relieve digestive disorders and makes the food more palatable. In many countries around the world these are grown and reared for the purpose of trade and distribution. In the ancient times the spice merchants have been the most popular traders. India is well known for spices with a wide variety of recipes that are laced with them.

1. INTRODUCTION

Admitably except for water and milk, no other beverage has earned such universal acceptance and esteem throughout the ages as wine. The aesthetic postures of wine can be gauged by the quotations like ‘wine is the most healthful and the most hygienic beverage (Louis Pasteur)’, ‘wine is a chemical symphony (Amerine). Man has been preparing and consuming since time immemorial a large variety of alcoholic beverages, ranging from mild stimulants to highly intoxicants liquors. Amongst the mild stimulants are the wines which have long association with human artistic, cultural and religious activities.

Grapes and wines are of immense importance to us and their sheer magnitude of production and associated investment, employment, enjoyment, tax revenue collected and the economic contribution is a justifiable. These play a major role in economics of major wine producing countries like Italy and France. Wine and brandy refer to the fermented by-products of grapes, member of genus Vitis notably the cultivars of V.vinifera L. as per the European definition. However, here these terms may also refer to the fermented by-products from any fleshy fruit or flower. Compared to the grapes, industry producing wine from other fruits is very small. Do these have any role to play especially in nutrition, health and economy of the horticulturally developed countries or are simply mild intoxicants consumed? Such queries at one or the other time may baffle the thinking of an inquisive reader. An attempt has been made here to discuss briefly the historical aspects, role of wine in the context of nutritive and therapeutic value, present status of Indian Wine Industry, research status and future strategies. Emphasis on its role in developing the horticultural industry would also be laid.

India is a second largest producer of fruits and vegetables after China. These share are 10% and 16% respectively in total world production. Horticulture crops occupy 23.548 million ha and production is estimated around 260.063 million tones. Total area of fruits, vegetable, plantation crops, spices, loose flower and aromatic plant are 7012, 9083, 3606, 3092, 218 and 537 thousand ha, respectively and production are 79400, 156445, 16388, 5786, 1421 and 622 thousand tones, respectively with productivity are11.32, 17.22, 4.54, 1.87, 6.59, 1.19 thousand tones per ha, respectively (2012-2013). The total productions of cut flowers are 74305 Lakh stem (2012-2013). The annual horticulture export volume is 2733145 metric tonnes (2010-2011) with total exported value of Rs 696461 lakh. In terms of volume, fresh fruits & vegetables comprised about 76 % of exported horticulture produce followed by processed fruits & vegetables (23 %) and floriculture & seeds (1%). After that losses found 20-30 % in fruit and 30-40 % in vegetable while harvesting to consumption in India. It’s due to the perishable nature of horticulture commodity, non availability of appropriate post harvest infrastructure transportation, inadequacy of the market or lack of processing.

India is a major horticulture producer, even though processing is less than 2 %. This is very low as compare to 80 % of Malaysia, 78 % of Philippine, 70 % of Brazil and 30 % of Thailand. The most of developed country 40-60 % fruits and vegetables utilize in processing.

Proper handling, packaging, transportation and storage reduce the post harvest losses of fruits and vegetables. For every one percent reduction in loss will save 5 million tons of fruit and vegetable per year. Processing and preservation technology helps to save excess fruit and vegetable during the glut season. The technology has become a necessity to improve the food safety and strengthen nations food security. The technology helps to boost export of agricultural commodities in the form of preserved and value added products.

    1.    Control points are the points in the food processing chain where it is possible to control or remove hazards.

    2.    Critical control points are the control points in the processing chain where it is essential to a hazard, usually because there is no later step at which to establish control.

    3.    Preventative measures are the actions and activities needed to remove hazards or control them by reducing them to acceptable levels.

    4.    Critical limits for critical control points are measurements such as temperature and time, that must be met, or characteristics such as appearance and texture. Critical limits need to be validated.

    5.    Monitoring is the regular measurement or observation of a critical control point to ensure it is not beyond its critical limits.

    6.    Take corrective action to bring the process back under control before the problem (‘deviation’) leads to a safety hazard. Consider proper management (disposition) of any adversely affected product.

    7.    Verification procedures are tests and programmes that make sure the HACCP system working properly

    8.    Record keeping and documentation systems must meet the needs of the business and be adequate to show that the food safety programme is working.

Pineapple i.e. Ananas comosus (L.) Mer. belongs to the Bromeliaceae family, which has around 46 genera and 1700 species, mainly cultivated in the tropical and sub- tropical regions. It is ranked third in production of tropical fruit after banana and citrus. The pineapple market has been growing extensively due to the attractive aroma compounds and nutritional values as well as huge demand and competitive retail prices (Ali et al., 2020). But, several sanitary problems have been reported in pineapple and they are considered as the main constraints for low yield of that crop in several producing areas. Significant yield losses have been caused by infestation of different pests like mealy bug, fruit borer, mites, scale insects, as well as with different nematode species (Pires de Matos, 2017). The crop lifecycle phases, soil, climatic variables and crop management practices influence the pest infestation intensity. In order to prevent severe crop losses, an integrated approach comprising prophylactic, biological, cultural, mechanical and need-based chemical steps is most appropriate for controlling pineapple pests and maintaining their population below the threshold level. This chapter deals with globally important pests of pineapple with their nature of damages and effective control measures in depth.

Abstract

Sunflower seeds of variety PSFH- 67 were obtained from the PAU seed farm. These seeds were cleaned with commonly used seed processing equipment. Samples were divided into 2 parts. One part was kept as such for taking the observations of feed (control) and the remaining part was passed through specific gravity separator for its refinement. The various fractions obtained were recovery (heavier, healthy seeds), middlings (intermediate, under size) and rejections (lightweight seeds, wevil eaten, foreign matter). The respective percentages of each fraction were computed. These graded fractions as well as the feed were packed in 2-kg cloth bags and stored under ambient conditions. Different quality parameters viz. moisture content, physical purity, percent germination, thousand grain weight and vigour index were recorded at 30 days interval from Jan, 2010 to Apr. 2010. The physical purity, moisture content, thousand grain weight, percent germination, root length, shoot length and vigour index were found to be higher in recovery and minimum for rejections while moisture content was highest for rejection compared to all other fractions. The physical purity remained more or less constant throughout the period of storage. The thousand-grain weight showed a rapid decrease during first month thereafter it remained constant. There was continuous decrease in percent germination with the period of storage irrespective of the treatment.

1. INTRODUCTION

India is principally an agricultural country with seventy per cent of its population living in villages and fifty nine per cent of the total work force dependent on agriculture for its daily bread. Almost 20% of the gross GDP is contributed by agriculture. A steep surge in production since late 1960s has made country self-reliant in food grain production with buffer stocks full to the brim. Since independence, 0.66% growth/ year in gross agricultural area combined with 2.67%/year increases in food grain production led to a net increase in per capita food grain availability from 395 g/ day to 475 g/ day. An outstanding achievement, as it happened despite an unabated population build up at a rate of 2.15 %/ year or 13 million more mouths to be fed every year. Not only in food grain production, the country has made revolutionary progress in milk, fish, eggs, fruits and vegetable production also (NAAS, 2004).

Needless to say that the economic growth of our country depends largely on the prosperity of the agriculture. The agricultural sector acts as a bulwark in maintaining food security as well as national security. The first and the foremost role of agricultural is its promotion of economic progress in the country by enlarging the savings of the rural sector and making them available for the development of industries. Gandhiji, the father of the nation called “Agriculture as the soul of India”. Also, agriculture has been termed as “The mother of all industries and the maintainer of human life standing at the need of all sciences and arts, indeed, at the head of civilization and progress”. The significance of agriculture in India arises also from the fact that the development in agriculture is an essential condition for the development of the national economy. Thus any change in the agriculture sector- positive or negative- has a multiplier effect on the entire economy (Rekha & Rangappa, 2010).

Over 70 years ago, Mahatma Gandhi made the following observations while addressing youth who wanted to serve rural India:

‘The fact is that the villagers have lost all hope. They suspect that every stranger’s hand is at their throats and that he goes to them only to exploit them. The divorce between intellect and labour has paralyzed our agriculture. The worker should enter a village full of love and hope, feeling sure that where men and women labour unintelligently and remain unemployed half the year around, he working all the year round and combining labour with intelligence cannot fail to win the confidence of the villagers’.

This message is as relevant today as it was 60 years ago. Integrating brain and brawn in farm enterprises should hence be the purpose of agricultural education. (ICAR, 1997)