eChapters

Abstract

Meat is considered to be a highly perishable food commodity because of its biological composition. Thus, to extend its shelf life and maintain its nutritive value, there is an urgent need to find out alternatives for synthetic anti-microbial and anti-oxidants. This will not only serve the purpose of meat product manufacturer’s but will also satisfy the consumers’ demand for minimally processed meat products devoid of synthetic preservatives. This review discusses the natural antimicrobial and anti- oxidants sources viz., various essential oils, their composition and application in different meat and meat products. Essential oils from basil, rosemary, thyme, oregano, ginger, basilica, balm, coriander, rosemary and clove have exhibited a better potential to be used as an antimicrobial agent in meat and meat products. They owe their anti-microbial properties to the phenolic compounds present in them. They dislocate cell membrane and disrupt functionality of bacterial cell membrane and eventually leading to the release of intracellular components. However, essential oils are not widely used due to the pungent and intense aroma imparted to the food, thus there is still need to work out on the novel technologies which can not only increase food shelf life but at the same time, are sensorially acceptable to the consumers.

Abstract

Ghee means the pure clarified fat derived solely from milk or curd or from desi (cooking) butter or from cream to which no coloring matter or preservative has been added. It is the second largest dairy product prepared from milk and it is almost 35% of total milk production. Unfortunately, the producers or the middle- men involved in the ghee trade, tend to adulterate ghee with cheaper oils and fats like vegetable oils, animal body fats, hydrogenated fats and sometimes even the non-edible mineral oils, especially during lean season to earn more money. Recently, the problem of adulteration has assumed a very serious dimension. Such a situation has tarnished the image of dairy industry. Methods presently adopted by food law enforcing agencies to ensure the quality of ghee are mainly based on the physico- chemical constants, but all these methods have some limitations. So researchers are always in search of different innovative methods to check the quality of ghee.

Introduction
Food Pipe Line refers to a post-harvest system that deals with ensuring the delivery of a crop/commodity from the time and place of harvest to the time and place of consumption, with minimum loss, maximum efficiency, and maximum returns to all concerned including the grower, processors, and consumer. The term ‘system’ represents a dynamic, complex aggregate of logically interconnected functions or operations within a particular sphere of activity. The term pipeline refers to the functional succession of various operations but tends to ignore their complex interactions.
Stages of the post-harvest system
The food commodities broadly undergo different stages/operations of postharvest systems right from harvest to consumption. However, the applicability of different stages varies with the type of crop. Different unit operations involved in the post-harvest system of food commodities are as under:
1. Harvesting
2. Threshing (food grains, pulses and oilseeds)
3. Drying (food grains, pulses and oilseeds)
4. Collection, Sorting, grading, packaging (Horticultural Crops)
5. Transportation and distribution
6. Storage (Godowns, cold stores, CA stores)
7. Processing

1. Introduction

Energy balance means keeping an account of how the flow of energy is taking place in and out of any system or process. It helps the engineers to estimate the total energy requirement and identify the area for conservation of energy in any process. In food processing the concept of energy balance is applicable in unit operation such as blanching, drying, evaporation, freezing, refrigeration, distillation, crystallization. The scopes of energy balance in food industry are:

i) Streamlining and reduction of energy consumption in the existing process.

ii) Selection and sizing of any equipment and process.

iii) Economic analysis of alternate process/technology.

iv) Designing new economically viable process/technology

A. Tomato and Tomato Products
Tomato though botanically a fruit is generally considered a vegetable because of how it is consumed. Commercial products from tomatoes include juice, puree, paste, ketchup, soup canned and dehydrated tomatoes. Processing of tomato is now practised from home scale level to large scale enterprise. As a semi-finished product, tomato puree is prepared on a small scale while at a large scale, tomato paste has gained commercial significance. Both puree and paste are used for the preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products is well standardized, however, some modifications concerning recipes are made in the processing plants owing to variations in the quality of the raw material. The methods for the preparation of different tomato products are discussed as under: -
I. Tomato Juice/Pulp
Tomato juice is an unconcentrated product consisting of a liquid with a substantial portion of the pulp, expressed from ripe tomatoes with or without the application of heat and the addition of salt. Tomato pulp/juice is the basic ingredient for the preparation of different tomato-based products such as tomato puree, paste, ketchup etc. Fully ripe tomatoes are used for the preparation of tomato juice/pulp. All green, blemished and overripe fruits should be rejected as they adversely affect the quality of the product. The juice obtained from overripe tomatoes is usually thin and unpleasant. The juice should be deep red in colour with a characteristic taste and flavour. The juice shall have about 0.4% acidity expressed as citric acid. Cane sugar (1%) is added to further improve the taste and flavour of the finished product.

Tea as a Beverage

Tea is the most popular beverage consumed in the world after water. All types of teas including black. green, oolong, white and pu-erh tea are mainly made from the buds and young leaves of tea plants, Camellia sinensis (L.) O. Kuntze belongs to the family Theaceae [1]. Depending on the different processing techniques of tea leaves, tea types are categorized as “Green Tea” (unfermented), “Black Tea” (fully fermented), “Oolong Tea” (partially fermented), “Pu-ErhTea” (post fermented) and white tea (unfermented) [2]. The manufacturing process for these different types of teas mainly differ in the degree of enzymatic oxidation (fermentation) process [1].

Introduction
The food that has been damaged or has undergone changes so as to render it undesirable/unacceptable/unfit for human consumption is termed as spoiled. Spoilage of processed products is mainly caused by the action of micro-organisms and due to the physical or chemical changes. The reasons for microbial spoilage include under processing, inadequate cooling, contamination from leakage through can seams and pre-process spoilage. In under-processed cans (receiving low heat treatment), large number of different types of micro-organisms are expected to be involved in spoilage.
Causes of Food Spoilage
Food spoilage or deterioration may be described as loss of weight, softening, souring, rotting, wilting, moulding or a combination of one or more forms. The major causes of food deterioration are: biotic and abiotic factors.
A. Biotic Factors
1) Microbial spoilage (yeast, mould, bacteria)
2) Enzyme action (activities of enzymes present in foods)
3) Insect and rodent damage (attack of insects, rodents and parasites)

Concept: Operations conducted before and after harvest are essential components of the system for producing high-quality seeds. If enough care is not taken in the initial stage, there most likely won’t be any resources left to get high-quality seed. Like this, carefully produced, high-quality seed may lose a significant percentage of its worth if post-harvest management protocols are not adhered to. Its quality is highly correlated with soundness, fullness, and homogeneity of physical characteristics (size, shape, density, colour, and appendages), in addition to mechanical planting’s simplicity and improved crop establishment. Improving the seed that has been gathered and getting it ready for secure storage till needed are accomplished through the effective and efficient process of seed processing. To increase the quality of the seed lot, the goal of seed processing must be to optimize the physical properties of the seed and the constituents of the harvested seed mass. The three main steps in seed processing are conditioning, grading, and applying protectants or enriching with nutrients. These steps are completed in compliance with established protocols and standards (McDonald and Copeland 1997; Agrawal 1996; Jorgensen and Stevens, 2004). The distinct qualities of the crops and the surroundings are taken into consideration while adjusting the machines and operations.

Concept: The preservation of viable seeds from the moment of collecting until they are needed for sowing is known as storage. Every year, a significant quantity of seeds loses their usefulness due to incorrect storage. Seeds need to be preserved and stored dry. As was previously mentioned, seed moisture content and storage temperature have the biggest effects on how long seeds last. The three main environmental elements that impact seed deterioration and loss of viability are moisture, temperature, and oxygen percentage. For over 90% of species, reducing seed moisture content (MC) to certain thresholds consistently lengthens the seed’s lifespan (Roberts 1973). These species are categorized as “orthodox” in terms of the conditions in which they should store seeds; under suitable dry, cool conditions, they typically maintain viability and germinability even after extended periods of storage. Ellis and Roberts’ improved viability equations have addressed the quantitative impacts of both drying and cooling for orthodox seeds. The life of the seed is often doubled for every 1% drop in seed moisture (when seed MC fluctuates between 5 and 14%) and every 5 oC drop in storage temperature (between 0 oC and 50 oC) (Harrington 1972). Low seed MC and low temperature are hence fundamentals of traditional seed storage. Careful regulation of these two factors is necessary to achieve optimal storage life. But most seed produced annually just has to be kept from harvest until the following planting season. Depending on the type of seed, it may or may not need to be stored at temperatures and relative humidity above room temperature. Regardless of any modifications made for unique uses, the local climate storage facility needs to have a few essential components (Barre, 1954; Wheeler and Hill, 1957).

Conversion of muscle to meat is a complex process in which several physical and chemical changes takes place over a period of several hours or even days. The major changes which take place during this process include fall in muscle pH and temperature as well as muscle shortening which further leads to proteolysis or ageing. These changes during conversion of muscles to meat are variable and have great effect on meat quality (tenderness, juiciness, flavour, colour etc.) and also on certain processing characteristics like emulsification, binding properties and yield of the products. To know this complex process it is necessary to understand the process of energy production and metabolic pathway shifting in live animals.

Pre Slaughter

In the living animal, aerobic metabolism is used to obtain energy. The source of energy at this stage is either free fatty acids or blood glucose or muscle glycogen. In this process total 38 ATP molecules are produced from single glucose or glycogen molecule by the complex processes known as glycolysis, oxidative decarboxylation and oxidative phosphorylation. However, under stressful situations, anaerobic metabolism may be used and lactic acid is produced. Lactic acid is usually transported from the muscles to the liver, where it is re-synthesized into glucose and glycogen, or to the heart, where it is metabolized to carbon dioxide and water.

Introduction

Food packaging is one of the most dynamic and fast-growing industries in the current scenario of increasing industrialization. With the constant upsurge in the food wastage at different stages of processing (suchas harvest, storage, processing, transportation, and distribution) leads to more than 15% of food produced ending up in the dumping grounds due to food spoilage caused by climatic conditions andmicroorganisms.Ever-increasing demands of consumers for convenient food makes packaging technology a need of the hour in order to keep the food safe, wholesome and of high quality at the same time.

So appropriate packaging has the potential of not only preventing spoilage but also taking care of healthand well-being of the individuals.Therefore, packaging plays the most important role in the overall safety of the food product.This makes packaging as the ever-evolving field since new requirements need new materials which demands new approaches and technology for better quality products.

By definition, Food packaging is a well-organized system of protecting the food product from any kind of physical, chemical, and biological damage in order to ensure that food reaches the consumer in its most safe condition at minimum applicable cost. It is bridge between production and consumption (Paine, 1992).

OPERATING MECHANISM OF A FLOUR MACHINE
The flour grinding machine operates using blade cutting, high-speed air impact, and a two-layer destruction function that integrates collision and particle sorting. The principle of operation involves the rotor generating high-speed airflow during blade cutting. As the material accelerates within the airflow, repeated impacts cause it to be destroyed in two layers simultaneously, enhancing the destruction rate. As airflow enters the classification chamber, the destruction process rotates at high speed, and the classification rotor generates centrifugal force. The viscous effect of the airflow creates centripetal force. When the centrifugal force on the particles exceeds the centripetal force, the coarse particles return to the destruction chamber, while fine particles are carried with the airflow to the powder collector for collection. There are three primary operating characteristics of the flour mill. First, the main shaft in the power system is sequentially equipped with bearing caps, radial ball bearings, bearing pads, and thrust ball bearings from top to bottom. Second, the grinding system consists of a spring, spring pad, inner grinding head, adjusting nut, and outer grinding head mounted on the spindle. Lastly, the separation system features a brush mounted on the spindle, with a tension spring above and an adjusting nut below the brush. The core principle of the flour grinding process is to reduce grains like wheat, corn, or rice into flour particles. Raw grains are introduced into the mill's hopper and then conveyed to the grinding chamber containing the grinding stones or rollers. As the grains pass through the chamber, the high-speed rotation of the stones or rollers generates friction that crushes, grinds, and pulverizes the grains into a coarse powder, which gradually becomes fine flour. Flour mills are equipped with adjustable settings to regulate the gap between the grinding stones or rollers, allowing for varying flour fineness. This ensures the production of flour suitable for different culinary needs, from coarse flours for rustic bread to fine flours for delicate pastries. The ground flour particles are then

Introduction

Packaging is an integral and pervasive part of contemporary world. Packaging makes material handling convenient, economical and effortless and modern consumer marketing will seem virtually impossible without packaging. For an engineer or food scientist, packaging is specialized arrangement of matrices fabricated for the delivery of safe food products with maintaining high quality and food safety, at every step of distribution chain including procurement of raw material to manufacturing of finished product; packaging of product; storage; transportation and distribution to wholesaler, retailer and consumer and even for recycling operations [17].

Packaging of food is imperative in a world dominated by marketing-based economy The fact that 73% of purchase decisions are made at point of sale highlighted the importance of a good package design in marketing. During scanning of food package, consumer made quick and rapid perception about the inclusion of a particular food based on the various verbal and nonverbal attributes embodied on food package [25]. Designing is an indispensable are of food packaging. It is medium to attract potential buyers and distinguished the product from the competitors. The presence of visual attributes on package design will not only ameliorates the food product and glamorizes the packets but also defines its authenticity and peculiarity. Therefore, a quality package design is characterized as communication channel between the manufacture and consumer, and unless performed correctly the market image of the brand and product suffers and influence consumer’s perception.

Introduction

Food packaging materials development has been driven by the need to protect food products throughout distribution and storage. Nanotechnology offers opportunities to improve technical packaging features and develop sustainable smart packaging and sensors for monitoring product quality over time. However, the inherent permeability of conventional packaging materials to atmospheric gases and water vapour poses challenges in maintaining optimal conditions for food. The integration of nanotechnology into food packaging has emerged as a promising solution to address these challenges. Nanocomposite materials, composed of a polymer matrix and nanoscale fillers, offer a novel approach to enhancing packaging performance while addressing issues related to food spoilage, degradation, and safety.

Nanocomposite materials encompass a range of nanomaterials, including inorganic (i.e., metals and metal oxides), nanoclay, organic nanomaterials, and nanoemulsions (Huang et al., 2018; Jamaleddin et al., 2019; P. Kumar et al., 2020). NMs are used for three types of packaging: improved packaging, active packaging and intelligent packaging, Nanotechnology facilitates the development of improved bio-based packaging, enhancing mechanical strength and barrier performance while maintaining stability under varying environmental conditions (S. Kumar et al., 2020; Zhang et al., 2020). Active packaging harnesses nanostructures to encapsulate bioactive compounds, encompassing antimicrobials, antioxidants, and oxygen scavengers, which can interact with food and extend its shelf life (Motelica et al., 2020). Intelligent packaging releases active compounds in response to environmental triggers such as temperature or pH changes, transforming packaging into an intelligent, actively responsive material (Jamróz et al., 2019).

Packaging machinery is integral to all packaging processes, from primary packaging to distribution packs. It encompasses various stages, including fabrication, cleaning, filling, sealing, combining, labeling, overwrapping, and palletizing.Food packaging refers to the methods, materials, and technologies used to package food items. It serves multiple purposes, such as prolonging the shelf life of products. However, food packaging is not a recent innovation, and its history is quite fascinating. Food packaging has existed in various forms throughout history. The Journal of Agricultural and Food Chemistry highlights that Napoleon played a major role in its development by offering a reward of 12,000 francs for anyone who could invent a method to preserve food for his army. This prize went unclaimed for 15 years until Nicholas Appert introduced the canning method. Appert’s process involved boiling food and sealing it in airtight glass containers, laying the foundation for modern canned food as we know it today.
EVOLUTION OF FOOD PACKAGING THROUGH AGES
The history of food packaging dates back centuries! The Chinese were pioneers in developing paper and wrapping materials, which were utilized for storing food. In ancient Egypt, advancements were made in glass-blowing and molding techniques, allowing glass to be shaped into various forms for food and water storage. Over time, innovations continued to evolve, with figures like Nicholas Appert leading the way. Appert's glass canning method eventually led to the creation of modern metal cans. In the 1880s, the food manufacturer Quaker Oats introduced cardboard cereal boxes as a packaging solution for their oats, further advancing food packaging technology.
Food packaging serves several vital functions beyond simply containing food. Here are Some Key Roles of Food Packaging:
• Preservation: Packaging prevents exposure to air and moisture, which can cause food to spoil quickly. Proper packaging extends the shelf life of food, benefiting manufacturers by reducing waste.

Introduction

The landscape of the Indian food industry has undergone a dramatic transformation in recent years. Rising disposable incomes, coupled with the rapid pace of urbanization, have fuelled a surge in demand for convenient and processed food options. Consumers, increasingly pressed for time, are turning towards ready-to-eat meals, packaged snacks, and a wider variety of processed food products. While this trend signifies a growing economy and changing lifestyles, it has also brought to light a critical concern: ensuring food safety and empowering consumers with clear and accessible information. In order to empower consumers to make educated food choices and build trust between brands and consumers, food label transparency is crucial. Transparent labelling is essential for improving public health because it gives precise and unambiguous information about ingredients, nutritional value, and possible allergies. This information helps prevent diseases linked to a certain lifestyle, such diabetes, heart disease, and obesity. Additionally, it guarantees that customers are not misled about the quality or provenance of their food, shielding them from dishonest business tactics. Transparency also promotes market justice by levelling the playing field, making product integrity apparent, and fostering creativity and brand loyalty. Transparent labelling promotes ethical and sustainable consumption while also facilitating international trade by adhering to regulatory norms in many countries.

Recognizing this need for a more transparent and consumer-centric food ecosystem, the Food Safety and Standards Authority of India (FSSAI) introduced the FSS Labelling and Display (L & D) Regulations in 2020 under the Food Safety and Standards Act, 2006 (FSS Act). This landmark legislation marked a significant shift in the way food is labelled and marketed in India. By establishing stricter regulations and mandating the inclusion of comprehensive information on food packaging, the FSSAI aimed to empower consumers to make informed choices while also promoting fair competition within the food industry. This comprehensive review delves into the intricacies of the FSS Labelling and Display Regulations 2020. It explores the key provisions of the regulations, analyzes their impact on various stakeholders, and examines the challenges and opportunities associated with their implementation. By providing an in-depth analysis, this chapter aims to shed light on the significance of these regulations in shaping a more responsible and transparent food industry landscape in India.

New Technique of Food Preservation

1. High Pressure Processing (HPP)

High Pressure Processing (HPP) is a method of food processing where food is subjected to elevated pressures (up to 87,000 pounds per square inch or approximately 6,000 atmospheres), with or without the addition of heat, to achieve microbial inactivation or to alter the food attributes in order to achieve consumer-desired qualities. Pressure inactivates most vegetative bacteria at pressures above 60,000 pounds per square inch. HPP retains food quality, maintains natural freshness, and extends microbiological shelf life. The process is also known as high hydrostatic pressure processing (HHP) and ultra high-pressure processing (UHP).

‘Prunes’ is prepared from peach.

Arrak” liquor is prepared from date palm.

Hayane” variety of date palm suitable for juice making.

Kanji” is made from black carrot.

Kirschwascer” a wine prepared from cherry.

Shahi” variety of Litchi suitable for canning.

The productivity of onion is closely associated with the availability of genetically pure, healthy and high-germinating seed. Farmers often face shortages of certified seed, rapid loss of seed viability and inconsistent quality within informal supply systems. Onion seed production is technically demanding because the crop is biennial, highly cross-pollinated and sensitive to environmental conditions. This chapter discusses floral biology, climatic requirements, selection of true-to-type bulbs, isolation, seed-to-seed and bulb-to-seed production methods, pollination, harvesting, processing, testing and storage. It emphasizes quality enhancement, organized seed systems and participation of trained growers and private agencies in expanding reliable seed availability and improving economic returns.

Introduction

Tissue culture refers to the technique of growing cells, tissues, or organs under controlled, artificial conditions. This allows propagation of tissues from a small sample of cells/tissues under sterile conditions. Plant tissue culture is widely used for various purposes, including the production of disease-free plants, rapid multiplication of plants with desirable traits, genetic modification, conservation of rare or endangered species, etc. Tissue culture is a valuable technique because it enables consistent and large-scale production of plants, ensures genetic uniformity, and allows manipulation of plant biology at cellular level. In this chapter, we will discuss about the major types of tissue culture techniques and their advantages, disadvantages, as well as applications in brief.

Different Types of Tissue Culture

Callus culture involves induction and growing of unorganized, undifferentiated cell masses from an explant on a nutrient/culture medium. The part of plant used to induce callus is called explant which can be tissue, organ or part of a plant.

Organ culture is used to maintain or grow an entire organ or a part of organ in vitro. It preserves the structure and function of the organ for studies or transplantation.

Embryo culture involves isolating and growing embryos from seeds or ovules in a nutrient medium. It is used to bypass seed dormancy or rescue embryos from hybrid crosses that may not develop naturally.

Cell suspension culture involves growing dispersed cells or small cell clusters in a liquid medium under continuous shaking. This is used for large-scale production of cells, secondary metabolites, and studying cell biology..