eChapters

1. INTRODUCTION

During fermentation, the fruit wines have to be monitored for different parameters to know the progress of fermentation and to control the quality of the finished products. It is essential to maintain the quality of the products, for which it is necessary to keep a complete record of wine fermentation. One such form is the fermentation control record or fermentation logbook, which is kept to monitor and record fermentation progress. It includes the name of fruit, variety, original characteristics of juice/pulp, amelioration, tank number, inoculum type and quantities, sampling time, date of start of fermentation and completion. It should also have daily record of temperature of fermentation, total soluble solid or ^oBrix reading, titrable acidity and volatile acidity, racking time/date and other comments on the fermentation. Fermentation control records should be completed and all new wines be entered in the bulk wine book inventory, the annual supplemental records can be kept in a file entitled, for example ‘Vintage season 2018’.

Conventional fertilizers often exhibit low nutrient-use efficiency, resulting in nutrient losses, soil degradation, water contamination and unnecessary production costs. Nano-fertilizers offer controlled and targeted nutrient delivery through formulations engineered at the nanoscale. Their high surface-area-to-volume ratio can improve nutrient availability, plant uptake, growth, bulb quality and storage performance while reducing conventional fertilizer requirements. This chapter explains the nature, modes of action and potential benefits of nano-fertilizers in onion production. It also considers nano-biofertilizers, smart nutrient-delivery systems and nano-sensors. Particular attention is given to manufacturing cost, nanotoxicity, effects on soil microorganisms, farmer accessibility and the need for standardized safety and regulatory frameworks.

Efficient nutrient and water management is essential for achieving high onion productivity without degrading soil and water resources. Excessive fertilizer use, poor irrigation practices, groundwater depletion, nutrient imbalance and climate variability can reduce input efficiency and environmental sustainability. This chapter presents soil testing, integrated nutrient management, site-specific nutrient application, microbial interventions, residue management, nanotechnology and digital soil mapping. It also covers drip and sprinkler irrigation, scheduling, fertigation, mulching, rainwater harvesting and other water-conservation practices. Technologies such as SPAD meters, GreenSeeker, GPS, GIS, drones, remote sensing, sensors, artificial intelligence and IoT systems facilitate real-time monitoring, need-based application and climate-smart management of agricultural resources.

3.1 Introduction

The production of food grains in India is around 200 million tonnes and most of the grains are converted to primary products after primary processing such as threshing, dehulling, de-branning. Some of the grains are converted to secondary products such as flour or grits. The yields of primary and secondary products range between 65-80% indicating a wastage of 20-35%. These wastes lead to unclean surroundings and air pollution due to fine dust. Hence, proper waste management/utilization of food grain processing industries has become a societal need for a clean environment.

The term ‘waste’ has different meanings to different people. It can be retractions from the main process or less utilizable by-products or undesirable waste material depending on the commodity. All food-processing industries generate wastes and create problems for its management. The best way the food processing industry can treat its waste is to avoid producing it. Much of the waste now being produced or generated in some food processing plants can become a managed resource for producing economic credits. In fact, waste utilization is one of the world’s prominent industries and its activities cut across the normal divisions into which industries are placed. Similarly, there will be wastes from agriculture, animal and meat industries, textile, rubber etc. Even the local governmental activities that collect and dispose the household wastes become apparent in terms of the huge size of it.

In today’s global food industry, packaging has evolved into an essential component that extends beyond basic containment. The rapid expansion of food distribution networks and increasing consumer demand for quality, convenience, and safety have transformed packaging into a sophisticated, multi functional system. Food packaging now serves critical roles in preservation, safety, marketing, and sustainability, aligning with both global and regional standards that cater to a wide array of consumer needs. This chapter provides an overview of the importance of food packaging, discusses the current landscape in both global and Indian markets, identifies key trends and challenges, and explores packaging’s role in the modern food supply chain. Each section aims to illustrate how food packaging impacts food quality, longevity, and overall consumer satisfaction, highlighting the industry’s ongoing innovations and adaptations to regulatory and environmental concerns. 1.1 Definition and Significance of Food Packaging Definit

Packaging is not only an integral part of product presentation but also plays a vital role in preserving food quality and extending its shelf life. In a world where food must travel vast distances from producers to consumers, often across varying climates and storage conditions, effective packaging is essential. It serves multiple functions, from protecting food against physical, chemical, and biological hazards to providing a medium for branding, regulatory compliance, and consumer convenience. This chapter explores the fundamental need for packaging in the food industry, emphasizing how packaging contributes to the safety, longevity, and accessibility of food products. By examining the protection, preservation, distribution, and sustainability aspects of packaging, this chapter highlights its significance in modern food production and distribution systems. 2.1. Protection, Preservation

Sugar also acts as preservative at high concentration 70% or more in food products (fruit and vegetable products). High concentration of sugar in food materials create unfavourable conditions for microbial survival and prevent spoilage. Based on this principle of preservation, sugar based products are prepared from fruits and vegetables so that they can be preserved for long time. This method of preservation with high sugar concentration is principally based on the reduction in moisture content to arrest or stop microbial spoilage. Preparation of sugar based products is one of the most important aspects of home scale as well as industrial level processing of fruits and vegetables. Sugar based value added products include.

Abstract

Drying is a widely used method of food preservation. It leads to some structural changes in the dried material resulting in poor quality and rehydration. Freeze drying, though a costly process, reduces water activity without exposing the food material to high temperatures, eventually retains the original quality to a great deal. Moisture in the foods is frozen to ice which is sublimated under low pressure. Low pressure helps to vaporise the ice without transforming it to liquid, hence leaving the food structure porous in nature. The food is claimed to preserve the nutritional, sensory and re-constitutional qualities.

1.1 INTRODUCTION

Most food materials are composed of a very high percentage of water, which can be as high as 95%, and this makes them susceptible to microbial activity. Microbial activity spoils the products, leaving them useless for human consumption. It not only changes their taste and color but it may also develop toxins, thus making them unsafe. There are various methods for preserving food but in order to make them shelf stable, removing water from foods helps keep them from spoiling for a longer period of time.

Abstract

Upcoming era of functional foods has led food scientists and food processors to deeply understand the role of phytochemicals in promoting human health. Phytochemicals are the secondary metabolites produced by plants and are commonly found in our daily food. Natural food products seem to be good substitute for pharmaceutical supplements to improve health status of people. Therefore, consumer's interest is growing in the food items naturally containing phytochemicals, each having there own functional and health aspects. Most discussed phytochemicals in the present paper are carotenoids such as lycopene, beta-carotene, lutein and, polyphenols such as phenolic acids, flavonoids, anthocyanins and isoflavones. Major dietary source for carotenoids include orange and yellow fruits and vegetables as well as green leafy vegetables whereas polyphenols are found abundantly in green tea, wine, berries, cocoa, broccoli. Carotenoids can also be used as colorants in foods during processing. The role of polyphenols as an antioxidant is well characterized because of there ability to scavenge free radicals or bind pro-oxidant metal ions by means of their hydroxyl group. Carotenoids also play an important role in protection against photooxidative processes by acting as singlet molecular oxygen as well as peroxyl radical scavengers, thus acting as potent antioxidant. Apart from antioxidative properties multitude of health benefits are associated with carotenoids and polyphenols such as reduced risk of age-related macular degeneration, certain cancers such as prostate, lung and colon, prevention of cardiovascular disease and enhancing immunity towards infection. Hence, continuous developments are being made to combine phytochemicals to avoid improper combinations that may nullify the effect of supplements and cause lower absorbance.

Abstract

Drying is one of the most important industrial operations for preservation of food material. Due to the major limitations posed by convective drying methods, there is always a need for novel drying techniques which are technically, economically and environmentally sustainable. Based on the principle of moisture diffusion due to vapor pressure gradient, atmospheric freeze drying (AFD) offers a promising alternative to conventional drying systems. A cold gas with low water vapor pressure is used as drying medium to sublimate moisture directly from the frozen material at atmospheric pressure conditions. As a result the product gets dried at much lower temperature unlike convective drying. Thus, products dried with AFD retain better nutrition, texture and color and the process is also considerably cost effective. Major limitation of the AFD process is longer drying time, which can however be accelerated by using heat pump drying or new ultrasound technology. This chapter focuses on mechanism, benefits, limitations and comparative study of AFD with other drying methods such as hot air drying and vacuum freeze drying. It provides an insight regarding effect of AFD on properties of food material based on various studies reported in literature.

Abstract

Increasing global demand for ‘fresh-like’ processed food products has forced food industries to investigate into various minimal processing techniques. Food processing in general has been associated with thermal processing, alone or in various combination with chemical and mechanical preservation and processing methods. However, thermal processing methods are energy intensive in nature and tend to reduce product quality and freshness at the cost of shelf-life gain. Advance technique such as microwave, radio-frequency and freeze drying do maintain the product quality but their implementation at industrial scale involves high operational and maintenance cost. An ideal processing method therefore would be one that can process food products without losing its quality, is energy efficient and is easily scalable. In this chapter, we discuss about ‘Electrohydrodynamic (EHD) Drying’, which is can be classified as a minimal processing technique. The heat and mass transfer principles involved in EHD drying have been extensively discussed and so has been the key consideration for designing an EHD drying system.

The states in the Eastern India where pineapple is grown include West Bengal, Bihar and Odisha. In between this states the ideal condition for pineapple is found in most parts of north Bengal and some north eastern districts of Bihar. West Bengal ranks first in production of pineapple in India (Figure 2).

West Bengal and Bihar

West Bengal ranks ninth in fruit production in India with a total production of 3850.5 thousand ton from 261.02 thousand hectare area (Table 1). Major fruit crops are mango, banana, pineapple, guava, litchi, jackfruit, mandarin, papaya and sapota. A large number of other fruit crops such as Jamun, bael, custard apple, ber, lime, lemon, plum, karonda, aonla, etc. are also grown in various parts of the state (Mitra, 2013). Pineapple is one of the important fruit crop of West Bengal covering an area of 11,410 ha with an average productivity of 30.24 t ha-1(Table 2). The state of West Bengal, having five distinct agro climatic zones, is ideally suited for growing several tropical and subtropical fruits. These agro-climatic zones are:

I. Hill zone II. Terai zone III. Alluvial zone IV. Laterite zone

V. Coastal zone In between these five agro-climatic zones commercially pineapple is grown mostly in Terai zone which is situated at the foot hills. High rainfall, light acidic soils and prolonged monsoon are characteristics of this zone. So the districts are Darjeeling, North Dinajpur, Jalpaiguri and some parts of Alipurduar. Besides terai zone other places where pineapple is grown in small scale or for experimental purpose are described below.

Safe Food means

• It is not injurious to health
• It does not contain any filthy, rotten, decomposed or diseased animal
• substance or vegetable substance
• It is produced undermost hygienic conditions to produce/manufacture it, inferior or cheaper ingredients/raw materials are not used
• Food additives/processing aids used are permitted and are within prescribed limits.
• It is not misbranded

Introduction

Quality is very important in any production and operation system. It ensures whether the products produced or the services provided are of the right quality in right quantity at right time. Quality management must ensure proper quality of the product to survive in the market and expand its market. Quality of the product must be given importance to avoid quality failures that cause serious human inconveniences and wastage of money.

5.1. Definitions and Terminologies

5.1.1. Quality

We say a product is of satisfactory quality, if it satisfies the consumers. According to C. D. Lewis, a British writer, quality is “an asset which is offered to the potential customer of that product or service”. The International Organization for Standardization (ISO) has put up a more comprehensive definition of quality as “the degree to which a set of inherent characteristics fulfils requirements” (ISO 9000: 2005 – 3.1.1). In general terms, ‘quality’ is defined as the composite of characteristics that differentiate individual units of a product to determine its acceptability by the customer. Quality characteristics are nothing but elements that makes a product fit for use. Quality characteristics are further classified into categories called as parameters.

5.1.2. Total Quality Management

Total Quality Management (TQM) is an organization’s management approach, centered on quality. It improves the effectiveness and flexibility of a company or an organization. TQM is defined as “the system of establishing defect prevention actions and attitudes with a company or an organization on a permanent basis for the purpose of assuring conforming products or services directed at customer satisfaction”. TQM is based on the participation of all its members in decision making, which is aimed for long-term success, through customer satisfaction and benefits to the members of the company or organization and to the society.

Introduction

In all countries, food is governed by a complexity of laws and regulations, which set out the Government requirements to be met by food chain operators to ensure food safety and quality. Food laws and regulations also govern standards that ensure the safety, quality, composition and suitability of food for consumers. Food laws and regulations of any nation depends on whether a nation adopts International norms developed by the Codex Alimentarius Commission (CAC) of the Food and Agriculture Organization (FAO) of the United Nations as well as the World Health Organization (WHO).

8.1. Food Laws

Food law means legislation that regulates the production, trade and handling of food. It covers the regulation of food control, food safety, quality and relevant aspects of food trade across the entire food chain, from the production to the consumer. Food laws protect the consumers against unsafe, adulterated and misbranded food and facilitate the movement of food across borders to sustain a fair trade.

Each nation administers its own laws, regulations and standards. It is also not static always and is constantly revised and updated in all nations. The food business operators (FBO) must obtain up-to-date information on any changes made in legislation, that are likely to affect the product standards. The regulations of all nations shall be obtained from their respective websites of the national ministries.

8.1.1. International Legislations

8.1.1.1. United States of America (USA)

In USA, the Food and Drug Act (1906) and the Federal Meat Inspection Act (1906) are the first federal food laws passed to protect American consumers. Later, Food, Drug and Cosmetic Act (1938) regulated the meat and poultry products. At present, Food Safety Modernization Act (FSMA), 2011 regulates all food products. https://www.fda.gov/food/guidance- regulation- food- and dietary- supplements/ food- safety- modernization- act- fsma. Manufacturers play important role in preventing food borne illness. The Act gave the Food and Drug Administration (FDA) the authority to oversee and enforce supply chains. The Act shifts the focus towards prevention of food borne illness and insists every FBO to register with the FDA.

Introduction

The food processing industry ranks fifth in size in the country and employs 16 lakh workers which is 19% of the country’s industrial labour. It accounts for 14% of the total industrial output with 18% of industrial GDP and 6.3% of countries GDP. So, food processing plays a vital role in India’s prosperity. The Food Processing Industry sector in India is one of the largest sector in terms of production, consumption, export and growth prospects. Food processing industry broadly comprises primary processing category and the other categories embracing the secondary, tertiary and further stages of downstream processing. Primary food processing is a major industry with lakhs of rice-mills/ hullers, flour mills, pulse mills and oil-seed mills. There are several thousands of bakeries, traditional food units and fruit/vegetable/spice processing units in the unorganized sector. In the organized sector, there are over 820 flour mills, 418 fish processing units, 6600 fruit/vegetable processing units and 171 meat processing units. Indian processing industries has installed capacity of 21 lakh tones; however these industries actually processed 9.8 lakh tones of the produce. So the total capacity utilization of industries is <30%. There are 70% units in home/cottage/ small scale sector and 30% units in large scale sector with capacity of 250 tonnes per annum and 30 tonnes/hr, respectively. Large scale contributes 70% of the production. The principal crops and commodities which constitute the primary base for the food processing industry and considered important sub-sectors in food processing industries are illustrated in Fig. 1.

Introduction

Wastes produced during fish processing operations can be solid or liquid. Solid wastes consist of skin, viscera, fish heads, fish bones, and scraps of f lesh. Liquid wastes are the blood water and brine from drained storage tanks, water discharges from washing and cleaning, blood and soluble substances from entrails, and detergents and other cleaning agents. The effluent from the processing of fatty fish contains very high levels of oil. Overall, the wastewater from fish processing operation contains an undefined mixture of substances, mostly organic in nature.

13.1. Physicochemical Parameters of the Wastewater

13.1.1. pH

The pH is an important parameter that reveals contamination level before biological treatment. The effluents from fish processing plants are usually close to 7 or alkaline, due to decomposition of the proteinaceous matter and emission of ammonia compounds.

13.1.2. Solids Content

Solids may be present either in dissolved or suspended form. Suspended solids are objectionable as they settle in the wastewater ducts reducing their capacity or settle in the waterbody affecting bottom - dwelling flora or sometimes float reducing the light entering from the surface or remain suspended reducing the amount of light that enters the water. The settling solids are measured using an Imhoff cone. If the wastewaters contain solids that settle after 10 min, their discharge is usually not permitted. The suspended solids are measured by passing a sample through a fiberglass filter; and determining the quantity by gravimetry, after evaporation of a known volume of the filtrate.

INTRODUCTION

Drying or dehydration is defined as the removal of moisture from its initial level to a level which renders food materials safe for subsequent storage. It is a simultaneous heat and mass transfer operation in which heat is supplied externally to evaporate moisture and air is forced through the bed to carry away the moisture. Drying is the oldest technique to preserve food materials. Advantages of drying include reduction in water activity, enhancement of shelf life, maintenance of flavor and nutritive value, and reduction in packaging and transportation costs. When the water activity of the dried product is reduced to below 0.6, most microorganisms do not grow and the rates of other deteriorative reactions are substantially reduced.

Introduction

The health and wellness of human being is largely dictated by the consumption of nutritious foods. Understanding the role of foods in maintaining health and cure of diseases has its roots in the ancient Hippocratic and Vedic texts as well as in the canons of Traditional Chinese Medicine (Sharma et al., 2012). Presently, the transition from a traditional to modern lifestyle, consumption of diets rich in fat and calories combined with a high level of mental stress has been the major cause of lifestyle related diseases like coronary heart disease, obesity, diabetes, cancer and hypertension (Moczara et al., 2012; Sharma et al., 2018). Various studies have linked foods as helpful in combating a number of such degenerative diseases (Sharma, 2015).Therefore, the tenet "Let food be thy medicine and medicine be thy food", quoted by Hippocrates about 2,500 years ago is receiving overwhelming interest. There are number of scientific reports emphasizing the importance of consuming biologically active ingredients present in fruits, vegetables, whole grains and legumes to reduce the risk of chronic diseases (Hasler 2002; Das et al., 2011; Sharma and Sharma 2016). Such biologically active ingredients are now popularly known as neutraceuticals. Whereas, the functional foods are the foods that resemble traditional foods but possess demonstrated physiological benefits. In some countries, however, functional foods and nutraceuticals are used interchangeably. Regardless, the main focus of such products is to improve health and reduce disease risk through prevention. The main difference of this category with pharmaceuticals is that they are multi-targeted mixtures and present at low concentration while pharmaceuticals are uni-targeted pure compounds with high dose use. Hence, an overview on the concept of nutraceutical and functional foods, their classification, development and regulations is summarized in this article.