eChapters

Introduction

Baking is not a new concept to us. Baking process dates thousand years back since the Paleolithic age. During those days, the baking was done by simply grinding the grains, mixed with water and baked on the hot rocks. The bread produced that time was not leavened but flat. Ancient Egyptians have the credit for development of baking between 2600-1200 BC. Roman Empire also had the popularity of the art of baking and bakeries were in existence in Europe too during Middle Age. Baking was considered a highly respected profession under the Roman Empire. The art of baking has travelled a long journey since then. The bakery and confectionary has undergone a gradual evolution with time. Great technical progress stared in the nineteenth century. Development of automatic machines reduced the task of the manual labour and because of this development the bakers could perform many more tasks with the machines. Today’s baking has a dependency on the machines. All the work is performed by the automated machines whereas the bakers only control the machine operations. The baking process has become easier, the efficiency has increased and the quality of the products has improved because of these high-tech machines. The preparation of bakery products using traditional methods has also improved over the time to minimize the energy and time consumption. Today’s consumer is very much concerned about his/her health and look for the healthy options in baked products. The trend has led to various innovative formulations for the baked products so that the health benefits may also be provided not only the calories. This chapter will discuss various advancements and trends in different types of bakery and confectionary products.

7.0. Introduction

The food safety is one of the most important of assurance system required for global expansion of trade between developed and developing countries. Assurance that food will not cause harm to the consumer when it is prepared and/or eaten according to its intended use is known as food safety concept. It is set of conditions and measures taken during the food chain like production, processing, storage and distribution in order to ensure that, the product consumption does not represent a risk to the human health.

3.1 Integrated Insect Pests Management

1. Anar butterfly [Deudorix (Virachola) isocrates Fabricus]

Pomegranate fruit borer or pomegranate butterfly is the most widespread, polyphagous and destructive pest distributed all over India and common in Asia. Peak incidence is during the month of August in monsoon season, while it is more during November/December in winter crop. Infestation from flowering to button stage causing loss up to 50 per cent of the fruit. Adult bluish brown butterfly, female with V shaped patch on forewing. Full-grown larvae are dark brown with short hair and white patches all over the body and measures about 16 to 20mm long. The larvae bore into the pomegranate fruits soon after hatching. Once inside the fruit, larvae (approx 2cm length) feed on the flesh and seeds.  The bored hole is plugged by the last abdominal segment of the larva. When fully grown, the larva comes out by boring through the hard shell and spins a web, which ties the fruit, stalk to the main branch. Offensive smell and excreta of caterpillars coming out of the entry holes with excreta stuck around the holes. The fruits rot and drop off. The holes ultimately expose the rest of the fruit to disease, and typically rot off the tree.

1. Introduction

Bamboo has historically been an integral part of human culture. Bamboo is a mystical plant representing symbol of strength, flexibility, tenacity, endurance and compromise. Throughout Asia, bamboo has for centuries been integral to religions, ceremonies, art, music and daily life. Bamboo provides numerous environmental benefits such as playing a critical role in the balance of oxygen/carbon dioxide in the atmosphere. Bamboo is the fastest growing canopy for the regreening of degraded areas and generates more oxygen than equivalent ultraviolet rays. It is an atmospheric and soil purifier. Its soil conservation properties create an effective watershed, stitching the soil together along fragile river banks, deforested areas, and in places prone to earthquakes and land slides. Its fast growing and high yield nature makes it a highly valued renewable resource. Its low cost and abundance call for its utilization to a full extent. 

Introduction

Over the years, processed food industry has become the largest growing industry in the world. The convenience food industry with the state of the art technology has been proved very successful in reaching every household and have started replacing fresh and healthy foods with the processed ones (Srinivasan and Shende, 2016).

Demand for processed and convenience foods are constantly on rise and convenience food segment is rising by leaps and bounds. Changing life style, food habits, displacement of rural population to urban centres, insufficient time to prepare healthy food and changing socio economic needs have led to the industrialization of the food supply and resulted in the development of convenience foods and today a great variety of the same are available for sale to the consumer throughout the world (Tillotson, 2003).

These convenience foods are available readily, convenient, inexpensive with pleasing organoleptic quality, requires minimal or no preparation before consumption. Varieties of convenience foods which are available in the market play a prominent role in the food choice of today’s consumer, and they include frozen and canned vegetables, bakery products, soups, sauces, prepared meat and fish, chilled and frozen dairy products as well as ready to eat and shelf stable products (Tillotson, 2003).

Rapid switchover of the consumer from the traditional dining practices to fast food centres, generally feed on quick and easily made products called fast foods, often termed as unhealthy junk foods. These foods are rich in saturated fatty acids, several refined components, high carbohydrates etc., which ultimately lead to the negative impact on physical and mental health of the consumer, contributing to several chronic diseases such as cardiovascular complications, cancer, atherosclerosis, liver disease, type 11 diabetes (Veggie et al., 2018) etc.

Therefore, focussing much about the health of the consumer, there is a great need for a healthy and a balanced diet to meet the basic needs of the human body (Mendes et al 2013) with an appealing organoleptic properties and appearance.

Abstract

Drying remained at the centre stage since the initiation of the food processing due to its promise to preserve agricultural products economically and add functionality to a food product unlike other thermal as well as non-thermal food processing operations. However, many existing drying techniques have their own limitations like nutrient loss, damage of the organoleptic quality, high cost etc. Therefore, research for better drying technologies is going on. Supercritical drying (SCD) is one such technology which utilizes higher dissolving power of super critical fluids (SCFs) to dry food products. The current chapter illustrates the mechanism of SCD as well as current state-of-art and promise of the drying technology. Also, some modelling approach of SCD has been included in the discussion to facilitate new designs and optimization of SCD for various food products.

There is wastage and loss of food during its journey from production to consumption. Approximately one-third of the massive 1.3 billion tonnes of food produced annually goes to waste due to various factors such as poor
handling after harvesting, unfavorable storage conditions, insect infestations, and diseases. To combat these losses, synthetic chemicals have historically been used to control pathogens and pests, but concerns over their potential health risks have led to restrictions on their usage. In response, researchers are now focusing on developing safer and more effective physical treatments for disinfecting and protecting horticultural produce. This chapter specifically explores the advantages of using heat treatment as one such method, discussing how it helps maintain the quality of fruits and vegetables while simultaneously reducing postharvest losses.
Some of the heat processing methods are discussed below:
Fruit juices, RTS and nectars are preserved by pasteurization or by using chemical preservatives. Squashes, crushes, syrups and cordials are preserved by adding chemical preservative like potassium metabisulphite or sodium benzoate.

1. INTRODUCTION

According to the Food, Drug and Cosmetic Act (1968) food is “an article that provides taste, aroma or nutritive value”. The term 'health food' is generally used to describe foods that are considered to be beneficial to health beyond a normal diet required for human nutrition. Though, the term is not precisely defined by any regulatory agencies such as the US Food and Drug Administration (FDA) however, “Health food” is sometimes used as an umbrella term encompassing natural foods, organic foods, whole foods, and sometimes dietary supplements or may also refer to functional foods. The use of foods for promoting health and relieving symptoms is as old as the practice of phyto-medicine for treating or preventing various types of illness and have been documented in Hippocratic and Vedic texts and the canons of Traditional Chinese Medicine. Therefore, “Let food be thy medicine and medicine be thy food”, quoted by Hippocrates about 2,500 years ago, is certainly the tenet of today which is receiving overwhelming interest. In the recent years, rapid urbanization, industrialization, increase in per capita income etc. in developing countries like India, have resulted in dramatic lifestyle changes leading to lifestyle related diseases like coronary heart disease, obesity, diabetes, cancer and hypertension. The transition from a traditional to modern lifestyle, consumption of diets rich in fat and calories combined with a high level of mental stress has compounded the problem further.

Introduction

Fermentation of food dates back to ancient practice of wine making. Fermented foods reflect culture and tradition of folklore and emphasis their close association with nature. Various methods employed for fermenting foods aimed in food preservation to reduce wastage; however lactic acid fermentation enhanced nutrition content and improved organoleptic properties. Experimental evidences on benefits on health and wellness on consumption of fermented foods are being reported. Fermentation process used for preparation of indigenous or traditional foods often depend entirely on natural microflora on the surface of raw material and containers used; Practices of fermenting foods are passed on as traditional know how to generations as a legacy. The fermented food manufacturers rely on commercial starter cultures, and highly reliant on indigenous materials as microbial collections are unique and highly variable according to region and products. Therefore, isolation of novel organisms, development of newer products and interactions are being explored using variety of fermented foods obtained through traditional processes

Non-thermal preservation technologies inhibit microorganisms and enzymes without relying primarily on high temperatures. They are designed to preserve freshness, colour, flavour, texture and heat-sensitive nutrients more effectively than conventional thermal treatments. These methods employ hydrostatic pressure, electrical energy, electromagnetic radiation, reactive species or mechanical forces to damage microbial cells and disrupt essential biological functions. The chapter examines high-pressure processing, pulsed electric fields, cold plasma, ultrasound, irradiation, pulsed light and edible coatings. It explains their operating principles, mechanisms, applications and nutritional implications. These technologies offer promising alternatives for producing safe, minimally processed foods, although equipment costs, process optimisation and industrial scalability remain important considerations.

F- distribution: A probability density function that is used in analysis of variance and is a function of the ratio of two independent random variables each of which has a chi square distribution and is divided by its number of degrees of freedom.

F0 value: It is used to express F-value when z =10oC / 18oF and the temperature is 121.1oC. It is the number of minutes at a specific temperature (250oC) required to destroy or kill a stated number of microorganisms and has specific z-value. It is also called reference value.

Facing or lining board: The layer of the paper on which the flute is embedded is called facing or lining board (Plate 151).

Factor VIII: It is a glycoprotein based clotting factor of blood plasma that is essential for blood clotting and is absent or inactive in hemophilic patients. It is also called alsoantihemophilic factor

Facultative: Possessing the capacity to survive in more than one type of environment.

Faculative anaerobeic: Organisms that grow either with or without oxygen.

Facultative parasites: Facultative parasites can adapt to live on dead organic matter and often have a wide host range and can easily be cultured on artificial media. These organisms may be aerobic or anaerobic but under changed conditions, they changes to anaerobic or aerobic.

Introduction

Fermented foods and beverages comprise an indispensable part of the human diet. They can be generally defined as those foods and beverages produced via controlled microbial growth and conversion of various substrates using either enzymes or as whole cell itself, as shown in Figure 1.

7.1 Introduction

Evaporation is an unit operation which converts a liquid into a vapour, leaving behind a concentrated solution or a higher boiling liquid. In other words, the goal of evaporation is to vaporize most of the water from a solution containing a desired product. Heat is the main tool in evaporation, and the process occurs more readily at high temperature and low pressures. Removal of water from foods provides microbiological stability, reduces deteriorative chemical reactions, and reduces transportation and storage costs. Evaporation can be distinguished from some other drying methods in that the final product of evaporation is a concentrated liquid, not a solid. It also differs from distillation, since the vapours produced in the evaporator are not further divided into fractions.

Table cream: It is also called coffee cream, single cream or homogenized cream. It is used in coffee and tests about 20% butter fat.

Table oil expeller: It is a type of the machine that is used for extraction of the oil from the oil seeds (Plate 588).

Table ready meat: Cooked and smoked sausages are called table ready meat.

Tal prolong: This wax is esters of fatty acid glycosides NaCMC.

TAME: It stands for p-Toluene sulfonyl L- arginine methyl ester. It is used in isolation of Trypsin inhibitor.

Beverage: It includes all drinks whether they are fermented or unfermented, prepared from fruits or non-fruit, sweetened or unsweetened eg. tea, coffee, coca cola, cider, maaza are all beverages.

Fruit Beverages : Beverage which is prepared partly or fully from fruit juice or pulps with or without additives eg. pure fruit juice, squash, cordial, RTS beverage etc.

Non-fruit Beverage : Beverage which does not contain any fruit part eg. Coca cola, pepsi, sherbet etc.

Unfermented Juice or Pure Fruit Juice: This is the natural juice pressed out of the fruit and practically its composition remains unaltered during preparation and preservation. No additives like sugar, acid, water etc. are added. eg apple juice, orange juice.

Fruit Juice Beverage: This is the fruit juice that has been considerably altered in composition by adding water, sugar, acid, flavour, colours, preservatives etc. before consumption. It may or may not be diluted before it is served as a drink eg. squashes, nectars, appetizers etc.

Abstract

The applications of enzymes are awe inspiring marvels of nature. Scientists can use enzymes to explore all aspects of biology; from molecules to cells to tissues to organs to organism as a whole. For the purpose of food and drinks, enzymes have been exploited by men for thousands of years without really knowing what they are and how do they work? Enzymes have played a pivotal role in many aspects of life since the dawn of life. Today, biocatalysis is being used as a useful alternative to chemical process technology. The fact that enzymes work under much milder conditions oftemperature, pressure and acidity, thus, obviate harsh processing conditions and thereby decrease the possibility of damage to heat labile substrates and save energy. Enzyme technology being eco-friendly can be justifiably termed as‘Green technology’. Due to their high specificity and high catalytic rate, enzymes prevent wastage and reduce time of processing / manufacturing, respectively. The ability of enzymes to act on wide variety of substrates has made them useful tools to exploit cheaper starting material in food industry. Reportedly, over 45% of the enzymes produced are being used in food industry and remaining is shared by detergent (34.4%), textile (11%), leather (2.8%) paper and pulp (1.2%) and other industries (5.6%). Enzymes serve a myriad of functions in food processing, from maximizing juice extraction of pectin-rich fruits to extending shelf-life in baked goods through slowing starch retro-gradation. Indian food processing industry has seen significant growth and changes over the past few years. Though, the market of enzymes is increasing at a fast pace but most of the enzymes of the food sector are coming from overseas. Seeing the unparallel role of enzymes in food processing sector as in multifaceted domains, the researchers should emphasize upon finding novel enzymes and explore their untapped commercial benefits using modern techniques of enzyme engineering, immobilization and biotechnological interventions.

Liberalized economies and evolving businessstrategies push variousindustries to achieve a competitive edge both in the domestic and international markets. Food industry especially, works on the bedrock of quality of products and services in order to attract and retain customers. In this new world of economic order, customers can select from wide range of products and services that are available in the market.

Food safety is a discipline ensuring safe consumption of food without any injuries to human health. It is multifaceted and influenced by various factors including, food processing, handling and practices, consumer demand and their knowledge, globalization of world food trade, changes in food consumption pattern (Chen et al., 2020).

Introdction

Fruits are an important supplement to the human diet, as they provide minerals, vitamins and fiber required for maintaining good health. Fruits are also rich in phytochemicals (7, xanthophylls, polyphenols, flavonoids, phenolic acids, organic acids etc.) which possess good antioxidant properties. India’s diverse climatic conditions ensure availability of almost all the varieties of fresh fruits and vegetables. According to FAO (2021), the country ranks first in the production of bananas (26.45%), mangoes (including mangosteens and guavas) (43.80%) and papayas (39.30%). The scenario of horticulture crops in India has become very encouraging. The percentage share of horticulture output in agriculture has become 33 per cent (Anonymous 2021). India has witnessed increase in horticulture production over the last few years. Significant progress has been made in area expansion resulting in higher production. Over the last decade, the area under horticulture grew by 2.1 per cent per annum and annual production increased by 3.9 per cent. During 2020-21, the production of horticulture crops was 334.60 million tonnes from an area of 27.74 million hectares. The production of fruits has increased from 76.42 million tonnes in 2011-12 to 108.34 million tonnes in 2022-23 (Agricultural Statistics at a Glance 2022). The area under cultivation of fruits stood at 7.05 million hectares. The total production of fruits in the year 2020-21 was highest in case of Andhra Pradesh (17.70 million tonnes) followed by Maharashtra (11.73 million tonnes) and Uttar Pradesh (11.23 million tonnes) (Anonymous 2021). India now is the second largest producer of vegetables and fruits in the world. The country ranks at first position in the production of banana, mango, lime and lemon, papaya and okra. The area and production of fruits in India is presented in Table 1. The fruits namely banana, mango, citrus, papaya, guava, grapes, apple, pineapple and sapota account for more than 85 per cent of the total production of fruits. The other fruits which are produced in India are almond, walnut, jackfruit, bael, ber, custard apple, kiwi, passion fruit, peach, pear, plum, strawberry etc.

Fruit ripening is a phenomena during which horticulture produce undergoes a series of complex physical and biochemical changes initiated through a series of hormones (Ethylene, auxin, abscisic acid (ABA), gibberellins, jasmonic acid, etc.) to attain maximum physiological maturity and favourable organoleptic properties. These changes lead to alterations in colour, texture, aroma, flavour and nutrient composition. In a nut shell, ripening involves increase in pulp to peel ratio, solubilisation of pectic substances, degradation of complex carbohydrates, organic acids and chlorophyll, accumulation sugars, flavour volatiles, polyphenolic compounds and pigments (carotenoids, xanthophylls and anthocynanins). The extent of these changes guide harvesting, readiness for processing and consumption decisions, with physic-chemical alterations serving as indicators of optimum ripeness. Respiration rate, ethylene and ABA are key regulators of fruit ripening in climacteric and non-climacteric fruits, respectively. In climacteric fruits, ABA interacts with ethylene, influencing the synthesis of ethylene itself. Although there is ample documentation on the involvement of hormones in fruit development and ripening, our understanding of the functions of various hormones throughout growth, maturation, and specific ripening processes remains incomplete.