eChapters

Oil palm is a major source of edible oil globally and plays a crucial role in meeting the dietary needs of millions of people. India has been focusing on expanding oil palm cultivation to reduce its dependence on imported edible oils. Oil palm can yield high oil compared to other vegetable oils. Palm oil production rate depends on post-harvest handling, and milling and extraction processes. After harvesting, some quality changes occur in oil palm fresh fruit bunches which leads to reduce the oil quantity and quality. With proper handling of post-harvest bunches and adapting best extraction methods can increase the oil yield and quality. Palm oil alone has the potential to make India sustainable in edible oil production.

Introduction

Oil palm (Elaesis guineensis Jacq.) originated in the tropical rain forest of western Africa and is now being cultivated in more than 45 countries around the world especially tropical regions i.e., Malaysia, Indonesia, Thailand, Nigeria, Columbia, and Ghana. This crop was introduced in India during the early 1990s, to meet the demand and to attain sustainable edible oil production in India due to its high oil-yielding capacity compared to other vegetable oil crops. It produces two distinct oils, i.e., palm oil and palm kernel oil. Palm oil is derived from fleshy mesocarp of the fruit and palm kernel oil obtained from the kernel of stony seed.

1. Introduction

Product development is a basic activity in the food industry. Each company has a product mix, often including hundreds of products, which are constantly evolving - old products dying, products reaching maturity, products contributing to rapid growth and new products being introduced.

In the food industry, just as any other industry, product and process development is considered a vital part – indeed the lifeblood – of smart business strategy. Failure to develop new and improved products relegates firms to competing solely on price which favours the players with access to the lowest cost inputs (land, labour etc). Product and process development (commonly referred to as product development) is systematic, commercially oriented research to develop products and processes satisfying a known or suspected consumer need. Product development is a method of industrial research in its own right. There are essentially four basic stages in the model product development process.

Nutraceutical is a broad term which represents any substance extracted from food sources with additional health benefits alongside the good nutritional value already present in them. The nutraceutical term was originated by Stephen De Felice in 1989.

1. Introduction

Fruits and vegetables in fresh form in general contain very high water content, with the fast rate of metabolic activity, including respiration rate, which may vary with the fruit type. Accordingly, the storage life at room temperature is considerably less, to expect acceptable quality. A range of transformational changes occur in various features of the fruits and vegetables, such as color, flavor, texture, structure, sweetness, sourness, pungency, astringency and so on. Phenolic browning of mushrooms, intensive softening of papaya, coloration and softening of ripe banana, softening of pear and jackfruit , flavor transformations of mango, banana and jackfruit after ripening, their color and texture transformations, are classic examples of post-harvest changes in fresh commodities, over a course of storage period at room temperature. These physical and sensorial perceptions of fresh commodities over a length of storage period are based on the range and multitude of operations of physical, chemical and bio-chemical reactions occurring in various constituents of the fresh fruit or vegetable such as moisture, pigments, vitamins, pectin, cellulose, hemicelluloses, phenolics, lignin, sugars, flavor compounds, amino acids, fatty acids and so on. In order to increase the storage stability, the fresh fruits and vegetables are processed and converted into various products such as juice, RTS beverages, jam, jelly, marmalade, fruit spread, dehydrated, spray dried powder, frozen stored, fruit cereal flakes, canned, candied, fruit bar and so on. Based on the nature of processing, the original form, shape, size, texture and structure are transformed, however with due maintenance in storage acceptability. A number of external factors are applied to achieve this product range such as heat, air velocity, pressure, radiation, chilling, freezing, vacuum impregnation etc. The ultimate quality of the final product is essentially an interaction between and amongst the various chemical constituents so characteristic of each fruit or vegetable under study, and a sum total of positive and negative reactions related to sensorial acceptability of the product. This quality is again a function of the storage period and the conditions of storage. Consumers in modern days are more health conscious to choose between consumption of fresh or processed fruits and vegetables. For trade over distance and time and particularly for geographic regions not producing a particular fruit or vegetable, it is of utmost importance to process the fresh produce. Enzymatic transformations in color, texture and flavor deserve utmost attention to ensure acceptable quality of the processed product, in particular over the course of storage period or until consumed after transportation and marketing. Microbiological quality of the product in final form is a most vital factor of consumers' health and this is dependent on water activity, sugars and protein / amino acid contents. In this regard, additives and preservatives come into picture. Strict regulations are imposed on their use, type and concentration over a storage period, for healthy consumption. Accordingly, this chapter would deal with several examples of processing conditions influencing the quality of the product, that emanates. Processing involving chemical, bio-chemical, engineering, bio-technological and microbiological methods to achieve a product are vivid, varied and different to different species / variety of fruits or vegetables to target different products.

India is known as the food basket of the world. It is the second largest producer of fruit till now after China, but its contribution to the Global market of fruit processing is just 1per cent. This is due to the fact that there is deficiency of skilled manpower, poor cold storage facilities, inefficient post-harvest management and minimal technological interventions.
Deficiency of the skilled manpower: In-spite of market size of US dollar 181 billion, expenditure on food and food products being 21per cent of India’s GDP and more than 31per cent share of wallet by consumers, there is resultant apprehension about the emergency emerging skill shortages due to mismatch between the demand for specific skills and available supply. Shortage of skilled, Semi- skilled and unskilled workers has emerged as a critical factor impacting the competitiveness of Indian food industry. Efficient man-power is one such critical element to improve to foster the growth. As the food industry advances and adopts various levels of automation the demand of skilled manpower will increase phenomenally. Hence if, the Indian food industry must achieve projected growth target set and become globally competitive, the need to develop and train the human resource efficiently would be essential.

1. INTRODUCTION

Colour affects every moments of our lives, strongly influencing the cloths we wear, the furnishing in our house and garden, and the appeal of foods. Not only this, colour aids the recognition of food and also has psychological appeal on the enjoyment of food. It is also one of the first characteristic perceived by our senses and help in determining acceptability, judging the quality and basic aesthetic value of food. Addition of colour to the food ensures the uniformity and intensifies the naturally occurring pigments in our food. To achieve this, historically natural or bio-colours have been used extensively till the end of 19^th century, when synthetic colours called ‘coal tar dyes’ were developed that acquired a widespread acceptability. But unfortunately, these are not totally safe for human consumption; for example high levels of erythrosine intake causes thyroid tumors, while Ponceau 4R, tartrazine and sunset yellow were found to be allergic. Many dyes used as colourant have been proved to be carcinogenic. The consumer wants to see the food looking natural as the synthetic colours have been proved to be carcinogenic to humans. Thus, increasing consumer awareness for natural products with almost no chemical additive and certified dyes (which was earlier considered safe) has necessitated the need to exploit food colourants of natural origin. Natural colours are generally extracted from materials of biological origin like fruits, vegetables, seeds, roots and microorganisms, and are often called as ‘Biocolours’. Microorganisms like Rhodotorula, Sarcina, Chromobacter have been proved to be a good source of biocolour.Colour has also been successfully produced from microorganisms using apple pomace as a base for the growth medium of biocolour producing microorganisms.

Objective: Production of Chocolate.
The major ingredient of chocolate is cocoa mass, which is mixed with sugar, and in case of milk chocolate, also with milk powder. The conching process then follows, which is important for the development of full chocolate flavour. Melted cocoa butter is added, the chocolate mass becomes liquid and is cooled, tempered and poured into moulds to form chocolate products.
Mixing of ingredients
Sugar, cocoa mass and milk powder are intensively mixed forming a dry powder. This powder is pre-ground in various types of mills and then finely ground in a 5-roll refiner. The size of particles in chocolate is between 15- 70 mm (average 25 mm). Small operators use vertical ball mills. Optimum flow properties are required for further processing. The yield value required differs according to the potential use (e.g. hollow moulding or enrobing). The particle size affects both the yield value and the plastic viscosity. In order to reduce recipe costs, the most expensive major constituent (i.e. fat) should be used in the smallest possible proportion which will give correct flow characteristics.

Introduction A functional food is a food that provides alimentative beyond their actual nutritional value & are claimed to have an extra function by the addition of new ingredients or more of already present ingredients into it. Functional food have also become a part of our everyday daily diet & are told to offer potential various health benefits other than the widely accepted nutritional effects among them. (Roberfroid MB 2009). Many bioactive active compounds are contained by them like roughage, OS, vitamins, inorganic elements, & bacterium probiotic, having scented whiff, relish & fineness, which sustain the balance & balance of the enteric system. Functional may also be said as artificer‘s foods, NC, restorative foods, curative food, & super food etc because of the roles & functions they perform. (Wlodzimierz Grajek et al., 2008). There are many utilitarian sequels of functional food & beverages with added bug & probiotics on the health of humans which are increasingly promoted & recommended by the nutritionists & other we-being professionals. (Aditya Chaudhary 2019). For a time being, the most salient & over & over again used functional foods amalgam are probiotics & probiotics, or they altogether called as symbiotic‘. he dwell Microbes or foods microbes, which are beneficial for human, are probiotics. (Armachius James &Yousheng Wang 2019).

Pectin
Pectin is a component of nearly all fruits and vegetables and can be extracted and used in food processing to form the characteristic gel in jams and marmalade. The richest sources of pectin are the peels of citrus fruits such as lime, lemon, orange and passion fruit or the pulp of apple (known as ‘pomace’ after juice has been extracted). Commercially, pectin is available as either a light brown powder or as a dark liquid concentrate. It is stable if stored in cool, dry place and it will lose only about 2 per cent of its gelling power per year.
There are two main types of pectin:
• High methoxyl (HM) pectin that form gels in high solids jams (above 55% solids) in a pH range of 2.0-3.5; and
• Low methoxyl (LM) pectin, which do not need sugar or acid to form a gel, but instead use calcium salts.

1. INTRODUCTION

With diverse agro-climatic conditions, India produces a wide variety of horticultural crops and out of these crops and out of these apple (Malus x domestica Borkh.) occupies a prominent position in India. It is processed into different products like juice, concentrates, wine, cider, canned slices etc. Apple processing is one of the major industries in countries of the world including India, where it is processed in different states like H.P, Jammu and Kashmir and Uttarakhand. Apple pomace is a left-over residue after juice extraction containing peel, seeds and remaining solid parts and represents about 25-35% of the weight of the fresh apple processed. At prasent, it is a waste and its disposal is a major environmental problem (Plate 1). Being precious natural resources its utilization is a challenge and opportunity to the scientists and technologists. It may be a good substrate for the pectin esterase enzyme, animal feed, citric acid, ethanol and biocolour production. It could be a good substrate for the production of microbial colours under SSF which otherwise require a costlier medium for its production. Different products using solid state fermentation of apple pomace forms the subject matter of this chapter. Here the efforts made to utilize apple pomace especially to explore the possibility of making value added products using Solid State Fermentation (SSF) have been summarized.

1. Introduction

There is intense commercial interest in dehydrated fruit and vegetable products especially mango powder, banana powder, orange powder, papaya cereal flakes to powder, tomato juice powder and other vegetable powders, which are in great demand for soups, biscuit type cookies supplemented with fruit powders (Ana Maria et al. 2009; Sunita and Chauhan 2008), pizza mixes and sauces. Natural fruit and vegetable powders are gaining lot of popularity in recent years as they are very easy to handle after production, require minimum storage space and they are attractive. Tamarind powder is developed from tamarind fruit (Tamarindus indica) (Manjunath et al. 1991) and recently cashew apple and guava residues from fruit juice industry were successfully converted into fruit powders and used at different levels of wheat flour substitution for cookies formulation (Ana Maria et al.2009) and fruit puree like papaya can be mixed with cereal flour to prepare slurry and after gelatinization, the slurry can be useful for preparing drum dried flakes and powder (Sunita and Chauhan 2008). Tropical fruits are exotic in flavor but their juices and purees are seldom available in dehydrated powder (James, 1971). Citrus juice concentrates were produced during world war II in powdered form by using spray, drum, vacuum-puff, and freeze drying (USDA, 1962). The preservation of fruits and vegetables by dehydration offers a unique method, which may be considered as an alternative low cost preservation technique. A shift from fresh to more and more processed foods with significant value addition is bound to occur sooner or later considering the socio-economic changes taking place in the country and the rapid integration of Indian economy with global system. Most popular brands are found in the “ready to consume” food sector.

2.1 Soil and Climate

Pomegranate grows well in sandy-loam and well-drained soils having a pH of 7.5. It can also be grown on light soils. Quality and colour development in light soils is good but poor in heavy soils. It tolerates salinity up to 9.00 EC/mm and sodicity 6.78 ESP. Even it can be grown well in slightly saline soils as it is considered a saline-tolerant plant (Patil and Waghmare 1983; Rao and Khandelwal 2001; Ram Asrey et al., 2002). Accumulation of salts, in excess of 0.5% of the soil mass causes dying off of growing roots. Interestingly, application of Paclobutrazol (250 ppm) was reported to reduce salinity damage (Saeed 2005). The presence of water-soluble salts like sulphates and chlorides and ex- changeable sodium negatively affect root formation.

Previous Year Questions

1. Write down the constraints of fruit processing industry in India (10M, CSE 2023)

2. Enlist & Explain the issues & challenges in the growth of food processing industry in India (10M, CSE 2022)

3. Give a detailed account of constraints in sustaining the food-grain production in India. (10M, IFoS 2020)

4. What are the major constraints of food production in India (10 mark, CSE 2020)

5. Describe the food production constraints in Indian agricultural system. (15M, IFoS-2018)

6. Indicate the major constraints in food procurement and distribution. (10M, CSE 2017)

7. Discuss the procurement and processing constraints of food grain. (15M, IFoS-2017)

Nutrients are organic and inorganic complexes contained in the food and it is essential for all living organisms for their normal body development. Macronutrients are the key biopolymers such as proteins, carbohydrates and lipids, which are needed in hefty quantities to provide the bulk of the energy while micronutrients (vitamins and minerals) are required in minor levels in the body; however, are indispensable for proper growth and development of living organisms. Food that cannot provide the right blend of energy including high-quality protein, essential fats, and carbohydrates as well as vitamins and minerals definitely impair growth and development, increase the risk of death from common childhood illness, or result in life-long health consequences. Fish and fishery products form a substantial part of human diet, both of poor and wealthy. Seafood is an excellent resource for proteins, vitamins, trace elements and polyunsaturated fat (omega-3 fatty acids). Profiling of nutrients is very much essential due to the ever-increasing awareness about healthy food which finds more acceptance towards the consumption of fish and fish products owing to its special nutritional qualities.

Profitability in the ice cream business depends on controlling costs and protecting value across the complete product journey. This chapter examines both backend and frontend profitability levers, including yield improvement, giveaway control, manufacturing efficiency, OEE, utilities, refrigeration, quality costs, procurement, channel economics, distributor performance, route profitability, freezer productivity, and return on investment. It emphasizes that high sales volume does not necessarily guarantee sustainable profitability. SKU economics, pricing discipline, working capital, cold-chain losses, stock ageing, and trade schemes must also be managed. The chapter presents a structured profitability-improvement approach that connects manufacturing discipline, commercial strategy, operational efficiency, and financial governance to stronger contribution, EBITDA, cash flow, and sustainable business growth.

Introduction

Biotechnology is defined as the ‘application of scientific and engineering principles to the processing of material by biological agents to provide goods and services’. The term ‘biotechnology’ is also used when a technique involving live organisms are employed to make or modify a product, improve plants or animals or develop microorganisms for specific uses. According to the definition of the Codex Alimentarius Commission (CAC 2001), modern biotechnology is defined as the application of (i) in vitro nucleic acid techniques, including recombinant deoxyribonucleic acid (DNA) and direct injection of nucleic acid into cells or organelles, or (ii) fusion of cells beyond the taxonomic family, that overcome natural physiological reproductive or recombination barriers, and that are not techniques used in traditional breeding and selection. Scientific developments of present world owe to processes and products of the field of biotechnology. Modern biotechnological advancements have played a major role in important branches of science such as agriculture, food processing, medicine and veterinary applications. Biotechnological interventions of the downstream processing applications include primary production areas namely breeding of crops and livestock, production of additives for food and feed and pharmaceuticals along with diagnostic tools. Inputs for food processing applications from biotechnology include biocatalysts such as enzymes, tracing food ingredients such as Genetically modified (GM) ingredients in end products of food and feed and food quality testing applications for food borne pathogens. Applications of modern biotechnology in form of genetically modified organisms have gained much importance in comparison to the downstream applications during food processing and food safety (Zhu, 2017). Food processing operations include transformation of harvested crop or animal produce into produce which are marketable with long shelf life and minimises waste and losses of raw produce in food chain and ensure their continuous availability in super market shelves. Food safety is an important area which assures of the food being safe for consumption. Food technological applications of modern biotechnology includes food enzymes that are important in various food processing applications in reactions involving lipids, carbohydrates and proteins, food fermentations to improve properties such as taste, flavour, texture, nutritional and shelf stability, food additives in form of bio preservatives, flavours, fragrances, genetically modified starter cultures, genetically modified crops, modern rapid diagnostic kits for food safety are discussed in detail.

Introduction of Food Industry

India is one of the major food producers in the world. The food sector contributes to about 28% of India's GDP. India stands at 1st position in the world for production of cereals, milk, livestock, banana and Mango, 2nd in producing fruits and vegetables and ranks amongst top 5 in producing rice, wheat, groundnut, tea, coffee, tobacco, spices, sugar and oilseeds. India's share in global production of fruits is 10% and vegetables are 13.7%. The current consumption of fruits and vegetables is approx Rs.2 lakh crores at current prices with an estimated growth rate of 11% per annum. The growth rate is higher than cereals and milk and comparable to meet consumption

Status of Food Processing Industry

The food processing industry in India is still in a sorry state. The rural population comprising 70% including small cities, consume less than 10% of the processed foods and vegetables, whereas 60% of the processed food is consumed in four major metropolitan cities and 30% in the state capitals and big cities. Another fact is that 40% of the processed food and vegetables produced in the country in terms of value are bought by institutional buyers like Hotels, Restaurants and Defense etc. The highest growth in domestic market has been in fruit drinks, tomato ketch up and Jams.

There is another fact that India is the largest milk producer in the world, however, organized industry accounts for less than 15% of the milk produce in India. It is estimated that there may be a total production of 1100 million tons of production of food products mainly food grains, oilseeds, sugarcane and fruits/vegetables during 2011-12 and leaving marketable surplus of 870 million tons.

Sexual Propagation in Pineapple

Pineapple occupy a gametophytic self-incompatibility system so that commercial cultivated pineapple rarely produces very few seeds in the field (Coppens d’Eeckenbrugge et al. 1992). However, if two varieties are grown close together and flowering time is same, it is chance for insect-aided crosspollination to set seeds. The vectors for natural cross-pollination vary with the location. Where humming birds are present, they are likely to be a primary pollinator. Where these birds are absent, honeybees and ants would be the main pollinators. The small corolla tube and the fact that pollen is not shed rule out wind as a pollinator. Since seedy fruit is not acceptable for either fresh or processing, it is rare to find more than one cultivar on large plantations. If more than one cultivaris grown in a farm, spatial separation and careful management of time of forcing will prevent seed production. However, cross-pollination between cultivars is used by pineapple breeders to generate new hybrids like “MD-2” and “CO-2” (Williams and Fleisch 1993). Sexual propagation is important for the generation of new varieties and is successfully used in pineapple breeding programs (Reinhardt et al., 2018). Pineapple Seeds are placed in shallow trays on moistened sand beds under controlled environmental conditions for germination(Junghans et al., 2015).Seed germination come up mostly from two weeks after sowing and rates are high, usually 80% or more (Chang et al., 2003). The new growing seedlings have 6 to 8 leaves stage within about three months after sowing and are then transplanted to pots with agricultural substrate and are grown under greenhouse or screen house conditions. After an additional 9 to 15 months of growth stage, during which the seedlings height reach 25 cm, which is considered adequate for planting in the field, the plants are finally acclimatized in an open nursery.

Introduction

Fisheries and aquaculture are important source of food, nutrition and livelihood for millions of people around the world. Aquaculture is the fastest growing food-production sector in the global aquaculture with production of 73.8 Million tonnes in 2014 (FAO, 2016) expanding into new directions, intensifying and diversifying. A persistent goal of global aquaculture is to maximize the efficiency of production to optimize profitability.

Infectious diseases pose of the most significant threats to successful aquaculture. Intensively cultured fish and shellfish are susceptible to infectious agents. The losses due to shrimp diseases in India is valued at Rs. 10, 221 million. Globally, the yield loss due to diseases in aquaculture is estimated to be $ 6 billion. A variety of antimicrobial and chemical treatments have been used for the control and treatment of bacterial diseases in aquaculture systems. The emergence of antimicrobial resistance in bacteria due to application of antibiotics in aquaculture and the toxic nature of chemicals led to the search for alternatives for the control of infection. Here, we discuss the several alternatives to antibiotics that have been successfully used in aquaculture.

Like other sectors of the economy food processing sector also suffers from certain constraints. The challenges for the food conservation, distribution and processing sectors are diverse and demanding, which need to be addressed to leverage the growth of agriculture and food processing sector. Following are the major challenges and strategies are suggested to overcome the challenges (Sakina, 2019).

6.1. Domestic Constraints in the Development of Food Processing Industry in India

Despite the significant economic potential of the FPI in India, it still faces massive domestic challenges, which include low level of processing, fragmented structure of the industry, consumer perception and lack of skilled manpower. Firstly, low level of processing means that at industrial level, less food is processed, as compared to household level. Most of the traditional food items like jams, jellies, pickles etc. are prepared at small manufacturing units or by households (Agarwal & Neogi, 2017).

Secondly, consumer perception with regard to processed food in India is not very optimistic and they consider that packaged food is not fresh, thus, leading to low consumption of processed food. Thirdly, food processing sector is still highly fragmented and unorganised. This led to the inefficacies in the sector and has failed to achieve the economies of scale (Agarwal & Neogi, 2017).