eChapters

Advancements on sugar processing

India has popped out as one of the largest sugar processing country throughout the world. Through the collaboration of research and development carried out in the field of sugar processing, this industry has witnessed the vast changes in term of technology. Important considerations such as productivity improvement and cost reduction were the main objectives in the field of sugar processing. Sulphur dioxide was earlier used but afterwards lime treatment in clarified juice helped in the processing of white sugar from sugar cane. Since then the continuous progress and improvement has been made and advanced techniques are introduced for manufacturing of sugar with modern tools.

Ramjeawon (2004) reported that farmers and agriculture workers grow sugar cane and beet root for sugar production,providing about 20 kg per capita and that is equivalent to almost 13 percent energy requirement. Fechter et al. (2001) reported that production of the white sugar was focused more on juices rather than molasses which were taken as the raw material. Various processes such as ultra-filtration, de-mineralization and de-colorization were used for the production of white sugar. The traditional refining process wascheaper, and effective in terms of purification and juice purification was the method used for the processing of white sugar directly from the sugar cane. Crystallization was one of the process which is used for increasing the recovery of sucrose and it reduces the molasses production. Chromatography was used in the sugar industry for the separation of sucrose. Another method was ion exchange demineralization which was used in the sugar industry for the removal of minerals from the liquid sugar. Later adsorption has been incorporated to be used de-odorization and de-pigmentation. Membrane filtration is latest technique used in the process which was used for maintaining the quality of white sugar by removing unwanted particle from the juice. Velásquez et al.,(2018) reported that thermal processes are also used for the production of sugar from sugar cane. Non centrifugal cane sugar processing is used for this purpose and the product is obtained by evaporating the sugarcane which has the unique flavor and aroma. Later the product is used as the sweetener and has a traditional characteristics flavor and optimum nutrition.

1. INTRODUCTION

Preservation of foods by drying is perhaps the oldest method known to mankind. Drying is a thermo-physical action and its principles are governed by heat and mass transfer laws inside and outside the product. The weight of the product is reduced to the extent of 1/4^th to 1/9^th of its original fresh weight. Drying of foods and biological products is a widely applied process for different purposes such as increasing the shelf-life, reducing packaging costs, lowering shipping wastes, encapsulating flavours, making food available during off-season, adding value by changing the phase structure of the native material and maintaining nutritional value. Drying or dehydration of fruits and vegetables can be accomplished with low capital while maintaining high quality and obtaining less perishable food products.

Abstract

Packaging plays an important role in the food processing Industry. It makes food more convenient as well as gives the food greater safety assurance from microorganisms, biological and chemical changes such that the packed foods can have longer shelf life. In order to meet the huge demand of processed food with longer shelf life, various methods of preservation and packaging are being used in the food processing industry. Drying and dehydration is one of the method which helps preservation of a perishable commodity against deterioration or spoilage.

The pineapple, botanically known as Ananas comosus Merr, is the most famous edible member of the Bromeliaceae family. It is native to southern Brazil and is known by a variety of names, including “pina” in Spanish, “abacaxi” in Portuguese, “ananas” in Dutch and French, “nanas” in Southern Asia and the East Indies, “po-lo-mah” in China, “sweet pine” in Jamaica, and merely “pine” in Guatemala (Morton, 1987). After banana and mango, the pineapple is the third most important tropical fruit of the world (Chen et al., 2019; Nath et al., 2019). The pineapple became a major cultural icon of luxury after its introduction to Europe in 17th century. Pineapple has been grown commercially in greenhouses and on many tropical plantations since the 1820s. Furthermore, it is the world’s third-largest tropical fruit producer. Hawaii was a major pineapple producer in the twentieth century, with Costa Rica, Brazil, and the Philippines accounting for nearly a third of global pineapple production. Pineapples grow as a small shrub, with the un-pollinated plant’s individual f lowers fusing to form multiple fruits. The plant is usually propagated from a side shoot or an offset produced at the top of the fruit and it matures in about a year.

Crop Improvement

Pineapple is usually propagated through asexual method by using slips, crowns or suckers. Sexual reproduction in pineapple is barely used due to its self-sterile nature and failure in formation of seeds. Seed set can occur in case of self-fertilization but the seedlings are with low vigour due to inbreeding depression (Robert et al., 2003). Pineapple is heterozygous in nature, on this wise hybridization is possible in this crop. Gametophytic self incompatibility is reported in this crop where pollen tube growth is repressed in the uppermost part of the style. Diploid chromosome number of the crop is 2n=50. The genome size of the crop is estimated to be 526Mb and total genes were anticipated to be around 25,862 in number (Zhang et al., 2014).

Abstract

Food lost during the production chain is referred to as postharvest loss. Reducing postharvest loss can effectively feed starving mouths while conserving resources and decreasing the pressure to produce more. There are five main areas where postharvest loss can be reduced – harvest, storage, transportation, processing, and retail. New approaches and technologies in each of these areas will increase the amount of food available for human consumption. The total loss due to poor post- harvest processing of agricultural products in India when valued in terms of monetary reflects a tremendous loss in the economy. Annual value of harvest and post-harvest losses of major agricultural produces at national level to be of the order of Rs. 92,651 Crore calculated using production data of 2012-13 at 2014 wholesale prices. Deficits in food items or financial loss should not have occurred if postharvest losses were reduced through proper processing and preservation from harvest to consumption. Both the government and private sector need to invest in research so as to improve and modernize post-harvest facilities for attaining more efficient market infrastructure and distribution channels. Research and extension activities have to be closely coordinated particularly in the public sector for the benefit of farmers, traders and consumers.

A number of innovations have taken place towards ready to eat instant food mixes of traditional origin. These have helped people to eat traditional food in which ever part of the world they go.

MTR Company

In India the best example is of MTR company which manufactures a range of packaged foods which includes breakfast mixes, ready to eat meals, masalas and spices, snacks and beverages. Snacks, such as kodubale, khara boondi and masala groundnut are very popular as they are ready to eat packets and contain healthy food with less oil. The different spices used for mixes are procured from famous countries which give the perfect taste and avoid rancidity.As a summer launch, milkshake with canned chikoo, banana and cold filter coffee are available. MTR Foods Pvt. Ltd. is a subsidiary of Norwegian conglomerate Orkla and is an acronym of Mavalli Tiffin Rooms. According to the company, India is on the verge of explosive growth in packaged instant foods. MTR has an aim to target a market of Rs 30, 000 crore with their products of traditional meals, breakfast, snacks and desserts. The Nielsen India study has shown that in 2020, the number of consumers in this category will be 2.7 times than the current base.

Mother’s Recipe is a brand which make traditional pickles in bottles with a distribution network to 20 states in India and exporting the products globally. The manufacturing is done in-house and the raw materials are procured seasonally in large quantities. After cleaning they are cut according to the recipe. Each variety of mango pickle has its own cutting process. Some are automatically cut, while others need manual work. The use of right oils, spices roasted inhouse, and marination of the pickles according to the practices of the particular region allow many consumers to relish them. Bottling and packaging are done only when the orders come.

Abstract

Medicinal herbs are economically and nutritionally important plants, which are rich in health-promoting compounds. Herbs are the backbone of both the traditional Chinese and Indian medicine, which has long history as part of their culture. Ensuring the quality of herbs is a crucial step for integrating the traditional medicine into science-based modern medicine. Drying is an essential technique in preservation of herbs as it affects directly the quality attributes of the dried products, whereas many producers lose much profit due to poor drying techniques. So, employing a suitable drying technology and selection of appropriate drying conditions are very important for producing high quality herb products. The aim of this article is to summarize the advances in drying technologies of medicinal plants, describe the current status and identify future research opportunities. The current work provides more data and information for selecting optimum technology for herb drying and would trigger innovative drying technologies to enhance drying kinetics and quality of herb drying.

Netting yarns for the fabrication of fishing gear are either of textile or non-textile origin. Textile materials compose of netting, twine and rope while non-textile origin materials constitute floats, sinkers, hooks etc. Raw material for fish netting consists of fibres which can be distinguished into two groups: natural fibres and man-made fibres. Different kinds of fibres originating from plant and animal body parts have been used for production of textiles and other products and are termed as natural fibres. Natural fibres such as cotton, manila, sisal, jute and coir were the materials exclusively used in earlier days for fishing gear fabrication.

Later, the invention of polymers resulted in synthetic fibres the use of which revolutionalized the fishing industry. In recent decades advances have taken place in fiber technology, along with the introduction of other modern materials. With the introduction of man-made synthetic fibers in India in the late 1950s, natural fibers used for the fishing gears have been substituted by these synthetic materials due to their high breaking strength, low maintenance cost, long service life and better uniformity in characteristics. Most important synthetic fibres used in fisheries are polyamide (PA), polyester (PES), polyethylene (PE) and polypropylene (PP). Other synthetic fibres, which are less widely used and generally restricted to Japanese fisheries, are polyvinyl alcohol (PVA), polyvinyl chloride (PVC) and polyvinylidene chloride (PVD). Earlier, netting used to be fabricated manually, which is laborious and time consuming while the introduction of synthetic fibres paved way for machine made nettings which are almost exclusively used in fishing net fabrication.

Introduction

The improvement of the quality of foods can be made by fortification of foods nutrients quality and quantity in food. It can be a very cost effective public health intervention. As a result of the high consumption pattern of dairy products viz. yogurt, the fortification process will effectively diminish or prevent diseases associated with nutritional deficiencies (Gahruie et al., 2015). However, due to nutrients deficiencies in human population especially in certain stages of life, holding, importing, and consumption of fortified foods is increasing (Preedy et al., 2013). As a general rule, addition of one or more essential nutrients to a food and increasing their concentration in that particular food to levels higher than normal is known as fortification. This is intended at preventing and correcting shortages in one or more micronutrients in the society or specific population groups (Bonner et al., 1999). The major ways of food fortification are (1) commercial and industrial fortification for wheat flour, corn meal, cooking oils, (2) bio-fortification of crops to augment their nutritional value, which can include conventional as well as selective breeding, and genetic engineering and (3) house hold fortification like vitamin D drops. Fermentation has twofold outcome on glycemic index though there are conflicting results after consumption. The reduced glycemic index of fermented food has been featured to the production of short?chain organic acids during fermentation.

Introduction

For human beings, the three most important necessities for their survival are food, clothing and shelter. among all of these food is the top most priority. Food safety and Standards defines food into 8 categories (Nutraceutical, Heath Supplements/Dietary Supplements, Food for special medical Purpose, food for Special Dietary Use, Novel Food, and Functional food) in regulation, 2016. A growing trend of health products, concept of food as medicine, associated public interest and consumers demand leads to a progressive research interest in functional foods and nutraceuticals development. Abnormal lifestyle, food habits (consumption of junk food) and low physical activity creates an exponential growth in a number of chronic diseases; obesity, cardio-vascular syndromes, osteoporosis, arthritis and cancer (Das et al., 2012) among the developing and developed countries. While nutraceuticals and functional foods are becoming an alternative affordable system to reduce the risk of disease through prevention in spite of high tech therapies and costly medicines.

The current survey showed that worldwide revenue of functional foods is projected to increase from about 300 billion U.S. dollars in 2017 to over 440 billion dollars in 2022. Also according to the International Food Information Council (IFIC), health benefits achieved from functional food components may provide benefits far beyond than basic nutrition. Products like dietary supplements containing vitamins, functional foods such as sports drinks or products fortified with probiotic play a major role in the market rise (www.statista.com).Indian and Chinese traditional foods, recipes, spices and diversified ingredient market is well known around the world from centuries. Hence, a double-digit growth rate is also experienced in Asian nutraceutical and functional food market. Another reason for the growing trend in consuming functional foods is education and proper health awareness. Furthermore, people are more concern about the optimization of health-promoting capabilities in their diet using dietary supplement and fortified foods. While, food product based industries are marketing health supplements using scientific facts and the relationship between diet and health. Government, non-government organizations (NGOs) and web-based online information also play a key role in promoting and trending food based health products.

Preamble

Historically, food has been an integral part of human civilization and diet with varied food components has sustained human life on this planet over the centuries. Similarly, culturing of food with natural fermentation as means of preserving foods with extended shelf life for future use. In the background of sustaining food security, advances made in biotechnology and molecular biology has provided ample scientific platform to use the advances in increasing and expanding food production on a global magnitude, so as to meet the needs of an ever-growing world population.

The intestinal microbiota is a key component of both the metabolism and immunity of humans and animals. The desirable microbes do have a significant role to play in healthcare through control of digestive disorders and foodborne illnesses. The continued research in this area over the years has led to the identification of important molecules that regulate major functional attributes in the betterment of human health and wellness in the long run. The science and technique of genetic engineering through molecular biology approaches has enabled in enriching the beneficial molecules for the benefit of human life. The accuracy in targeting and designing of molecules will go a long way in developing genetically modified (GM) lactic acid bacteria (LAB) and GM probiotics to significantly rewrite the medical care with food-based approach in the form of targeted specific diets – “Dietomics”.

1. INTRODUCTION

When the fruits and vegetables are ready for the intended purpose, these have to be harvested. What is meant by harvesting and how the produce is harvested, what are the harvesting methods, how these are packaged in what type of packages have been discussed in this chapter.

2. HARVESTING

Harvesting of produce at proper maturity is of paramount importance for maintaining quality during storage and marketing. When the produce is harvested immature or over-mature, it will affect the quality and storage life adversely. After the proper maturity stage has reached, the produce needs to be harvested for various markets. While harvesting, it must however, be kept in mind that all horticultural produce (with the exception of some dry fruits/nuts) is very delicate and mishandling at harvesting may lead to mechanical injury, compression injury that is irretrievable. The injury on fruits/vegetables enhances ethylene production, moisture loss and serves as an entry point for a wide range of pathogens, hence causing quick loss in quality and storability of produce. The injury caused to the produce during harvesting not only spoils the commodity but also makes it unfit for long-term storage or long-distance transportation. Proper training to the labour engaged in harvesting on what to harvest, and how to harvest and the use of proper harvesting tools can reduce considerably the postharvest losses.

Introduction

Cereals and cereal products comprise a long history of consumption by humans. Cereals are the important source of nutrients and non nutritive health beneficial components and for that reason cereal based food products are consumed as staple food in human diet in developed as well as developing countries. The cereal grains mainly cultivated and consumed as food include rice, maize, wheat, sorghum rye, barley, oats, and millet. Products obtained from cereal grains are flours, grits, semolina, breakfast cereals, extruded product like pasta, puffs and flakes, and bakery products such as bread, biscuits, cakes and tortillas. Moreover, cereals or their components are used as ingredients in the preparation of various food products such as beverages infant foods coatings and processed meats. Initially cereals are consumed as whole or with minimal processing like boiling, grinding and roasting. However, processing like salting, drying, steeping and fermentation of cereals for preparation of cereals based beverages and foods has been practiced since the initiation of cereals consumption as food by human. Increasing consumer awareness and commercialization of cereal products have created interest of food manufacturers in utilization of novel and more efficient technologies with optimized conditions, development of convenient and more health beneficial foods with satisfactory sensory properties and wide variety of foods to ease the choice of consumers. Market full of diverse range of snack foods, breakfast cereals, ready to eat and ready to cook foods, and novel functional foods with variation in appearance, texture and flavor is an indication of evolution of food industry from basic to complicated form focused on efficient and automated operations. In ancient times, fermentation of food was done with the aim of enhancement of shelf life and palatability without clearly knowing the role of microorganisms. Modern fermentation technology uses various operations and specific strains of microorganisms for conversion of bulky and perishable materials into novel foods with more pleasing flavour, enhanced functional properties and extended shelf life. In addition to basic bread, new varieties of bread developed with improved functionality like sourdough bread, gluten free breads and high fibre breads is an example of innovation in cereal fermented foods indicating modification in ingredients, microbial culture and processing technologies as compare to traditional fermentation process. The word “extrudate” is derived from the Latin word “ex” meaning ‘out’ and “trudere” meaning ‘to thrust’. Extrusion technology is turning out to be very popular in food industry due to its versatility, usefulness and cost efficiency. It is well-organized state-of-art technology and plays important role in various food industrial processes such as cooking, mixing, conveying, shearing and shaping of end products. Extrusion cooking is high temperature short time (HTST) with high pressure process, is especially used for preparation of cereal based snacks, fat replacers, breakfast cereals, infant formula, gluten free foods, starch and protein rich cereals food products. A wider range of ready to eat food products with different texture, size and shape is produced by fast and easy extrusion cooking. In epidemiological studies it is stated that whole grain consumption is more health beneficial than refined grains and the reason behind it is that dietary fibre and phytochemicals located in germ and seed coat are generally removed during milling or polishing. Various technologies are developed by food scientists and technologists to preserves the bioactive compounds during processing and or to supplement processed food products with the bioactive compounds during food preparation to maintain the bioactivity and functionality of final products. Utilisation of whole grain flours, composite flours, supplementation of cereal foods with ingredients from fruits, vegetables, plant extracts and legumes, bio-fortification of crops, implementation of genetic engineering to produce crops rich in bioactive compounds are some technologies which are being used in modern food industry to develop value added cereal food products.

14.1. Introduction

There is a tremendous need to change the way society produces, and consumes materials to manage the environmental effect in the growing scarcity of resources. To overcome this issue, recycling process could be a great possibility that reduce the uses of natural resources, maximizethe waste utilization and produce least environmental impact. Unfortunately, packaging materials contribute 40% of solid waste in Western Europe, and 33% in US. In fact, packaging waste is likely to increase in transitioning and developing countries. Recycling process consists of collection, sorting, recovery, and management of packaging materials. As per the report of “Eurostat statistics in 2018”,European Union (EU) generates 174.1 kg of packaging waste per inhabitant, Croatia contributes 67.8 kg per inhabitant and Germany produce 227.5 kg per inhabitant.

Abstract

Refractance Window (RW) drying is a relatively new drying technology. This method is carried out by spreading a thin film of food slurry on a conveyor belt made up of a transparent polyester material. The slurry is thermally heated as it moves along the conveyor belt, resulting in rapid drying of the product. RW drying is similar to Drum Drying, but conducted at lower temperatures (95–97^ºC) and without direct contact with the heat source. RW drying offers low operating costs with excellent retention of color, flavor and nutrients.

It is well known that lowering the temperature of food stuffs reduces microbiological and biochemical spoilage and thus extending the shelf life of the product. In addition, it is generally agreed upon that the reaction rate is reduced by half by lowering the temperature by 10°C. Though low temperature preservation process has been recognized as a preservation technique for several hundred years, the major developments in its utilization have occurred only in the last century.

1. Introduction

Refrigeration may be defined as the process of achieving and maintaining a temperature below that of the surroundings. The aim being to cool some product or space to the required temperature. Refrigerated system or a room system is maintained at a temperature which is lower than the atmospheric temperature. Due to higher temperature of atmosphere, heat enters the system. To keep the temperature of the system constant, heat must be removed continuously from the system. Heat removed must be equal to the heat transferred to the system. One of the most important applications of refrigeration has been the preservation of perishable food products by storing them at low temperatures. Refrigeration systems are also used extensively for providing thermal comfort to human beings by means of air conditioning.

Introduction

Agricultural production system achieved a miracle by the way of green revolution which compactualized the potential of photoperiod and the thermo insensitive input responsive crop culture. The productive trends of food crops continued with increased fertilizer consumption, irrigation potential and improved agro-techniques. However science based intensive agriculture with intensive irrigation due to its inappropriate, inpropotional and ambitious approaches put the agriculture productivity on back foot. Because of these problems the arable land is facing the problem to sustain itself in terms of its capacity to produce desirable output. The scenario is further threatened with increase in climate change impact on various natural resources. The projected food crisis is on the card.

Global Packaging Regulations: FDA, EU, FSSAI, and Others FDA (U.S. Food and Drug Administration): The FDA ensures that food packaging materials are safe for contact with food in the United States. Under the Food, Drug, and Cosmetic Act (FDCA), the FDA provides guidelines through the Code of Federal Regulations (CFR), Title 21. Key points include: • Food Contact Substances (FCS): Materials in contact with food must be either pre-approved or recognized as safe (GRAS). Packaging materials, including plastics, paper, and adhesives, must undergo tests to ensure they do not release harmful substances into food. • Migration Limits: The FDA sets allowable limits on the migration of substances from packaging into food, including chemicals from inks, coatings, and polymers. • Food Packaging Certification: Packaging manufacturers must confirm that their materials meet FDA standards for safety in food contact

Introduction

Nanotechnology is a rapidly expanding branch of science that has a critical role to play in raising the standard of living for people in the modern world. The global market for nanotechnology in food packaging is valued at 20 billion in 2023 and is expected to grow to 46.50 billion by 2031, with a compound annual growth rate (CAGR) of 11.32% from 2024 to 2031 (InsightAce Analytic, 2023). The rapid expansion of nanotechnology has paved the way for number of industrial areas, including food processing, food contact materials, and agricultural output (Mohammadi & Jafari, 2021). Nanotechnology is the fastest-growing field of science that significantly enhances the quality of life in today's world. This rapid advancement has opened up numerous industrial sectors, such as food processing, food contact materials, and agricultural production. A natural advancement is the integration of nanotechnology into food packaging. This includes enhanced packaging, active packaging, and a new category known as smart or intelligent packaging. Food contact materials, such as antimicrobial metals and oxides, biodegradable nanocomposites, and nanosensors, are utilized to create active and intelligent packaging. These materials enhance thermal and mechanical durability, increase safety and extend the shelf life of food, and facilitate the monitoring of packaged food (Kah et al., 2013). At the nanoscale, material properties change significantly, making it challenging to predict, identify, evaluate, and manage the health, safety, and environmental risks associated with nanomaterials. For example, nanoparticles (NPs) of 50 nm can enter cells, those of 70 nm can penetrate the lungs, and 30 nm NPs can cross blood-brain barriers.