eChapters

Abstract

Spray drying is one of the most preferred methods of converting food and pharmaceutical solutions into powder form. Very high product throughput, hygienic and highly automated process and relatively benign thermal and dehydration stress on products associated with this process has made it ubiquitous in powder manufacture. Compared to freeze drying, spray drying is significantly less expensive both in terms of operation and capital costs. In this chapter, key features of spray drying such as underlying operational principle, types of spray nozzles used, the flow pattern of droplets/particles and drying medium within the drying chamber, the particle formation process of individual droplet are discussed in considerable detail. The modelling aspect of a single droplet subjected to spray drying environment has also been included. Finally, the most commonly considered characteristics of spray dried powders including morphology, crystalline/amorphous nature and solubility are highlighted and discussed.  The content presented in this chapter will be very useful for practising engineers, technologists, researchers as well as postgraduate and undergraduate students.

All food legislation is predicated on the food law, which protects public health and consumers’ regarding food. The regulation is applied to stages beginning from producing the food, processing and finally distributing the food and feed, apart from domestic use by consumers.

Abstract

Food dehydration is an oldest method to increase the shelf life of food by reducing the water activity. A dried food product provides advantages of increased shelf life and reduced cost due to decreased weight as well as transportation. However, there is a decrease in product quality due to inadequate control on drying process parameters such as drying temperature and moisture removal together with change in thermo-physical properties of food. Computational modeling and simulations can provide a unique insight on the drying parameters that influences the product quality, and optimize the process conditions which are difficult by experimental analysis. Moreover, the computational techniques are advantageous over experimental optimization methods by minimizing the time and cost. This chapter reviews different computational modeling techniques such as, finite element modeling, finite volume and finite difference methods for modeling of food dehydration process. Also, this chapter describes the application of modeling techniques for determining the influence of shrinkage and porosity during dehydration.

Introduction

Oils and fats are utilized both for their food applications as well as for industrial purpose. As a food product, oils and fats are consumed in a variety of forms such as shortening, ghee, butter, margarine, cooking oil, salad oil, etc. Other uses include their usage in the form of lubricants, greases, soaps, cosmetics, paints as well as animal feed and biofuels. Among the Asian countries, Indonesia leads as the prime producer with more than fifty percent of the total palm oil production in the world. As a second-best producer of oils and fats, China was the major manufacturer of rapeseed as well as soybean oil in year of 2018. In general, Asian countries contributed to more than fifty percent of the total fat and oil manufacturing in the world in 2018 (Kushairi et al., 2018). Even though fats and oils are primarily utilized for food applications, there has been an increased interest in their industrial utility for the manufacture of biofuels. Fats manufactured from various animal sources like tallow or lard also contribute to a considerable quantity and compete with vegetable oils for the production of biofuels.

The resources for producing oils and fats are diverse depending on their end use, yet they are obtained from two major sources: animal sources and plant sources. Oils and fats are used as starting materials for the preparation of shortenings, margarines, and other tailored products that further act as functional ingredients in food products prepared by food processors, restaurants, and in home. They have been used for food and other variety of applications since the prehistoric times, due to their easy availability. For example, fatty tissues from animals liberate free-floating fats on being boiled, whereas oil can be pressed out from oil fruits and oilseeds.

The role of dietary oils and fats in human nutrition is also one of the important areas of interest. Over the time, oil and fat industry has provided significant contributions toward nutritional improvement of various products. With the growing concern linked between cardiovascular diseases and consumption of oil and fat products, low-calorie variants of different foods, free or low in cholesterol are also available now. Excessive fat consumption among the populations of developed countries and consequences of obesity has led to the development of reduced-fat and very-low-fat variants of foods.

Abstract

By loosely inspiring the actions of neurons in the human brain, artificial neural networks (ANNs) are widely accepted as a powerful nonlinear adaptive approach to tackle complex, dynamic, highly nonlinear, and ill-defined problems in an increasing number of fields of food industry.They have been used extensively in food drying to solve problems of nonlinear function approximation, pattern recognition, data description, optimization, simulation, pattern recognition, control, data sorting, clustering, and noise reduction, due to their massively parallel structure and capability to learn from examples. In this chapter, after providing a brief description of ANN technology and its principles as well as the structure of the most commonly employed ANNs in this context, an example is given to explain how the ANN technique is used for modeling and controlling food drying process. Generally, modeling, prediction, and optimization of heat and mass transfer, thermodynamic performance indicators, and quality parameters as well as physico-chemical attributes of dried foods are the most popular subjects to attract researchers’ attention to apply the ANNs in food drying industry.

1. INTRODUCTION

The growing demand of consumers for fresh, safe, chemical, additive or preservative free and minimally processed foods has compelled the food scientists and technologists to develop many non-thermal food processing technologies which cause minimum nutritional and sensory qualities impairment in the processed foods. In this endeavour, consumers prefer minimally or non-thermally processed foods rather than the thermally processed one. Today, non-thermal technologies like High Pulse Electric Field (HPEF) processing, High Hydrostatic Pressure (HHP) processing or Hight Pressure Processing (HPP) food irradiation, ultraviolet light, ultra sound, arc discharge, oscillating magnetic fields, light pulses, plasma, chemicals (ozone, carbon dioxide, argon), and the combined methods of these technologies are the major areas of research in the process and food engineering in order to find their suitability for processing of various food products.

Introduction

The entire living organism from the smaller creatures viruses to the advanced human beings are composed of a set up of biochemical reactions which form the metabolism. These set of metabolic reactions are responsible for the life of organism. The rate of these reactions is a major concern for effective working of organism which is governed by biocatalyst. These biocatalysts are known as enzymes, which accelerates rate of biochemical reaction. These are not utilized in reaction. In 1877, Wilhelm Friedrich Kuhne (Kuhne, 1877) proposed the term enzyme which means ‘in yeast’ and is derived from the Greek word; inzume “leavened” or “in yeast”. At the molecular level of study it is observed that enzymes are proteins which are functional as tertiary and quaratanary structures. Enzymes have active site for the binding to substrate. The active site has two positions; binding and catalytic site (Ogeston, 1948). The former help to bind the substrate with the enzyme followed by the catalysis of reaction by the catalytic site.

B.T.U.: It stands for British thermal unit. The heat required to raise the temperature of one pond of the water through 1oF is called BTU (Plate 82).

Baby back ribs: Meaty pork ribs cut from the lower back rib section.

Bacitracin: A polypeptide antibiotic isolated from a bacillus (Bacillus subtilis or B. licheniformis) and usually used against gram-positive bacteria.

Back Bacon / Canadian bacon: Bacon cut from the loin that has little fat and is cut into round or oblong slices.

Backward feed evaporator: In this evaporator, fresh feed enters the last and the coldest effect and continues on until the concentrated product leaves the first effect (Plate 83).

10.1 Introduction

Milk is a unique substance in that it is both consumed, as fluid milk with minimal processing and it is the raw material used to manufacture a wide variety of products. From the nutrition point of view, milk is an almost ideal food and considered to be perfect food. The human body needs more than thirty distinct materials in its food supply. No single food stuff supplies all of them but milk supplies nearly all. Since milk by its nature is perishable and an ideal product for bacterial growth, so it must be carefully handled, both during production and while processing. This chapter focuses on the technological (processing) aspects of the transformation of milk into its various consumer products, including beverages, fermented products, concentrated and dried products, butter and ice cream.

1.    Introduction
    
2.    Structure of Protein
    2.1     Primary structure
    2.2     Secondary structure
    2.3     Turns and Bends in the Polypeptide Backbone
    2.4     Tertiary structure
    2.5     Quaternary structure
    
3.    Protein Denaturation
    
4.    Conditions Affecting Protein Structure
    
5.    Fish Proteins
    5.1    Sarcoplasmic proteins
    5.2    Myofbrillar protein
    5.3    Stroma proteins
    5.4    Functional properties of fish proteins
    
References
    
Further reading

1.    Introduction
    
2.    Different Forms of Value Added Products
    
3.    Production of Fish Steaks
    
4.    Battered and Breaded Products
    
5.    Minced Fish Based Products
    5.1    Fish cakes
    5.2    Fish cutlets
    5.3    Fish sausage
    5.4    Dehydrated salted fish cakes
    5.5    Fish fingers
    5.6    Fish burgers
    5.7    Fish balls
    5.8    Fish wafers
    5.9    Fish soup powder
    
6.    Surimi and Surimi Based Products
    6.1    Kamaboko
    6.2    Chikuwa
    6.3    Tempura
    6.4    Hampen
    
7.    Modern Seafood Analog Products
    7.1    Imitation crab meat
    
8.    Marinated Fish Products
    
9.    Fermented Fish Products
    9.1    Fish pickle
    
10.    Sous Vide Cook-Chill Products
    
11.    Precooked Seafood Entrees
    
12.    Future Needs
    
References

Abattoir: An establishment where animals are butchered is known as abattoir. It is also known as slaughterhouse.

Abiotic: Abiotic means any factor which is not biological / a biological and especially there is no involvement of the organisms in synthesis of certain compounds.

 Abnormal milk: It is milk that is not smooth and homogenous but is flaky, ropy, stringy, slimy, water, discoloured or bad flavoured. It may be due to animal sickness or disease or due to excessive medicines given or uncleaned milk condition.

 Abomasum: It is the fourth stomach of the Ruminants which is lying close to the

Omasum or the third stomach, in which digestion gets completed by the supply of the digestive juice. It is also called Reed stomach, rennet stomach, rennet-bag, or reed

tripe and maw (Plate 1).

 Abrassive peeler: It is equipment comprising a rotating drum lined with carborandum (an abrasive material) in which certain vegetables like potato and ginger are tumbled and exposed to the abrasive action of the carborandum lining, thereby facilitating separation of peel from the vegetables (Plate 2).

2.1 Introduction

Food is one of the complex systems involving many constituents such as carbohydrates, lipids, proteins, vitamins, minerals and other phytochemicals. These all constituents are not present in the same relative proportion in every type of food and thus the foods are categorized and valued according to the presence of these constituents as protein rich foods, fat rich foods, etc. The specific type of food is in abundance with only one or at most two of these constituents and rest of the bulk is not valuable, commercially. So, if these active constituents which are present in the tissue surrounding inactive matrix, are separated, it is of great benefit with respect to increased purity, nutritive value, functional properties, reduction in volume, easy handling and transportation. On contrary some valuable food items contain undesirable constituents generally referred as anti-nutritional factors. Removal of these anti-nutritional factors enhances the food value and commercial utilization. Hence, the separation of phytochemicals and removal of anti-nutrients from the food matrices can be easily carried out by using a unit operation called as extraction.

Extraction involves the separation or isolation of active/desirable components of complex system viz., plant and animal tissues from the rest of inactive/undesirable components by using suitable means such as solvent or mechanical structure. The basic principle involved in the extraction process is partitioning of different components in accordance with the extracting agent. For example, in mechanical extraction, the partitioning is due to pressure and screen/apperature size where as in case of solvent extraction, the portioning of components from mixture takes place due to particular solubilizing power of solvent used.

1.1 Introduction

Due to the ever increasing world population, the demand for food would also increase. India is one of the largest food producer countries of the world (first in milk production, second largest in fruit and vegetable production and third largest in grains production). It is the seventh-largest country in the world, with a total land area of 3,287,263 square kilometres. India has varied climates of snow covered Himalayas, desserts, oceans, fertile plains and areas receiving the highest rainfall in the world. Name any food item; it can be grown in one or the other part of the country. All these make the production of various types of foods of plant (fruits, vegetables, cereals, pulses, oilseeds, spices etc) as well as animal origin (fish, meat, milk etc.) possible in the country. The annual production of cereals, fruits and vegetables is 260, 57 and 77 million tonnes respectively, besides this, the production of cow and buffalo milk is about 102.1 million tonnes and that of sugarcane and spices are 355.52 and 1.1 million tonnes respectively [15]. Table 1 shows that the production of various food items has increased many folds during the last five decades. On one hand, we feel proud as we produce one of the largest quantities of foods in the world and there has been an enormous rise in the production of various foods in India during the last five decades, on the other hand we should be very much worried being a leading country as far as the wastage of food in the world is concerned. The postharvest losses are huge and only meagre quantity (2%) of the food is processed. Sharma [41] very rightly said that when we do not agree to throw away Rs 4000/-per month out of a salary of Rs 10,000/-per month then why do we accept 40% postproduction losses of food in the country. This would require immediate necessary action to save a major portion of the food that has already been produced.

India is the second largest producer of fruits However, the export potential of fruits and vegetables is very negligible. This is because of improper knowledge to the farmer about proper post-harvest infrastructure facilities. Fruits have a high-water content ranging from 70-95 per cent. They dry quickly under any normal atmospheric condition. These causes loss of rigidity and shrinkage of the cells cause wilting and shrivelling. Appropriate packaging ensures prolonged the shelf life of fruits and vegetables by preventing moisture loss and thereby wilting. Transportation is a critical phase in the fruit supply chain that can significantly affect the quality of fruits. Several factors during transportation can lead to quality degradation such as temperature/humidity fluctuations, mechanical damage, transit time etc. To mitigate the adverse effects of transportation on fruit quality, best practices ie, real-time monitoring, temperature and humidity control, loading/unloading techniques can be employed. Quality evaluation is a critical component in the fruit industry, encompassing a range of assessments to ensure fruits meet the desired standards for consumer satisfaction, shelf life, regulatory compliance, and market competitiveness. It involves a comprehensive approach that includes physical, chemical, and sensory assessments, supported by advanced technological tools, to maintain and enhance the quality of fruits throughout the supply chain. This book chapter deals with the effective packaging, transportation, and quality evaluation of fruits, ensuring that consumers receive fresh, high-quality produce.

A. Non-thermal Processing

Non-thermal processing encompasses a diverse range of food preservation and treatment techniques that do not rely on heat as the primary means of achieving microbial inactivation or quality preservation. Unlike conventional thermal methods such as pasteurization and sterilization, which involve exposing food to elevated temperatures for a specified duration, non-thermal processing methods operate at or near ambient temperatures. These innovative technologies offer several advantages, including the preservation of sensory attributes, retention of nutritional quality, and minimization of detrimental effects on food texture and f lavour (fig 1).

1. The Stability and Shelf-Life of Food

    1.    In the UK, the date coding to be used is determined by the total life of the product: for microbiologically highly perishable foods, a ‘use by’ date is needed, while for other foods, including foods with more than 18 months’ shelf-life, a ‘best before’ or a ‘best before end’ date is needed.

    2.    IFT (1974) definition of shelf-life, is : The period between manufacture and retail purchase of a food product during which the product is of satisfactory quality.

    3.    Shelf-life is defined as the time during which the food product will :

        i.    remain safe;
        ii.    be certain to retain desired sensory, chemical, physical and 
    microbiological characteristics;
        iii.    comply with any label declaration of nutritional data,

Introduction

For the year 2016-17, as per the FAO global estimate, the food grain production has crossed over 2.6 trillion metric tons, while the steadily increasing the demand is anticipated to be approximately 3.3 trillion metric tons for 2016-17. Similarly,the global production of all horticultural commodities has crossed over 1.8 trillion metric tons. The global trade of these commodities is purely based on their quality, the demand for good quality produces increases day by day. The term “quality” is a broad terminology used to explain many parameters and differs from commodity to commodity. Usually, the term ‘quality’ is classified into internal and external quality. The external quality refers the external colour, size, shape appearance, uniformity, external damage, cracks and bruishness etc. These parameters may be common for both perishables and durables.

But, in case of internal quality, each and every parameter vary from commodity to commodity, product to product. For food grains, the internal quality refers to moisture content and other nutritional parameters like carbohydrate, protein content etc. But in fruits, the internal quality refers to internal pulp colour, TSS, pH, acidity, juice content, ripeness, other biochemical and nutritional quality parameters. 

Introduction

Seafood undergoes rapid spoilage after capture or harvest due to their highly perishable nature. Spoilage refers to any change that renders seafood unacceptable for human consumption. Spoilage occurs as a consequence of various microbial, biochemical and chemical breakdown processes. Spoilage leads to quality changes in seafood. Quality change refers to any change that occur after harvest due to unpredictable catch, uncontrolled harvest, inadequate handling, processing and storage facilities. The initial quality loss is mainly due to the post-mortem autolytic activity (enzymatic process) and chemical degradation process (lipid oxidation); and later by microbial degradation. The quality problems occur as a result of poor-quality raw material, ice and water, microbiological contamination, presence of heavy metals and other storage aspects during processing.

Processing of fish means preparing raw fish into a marketable form. Pre processing is done prior to final processing. Pre-processing is often done on board fishing vessel or in a shore based plant. It includes operation such as washing, sorting, grading, butchering, etc of the harvested fish. The butchering involves removal of non-edible portions such as viscera, head, tails and fins from fish. The yield of fish meat varies from 30 to 70% depending on the butchering process. Butchering process includes beheading, gutting, filleting, peeling, deveining, shucking, etc. The discarded portion of fish meat are fish wastes, often used for animal feed or for conversion to bioactive functional foods. Final processing of fish includes processes such as heating, freezing, drying, salting, marinading, irradiation, or addition of chemicals. The processed seafood is categorized into five major groups – chilled, frozen, canned, cured and other value-added products in this chapter.

Introduction

The food that we consume should not only contain all essential nutrients like carbohydrate, protein, fat, vitamins, minerals, fibre etc but also should be hygienic and safe. Safety and quality of food is to be ensured not only during food production but also should be continuously monitored till it reaches the consumer (Coles and Frewer, 2013). The characteristics of food are altered during every processing operations viz., cleaning, sorting, transportation, thermal processing, packaging, storage, distribution etc which may be desirable or undesirable. Persistent physical, chemical and microbiological analyses have to be done at all levels of supply chain to ensure the quality of food. Traditional methods of food safety analysis are spectrophotometry, aerobic plate count method, microscopic plate count, titrations, chromatography etc. Though these techniques provide accurate results, the analysis demand cumbersome extraction steps, trained technical staff and are time consuming (Di-Natale et al., 2000). Hence, steady, sensitive and rapid monitoring of food analysis technique is a need of the hour in the present era. Biosensors can effectively replace the conventional techniques owing to its reliability, rapidity, economic and field applicability (Prasad et al., 2014). Biosensors are an attractive diagnostic alternative owing to their in situ detection ability and comparatively reduced detection time from several days to hours, or even minutes (Ruiz et al., 2017). Rapid food analysis can also minimise spoilage, especially in freshly harvested agricultural commodities, such as fruits and vegetables, meat, fish etc. In addition, the portable detection devices provide in-situ detection capabilities without extensive training and assist in integrating real time analysis in food processing centres.