eChapters

Abstract

Microencapsulation has found great applications in food business. However, the technology remains aloof from being fully exploited. Microcapsules offer food processors a way to shield sensitive food ingredients, mask or preserve flavours and aromas and conversion of volatile food components into easy-handled solid ingredients (like powders, capsules etc). A number of naturally occurring and synthetic polymeric materials have been identified so far that possess the entrapping property and are categorised as GRAS materials. Numerous techniques have been developed for using these entrapping materials to encapsulate the sensitive food ingredients. Controlled release of the food ingredients at proper place and right time could be therefore a key practicality that may be provided by microencapsulation. With strictly fine-tuned and stabilized release characteristic, this method adds worth to the merchandise. The areas of interest in this field include the development of alternative and inexpensive polymers that may be considered natural or mimic the properties of natural polymeric materials, like Gum Arabic, Gellan Gum, Gum Karaya, Gaur Gum and Gum Acacia. Limitations in many of the encapsulation techniques have occurred due to high value of raw materials and production. This review is effectively committed to the, properties of encapsulating agents along with the emphasis on different techniques used for encapsulation in the varied fields like food technology, pharmaceutical, commercial engineering and biotechnology.

Introduction

Cotton is a fiber crop of Malvaceous family. There are four cultivated species of cotton viz. Gossypium arboreum, G. herbaceum, G. hirsutum and G. barbadense out of which G. hirsutum is the predominant species contributing about 90% to the global production. In India all the above four cultivated species are grown on commercial scale as a kharif crop. India is the largest producer as well as consumer of cotton in the world. The major cotton growing states of India are Maharashtra, Punjab, Haryana, Rajasthan, Uttar Pradesh, Madhya Pradesh, Gujarat and parts of Andhra Pradesh & Karnataka. In Odisha cotton cultivation is an up-coming activity. Many of the western belt farmers, mainly from Rayagada, Bolangir, Kalahandi, Nabarangpur, and Nuapara districts have been taking cultivation of this cash crop. According to the report of Odisha economic survey, 2018-19 a total of 1.45 lakh ha area was cultivated in 2017-18 producing 3.65lakh bales of cotton. In Rayagada district cotton is cultivated in 9 blocks out of 11 blocks comprising an area of 35170 ha. For the year 2018-19 yield was 12.37 q/ha with production of 25.6 MT of cotton according to the data given by District agriculture office, Rayagada.

9.1 Introduction

Depleting natural resources, regulations on synthetic material, growing environmental awareness and economic considerations today happens to be major driving force for utilization of wastes from the agricultural crops and their residues throughout world [1]. These challenges have led to the introduction of sustainable waste management practices via optimization of processing technologies for minimization and creative conversion of the plant and the processing industries biowastes the world over [2,3,4,5]. Although world prices for sugar and petroleum products have shown spectacular variations during the last few decades, the long term outlook is very likely to be a continuous increase in the price of all fossil fuels and stagnation, at best, for the price of sugar [6]. This gloomy prospect led to the renewed interest in the wastes of the sugarcane industry during the last 50 years and has proved that the optimal use of wastes can provide not only a non-negligible support to the sugarcane industry but will also be able to redress the difficult situation sugar is presently experiencing [7]. Reliable statistics are not available to show the detailed end uses of these wastes on a world basis, but from a very rough picture of their trade, we can say that the wastes from the sugar and jaggery industry serve to be amongst the richest bioresource in this era of recycling of biowastes for renewable wealth generation [8].

CARBOHYDRATES AND SUGARS

Carbohydrates which include sugars and starches are among the most important of the food stuffs as well as the simplest of organic foods. They may be divided into three groups.

Group – I

Monosaccharides  : These are simple sugars that cannot be split into any simpler forms. The principal ones are glucose or dextrose, fructose and galactose. Glucose sometimes known as dextrose or grape sugar is found widely distributed in nature, especially in fruits and vegetables, and is one of the main constuents of honey.

It is in the form of glucose that sugar appears in the blood and is being burned continuously to produce energy. A certain amount of surplus glucose is absorbed from the digestive tract and stored in the liver as glycogen, which can be converted back into glucose when the need for more fuel arises. In the presence of yeasts, glucose undergoes fermentation and changes into alcohol.

In fruits, vegetables, and their products, the sugars are estimated as reducing sugars, non-reducing sugars, and total sugars. Reducing sugars in fruits and their products represent glucose and fructose. A combination of reducing and non-reducing sugars gives total sugars, whereas non-reducing sugars mainly sucrose are calculated after deducting the value of reducing sugars from the total sugars as invert sugar and multiplying the remainder with a factor of 0.95. Many fruit, vegetables, and their products like jam, jelly, juice, preserve, candy, fruit toffees, etc., containing substantial amounts of sugars, are estimated as a routine by using Lane and Eynon’s method using Fehling’s solution. However, for products having a smaller quantity of sugars, more precise methods like colorimetric methods can be used.
Method: Lane and Eynon’s Method
Principle: Invert sugar reduces the copper in Fehling’s solution to red, insoluble cuprous oxide. The sugar content in a food sample is estimated by determining the volume of the unknown sugar solution required to completely reduce a known volume of Fehling’s solution. Glucose, fructose and other] sugars capable of reducing oxidizing agents are called reducing sugars and this property is used for the estimation of sugars.

Sulphur dioxide is used as a preservative in many fruit and vegetable products. It can be added either in the form of potassium metabisulphite or by exposingthe product to sulphur fumigation by burning sulphur powder. Food safety and standards regulations have specified the maximum limit of sulphur dioxide in the finished products. Products having sulphur dioxide content exceeding the limit are considered not conforming to Indian Food Laws. Therefore, the estimation of sulphur dioxide in food products is considered an important attribute for quality evaluation.
Principle
Sulphur dioxide added to the food products may exist as undissociated sulphurous acid, as free bisulphite ions, as free sulphite ions and/or as combined SO2 in the form of hydroxy sulphonates. Sulphur dioxide is measured as free or total SO2.
Free SO2 is measured by direct titration with iodine. In the estimation of total SO2, the combined SO2 is liberated by treatment with excess alkali at room temperature, followed by subsequent acidification to prevent recombination and titration with iodine. The method used is known as the Modified Ripper Titration Method.

Abstract

Drying remained at the centre stage since the initiation of the food processing due to its promise to preserve agricultural products economically and add functionality to a food product unlike other thermal as well as non-thermal food processing operations. However, many existing drying techniques have their own limitations like nutrient loss, damage of the organoleptic quality, high cost etc. Therefore, research for better drying technologies is going on. Supercritical drying (SCD) is one such technology which utilizes higher dissolving power of super critical fluids (SCFs) to dry food products. The current chapter illustrates the mechanism of SCD as well as current state-of-art and promise of the drying technology. Also, some modelling approach of SCD has been included in the discussion to facilitate new designs and optimization of SCD for various food products.

Introduction
 
In recent years, there has been a growing interest in the functional foods because they can provide physiological benefits additional to nutritional and energetic, as for instance, antihypertensive, antioxidant or anti-inflammatory [1]. A functional food can be defined as a food that produces a beneficial effect in one or more physiological functions, increases the welfare and/or decreases the risk of suffering a particular disease. Furthermore, new types of products, derived from food, called nutraceuticals have recently been developed. These products, usually employed as food supplements, are marketed as tablets and pills, and can provide important health benefits.

2.1 Introduction

Food is one of the complex systems involving many constituents such as carbohydrates, lipids, proteins, vitamins, minerals and other phytochemicals. These all constituents are not present in the same relative proportion in every type of food and thus the foods are categorized and valued according to the presence of these constituents as protein rich foods, fat rich foods, etc. The specific type of food is in abundance with only one or at most two of these constituents and rest of the bulk is not valuable, commercially. So, if these active constituents which are present in the tissue surrounding inactive matrix, are separated, it is of great benefit with respect to increased purity, nutritive value, functional properties, reduction in volume, easy handling and transportation. On contrary some valuable food items contain undesirable constituents generally referred as anti-nutritional factors. Removal of these anti-nutritional factors enhances the food value and commercial utilization. Hence, the separation of phytochemicals and removal of anti-nutrients from the food matrices can be easily carried out by using a unit operation called as extraction.

Extraction involves the separation or isolation of active/desirable components of complex system viz., plant and animal tissues from the rest of inactive/undesirable components by using suitable means such as solvent or mechanical structure. The basic principle involved in the extraction process is partitioning of different components in accordance with the extracting agent. For example, in mechanical extraction, the partitioning is due to pressure and screen/apperature size where as in case of solvent extraction, the portioning of components from mixture takes place due to particular solubilizing power of solvent used.

Supercritical Fluid Extraction (SFE) is an advanced extraction technology that provides an efficient and comparatively sustainable alternative to conventional solvent-based extraction. This chapter introduces the fundamental principles of supercritical fluids and explains the mechanism by which desirable compounds can be selectively extracted from food materials. It examines the use of SFE for recovering aroma compounds, essential oils, flavours, pigments, colours, antimicrobial compounds and valuable bioactive substances. Particular emphasis is placed on obtaining high-purity extracts while minimizing toxic solvent residues. The chapter also discusses industrial food applications, process advantages and limitations, highlighting the potential of SFE for developing cleaner, efficient and value-oriented food-processing and ingredient-recovery systems.

Abstract

Drying is a very important unit operation in food processing. Being an energy intensive unit operation, drying process demands improvement to make it energy efficient. Beside this operating conditions used in drying affect product quality substantially; however, traditional dryers do not allow enough flexibility to meet quality requirements for several products. This has resulted in development of number of new drying techniques, to cope with both energy efficiency and product quality.

India produces 146 million tons of vegetables (NHB report, 2011) and the total area under vegetable cultivation is around 8.5 million ha. Potato, tomato, onion, cabbage and brinjal account for around 60 per cent of the total vegetable production in terms of quantity. India’s annual fruit production is 75 million tons (NHB report, 2011) and the total area under fruit cultivation is around 6.3 million ha. The major Indian fruits are mango, banana, citrus fruits, apple, guava, papaya, pineapple, and grapes. Fresh fruits and vegetables play a vital role in Indian context and their marketing works as an influencing force in the economy. Though retailing of fresh fruit and vegetables is a low margin business, the market potential is very large in a country like India. This factor has attracted many corporates into this sector. Marketing of agricultural produce is different and more challenging than many industrial products because of the perishability, seasonality, and bulkiness. The very nature of small size of land holdings by the farmers, varied climatic conditions, production spread over wide geographical area, mainly in remote villages, diversified consumption patterns/habits of the Indian consumers and poor Supply Chain (SC) infrastructure makes marketing for fruits and vegetables more complicated. At the same time, Indian consumers demand fresh fruits and vegetables. Thus, Management plays a crucial role in marketing fruits and vegetables. Supply Chain efficiency not only helps in increased production and per capita consumption, but also contributes to economic development of the country. As a result, Supply Chain Management (SCM) throws both challenges and opportunities in marketing of fruits and vegetables. Efficient SCM in marketing, not only increases the profitability and efficiency of retailers, but also adds value to different stakeholders like cultivators (farmers), consolidators and consumers. Traditional Retail Model of fruit and vegetables is predominantly followed in unorganized retail sector. Players involved in this model are commission agents, auctioneers, wholesalers, traditional retailer of all type of formats family run ‘mom and pop’ stores, roadside shops, pavement shops and cart vendors apart from farmers and customers.

Population growth and rising demand for processed food have increased pressure on food industries to improve safety while reducing energy, water, waste and environmental impacts. Green preservation technologies seek to deliver effective processing through cleaner operations, responsible resource use and reduced dependence on toxic substances. These approaches support sustainable industrial development by lowering processing time, conserving nutrients and improving the utilisation of raw materials. The chapter discusses energy-efficient preservation, water-saving techniques, waste valorisation and the conversion of by-products into useful materials. Life-cycle assessment is introduced as a method for evaluating environmental performance across the preservation system and identifying opportunities to reduce emissions, resource consumption and food-chain waste.

Abstract

Airflow drying persists as the main dehydration operation. Indeed, the high expense of freeze-drying in term of equipment cost and energy consumption considerably restricts its use and confines its applications to high added value products (pharmaceutical products, cosmetics, etc.). However, airflow drying undergoes fundamental problems such as low operation performance, poor product quality and short reliability of the equipment. The time of drying is long; particularly at the end of the operation, which implies crucial energy consumption. The poor quality of the end product is related to thermal degradation and in particular to the compactness of texture as a result of the phenomena of shrinkage and case hardening. Another main problem common to all drying operations, including freeze-drying, is the safety of the end products. Swell-drying is defined as an operation that combines optimized hot air drying with instant controlled pressure controlled texturing. The improvement of texture, the preservation of sensory and nutritional quality, the possibility of manufacturing expanded granule powders and the reduction of drying time and energy consumption allow considering swell-drying as the most relevant drying process.

Table cream: It is also called coffee cream, single cream or homogenized cream. It is used in coffee and tests about 20% butter fat.

Table oil expeller: It is a type of the machine that is used for extraction of the oil from the oil seeds (Plate 588).

Table ready meat: Cooked and smoked sausages are called table ready meat.

Tal prolong: This wax is esters of fatty acid glycosides NaCMC.

TAME: It stands for p-Toluene sulfonyl L- arginine methyl ester. It is used in isolation of Trypsin inhibitor.

Tropical fruit tree are important crops which supplement and improve the quality of diet. Many of the species have multi-purpose uses in that they produce non food products such as fuel, timber, fodder, medicines and industrial products for small holders. Harvesting from these trees enable rural people to provide nutrition for a balanced diet and generate income thus alleviate poverty. Tamarind (Tamarindus indica L) can be found throughout much of the tropics, it is grown unattended in backyards, roadsides or waste lands. Tamarind is ideally suited for avenue plantings as a roadsides tree, in and around villages as a multipurpose species for agro-forestry system or as protective firebreaks for forest margins. It is a valuable timber species widely used for making furniture, tool handles, charcoal, oil mills, rice pounders and fuel wood. The leaves are an important source of food and herbal medicine and the edible pulp of ripe fruits is used as a flavouring agent in cooking, soups, jams, chutneys, sauces, pickles etc. The fruit pulp of tamarind forms the “Tamarind of Commerce”. The name tamarind is derived from the Arabic word ‘Tamar-u’l-Hind’ because the dark brown pulp of the fruit was thought to resemble dried dates. It was therefore called the Tamere-hindi or ‘date of India. The production of Tamarind in India was estimated 201000 tonees for year 2017-18 (Horticulture statistics, 2018), India is the world’s largest producer of tamarind products. It is particularly abundant in the India states of Madhya Pradesh, Bihar, Andhra Pradesh, Karnataka, Tamil Nadu and West Bengal. The production in India is mainly concentrated in the drier southern states and the produce is collected by the villagers and sold in the market. In India, the average production of tamarind pods per tree is 175 kg and processed pulp is 70 kg/tree (Kulkarni et al., 1993).

Food Business Regulatory System in India

In India Food Businesses are regulated by only One authority i.e. Food Safety and Standards Authority of India (FSSAI). This comes under the control of Ministry of Health and Family Welfare of the Govt. of India.

FSSAI – Food Safety and Standards Authority of India

The FSSAI or Food Safety and Standards Authority of India was incorporated under the Food Safety and Standards Act (FSSA) of 2006. It consolidated various acts & orders that were previously applicable and used to handle food related issues in different Ministries and Departments. The basic objective of formulating FSSAI has been to lay down science-based standards for items of food and to regulate their manufacture, storage, sale, distribution, and import to ensure the availability of adulteration-free and wholesome food for human consumption.

India is the largest producer of pulses and contributes around 25% of total global pulse production. In addition, it is also world’s biggest consumer (27% of world consumption) and importer (14%) of pulses in the world. Pulses account for around 20 per cent of the area under food grains and contribute around 7-10 per cent of the total food grains production in India. Though, pulses are grown in both Kharif and Rabi seasons, Rabi pulses contribute more than 60 per cent of the total production. Gram is the most dominant pulse having a share of around 40 per cent in the total production followed by tur/arhar at 15 to 20 per cent and urad and moong at around 8-10 per cent each. Madhya Pradesh, Maharashtra, Rajasthan, Uttar Pradesh and Karnataka are the top five pulses producing states in India. Considering the nutritional importance of pulses and its products in Indian diet, the production and availability are not sufficient. Since independence, grain production has grown dramatically but pulses production and its availability have declined. On the other hand, the per capita availability of cereal and millets has increased in spite of a four-fold increase in population. The consumption ratio of cereal-to-pulse has risen from 6:1 to 12:1.

Pulse processing is the major need of developing nations as it is the most acceptable and cheap source of protein and hence can help combating Protein Energy Malnutrition (PEM). In addition, the identification and recognition of various newer and improved processing methods can provide the basis for further development of legume processing industry. Traditionally, home cooking is applied for consumption of pulses since ages. Modernization has no doubt created a lot of ease and developed various techniques to make different edible forms of legumes/pulses. Many advancements have been happened in traditional processing methods (milling, fermentation, roasting, boiling, steaming etc). and resulted into new products. Improved techniques for efficient milling of legumes into dhal (dehusked splits) are an important area of investigation. A systematic method that eliminates wastes and losses has great significance in the Indian dietary pattern. New systems for processing legumes come under several main categories, namely, improved decortications and milling techniques; quick-cooking pulses; canned pulses; pulse flakes, expanded snack foods etc. Such new and innovative processing technologies presented in this chapter can be applied and used in developing nations. Present chapter will discuss both traditional and non-traditional means of pulse processing.

Nano-technology refers to technology on a nano- meter scale, specifically less than 100 nano-meters. The novel nano-particles are tiny spheres (fullerenes) or tubes (nanotubes) made from carbon atoms. It facilitates the development of future inventions transversely a vast array of fields. New nano-particles are being made of silicon, ceramic, polymers or even natural ingredients that break down in the body. The characteristics that make these particles functional in the food industry include optical properties, reactivity to temperature, and biodegradability. They can be used as probes or filled with flavorings or nutrients for delivery. Highlights on the categorisation of agriculture with nano- food technology and nutrition are given in Fig 1.

There are three key elements in nano-technology. They are: (1) substances at nano-scale exhibit novel physical and chemical phenomena with novel functions (2) allowing to measure, control and operate material at the nano-scale that transform them to functions. (3) allowing the union of nano scales of materials for exceptional properties.

Introduction

The farm to fork approach utilizes agricultural products as raw material for processing by industries to obtained value-added products (Mijinyawa et al., 2007). Processing that transforms animal, vegetable, or marine materials into value-added food products for consumers and forms an integral part of agriculture for storage or size reduction into fine particles. One of the major problems associated with processing is the unavailability of processing facilities including appropriate engineering materials for the transformation of agro-based produce into different forms (Ogwuagwu, 2007). This transformation process mainly includes operations like particle size reduction, milling or comminution, etc. utilizing different size reduction forces without making alterations in chemical properties (Enrique, 2012). This enhances the eating quality or appropriateness of foods for advance processing with a more varied range of available products.

Grains are dried small seeds with adhered or removed husks or outer layers processed for consumption (FAO, 2011). The two major types of commercial grain crops include cereals (such as millet, corn, sorghum, wheat, rye and so on) and legumes (such as beans, groundnuts and soya beans). These grain crops are subjected to a milling operation to break them into smaller pieces or more practically appropriate form. The grinding process involves the application of different mechanical forces to overcome the interior bonding forces bringing change in the state of solid grains to different desirable forms such as flour or meal (Kaul and Egbo, 1985). As a result, the physical state of these grains is modified due to a reduction in size and change of shape (Ryan and Spencer, 2008). Most of the actual milling processing that is used in various industries is based on simple operations. But now various technological progress has been initiated that involves the adoption of computer control for various milling operations to improve efficiency and quality while minimizing labor requirements. Hence, the present text highlights the various technological advancements and evaluation techniques employed in milling operations.