eChapters

Introduction

Food is the most vital prerequisite for sustenance of human life and provides adequate nutrients for the metabolism. Recently several hypothesis supports that, beyond meeting nutritional needs, they play beneficial roles in improving health, and minimize the risk of illnesses (Roberfroid, 2000a). In this way, a novel term “functional food” was introduced and plays an outstanding role in improving the overall conditions of the human body (e.g. pre- and probiotics), lessening the threat of some ailments (e.g. cholesterol-lowering products), and also as therapeutics for several diseases (Roberfroid, 2000a, Roberfroid, 2000b, Mollet and Rowland, 2002).

Recently throughout the world, an extensive array of functional foods were developed which includes prebiotics, probiotics, synbiotics, foods supplemented with anthocyanins, phytosterols, isoflavones, antioxidants, and fat, sugar and salt-reduced foods. Amongst them, probiotic functional food has exerted beneficial effects on the health and is comprised of both probiotic dairy foods and probiotic non-dairy foods. The demand for dairy probiotic foods are increasing as it attributes to the beneficial health effects on the host by improving the survival of gastrointestinal microflora, production of bioactive compounds and prevention of lactose intolerance. Consequently, production of these foods is a significant research importance for both food manufacturing units and research institutes.

Probiotics are the important ingredients for foods with a “healthy” image. It could be combined with other beneficial ingredients or simply used to supplement the natural functional qualities of whole foods. The amalgamation of probiotic bacteria with nutrient rich foods, like dairy products, will have the additional value of improving consumer nutrition.

1. INTRODUCTION

Wine is the alcoholic product obtained by fermentation of fruits like grape, plum, peach, pear, apple and apricot (see chapter 25). Different types of wine which can be made from various fruits are:

• Table wines
• Fortified wines
• Sparkling wines

In preparation of table, fortified and sparkling wine many steps are common. It is out of scope of this text to discuss these specialized wines. But the general steps involved to in wine making are described here.

Preamble

Historically, food has been an integral part of human civilization and diet with varied food components has sustained human life on this planet over the centuries. Similarly, culturing of food with natural fermentation as means of preserving foods with extended shelf life for future use. In the background of sustaining food security, advances made in biotechnology and molecular biology has provided ample scientific platform to use the advances in increasing and expanding food production on a global magnitude, so as to meet the needs of an ever-growing world population.

The intestinal microbiota is a key component of both the metabolism and immunity of humans and animals. The desirable microbes do have a significant role to play in healthcare through control of digestive disorders and foodborne illnesses. The continued research in this area over the years has led to the identification of important molecules that regulate major functional attributes in the betterment of human health and wellness in the long run. The science and technique of genetic engineering through molecular biology approaches has enabled in enriching the beneficial molecules for the benefit of human life. The accuracy in targeting and designing of molecules will go a long way in developing genetically modified (GM) lactic acid bacteria (LAB) and GM probiotics to significantly rewrite the medical care with food-based approach in the form of targeted specific diets – “Dietomics”.

2.1 Introduction

Many complicated engineering principles are to be analyzed and applied, before any food processing operations takes shape of a commercially viable enterprise. The size and type of the required equipments have to be specified and their sequences have to be arranged. Further, the process analysis consists of understanding of material and energy balances. This chapter provides the application of steady state conservation of mass and energy equations to analyze food-processing operations.

Pack inspection: It is similar to continuous inspection except that here inspector(s) may make in-process checks during different processing operations under contract but not required to be present all the times in the plant during operation.

Package: The package means a pre packed box, tin, barrel, pouch or can etc in which food article is packed.

Package store: A store that sells bottled or canned alcoholic beverages for consumption off the premises.

Packaging: Packaging is an industrial and marketing technique for containing, protecting, identifying and facilitating the sale and distribution of agricultural, industrial and consumer products. Packaging is defined as an enclosure of products, items or package in a wrapped pouch, bags, box, cup, bottle or any container form to perform one or more of the functions as containment, protection and preservation, communication and utility or performance. Technically, packaging is a system or method by which a product from the manufacturing point to the consumer level reaches in a safe and sound condition at an affordable cost. The primary purpose of the packaging is to protect the food product, to keep it in good condition and to preserve the flavour until it reaches the consumer. It is therefore, very essential that a suitable form of the packaging is chosen for a finished product. Packaging is an art, which determines the buying decision of a consumer. or Wrapping / placement of objects in paper / other packaging materials keeping in box, etc is known as packaging which has two main functions, to assemble the produces / objects in convenient units for handling and to protect them during transporting, marketing and storage which results in extended shelf life of the produce. “Packaging” play a very important role not only in ensuring safety of the product during transportation, storage and distribution and in conveying information about the pack contents to the consumers, but also ensuring desired sensory characteristics and micro-biological soundless till consumed.

4.1 Introduction

The food preservation may be define as the state in which the food may retained over a period of time without being contaminated by pathogenic organism or chemicals and without losing its colour, texture, flavour and nutritional value. All the methods of food preservation must provide such an environment in and around the preserved food so that it produces one or more unfavourable conditions to the continued activity of the spoilage agents. The various methods used for food preservations are:

5.1 Introduction

The medium used in various unit operations of food process engineering such as heating, cooling, drying, mixing and transport processes, is moist air, which is a mixture of two substances. One of these is dry air which itself is a mixture of number of gases and the other is water vapour which may exist in a saturated or superheated state. The properties of moist air are called psychrometric properties and the subject, which involves determination of thermodynamic properties of moist air, is known as psychrometry. Thus, psychrometry is that branch of engineering science, which deals with the study of moist air i.e. dry air mixed with water vapour or humidity. Knowledge of properties of moist air is imperative in design of systems such as air- conditioning equipment for storage of fresh produce, dryers for drying of cereal grains, and cooling towers in food processing plants. In this chapter, important thermodynamic properties used in psychrometric computations are defined. Psychrometric charts useful in determining such properties are presented. In addition, various psychrometric process used in food process engineering are discussed.

Appealing packaging isthe current trend which influences consumer’s decision to purchase foods. These trends have evolved in the last four decades due to constant and drastic changes in the food packaging processes and mechanisms. These changes have shifted the focus of food packaging from the basic function of containment to extending shelf life.

Horticulture crops contribute significantly for the total agricultural production and productivity. World production of fruits accounted for the total volume of 933 million tonnes (FAO, 2023). India being second largest producer for majority of fruit commodities had a production total reaching 108.34 million tonnes in 2022-2023 from an area of 7.15 million hectares. It accounts for 33 per cent to the agriculture GVA (Gross Value Added) and plays an important role in the Indian economy. India is second largest producer of majority of fruits and vegetables. Diverse agro-climatic zones in the country make it possible to grow almost all varieties of fruits in India. Produced fruits are used for domestic consumption, processing and export purposes. During 2022 23, fresh fruits exports was valued at 6219.46 crores (APEDA, 2023). The fruits grown in India includes domestic fruits and nuts along with the exotic fruits contributing for the food and nutritional security. The growth of these economically important fruits provides scope for maintaining rich germplasm, enhance bio-diversity and maintain ecological balance.

There is no single factor as important in the production of fine quality dairy products as absolute and complete cleanliness.

R.B. Barrett

It is not enough to provide milk for man, it must be high quality milk. It would be impossible to provide man with milk and milk products of superior quality if we were unable to remove milk soil and to kill residual microorganisms. Respectively, these are the processes of cleaning and sanitizing.

To successfully provide the atmosphere for proper food safety, the basics must be thoroughly understood. The basics of food safety begin with good understanding of sanitation processes, food-handling procedures that protect from, or eliminate cross contamination problems and specific attention to inspection of and follow up for all processes. Food safety activities need to be programmed into available time of day scheduling just as production requirements do. Whether special personnel or separate shifts handle cleaning responsibilities or you clean as you go on the production line, time must be made available. Safe products leaving the facility must be the watch word of all employees involved with the process.

In order to ensure safe food supply a high level of sanitation should be maintained throughout the food production chain. The word ‘sanitation’ is derived from the Latin word “sanitas” which means “health”. To further apply this word to the food industry, sanitation is the creation and maintenance of hygienic and healthful conditions when processing, preparing and handling food. Sanitation is the application of science to provide wholesome food handled in a hygienic environment by healthy food handlers to prevent contamination by food spoilage microorganisms. Effective sanitation refers to the mechanisms, which accomplish these goals.

7.1 Introduction

Fisheries are emerging as one of the fastest growing food production system all-over the world. The potential for fisheries development world over and especially in India is highly promising in view of physical and biological resources available coupled with technological development. The demand for fish fishery products is ever increasing as the awareness of health benefits are being made available to public at large. The world fish production has not kept pace with demand which means less and less fish is available. Nevertheless, a large fraction of this valuable commodity is wasted due to deterioration after landing or consumer preference. An estimate by FAO [1] indicates nearly 20-25% of the total catches are wasted as postharvest loss. Better utilization of aquatic resources should therefore, aim primarily at reducing this enormous loss by improving preservation of fish and fishery products and upgrading the discarded low value fish to high value fishery products. The processing of fish into different types of products generates considerable waste. Commercially, fish is being processed into fillets, steaks, mince, canned products and a variety of ready-to-eat products. Fish processing plants contributes substantial wastes in the form of skins, bones, offal, exoskeletons from shrimps and nutrients in wash water from surimi plants.

Fish processing waste utilization is an important issue for the seafood industry both from a regulatory standpoint as well as one that has potential economic impacts. It is estimated that only 25-50% of the raw material is utilized for primary products (fillets, canned and stabilized mince production). The remaining 50-75% of the raw material is considered processing waste and is utilized for low-value products or disposed-off at sea. A large volume of solid waste is currently processed into fish meal, fish protein hydrolysates, and fertilizers. A small percentage is processed into higher valued items, such as, seafood flavourants, colourants, chitosan, enzymes, etc.

Introduction

India is bestowed with huge production of fruits, vegetables, cereals, millets, sugarcane along with meat production, milk production, fish production and poultry. Despite such a huge production in India, owing to perishable nature of these produce around 25-30 per cent of the produce is being lost as post harvest loss. The one important reason for this may be the production of the crops are season specific and during the peak season the production is more while demand for consumption is less. It may be possible to cut down losses to great extent, if these produces may be transported from the produce states to those who are not producing due to agro-climatic reasons. So for making transportation of the perishable a successful venture in decreasing post harvest loss, there must be proper storage facilities both at producing site as well as marketing place. The aim of the storages must be to keep the produce in saleable condition during entire storage periods. Some products are stored for short period whereas fresh fruits, vegetables require cold storage. Foods before keeping into the storage room need some pre-storage treatments for better results.

8.1 Introduction

Spices are appetizers and hence, esse ntially used in the culinary preparations. They also possess antioxidant, antimicrobial and antibiotic properties. Further, they possess medicinal properties and hence, play an important role in human health.

According to International Organization for Standards (ISO), there is no clear cut division between ‘Spices’ & ‘Condiments’ and as such they have been clubbed together. The term ‘Spices’ & ‘condiments’ applies to “such natural plants or vegetable products or mixtures there of, in whole or ground form, which are used for imparting flavour, aroma and piquancy and seasoning of foods”. Spices are divided into different groups based on their plant components such as floral, fruits, berries, seeds, rhizomes, roots, leaves, kernel, aril, bark, bulbs etc.

About 70 spices are grown in different parts of the world and a major portion of these are grown in India. Hence, India is called “The home of Spices”. It is well known that spices played a significant role in ancient times, in the development of civilization – the life of the people and trade among the nations of East and West. Spices like ginger, pepper and turmeric have an intense and immediate impact on sensory perceptions and exhibit strong physiological effects as food and medicinal constituents. Some spices and herbs like cardamom, saffron and vanilla, which have less intense but more delicate sensory effects, are well known for their contribution to fragrance and usage as food flavouring agents. The history of spices and their use in food and medicine in ancient India have been reviewed earlier [1-3].

Fruits and vegetables are perishables and the post-harvest losses from the point of production at the farm gate till it reaches the consumers is estimated as 30-35 per cent which constitute a major economic drain of more than 33 billion USD equivalent to Rs 2,40,000 crores annually. In order to reduce the losses at various stages, nanotechnologies have come as potential strategies to minimize the losses while improving the marketability and profitability of perishables. One of the plants derived natural compounds “hexanal” which is known to extend the shelf-life of fruits when it is used as a pre-harvest spray or post-harvest dip as a nano-emulsion. Since, it is a highly volatile compound, efforts were undertaken to entrap the compound in the polymer-based nano f ibres (as nano stickers) or as a cyclodextrin inclusion complex (as nano pellets) in order to preserve the perishables. Further, hexanal vapour was also evaluated to preserve fruits. In this book chapter, various nanotechnologies tested, evaluated and technologies developed over the years are elucidated. Overall, the literature review suggests that use of any of the nanotechnologies delivered as pre-harvest spray, post-harvest dip, nano-stickers, nano-pellets and vapour singly or in combination found to reduce the infestation of post harvest diseases, minimize the losses and extended shelf-life by 2-3 weeks that help the farmers to get lucrative prices due to the late arrival in the market besides significantly improve the productivity and profitability of orchards.

The choice of packaging materials is fundamental to the effectiveness, sustainability, and appeal of food packaging. Different materials offer distinct properties and functionalities, from providing a secure barrier against contaminants to enhancing convenience for consumers. Packaging materials are categorized based on their characteristics, including flexibility, rigidity, and barrier capabilities, each suited for particular types of food products and storage conditions. In recent years, there has also been a shift toward more sustainable materials, such as biodegradable and recyclable options, reflecting growing environmental concerns and regulatory pressures. This chapter explores the various types of packaging materials used in the food industry, examining their benefits, limitations, and applications. By understanding the unique properties of each material, we can better appreciate how they contribute to the protection, preservation, and presentation of food products.

Abstract

Pulse combustors provide an advantageous superposition of unsteady gas flow and high intensity sound waves. Such a combination does not only accelerate drying rates because of increased heat and mass transfer but also allows processing of liquids, pastes and agglomerated solids in a dispersed state due to aerodynamic impact from the high intensity sound wave. Over last decades, applications of pulse combustion in drying have been exploited continuously and different pulse combustion dryers have been designed and fabricated. In pilot tests and technical reports on these dryers, short drying time, high energy efficiency and product quality are generally reported, which cause that pulse combustion drying is regarded as a technology of the future in convective drying.

This chapter attempt to introduce basic knowledge and state-of the art about this emerging technology and summarizes some recent studies in pulse combustion drying and equipment design. Following a concise description of pulse combustion and pulse combustor, the basic types of pulse-combustion dryers are presented, including spray dryers, fluidized bed dryers, impinging dryers, and dryers of special design. The existing commercial applications and pilot test projects are described and potential applications are identified.

Introduction

Tropical tuber crops viz., cassava (Manihot esculenta Crantz), sweet potato (Ipomoea batatas), taro (Colocasia esculenta), yams (Dioscorea sp.), Elephant foot yam (Amorphophallus paeoniifolius), arrowroot (Maranta arundinacea) etc., are the important sources of starch after cereals and are used as staple or supplementary food in many of the tropical and sub tropical countries. Being the crops with adaptability to wide range of soil, climate and environment of the tropics and sub tropics and requiring minimum agronomic input and care for growth, they can be very well fitted into the prevailing cropping systems. They are the most efficient converters of solar energy and have the ability to reserve energy in the form of carbohydrate in the bulky roots and hence tuber crops are also called as calorie density crops. Tuber crops, though branded as poor man’s crops in rural areas have considerable unrealized potential for processing into high end products for food, feed and industrial uses. They are generally consumed as vegetable after boiling it in water and eaten along with some spicy curry or by extracting starch or flour. Besides serving as an insurance crop during times of food scarcity, it can also function as an industrial raw material for a wide spectrum of products

Introduction

Milk, an integral component of our staple diet is nature's most ideal and complete food. There is a long history and tradition of high consumption of dairy products in India. Consumption pattern of dairy products in India is quite unique and is centred on traditional products; however, novel products are gradually gaining momentum in urban areas. Despite being the largest milk producing country in the world, India accounts for a negligible share in the worldwide dairy trade. Domestic demand for dairy products is showing an increasing trend and it is expected that demand-supply gap will further widen which might transform India being a net importer of dairy products. The domestic demand for dairy products is showing an increasing trend and it is expected that demand-supply gap will get further widened. India, world’s largest milk producer has enough scope for diversified value addition as this can definitely assure a better margin of profit. However, for this, one has to maintain reputation and competitiveness in the market. To emerge as a leader in this competitive global market, continuous improvement of quality is highly essential. Safety, just as the other side of the coin is also of utmost importance to reinforce consumer confidence. Nowadays, quality is not a matter of choice but a necessity and even a responsibility of all stake holders. In the case of food, the term, 'Quality' refers to physical, chemical, microbiological, technological, economic and aesthetic characteristics. From consumer point of view, the word, 'Quality' embraces mostly the organoleptic characteristics like body, texture and flavour than the objective properties like fat, protein, lactose and acidity as determined by science based tests.

Introduction

Humans have primarily consumed "meat/meat products based on where they lived and how they evolved. According to Food Safety and Standards Act 2006, “meat means fresh meat, poultry and game meat which could be in the form of whole pieces, cuts or comminuted (minced etc.), whereas, meat products are those that have been processed by various methods so that they no longer resemble fresh meat”. These products include meat, poultry, and game products in whole pieces or cuts that are cured salted and dried, processed by non-heat treatment, fermented non-heat treated products, heat treated or frozen products. Edible casings used for sausages etc. also come in the category of meat and meat products. Through a notification dated 12^th September, 2017, the FSSAI has included domestic rabbits (Oryctolagus cuniculus) in the Food Safety and Standards (Food Products Standards and Food Additives) Regulation 2011 in the regulation under meat and meat products.

With the advent of globalisation, there has been an increase in food trade which has led to the introduction of exotic meat and meat products. Moreover, rapidly growing economies like India, now demonstrate a growing appetite for meat. As the consumer demand for high quality meat is increasing in most countries, the meat industry should consistently produce and supply quality meat that is safe and healthy for the consumer to ensure continued consumption of meat products.

Introduction

Horticulture plays a significant role in Indian Agriculture. It contributes 30% GDP from 11.73 % of its arable land area. India is the second largest producer of both fruits and vegetables in the world (52.85 Mt and 108.20 Mt respectively). Being rich source of carbohydrates, minerals, vitamins and dietary fibres these constitute an important part of our daily diet. The dietary fibres have several direct and indirect advantages. Not only this, fruits and vegetables provide a variety in taste, interest and aesthetic appeal. Their significance in human life is being recognised increasingly in societies with the objective of minimizing the occurrence of the diseases related with an affluent life style.