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The art in producing high-boiled sweets with satisfactory shelf life is manufacturing boilings which contain the minimum amount of residual moisture and a satisfactory balance between cane or beet sugar, and glucose syrup or invert sugar syrup. The main physical change during the storage of high-boiled sweets is the formation of small crystals in the confection, usually referred to as graining, due to recrystallisation of sucrose. These spoil the appearance and cause an unpleasant roughness on the tongue.

For high-boiled sweets it is impossible, using the normal proportions of cane or beet sugar (sucrose) and glucose syrup, to obtain a product of 97% solids content, which is not supersaturated with respect to sucrose.

In practice, however, one-and-a-half parts of sugar (sucrose) to one part of forty-two DE glucose syrup will produce a high-boiled sweet stable against graining.

15.1 Fondant

The word fondant is said to come from the French verb fondre to dissolve. Confectionery fondants are normally made by boiling a sugar and glucose syrup in order to concentrate it before the mixture is cooled with beating to produce fine sucrose crystals. Some fondants used in baking are made by mixing icing sugar with a sucrose and glucose mixture. The icing sugar has a small particle size because it has been milled whereas the sucrose in a crystallised fondant has small crystals. It is possible to make a fondant using dextrose instead of sucrose. Crystalline dextrose has a positive heat of solution, i.e. heat is absorbed, and this produces a marked cooling effect which goes well with a peppermint flavour, but one which is not particularly attractive economically, but they can be in some other countries.

Materials Required

Spectrophotometer, ethyl alcohol, beakers, pestle and mortar etc. 

Procedure

    1.     Preparation of sample extracts
        a.    Liquids : Centrifuge the juice at 5000 rpm for 4-5 min., and collect the supernatant. For liquid samples prepare a 40 % solution in ethyl alcohol. To 30 ml of the sample add 45 ml of ethyl alcohol and mix thoroughly. Filter through Watman 
No. 1 paper.

        b.    Semi-solid samples: To 15 g of blended sample add 15 ml of distilled water and 45 ml of ethyl alcohol. Mix thoroughly and filter through Watman No. 1 paper.
        c.    Dried products: Extract known quantity of sample (4-6 g) with 100 ml of 60% ethyl alcohol for 12 hrs and filter through Watman No. 1 filter paper.
    2.     Measure the absorbance of the samples at 440 nm for non-enzymatic browning and 400 or 420 nm for measurement of colour.
    3.     Prepare 60% ethyl alcohol solution as blank. Add 30 ml of distilled water to 45 ml of absolute alcohol and use as blank.

Jamun, Syzygium cumini Skeels, belongs to the family Myrtaceae and genus Eugenia which comprises about 1000 species of evergreen trees and shrubs. Some of the old-world Eugenia spp., are now placed in the genus Syzygium. The genus Syzygium is a multipurpose genus with many important species.

The original home of jamun is considered to be India (Singh, 1969), while it is also found in Thailand, Philippines, Madagascar and other African countries. In India, jamun is mainly grown in eastern Himalaya, Kumaon, Gangatic plains, Tamil Nadu, Assam and Andamans. It grows well in marshy land and also in neglected wastelands.

Cultivars/Varieties: There are no improved variety of jamun for commercial cultivation. The most common type grown in north India is known as Raja jamun. This is a large-fruited type having oblong fruits of deep purple colour. A type having large- sized fruits is known as Paras in Gujarat. Another type found in Varanasi has no seed. A selection with desirable traits has been located by the CSA University of Agriculture and Technology at Faizabad. It has been named as Narendra Jamun 6.

Uses

Jamun fruits are deep purple to violet in colour and are, therefore, very attractive. The anthocyanin pigment is responsible for the colour. The products made from jamun are jellies, jams squash, beverage, wine vinegar and pickle. In Goa and the Philippines, jambolans are an important source of wine, somewhat like Port, and the distilled liquors, brandy and “jambava” have also been made from the fermented fruit. Jambolan vinegar, extensively made throughout India, is an attractive, clear purple, with a pleasant aroma and mild flavor.

Lozenges are solid preparations that contain one or more medicaments, usually in a flavored, sweetened base, that are intended to dissolve or disintegrate slowly in the mouth. They can be prepared by molding (gelatin and/or fused sucrose and sorbitol base) or by compression of sugar-based tablets. Molded lozenges are sometimes referred to as pastilles, whereas compressed lozenges may be referred to as troches. They are used for patients who cannot swallow solid oral dosage forms well as for medications designed to be released slowly to yield a constant level of drug in the oral cavity or to bathe the throat tissues in a solution of the drug. Lozenges historically have been used for the relief of minor sore throat pain and irritation and have been used extensively to deliver topical anaesthetics and antibacterial.

Advantages

1. It is easy to administer to both paediatric and geriatric patients.
2. It has a pleasant taste and will extend the time a quantity of drug remains in the oral cavity to elicit local activity.

Materials Required

Sample, Liebig condenser, digestion flasks (700-750 ml cap), conical flasks, filtering cloth (thick linen cloth for clear filtration) reagents, muffle furnace, crucibles.

Reagents

    1.    0.255 N Sulphuric acid solution : Dilute 2.5 g (1.36 ml) of concentrated H₂SO₄ to 200 ml. Ensure correct concentration by titration.
    2.    0.313 N Sodium hydroxide solution: 2.504 g NaOH / 200 ml water nearly free from sodium carbonate. Ensure correct concentration by titration.
    3.    Asbestos Chips: gooch grade, medium fibre, acid wash and ignited
    4.    10% Potassium sulphate (K₂SO₄) solution: Dissolve 10 g of Potassium Sulphate (AR) in water and make up to 100 ml.

Tabletting is the area where sugar confectionery and pharmaceutical manufacture come closest, as the machines are similar the process can also be similar. Confectioners normally try to make tablets as hard as possible whereas pharmaceutical tablets are normally made to be fairly soft.

Tablets are made by compressing a powder in a die. Under pressure the powder fuses and is ejected as a tablet. The problem of tabletting is to produce a powder that will flow freely when poured into the die but bonds satisfactorily when compressed. Some materials are available in a directly compressible form. One example is sorbitol, which goes some way to explain the popularity of pressed sorbitol tablets with manufacturers. If directly compressible materials are not being used then the material must be granulated before being tabletted.

Granulation

Tabletting materials can be prepared by a number of different methods as outlined below:

Materials Required

Soxhlet apparatus, petroleum ether, water bath, sample, grinder, weighing balance, filter paper, threads.

Procedure

    1.    Take the given sample and weigh it (A)
    2.    Dry the samples in an oven till there is no more weight loss and weight it (B)
    3.    Grind the sample into powder.
    4.    Place a weighed quantity of sample in filter paper, wrap the paper and tie it tightly with a thread so that no powder comes out of the paper during extraction. 
    5.    Pour approximately 100 ml of anhydrous ether into the bottom flask. Turn the heaters on. Set the temperature at about 40ºC.  
    6.    The ether will evaporate and circulate through the sample and again will come back to the flask. 
    7.    Repeat the process for about 16 – 18 hrs for complete extraction. 
    8.    Remove the sample and evaporate most of the ether from the mixture of crude fat and ether obtained during extraction.
    9.    Evaporate excess of ether from the crude fat sample by evaporation on a water bath. Evaporate till it is free from the fumes of ether. Record the weight (C).

Litchi (Litchi chinensis Sonn.) is a popular subtropical evergreen fruit tree. The Litchi (lychee) is the most renowned of a group of edible fruits of the soap berry family, Sapindaceae. It is botanically designated Litchi chinensis Sonn. (Nephelium litchi Cambess) and widely known as litchi and regionally as lichi, lichee, laichi, leechee or lychee. Litchi is a tropical fruit tree native to southern China. It is also commonly found in Madagascar, India (Muzaffarpur), Bangladesh, Pakistan, southern Taiwan, northern Vietnam, Indonesia, Thailand, the Philippines, and Southern Africa. Great source of Vitamin C and potassium, it also contains phosphorous, calcium, magnesium and protein. The fruit is liked by everybody because of its excellent quality, attractive red colour and characteristics pleasant flavor.

Varieties

The varieties grown under different states are as below.

Bihar: Shahi, Rose Scented, China, Kasba, Purbi, Early Bedana, Late Bedana

Uttar Pradesh: Rose Scented, Dehradun, Calcuttia

West Bengal: Bombay Green, Kalyani Selection

Punjab: Muzaffarpur, Dehradun, Seedless, Late Bedana

Materials Required

Sensory scoring card, products, pen/ pencil for coding, plain water

Procedure

    1.    Assign codes to the samples i.e. a, b, c, …… or 1, 2, 3, ….. etc.
    2.    Keep the coded samples randomly (eg. c, f, a, b, d, e) in a row for evaluation
    3.    Start the evaluation of samples for various sensory attributes one by one. 
    4.    Evaluator should rinse his/ her mouth after each sample so as to avoid overlapping of taste, flavour etc.
    5.    Assign marks from 1-9 based on pleasurable and un pleasurable experiences.
    6.    Compute the means for a particular attribute on the basis of the evaluation of different evaluators (replications).
    7.    Find out the best sample on the basis of highest average scores obtained.

The total milk production in the country for the year 2013-14 has been estimated at 126 million metric tonnes and the demand is expected to be 180 million tonnes by 2020. To achieve this demand annual growth rate in milk production has to be increased from the present 2.5 % to 5%. Thus, there is a tremendous scope/potential for increasing the milk production through profitable dairy farming.

a. Requirements of project report for setting up dairy units

Project report can be prepared by a beneficiary after consulting local technical persons of State Animal Husbandry Department, DRDA, Dairy Co-operative Society / Union / Federation / commercial dairy farmers.

This process involves building up a coating of sugar and sometimes of other things, layer by layer. Panning is one of those processes that the confectionery and pharmaceutical industries have in common.

The coating of confectionery with sugar using a pan is very ancient. Originally, these products were made in an open pan suspended over a fire by chains. Apparently the operator swung the pan by hand, coating the product with sugar syrup which was then allowed to crystallise. The normal modern small-scale method is to use a rotating dragee pan (Fig.No.19.1).

These are elliptical vessels made traditionally of copper, but now more commonly of stainless steel. The pan is equipped to be rotated and usually there is a system for supplying and extracting air and possibly with a system for spraying in the sugar syrup. Typical pan sizes are between 1.5 and 0.9 m in diameter although smaller sizes are used for small-scale work.

Materials Required

Sensory scoring card, products, pen/pencil for coding, plain water.

Procedure

    1.    Take the given two samples
    2.    Make them three by duplicating/repeating either one of the two
    3.    Assign codes to the samples eg. AAB, ABA, ABB,  BAB etc.
    4.    Ask the evaluators to evaluate the samples for any differences between the 3 on the given Specimen Evaluation Card.
    5.    Find out how many of the evaluators have chosen the odd sample correctly (say it is 16 out of 20 evaluators).
    6.    Now find out the degree of difference in the samples indicated by the evaluators who correctly found the odd sample (Say it is much as per 3, moderate as per 8 and slight as per 5 out of the 16 correct evaluators.).
    7.    Find out how many of the correct evaluators preferred A sample and how many the B sample (say 11 preferred A sample and 5 B sample).
    8.    After going through Annexure II you may conclude that the two samples differed significantly from each other as 16 out of 20 evaluators found the odd sample correct. But, the preference was not significant as it should have been at least 13 out of 16 judges indicating same preference so as to make it significant. So, it may be concluded that the two samples differ significantly but both are acceptable.

Product Characteristics and Packaging Requirements:

The key raw materials for sugar confectionery are sugar (60 - 65%), glucose, citric acid and flavoured essences. Confectionery is hygroscopic in nature and requires protection against the ingress of moisture, and exposure to high temperature (as far as possible).

A candy or confectionery product may be adversely affected by many things. Hard candy, brittles and crunch products are most sensitive to moisture and absorb water vapour fairly rapidly from the atmosphere. Various gums are less sensitive while some creams tend to lose moisture considerably.

Materials Required

Sensory scoring card, products, pen/ pencil for coding, plain water.

Procedure

    1.    Assign codes to the samples i.e. a, b, c, …… or 1, 2, 3, ….. etc.
    2.    Keep the coded samples randomly (eg. c, f, a, b, d, e) in a row for evaluation
    3.    Start the evaluation of samples one by one. 
    4.    Evaluator should rank the samples on the basis of intensity of a single sensory attribute according to his / her preference.
    5.    Compute the means on the basis of the evaluation of different evaluators (replications).
    6.    List the samples in increasing or decreasing order of preference.

Introduction
Demand of dairy products is on the rise in India. India‘s demand forecast for milk and milk products is more than the current supply of these products. To meet this demand entrepreneurship initiatives are need of the hour. Further, younger generations of India are more interested in commercial dairy farming rather than subsistence based farming. Therefore, scientific as well as commercial dairy entrepreneurial training to farmers about advanced technology used in breeding, feeding, housing and healthcare is essential.

a. Barriers for Entrepreneurship in dairy

An average dairy entrepreneur faces several barriers to start a new enterprise. Some of them are as under

    1.    Lack of financial support: A major stumbling block for many dairy farmers to expand production or diversify into new high value enterprises is lack of access to finance. Farmers who are starting new enterprises often face difficulty raising investment capital.

Materials Required

Record book

Procedure

    1.    Follow the instructions given by the teacher and the factory representative.
    2.    Listen carefully to the explanations of the factory representative
    3.    Observe the functioning of various equipments
    4.    Ask queries wherever not understood properly.
    5.    Note down the observations in your record book  

Observations

    1.    Name and address of the factory or processing unit
    2.    Size of the Unit (Large, Small, Cottage, Home)
    3.    FPO Licence No.    
    4.    List of products manufactured    
    5.    Height of the processing plant    
    6.    Information regarding raw material store, finished product storage    
    7.    List of equipments installed in the factory
    8.    Water supply system     
    9.    Waste disposal system    
    10.    Hygiene in the surroundings    
    11.    Any other

Food safety scientifically describes various methods of handling, preparation and storage of food to prevent any foodborne illnesses. However, it is important to check the safety between industry, market and the consumer. From the food industry to the market the practices relating to food labeling, food hygiene, food additives and pesticide residues are important to be looked into and the policies on biotechnology. The governmental imports and exports needs to be given proper guidelines. Certification systems and Inspection for foods need to be installed which should be clean and corruption free. When all this is properly considered the food could be safe in the market. This may allow for safe delivery and safe preparation of the food for the consumers. Many diseases are transmitted by food which serves as a growth medium for bacteria and cause food poisoning. In the developed countries it has been observed that there are many intricate standards for food preparation. However, in the developing countries the availability of adequate safe water itself is a question. It is possible to prevent food poisoning to 100%. An ordinance and code regulation in US (1943)was given.

India is a second largest producer of fruits and vegetables after China. These share are 10% and 16% respectively in total world production. Horticulture crops occupy 23.548 million ha and production is estimated around 260.063 million tones. Total area of fruits, vegetable, plantation crops, spices, loose flower and aromatic plant are 7012, 9083, 3606, 3092, 218 and 537 thousand ha, respectively and production are 79400, 156445, 16388, 5786, 1421 and 622 thousand tones, respectively with productivity are11.32, 17.22, 4.54, 1.87, 6.59, 1.19 thousand tones per ha, respectively (2012-2013). The total productions of cut flowers are 74305 Lakh stem (2012-2013). The annual horticulture export volume is 2733145 metric tonnes (2010-2011) with total exported value of Rs 696461 lakh. In terms of volume, fresh fruits & vegetables comprised about 76 % of exported horticulture produce followed by processed fruits & vegetables (23 %) and floriculture & seeds (1%). After that losses found 20-30 % in fruit and 30-40 % in vegetable while harvesting to consumption in India. It’s due to the perishable nature of horticulture commodity, non availability of appropriate post harvest infrastructure transportation, inadequacy of the market or lack of processing.

India is a major horticulture producer, even though processing is less than 2 %. This is very low as compare to 80 % of Malaysia, 78 % of Philippine, 70 % of Brazil and 30 % of Thailand. The most of developed country 40-60 % fruits and vegetables utilize in processing.

Proper handling, packaging, transportation and storage reduce the post harvest losses of fruits and vegetables. For every one percent reduction in loss will save 5 million tons of fruit and vegetable per year. Processing and preservation technology helps to save excess fruit and vegetable during the glut season. The technology has become a necessity to improve the food safety and strengthen nations food security. The technology helps to boost export of agricultural commodities in the form of preserved and value added products.

The papaya (Carica papaya L.) belongs to the family Caricaceae. It is an important fruit of tropical and sub-tropical regions of the world. It is the most important plant in the home gardens, and where green papaya is also used as a vegetable. Ripe fruits are eaten as dessert, which is available throughout the year.

Papaya is native to West Indies and Central America (Mexico). It is a common fruit in nearly all parts of tropical and sub-tropical world. It is abundantly grown in India, Sri Lanka, Bangladesh, South America, Pakistan, Australia, Mexico, Costa Rica, Hawaii, Kenya, Taiwan, Puerto Rica, Peru, USA, Philippines. It was introduced in India in 16^th Century. In India it is mainly cultivated in Kerala, Assam, Bihar Uttar Pradesh, Gujarat, Tamil Nadu and West Bengal.

Cultivars: Honey Dew, Coorg Honey Dew, Washingtan, Pusa Delicious, Pusa Majesty, Pusa Dwarf, Pusa Giant, Co. 1 to Co. 7, Arka Surya, Arka Prabhat, Pusa Nanha, Pink Flesh Sweet, Pant 1, Sunrise Solo and Taiwan Red Lady, are the most popular varieties under cultivation in India.