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India is the largest producer of pulses and contributes around 25% of total global pulse production. In addition, it is also world’s biggest consumer (27% of world consumption) and importer (14%) of pulses in the world. Pulses account for around 20 per cent of the area under food grains and contribute around 7-10 per cent of the total food grains production in India. Though, pulses are grown in both Kharif and Rabi seasons, Rabi pulses contribute more than 60 per cent of the total production. Gram is the most dominant pulse having a share of around 40 per cent in the total production followed by tur/arhar at 15 to 20 per cent and urad and moong at around 8-10 per cent each. Madhya Pradesh, Maharashtra, Rajasthan, Uttar Pradesh and Karnataka are the top five pulses producing states in India. Considering the nutritional importance of pulses and its products in Indian diet, the production and availability are not sufficient. Since independence, grain production has grown dramatically but pulses production and its availability have declined. On the other hand, the per capita availability of cereal and millets has increased in spite of a four-fold increase in population. The consumption ratio of cereal-to-pulse has risen from 6:1 to 12:1.

Pulse processing is the major need of developing nations as it is the most acceptable and cheap source of protein and hence can help combating Protein Energy Malnutrition (PEM). In addition, the identification and recognition of various newer and improved processing methods can provide the basis for further development of legume processing industry. Traditionally, home cooking is applied for consumption of pulses since ages. Modernization has no doubt created a lot of ease and developed various techniques to make different edible forms of legumes/pulses. Many advancements have been happened in traditional processing methods (milling, fermentation, roasting, boiling, steaming etc). and resulted into new products. Improved techniques for efficient milling of legumes into dhal (dehusked splits) are an important area of investigation. A systematic method that eliminates wastes and losses has great significance in the Indian dietary pattern. New systems for processing legumes come under several main categories, namely, improved decortications and milling techniques; quick-cooking pulses; canned pulses; pulse flakes, expanded snack foods etc. Such new and innovative processing technologies presented in this chapter can be applied and used in developing nations. Present chapter will discuss both traditional and non-traditional means of pulse processing.

Introduction

Cereals and cereal products comprise a long history of consumption by humans. Cereals are the important source of nutrients and non nutritive health beneficial components and for that reason cereal based food products are consumed as staple food in human diet in developed as well as developing countries. The cereal grains mainly cultivated and consumed as food include rice, maize, wheat, sorghum rye, barley, oats, and millet. Products obtained from cereal grains are flours, grits, semolina, breakfast cereals, extruded product like pasta, puffs and flakes, and bakery products such as bread, biscuits, cakes and tortillas. Moreover, cereals or their components are used as ingredients in the preparation of various food products such as beverages infant foods coatings and processed meats. Initially cereals are consumed as whole or with minimal processing like boiling, grinding and roasting. However, processing like salting, drying, steeping and fermentation of cereals for preparation of cereals based beverages and foods has been practiced since the initiation of cereals consumption as food by human. Increasing consumer awareness and commercialization of cereal products have created interest of food manufacturers in utilization of novel and more efficient technologies with optimized conditions, development of convenient and more health beneficial foods with satisfactory sensory properties and wide variety of foods to ease the choice of consumers. Market full of diverse range of snack foods, breakfast cereals, ready to eat and ready to cook foods, and novel functional foods with variation in appearance, texture and flavor is an indication of evolution of food industry from basic to complicated form focused on efficient and automated operations. In ancient times, fermentation of food was done with the aim of enhancement of shelf life and palatability without clearly knowing the role of microorganisms. Modern fermentation technology uses various operations and specific strains of microorganisms for conversion of bulky and perishable materials into novel foods with more pleasing flavour, enhanced functional properties and extended shelf life. In addition to basic bread, new varieties of bread developed with improved functionality like sourdough bread, gluten free breads and high fibre breads is an example of innovation in cereal fermented foods indicating modification in ingredients, microbial culture and processing technologies as compare to traditional fermentation process. The word “extrudate” is derived from the Latin word “ex” meaning ‘out’ and “trudere” meaning ‘to thrust’. Extrusion technology is turning out to be very popular in food industry due to its versatility, usefulness and cost efficiency. It is well-organized state-of-art technology and plays important role in various food industrial processes such as cooking, mixing, conveying, shearing and shaping of end products. Extrusion cooking is high temperature short time (HTST) with high pressure process, is especially used for preparation of cereal based snacks, fat replacers, breakfast cereals, infant formula, gluten free foods, starch and protein rich cereals food products. A wider range of ready to eat food products with different texture, size and shape is produced by fast and easy extrusion cooking. In epidemiological studies it is stated that whole grain consumption is more health beneficial than refined grains and the reason behind it is that dietary fibre and phytochemicals located in germ and seed coat are generally removed during milling or polishing. Various technologies are developed by food scientists and technologists to preserves the bioactive compounds during processing and or to supplement processed food products with the bioactive compounds during food preparation to maintain the bioactivity and functionality of final products. Utilisation of whole grain flours, composite flours, supplementation of cereal foods with ingredients from fruits, vegetables, plant extracts and legumes, bio-fortification of crops, implementation of genetic engineering to produce crops rich in bioactive compounds are some technologies which are being used in modern food industry to develop value added cereal food products.

Introduction

The farm to fork approach utilizes agricultural products as raw material for processing by industries to obtained value-added products (Mijinyawa et al., 2007). Processing that transforms animal, vegetable, or marine materials into value-added food products for consumers and forms an integral part of agriculture for storage or size reduction into fine particles. One of the major problems associated with processing is the unavailability of processing facilities including appropriate engineering materials for the transformation of agro-based produce into different forms (Ogwuagwu, 2007). This transformation process mainly includes operations like particle size reduction, milling or comminution, etc. utilizing different size reduction forces without making alterations in chemical properties (Enrique, 2012). This enhances the eating quality or appropriateness of foods for advance processing with a more varied range of available products.

Grains are dried small seeds with adhered or removed husks or outer layers processed for consumption (FAO, 2011). The two major types of commercial grain crops include cereals (such as millet, corn, sorghum, wheat, rye and so on) and legumes (such as beans, groundnuts and soya beans). These grain crops are subjected to a milling operation to break them into smaller pieces or more practically appropriate form. The grinding process involves the application of different mechanical forces to overcome the interior bonding forces bringing change in the state of solid grains to different desirable forms such as flour or meal (Kaul and Egbo, 1985). As a result, the physical state of these grains is modified due to a reduction in size and change of shape (Ryan and Spencer, 2008). Most of the actual milling processing that is used in various industries is based on simple operations. But now various technological progress has been initiated that involves the adoption of computer control for various milling operations to improve efficiency and quality while minimizing labor requirements. Hence, the present text highlights the various technological advancements and evaluation techniques employed in milling operations.

Introduction

Fermentation is an alluring procedure of biochemical adjustment of essential nourishment microorganisms and their enzymes accomplish by lattice. Fermentation is a utilized to upgrade bio-accessibility and bioavailability of supplements from various crops and improves organoleptic properties (e.g., appearance, generation of sour taste and new aroma compounds, and textural changes such as consistency or viscosity) just as increase the shelf life of realistic usability. It makes foodstuff safe not just hindering the growth of pathogenic microorganisms because of antimicrobial growth of lactic acid and it also detoxifies aflatoxin. With these advantages, fermentation is a successful method to reduce the risk of mineral deficiency among population, particularly in developing nations where unrefined cereal or pulses are profoundly consumed. Tragically, it is additionally connected with multiplication of microorganisms, for ex., yeast and molds caused food safety concerns, (Omemu et al; 2011), decrease in provitamin A and antioxidant (Ortiz et al; 2017), carotenoids, just as loss of nutrients and minerals (Hotz & Gibson, 2007).

Fermentation is a minimum cost-efficient procedure for production and preservation of nutrient, therefore fermented food is an important piece of the eating regimen in numerous of the world. In the nineteenth century the scientific study of microbiology began, and just because, the scientific procedure of fermentation was comprehended. several classifications have been utilized to sort the assorted exhibit of the fermented nourishment produced dependent on various microorganisms, and food types, and kinds of fermentation included.

The microorganisms associated with fermentation process fall into three classes: bacteria, yeast, and molds. Yeasts are the principal microorganisms for the fermentation of breads, whereas molds is mainly used in processing of cheese and legumes. Bacteria is included only of the fermentation of cereal product. cereal and tuber fermentation are a lactic and acetic acid producing bacteria. yeast is a piece of mix microbial fermentation by bacteria in weaning food; all the more frequently, be that as it may, alcoholic fermentation of yeast may not totally alluring. Four genera of lactic acid producing bacteria are recognized as overwhelming cereal fermentation to be specific, Lactobacillus, Leuconostoc, Pediococcus, and Lactococcus spp. all of which require carbohydrate for the energy. Lactic acid and other natural acids produced from hexoses bring down the pH from about 6.5 to about 3.6. In the event that the pH is beneath 4.0, fermented product retard the growth of pathogens and along these lines ensure fermented items.

Introduction

Lipids are among the major components of food of plant and animal origin (food lipid). There is no precise definition available for the term lipid; however, it always includes a broad category of compounds that have some common properties and compositional similarities. Lipids are materials that are sparingly soluble or insoluble in water, but soluble in selected organic solvents like benzene, chloroform, ether, hexane, and methanol. Together with carbohydrates and proteins, lipids constitute the principal structural components of tissues (Erwin Wsowicz et al., 2004). Lipid oxidation is one of the major reasons that foods deteriorate and is caused by the reaction of fats and oils with molecular oxygen resulting in off-flavours that are generally called rancidity. Exposure to light, pro-oxidants and elevated temperature will accelerate the reaction (Velasco, J et al., 2010). Rancidity is related to characteristic off-flavour and odour of the oil. There are two major causes of rancidity. One occurs when oil reacts with oxygen and is called oxidative rancidity (Ribeiro et. al., 1993). The other cause of rancidity is by a combination of enzymes and moisture. Enzymes like lipases liberate fatty acids from the triglyceride to make di and monoglycerides and free fatty acids and such liberation of free fatty acids is named hydrolysis. Hydrolysis is additionally caused by chemical process that’s prompted by factors like heat or presence of water. Rancidity caused by hydrolysis is called hydrolytic rancidity. Oxidation cares mainly with the unsaturated fatty acids. Oxidative rancidity is off interest because it results in the event of unfavourable off-flavours which will be detected early within the development of rancidity, more so than in the case of hydrolytic rancidity. Oxidation can alter the flavour and nutritional quality of foods and produce toxic compounds, all of which may make the foods less acceptable or unacceptable to consumers. Oxidation products typically include low relative molecular mass compounds that are volatile also as undesirable off-flavour compounds (Food lipids).

Introduction

Quality is the ultimate criterion of the desirability of any food product to the consumer. Overall quality depends on quantity, nutritional and other hidden attributes along with sensory quality. Sensory quality is of great importance to both processors and consumers, since it attracts consumers; it satisfies consumers’ aesthetics and gustatory sense. Sensory quality is the combination of sensory senses of perception responsible for choosing and eating a food.

According to Institute of Food Technologists and the American Society for Testing and Materials, sensory evaluation is a scientific method used to evoke measure, analyze, and explain those responses to products as perceived through different senses like sense of sight, smell, touch, taste, and hearing (Stone and Sidel, 2004). Sensory evaluation gives a general rule for the preparation and serving of samples under controlled conditions so that unfair decisions are minimized. People for sensory evaluation are often placed in individual test booths so that the judgments they give are true and do not reflect the opinions of those around them.

Samples with random numbers are given to the evaluators so that they do not form judgments based upon labels, but rather on their sensory experiences. Products may be given in different orders to each evaluator to help measure and to ensure internal validity by controlling the potential confounds created by sequence and order effects. To control unwanted variation and to improve test precision, standard procedures may be established for sample temperature, volume, and spacing in time, as needed.

Sensory evaluation or testing is a quantitative science in which numerical data are collected to establish lawful and specific relationships between product characteristics and human perception. Sensory methods draw heavily from the techniques of behavioural research in observing and quantifying human responses. For example, we can assess the proportion of times people are able to discriminate small product changes or the proportion of a group that expresses liking for one product over another. Another example is having people generate numerical responses reflecting their perception of products taste and smell.

Introduction

Therapeutic foods are products, which are multiutility food products that may be used as nutrition as well as medicine. A nutraceutical may be defined as a substance, which has physiological benefit or provides protection against chronic disease. Nutraceuticals are used to improve health, delay the aging process, prevent chronic diseases, increase life expectancy, or support the structure and/or function of the body. Oflate nutraceuticals are receiving considerable interest due to potential nutritional, safety and therapeutic effects. The examples of therapeutic foods are the foods used for feeding of malnourished children on an emergency basis or to supplement the diets of persons with special nutrition requirements, such as the elderly. Therapeutic foods can also form a part of treatment/prevention/reduction of other health conditions such as diabetes, cardiovascular disease, obesity, anaemia and any other lifestyle disorders.

The incidences of diet-related diseases are progressively increasing due to greater availability of calorie-rich foods and a sedentary lifestyle. Obesity, diabetes, atherosclerosis, and neurodegeneration are major diet-related diseases. Nutraceuticals and functional foods represent a novel therapeutic approach to prevent or attenuate diet-related diseases.

There is always a requirement for cheaper formulations using locally available ingredients that are processed in a safe, reliable, and financially sustainable methods. Some of the literature available on health foods for various diseases is summarized below. However, since the burden of diabetes in India is staggering. In 2017, 72 million cases of people suffering from diabetes were reported and the figures are expected to reach 134 million by 2025, this chapter more emphasis is given on the safe, natural treatment/reduction of diabetes by herbal means.

Introduction

Advances in food preservation methods have supported the journey of food science from that of a cookery science to a fast growing industrial technology. Food preservation knowledge deals with the way to prevent spoilage and maintenance of quality in foods. Spoilage is the deterioration in quality brought about by inherent biochemical and chemical changes, as well as microbial metabolism during food storage. Basic principles of food preservation (Frazier et al., 2008) remains the same, but newer methods for achieving the goal is added through research fuelled by a consumer demand for fresh-like foods with convenience and safety. Scientific information on novel processing methods are beautifully compiled (Cullen et al., 2011; Da-Wen Sun, 2014; Tokuþoðlu and Swanson 2015; Doona, 2018).

In-depth knowledge of physiological activities of micro-organisms in presence of preservation agents is essential for preparation of safe foods with prolonged shelf life. Besides this, it is necessary to understand the effect of food constituents on microbial resistance against inactivation agents, to identify critical dose requirement. This profound knowledge would also help to understand kinetics of microbial inactivation and to develop mathematical models suitable for a realistic design of process parameters. For better appreciation of the following sections, readers are encouraged to have fundamental knowledge in microbiology and food processing. The sections in this chapter cover advanced microbiological knowledge pertaining to the preservation aspects of food.

Nano-technology refers to technology on a nano- meter scale, specifically less than 100 nano-meters. The novel nano-particles are tiny spheres (fullerenes) or tubes (nanotubes) made from carbon atoms. It facilitates the development of future inventions transversely a vast array of fields. New nano-particles are being made of silicon, ceramic, polymers or even natural ingredients that break down in the body. The characteristics that make these particles functional in the food industry include optical properties, reactivity to temperature, and biodegradability. They can be used as probes or filled with flavorings or nutrients for delivery. Highlights on the categorisation of agriculture with nano- food technology and nutrition are given in Fig 1.

There are three key elements in nano-technology. They are: (1) substances at nano-scale exhibit novel physical and chemical phenomena with novel functions (2) allowing to measure, control and operate material at the nano-scale that transform them to functions. (3) allowing the union of nano scales of materials for exceptional properties.

Introduction

For human beings, the three most important necessities for their survival are food, clothing and shelter. among all of these food is the top most priority. Food safety and Standards defines food into 8 categories (Nutraceutical, Heath Supplements/Dietary Supplements, Food for special medical Purpose, food for Special Dietary Use, Novel Food, and Functional food) in regulation, 2016. A growing trend of health products, concept of food as medicine, associated public interest and consumers demand leads to a progressive research interest in functional foods and nutraceuticals development. Abnormal lifestyle, food habits (consumption of junk food) and low physical activity creates an exponential growth in a number of chronic diseases; obesity, cardio-vascular syndromes, osteoporosis, arthritis and cancer (Das et al., 2012) among the developing and developed countries. While nutraceuticals and functional foods are becoming an alternative affordable system to reduce the risk of disease through prevention in spite of high tech therapies and costly medicines.

The current survey showed that worldwide revenue of functional foods is projected to increase from about 300 billion U.S. dollars in 2017 to over 440 billion dollars in 2022. Also according to the International Food Information Council (IFIC), health benefits achieved from functional food components may provide benefits far beyond than basic nutrition. Products like dietary supplements containing vitamins, functional foods such as sports drinks or products fortified with probiotic play a major role in the market rise (www.statista.com).Indian and Chinese traditional foods, recipes, spices and diversified ingredient market is well known around the world from centuries. Hence, a double-digit growth rate is also experienced in Asian nutraceutical and functional food market. Another reason for the growing trend in consuming functional foods is education and proper health awareness. Furthermore, people are more concern about the optimization of health-promoting capabilities in their diet using dietary supplement and fortified foods. While, food product based industries are marketing health supplements using scientific facts and the relationship between diet and health. Government, non-government organizations (NGOs) and web-based online information also play a key role in promoting and trending food based health products.

Drying of the Spices

Drying is an important mode of preservation and it ensures microbial safety of the spices.The main purpose of drying is to increase the shelf storage and make the seasonal spices available round the year with minute losses of nutrients, flavor, taste and color (Maroulis, 2003). During drying, there is a continuous transfer of heat and mass due to the heat application which eventually leads to moisture removal from the product (Akpinar, 2006) (Hashim, 2014). Since, the sensory, nutritional and functional attributes of spices are partially or totally affected by the drying process, the adequate choice of drying technique becomes requisite. There exists a number of conventional drying methods including solar drying (El-sebaii, 2012), freeze drying (Ciurzy nska 2011), vacuum drying (Nadi, 2012), osmotic dehydration,hot air drying and fluidized bed drying (Onwude, 2016). However, these drying techniques lead to poor quality of the spices because of the longer duration of treatment and high amount of energy. To combat with the issues of poor quality, there has been a significant development of the novel techniques, which includes- microwave, ohmic, infrared, pulse electric field, radio- frequency, ultraviolet, ultrasound, supercritical and heat pump heating, in the drying of the agricultural crops. These novel techniques are found to produce higher quality products as compared to the conventional drying techniques (Moses J. N., 2014). The microwave and radio frequency heating technologies are developed in such a manner that they are capable of partial or complete removal of the conventional methods of heating/ drying (Onwude, 2016). The use of these novel techniques has gained a keen attention for the drying purpose of spices. Some of the researchers have also proved that combination of conventional and novel drying techniques leads to better product output.

Introduction

Military personnel’s are deployed for operation in adverse climatic conditions like desert, cold (arctic) and high altitude regions. Stressful and challenging living conditions have affected the outcome of many battles, campaigns and wars. Acclimatization to the environmental condition is a very essential stage of deployment. The time for acclimatization is restricted/limited for the effective operation towards the purpose of deployment. The performance of the military personnel in various deployed regions depends on the nutrition provided by the food consumed. The operational rations are designed to provide the essential nutrition to enhance their performance during training and/or operational situations.

Nutrition requirement of military personnel is different from that of the civilians. The nutrition requirement also varies with the kind (sedentary or continuous work) and region (plain, desert or high altitude) of deployment. The environmental stress caused by extreme heat, cold, etc. also influences the nutrient requirement/ intake. The insufficient dietary nutrient intake affects the immune function, pace of recovery from illness and injury and also the physical performance (Tharion et al., 2005).

The operational ration is also designed in such a way that it provides to the military personnel the required nutrition from the build in nutrition reserves during certain operational situations. Considering the vital criteria for nutritional requirement, the menu for the military personnel is designed. The chapter discusses the past, present and future of the army operational ration (AOR) in various countries of the world and the influence of advances in food processing methods in AOR menu.

Introduction

Oils and fats are utilized both for their food applications as well as for industrial purpose. As a food product, oils and fats are consumed in a variety of forms such as shortening, ghee, butter, margarine, cooking oil, salad oil, etc. Other uses include their usage in the form of lubricants, greases, soaps, cosmetics, paints as well as animal feed and biofuels. Among the Asian countries, Indonesia leads as the prime producer with more than fifty percent of the total palm oil production in the world. As a second-best producer of oils and fats, China was the major manufacturer of rapeseed as well as soybean oil in year of 2018. In general, Asian countries contributed to more than fifty percent of the total fat and oil manufacturing in the world in 2018 (Kushairi et al., 2018). Even though fats and oils are primarily utilized for food applications, there has been an increased interest in their industrial utility for the manufacture of biofuels. Fats manufactured from various animal sources like tallow or lard also contribute to a considerable quantity and compete with vegetable oils for the production of biofuels.

The resources for producing oils and fats are diverse depending on their end use, yet they are obtained from two major sources: animal sources and plant sources. Oils and fats are used as starting materials for the preparation of shortenings, margarines, and other tailored products that further act as functional ingredients in food products prepared by food processors, restaurants, and in home. They have been used for food and other variety of applications since the prehistoric times, due to their easy availability. For example, fatty tissues from animals liberate free-floating fats on being boiled, whereas oil can be pressed out from oil fruits and oilseeds.

The role of dietary oils and fats in human nutrition is also one of the important areas of interest. Over the time, oil and fat industry has provided significant contributions toward nutritional improvement of various products. With the growing concern linked between cardiovascular diseases and consumption of oil and fat products, low-calorie variants of different foods, free or low in cholesterol are also available now. Excessive fat consumption among the populations of developed countries and consequences of obesity has led to the development of reduced-fat and very-low-fat variants of foods.

Weaning foods

Introduction

Breast milk is natural and best for the growth and development of newborn babies. Although breast milk is adequate to provide an optimum nutrient till the age of six months but after that it is not sufficient to sustain optimum growth and fulfill their nutritional requirements. Various nutrients are required to supplement milk until child is ready to eat adult meal. This additional food along with the breast milk is referred as “complementary Food”. With adequate amount of complementary feeding breast-feeding continues up to two years of age and beyond so, referred as complementary feeding period.

Appropriate and adequate amount of complementary feeding helps in preventing malnutrition stunting and promoting growth. Introduction of this complementary food is called as weaning.

Weaning is the process of introducing adult food and beverage to the infant to support their growth and development. This is very crucial period in infant’s life. This is a period for diet transition as the nutrition requirements for growth and brain development is quite high. Introduction of various taste and texture promotes biting and chewing skills (Guthrie, 1975). Most six-month age children start eating semisolid foods. Weaning homogenized infant foods play a major role in the nutrition of infants (Martinez, 2004).As infants grow, their nutritional requirements also increase. To keep up this growing demand WHO recommends that infants start eating solid, semi-solid or soft foods at the age of 6 months to ensure sufficient nutrient intake.

Introduction

Biotechnology is defined as the ‘application of scientific and engineering principles to the processing of material by biological agents to provide goods and services’. The term ‘biotechnology’ is also used when a technique involving live organisms are employed to make or modify a product, improve plants or animals or develop microorganisms for specific uses. According to the definition of the Codex Alimentarius Commission (CAC 2001), modern biotechnology is defined as the application of (i) in vitro nucleic acid techniques, including recombinant deoxyribonucleic acid (DNA) and direct injection of nucleic acid into cells or organelles, or (ii) fusion of cells beyond the taxonomic family, that overcome natural physiological reproductive or recombination barriers, and that are not techniques used in traditional breeding and selection. Scientific developments of present world owe to processes and products of the field of biotechnology. Modern biotechnological advancements have played a major role in important branches of science such as agriculture, food processing, medicine and veterinary applications. Biotechnological interventions of the downstream processing applications include primary production areas namely breeding of crops and livestock, production of additives for food and feed and pharmaceuticals along with diagnostic tools. Inputs for food processing applications from biotechnology include biocatalysts such as enzymes, tracing food ingredients such as Genetically modified (GM) ingredients in end products of food and feed and food quality testing applications for food borne pathogens. Applications of modern biotechnology in form of genetically modified organisms have gained much importance in comparison to the downstream applications during food processing and food safety (Zhu, 2017). Food processing operations include transformation of harvested crop or animal produce into produce which are marketable with long shelf life and minimises waste and losses of raw produce in food chain and ensure their continuous availability in super market shelves. Food safety is an important area which assures of the food being safe for consumption. Food technological applications of modern biotechnology includes food enzymes that are important in various food processing applications in reactions involving lipids, carbohydrates and proteins, food fermentations to improve properties such as taste, flavour, texture, nutritional and shelf stability, food additives in form of bio preservatives, flavours, fragrances, genetically modified starter cultures, genetically modified crops, modern rapid diagnostic kits for food safety are discussed in detail.

Introduction

Recent advances in food technology have made our lives virtually easier and efficient. Changing lifestyle has led to the emergence of packaged food that provides convenience to the consumers. The authentic packaging of food implements consumers with the role of communication, containment, convenience, and protection. Any typical food package provides us with the information about the product and its nutritional fact, thus an efficient way of marketing/ branding. It protects the food product from the external environment and adulteration, thus keeps it safe. It allows the consumers to relish the food as per their convenience (reheating and direct consumption) and holds the product of any size, shape and restrains during handling and transportation (Robertson, 2006).

Food packages can be altered or modified according to one’s requirement with features like single-serving dishes and portability. However, traditional packaging is lacking adequacy to meet unending consumer demands and product intricacies. Therefore, a contemporary concept of packaging with higher proficiency is needed to meet various consumer requirements. For instance, a packaging that can - enhance product’s shelf-life with lesser or no preservatives, that maintains freshness, that meets permissible regulatory requisites and enables tracking throughout the product life-cycle. Emerging technologies like smart packaging have the expertise to invigilate a product and its milieu and pursue any modifications into these. Moreover, smart packaging helps in gaining global market recognition, and meets international food safety standards. In recent years, there has been rapid development in food packaging that includes active packaging, intelligent packaging, or smart packaging. These are the technologies that deal with the packaging of food, beverages, cosmetics, and pharmaceutical products. Moreover, these terminologies are apparently identical but, each has a different function to deal with and is as follows:

Introduction

Over the years, processed food industry has become the largest growing industry in the world. The convenience food industry with the state of the art technology has been proved very successful in reaching every household and have started replacing fresh and healthy foods with the processed ones (Srinivasan and Shende, 2016).

Demand for processed and convenience foods are constantly on rise and convenience food segment is rising by leaps and bounds. Changing life style, food habits, displacement of rural population to urban centres, insufficient time to prepare healthy food and changing socio economic needs have led to the industrialization of the food supply and resulted in the development of convenience foods and today a great variety of the same are available for sale to the consumer throughout the world (Tillotson, 2003).

These convenience foods are available readily, convenient, inexpensive with pleasing organoleptic quality, requires minimal or no preparation before consumption. Varieties of convenience foods which are available in the market play a prominent role in the food choice of today’s consumer, and they include frozen and canned vegetables, bakery products, soups, sauces, prepared meat and fish, chilled and frozen dairy products as well as ready to eat and shelf stable products (Tillotson, 2003).

Rapid switchover of the consumer from the traditional dining practices to fast food centres, generally feed on quick and easily made products called fast foods, often termed as unhealthy junk foods. These foods are rich in saturated fatty acids, several refined components, high carbohydrates etc., which ultimately lead to the negative impact on physical and mental health of the consumer, contributing to several chronic diseases such as cardiovascular complications, cancer, atherosclerosis, liver disease, type 11 diabetes (Veggie et al., 2018) etc.

Therefore, focussing much about the health of the consumer, there is a great need for a healthy and a balanced diet to meet the basic needs of the human body (Mendes et al 2013) with an appealing organoleptic properties and appearance.

Fish as a cheap source of protein, bioavailable minerals, vitamins and essential fatty acids, ensures global nutritional security. India witnessed around 14-fold increment in fish production from 0.7 million tonnes in 1950’s to 10.43 million tonnes in 2014-15. With a contribution of 5.05% to world’s capture production and 6.6% of total aquaculture fish production, India emerged as one among the most progressive fish producing countries in the world. Fisheries as a major agricultural sector, constitutes 0.92% of total GDP and 5.58% of total agricultural GDP of India. With the global fish export value of 148,147 million USD, India ranked seventh position among the top fish exporters of the world. The sector is crucial in securing food supply, job opportunities, nutritional needs and earning foreign exchange for the country, cataloguing it as a sunrise sector of Indian economy.

Technological developments in harvest sector

Introduction of new materials for fishing gears, mechanization of fishing crafts and modern electronic technologies for navigation and fish location, paved way for the significant increase in fish production in India over the years. ICAR-CIFT, Cochin has been involved in the design and optimization of a range of crafts and gears since its inception, which gave a major fillip to the harvest sector of Indian fisheries. Considering the plateauing/decline in catches perceptible since last two decades, ICAR-CIFT has shifted its focus from increasing production to responsible harvest of resources. As a result a large number of technologies for sustainable harvest and green technologies with reduced emissions were developed.

Finfish and aquatic invertebrates are part of Fish Genetic Resources (FiGR) that has actual or potential value for culture and capture fisheries. Fish as a group, have the highest species diversity among all the vertebrate taxa. Out of 62,305 species of vertebrates recognized world over, 32,064 (~ 52%) are valid fish species; of which, the great majority (97%) are bony fishes, mainly teleosts; and the remaining (3%) are cartilaginous fishes (sharks & rays) and jawless fishes (lampreys and hagfishes) (Eschmeyer and Fricke, 2012). India is blessed with vast fishery resources, like exclusive economic zone (2.02 m sq. km), coast line (8,129 km), ponds and tanks (2.254 m ha), beels, ox-bow lakes and swamps (1.3 m ha), reservoirs (2.90 m ha), rivers and canals (173,287 km), brackish water (1.235 m ha) (Ayyappan et al., 2011). The country is fortunate to possess vast and varied fish genetic resources in different aquatic ecosystems and being home to 7.84% of global finfish diversity, with 3535 species of fish, of which 3035 are native species, representing 46 orders, 252 families and 1,018 genera. The 500 exotic fishes are also covered and majority of them are of ornamental fishes. Out of the 3035 native fishes, 1016 are freshwater, 113 are brackish water and 1906 are marine species and at least 258 species are of commercially important (NBFGR, 2016-17). India harbours a rich diversity of fishes and four out of 34 biodiversity hotspot areas of the world. The biodiversity hotspots i.e. the Western Ghats and North East India harbours maximum endemic freshwater fishes. The Western Ghats harboring about 306 finfishes out of which nearly 69% are endemic to the region (Gopalakrishnan and Ponniah, 2000). Likewise North East India, another biodiversity hotspot area, harbors about 240 fin fishes and nearly 40% are endemic to the region (Sarkar et al. 2012). In the past one and half decades more than 50 new species were described from these areas and more than 10 new species were described from the marine environment.

Aquaculture or farming and husbandry of aquatic organisms and plants is the future for increasing aquatic food production. It is the fastest growing food production sector with an annual average growth of >6% in the last two decades. It increased from <1 million tonne in 1950 to 70.2 million tonnes in 2013. An update of aquaculture production (FAO) revealed that the total world aquaculture production continued to grow in 2013, reaching 97.2 million tonnes (live weight) with an estimated value of US$157 billion. A total of 575 aquatic species and species groups are grown in freshwater, seawater and brackish water have been registered in the FAO Global Aquaculture Production Statistics Database. The production of farmed food fish (finfish, crustaceans, molluscs and other aquatic animals) was 70.2 million tonnes in 2013, up by 5.6 % from 66.5 million tonnes in 2012. The production of 27 million tonnes of farmed aquatic plants was a 13.4% jump on the 23.8 million tonnes of 2012. The contribution of aquaculture to the world total fish production reached 43.1%, up from 42.1% in 2012. It was only 30.6% a decade ago in 2003. Meanwhile, world production of aquatic plants, mostly seaweeds, is still overwhelmingly dominated by aquaculture (95.5% in 2013). On a global scale, the production of major non-fed species contributed 30.7% to world food fish aquaculture production in 2013, including 13.9 million tonnes of bivalves and 7.7 million tonnes of filter-feeding carps.

Mariculture involves the cultivation of marine organisms for food and other products in an enclosed section of the sea (cages/pens), or in tanks, recirculating systems, ponds or raceways in seawater..It is a promising sector by which the additional marine fish requirement can be met in the future years. It is also the fastest growing sub-sector of aquaculture. At global level, mariculture produces many high valued finfishes, crustaceans and molluscs viz. oysters, mussels, clams, cockles and scallops. In 2013 mariculture has contributed around 25.5 million tonnes of foodfish globally which formed about 36.3 %of the foodfish aquaculture production(World food fish aquaculture production was 70.2 million tonnes in 2013). Molluscs dominated the global mariculture production (59.7%) followed by finfish (22.7%), crustaceans (16.2%) and others (1.4%). In addition about 26.9 million tonnes of macro algae were also produced by mariculture. The total mariculture production including seaweeds was 52.4 million tonnes in 2013 which constituted 53.9% of the total aquaculture production (The total global aquaculture production including the aquatic plants was 97.2 million tonnes in 2013).

The History of Fish Keeping

Philip Henry Gosse (1810-1888) coined a term “Aquarium” which is now familiar to all of us, in his 1854 book The aquarium: An unveiling of the wonders of the deep sea.

The idea of keeping aquariums can be dated back to 2500 BC and has evolved into a complex hobby that exists today. Ancient Sumerians and Romans kept fish in containers as early as 2500 BC, similar to what we now know as fish tanks. These tanks were designed to keep fish alive long enough to prepare the specimen for food. It is also known that Romans and Babylonians kept ponds filled with fish for ornamental use (History of Fish Keeping as a Hobby).

As time progressed, the art of fish keeping became a “luxury for the rich” (DuHammel 1). Many people consider the Chinese as being the most important contributors to the hobby. “By 1136 AD Emperor Hiau-Tsung started to breed and keep these fish in a more controlled environment. Several new breeds of ornamental fish ornamental emerged.” (DuHammel 1). As more people became involved in the idea of fish keeping, having a goldfish was no longer an indicator of a person’s status. Many common people began to keep goldfish; the fish that they kept represented a good luck charm.

India is situated north of the equator between 8°4' and 37°6' north latitude and 68°7' and 97°25' east longitude, is the largest peninsular country in the world bordered by Arabian Sea in the west, Indian Ocean in the south and the Bay of Bengal in the east. India has a coastline of 8118 km and 0.5 million t sq. km continental shelf endowed with 2.02 million sq. km of Exclusive Economic Zone (EEZ). It has a catchable annual fisheries potential yield of 4.41 million occupying third rank in world marine fish production (Table 1). India’s territorial waters extend into the sea to a distance of 12 nautical miles from the coast baseline. The vital details on marine capture fisheries of India are given in table

Netting yarns for the fabrication of fishing gear are either of textile or non-textile origin. Textile materials compose of netting, twine and rope while non-textile origin materials constitute floats, sinkers, hooks etc. Raw material for fish netting consists of fibres which can be distinguished into two groups: natural fibres and man-made fibres. Different kinds of fibres originating from plant and animal body parts have been used for production of textiles and other products and are termed as natural fibres. Natural fibres such as cotton, manila, sisal, jute and coir were the materials exclusively used in earlier days for fishing gear fabrication.

Later, the invention of polymers resulted in synthetic fibres the use of which revolutionalized the fishing industry. In recent decades advances have taken place in fiber technology, along with the introduction of other modern materials. With the introduction of man-made synthetic fibers in India in the late 1950s, natural fibers used for the fishing gears have been substituted by these synthetic materials due to their high breaking strength, low maintenance cost, long service life and better uniformity in characteristics. Most important synthetic fibres used in fisheries are polyamide (PA), polyester (PES), polyethylene (PE) and polypropylene (PP). Other synthetic fibres, which are less widely used and generally restricted to Japanese fisheries, are polyvinyl alcohol (PVA), polyvinyl chloride (PVC) and polyvinylidene chloride (PVD). Earlier, netting used to be fabricated manually, which is laborious and time consuming while the introduction of synthetic fibres paved way for machine made nettings which are almost exclusively used in fishing net fabrication.

Bottom or demersal trawling continues to be one of the most important fishing methods of the world. In India more than 35,230 trawlers of various sizes ranging from 9 to 30 m L_OA with engine power ranging from 45 to 495 hp @ 2000 rpm are in operation. Trawl is a bag net towed through water to filter out fishes, the mouth of which is kept open horizontally by means of a beam or otter boards and vertically by means of floats and sinkers. Horizontal mouth opening is also effected by dragging the net from two boats known as bull trawling or pair trawling. The principle of trawling is the movement of the net under water filtering the water through the mesh in the netting, without either permitting the fish to escape or gilling them (Fig. 1). Trawl net is fabricated using polyethylene netting after cutting and shaping the panels as per the design

The 20^th century had seen unprecedented increase in fishing capacity; in terms of the vessel number, increase in size of the vessels and advances in the electronic and navigational equipment coupled with easily manufactured and durable fishing nets. The effect of these innovations sequentially, was the burgeoning in the fish production, plateauing of catches and the myth of inexhaustibility of fishery resources in the sea was proven wrong. A large number of stocks world over have declined and the stock status of many are now alarming, but still the trend towards larger, more powerful and faster vessels continues.

Global fisheries production has reached a plateau and is now hovering around 80 million tonnes during the last decade. It is also noted that the status of world’s marine fish stocks have not improved overall. About 31.4% of assessed fish stocks are fished at a biologically unsustainable level and therefore overfished. Fully fished stocks accounted for 58.1% and underfished stocks 10.5%. It is evident that most of the stocks are fully fished with no further potential for increase in production.

The importance of reducing bycatch and minimizing ecological impacts of fishing operations has been emphasized by scientists and fishery managers and recognized by fishermen. Trawl fisheries in different parts of the world are now being required to use bycatch reduction devices as result of pressure from conservation groups and legal regimes introduced by the governments. The Code of Conduct for Responsible Fisheries (FAO, 1995), which gives guidelines for sustainable development of fisheries, stresses the need for developing selective fishing gears in order to conserve resources, protect non-targeted resources and endangered species. Although the problems of using non-legal gears and designs often with smaller mesh sizes are reported. Most of the problems due to generation of bycatch and damage to the ecosystem function, has been implicated due to trawling.

Quality of fish raw material plays an important role for the quality of the end-product. Once the fish raw material freshness and nutrition value is lost, it cannot be recovered in the processing stages. Products that are processed from low quality raw material are not always a safety risk, but the quality (nutrition value) and shelf life is significantly decreased. The quality deterioration can start right away during fishing and it continues all the way to the final user. Time-temperature abuse should be avoided at all stages of handling till landed fish reaches the consumer or the processor. In tropical countries more care in handling is necessary as fishes thrive in high ambient temperature has high body temperature and hastens spoilage.

Fish is highly perishable because of their chemical composition. It has high content of soluble substances in the flesh (many of which contain nitrogen and triglycerides characterized by polyunsaturated fatty acids) and high level of autolytic enzyme. After the death of the fish, spoilage starts due to the action of microbes, enzyme and oxidation. It is therefore, necessary to preserve fish after harvest if not consumed or disposed immediately.

Maintaining the quality of fish begins with harvest and carries through the harvest-to- consumption chain. Careful handling of fish and shellfish while harvesting and during transport to the processing plant is critical if the high quality of the product is to be maintained. There are, however, several constraints on handling the fish; the important among them are the bacteriological, chemical and physical processes that cause degradation of fish. The surface of dead fish is an ideal growth habitat for bacteria and the end result of such activity is spoiled fish. Reduction of temperature can prevent the growth of many bacteria that cause the spoilage. Chemical breakdown due to oxidative and enzymatic reactions can lead to off odours and flavours and rancidity. Digestive enzymes can initiate decomposition in the dead fish. Physical factors can enhance the bacteriological or chemical processes: bruising, tearing, cutting etc. can expose fish muscle to more rapid bacteriological growth, cause internal bleeding which darkens the fillets and expose greater surface area for chemical oxidation.

Since fish is a highly perishable item of food, it has to be immediately processed to various products to preserve the quality and to increase the shelf life. Fish requires proper handling and preservation to increase its shelf life and retain its quality and nutritional attributes. The objective of handling, processing and preservation is to control or reduce the spoilage process so that the final product is wholesome and safe for the consumer. Fish and fishery products brought to market in a well-preserved condition will generally command higher prices, both at wholesale and retail levels, and thus give better returns to the fishing operation.

Low temperature preservation by chilling and freezing methods are widely practiced to maintain the quality and freshness of fish and fish products. Chilled storage method, i.e., keeping the fish in the unfrozen condition has only limited shelf life and it will vary between 4 and 20 days depending on the condition and species of fish. In frozen storage also the shelf life is restricted but it varies from few weeks to years. The various factors that affect the frozen storage shelf lives are condition of fish at the time of catch, handling, processing and product development, packaging and glazing of the product, freezing method adopted, frozen storage temperature, stacking methods and transportation techniques. These factors can be put together and can be termed as ‘Product, Processing and Packaging’ (PPP) and ‘Time Temperature Tolerance’ factors (TTT).

Thermal processing also known as heat processing is commonly used processing method which helps in extending the shelf life of the food productswith high safety level, convenience and a healthy product.Seafood as a whole food is highly nutritious. Benefits to human health associated with the consumption of seafood is well recognized for multiple bodily organs and physiological functions but their high perishable nature is a concern. Seafoodundergoes spoilage due to autolytic, microbial action as well as oxidation of lipid. Proper handling and preservation is essential to maintain quality of fish. Heat processing is an age old preservation method practiced in many countries to extend the shelf life of food products. Heat treatment causes the destruction of microbes which increases the shelf life. There are number of thermal processing operations like- baking, blanching, canning, dehydration, extrusion, frying, pasteurization, sterilization, etc. All these operation serves various purposes and helps in manufacture of different food products.

Thermal processing is of utmost importance to low acid high water activity foods, where there are no hindrances to microbial growth. The proper delivery of heat is essential to cause the destruction of microbes to avoid food spoilage. In seafood’s processing, thermal processing through canning (retort pouch processing) is a common approach. In canning, the food is preserved by application of heat in hermetically sealed cans (pouches). Hermetic sealing means- complete airtight sealing. This prevents contamination from outside. Heating at very high temperature ranging from 110 to 135⁰C for a desirable time helps in killing all the vegetative forms of microorganisms as well as most heat resistant microbial spores. The amount of time needed for processing is different for each food type depends on hurdles present in the food and heat transfer characteristics. In thermal processing of seafood products, heat processing is aimed for the destruction of spores of Clostridium botulinum. A number of thermally processed ready-to-eat (RTE) products are available on market shelf.

Food processing involves the transformation of raw materials into consumer-ready products, with the objective of stabilizing them to prevent negative changes in quality and ensure food safety. To consumers, the most important attributes of a food product are its sensory characteristics like texture, flavour, aroma, shape and colour. The aim of food manufacturers is to develop and employ processing technologies that retain or create desirable sensory qualities or reduce undesirable changes which take place during processing. Alternative or novel food processing technologies are being explored and implemented to provide safe, fresher-tasting, nutritive foods without the use of heat or chemical preservatives. The major non thermal technologies gaining importance are High-pressure processing, Pulsed light technology, Pulsed electric field, Irradiation etc.

High pressure processing

The application of very high pressures (upto 87,000 psi, 6000 bar or 600 MPa) for preservation of food substances in combination with or without heat is known as high pressure processing (HPP). This process is also known as high hydrostatic pressure processing (HHP) or ultra-high pressure processing (UHP). When compared to thermal processing, pressure treated foods have a fresher taste, better appearance, texture and nutritional value. High pressure processing can be conducted at ambient or refrigerated temperatures, thereby eliminating thermal effects and cooked off-flavors. The technology is highly beneficial for heat sensitive products. The first high pressure processing line was introduced in Japan for jam manufacture in 1990’s and has since been upgraded to several food products. A number of HPP products have been commercialized in North America, Europe and in China. Machines are now available with operating pressures in the range 400-700 MPa and capacities ranging up to 900 kg per batch. Since HP processing affect mainly the non-covalent bonds of the food, the quality characteristics of foods such as color, flavor and nutrients generally remain unaffected (Knorr, 1993).

Smoking is an ancient method of food preservation, which is also known as smoke curing, produces products with very high salt content (>10%) and low water activity (~0.85). Smoking is a process of treating fish by exposing it to smoke from smouldering wood or plant materials to introduce flavour, taste, and preservative ingredients into the fish. This process is usually characterised by an integrated combination of salting, drying, heating and smoking steps in a smoking chamber. The drying effects during smoking, together with the antioxidant and bacteriostatic effects of the smoke, allow smoked products to have extended shelf-life. Smoked seafood includes different varieties like, smoked finfish and smoked bivalves. Many of the smoked products are in the form of ready-to-eat.

Developments of modern food preservation technology, such as pasteurization, cooling/refrigeration, deep-freezing, and vacuum packaging, have eclipsed the preserving functions of many traditional methods including smoking. Nowadays, the main purpose of smoking has been shifted for sensory quality rather than for its preservative effect.

Depending upon how the smoke is delivered into the food and smoking temperature, four basic types of smoking can be defined: hot smoking, cold smoking, liquid smoking, and electrostatic smoking. Hot smoking is the traditional smoking method using both heat and smoke, which usually occurs at temperatures above 70 °C. For smoked fish and fishery products, a minimum thermal process of 30 min at or above 145 °F (62.8 °C) is required by FDA (2001). Therefore, after hot smoking, products are fully cooked and ready for consumption.

Pre-processing of fish

Fish is a highly perishable food which requires proper handling and preservation to increase its self life and retain its quality and nutritional aspects. Therefore, fish pre-processing and preservation are become a very important part of commercial fisheries. Preservation means keeping the fish after landing in a condition of wholesome and fit for human consumption for a particular period. This preservation should cover the entire period from the time of capture of fish to its sale at retailer’s counter. The main aim of processing and preservation of fish is to prevent fish from deterioration. Methods which are commonly used to preserve fish and fishery products include the control of temperature using ice, refrigeration or freezing and control of water activity by drying, salting, smoking or freeze-drying etc (FAO, 2011). Fish has to be pre-processed in such a manner that it remains fresh for a long time with a minimum loss of flavour, colour, taste, odour, nutritive value and digestibility. Fish processing can be subdivided into fish handling which is the preliminary processing of raw fish and the manufacture of fish products.

Value addition is the most talked about word in food processing industry, particularly in export oriented fish processing industry because of the increased realization of valuable foreign exchange. Value can be added to fish and fishery products according to the requirements of different markets. These products range from live fish and shellfish to ready to serve convenience products. As far as fish processing industry is concerned value addition is one of the possible approaches to raise profitability since this industry is becoming highly competitive and increasingly expensive.

There is great demand for seafood/seafood based products in ready to eat “convenience” form. A number of such diverse products have already invaded the western markets. One factor responsible for such a situation is more and more women getting educated and taking up employment. Reasonably good expendable income, education, awareness and consciousness towards hygiene and health, increased emphasis on leisure pursuits etc. are some of the other reasons.

Marketing of value added products is completely different from the traditional seafood trade. It is dynamic, sensitive, complex and very expensive. Market surveys, packaging and advertising are a few of the very important areas, which ultimately determine the successful movement of a new product. Most of the market channels currently used is not suitable to trade value added products. A new appropriate channel would be the super market chains which want to procure directly from the source of supply. Appearance, packaging and display are all important factors leading to successful marketing of any new value added product. The retail pack must be clean, crisp and clear and make the contents appear attractive to the consumer. The consumer must be given confidence to experiment with a new product launched in the market. Packaging requirements change with product form, target group, market area, species used and so on. The latest packaging must also keep abreast with the latest technology.

Food extrusion technology is a popular means of preparing snacks and ready-to-prepare food items. It is a method of size enlargement in which tiny granular food or powdered particles are strengthened into bigger parts with various forms, texture, color, etc. Extrusion cooking or thermoplastic extrusion is a common extrusion technology considered to be a process of HTST (high temperature, short time). It allows the manufacturing of a wide range of food products with little or no alteration of the fundamental equipment and adequate process control. Extrusion cooking is used for starchy and protein substances to make nutritious foods. Generally, such products are rich in calories and incorporation of protein rich fish improves its nutritional value. Most of the cereal-based extruded snacks were primarily made from maize, wheat and rice. However, these cereals (e.g. rice) have comparatively low protein content (6 - 8 g/100 g db) and an elevated amino acid profile in glutamic and aspartic acid, whereas lysine is the restricting amino acid. Therefore, it is recommended that protein food ingredient (e.g. fish) be added to the extruded snack products to develop nutrient rich diets.

Fish is considered to be great sources of protein of high dietary importance with a balanced profile of essential amino acids and lipids containing omega-3 fatty acids, in particular essential fatty acids such as eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA), respectively. EPA and DHA are very essential to normal growth and development. To avoid or moderate coronary artery disease, hypertension, diabetes, arthritis, other inflammatory and autoimmune illnesses, these vital fatty acids are discovered. The benefits of fish-based extruded products will assist in providing a big population in the nation like India with nutritious and balanced diets.

Drying

Drying is one of the age-old techniques for preservation and value addition of food products. Generally, it means removal of moisture from the food products by evaporation. It is aimed at lowering the water content of food stuff, thereby arresting the growth of microbes, action of enzymes and other autolytic chemical reactions (Naidu et al., 2016). This preservation technique is predominately used for food materials which are regarded as “highly perishable”. The benefits of drying includes extended shelf-life, lower storage space, reduced packaging requirements, lower handling and transportation costs, off-seasonal availability and importantly diversified product for the ultimate consumers (Bonaui et al., 1996).

Fish drying

Open sun drying as a method of fish preservation is recorded in history by the primitive societies. However, open sun drying of fish has few draw backs which includes poor product quality, higher microbial contamination and complete dependence of weather conditions for drying (Bala & Mondol, 2001). In the later stages, drying developed into completely a controlled process in which drying air temperature, relative humidity and air velocity were precisely maintained at optimum level. The fish drying process is slightly different from other food materials mainly due to its gel like behaviour until considerable reduction of moisture. Moreover, significant amount of shrinkage takes place in fish during drying in addition to the other irreversible changes.

There is ever increase in the demand for good quality food product with improved quality and shelf life. Over the years, packaging have brought out a revolution in the marketing and distribution of food products including fish. Among the food categories, seafood ranks 3^rd with respect to consumption which explains the importance of fish. Fish is a vital source of food for people. It is the most important single source of high-quality protein, providing approximately 16% of the animal protein consumed by the world’s population (Food and Agriculture Organisation (FAO), United Nations, 1997). By any measure, fishes are amoung the world’s most important natural resources. Annual exploitation from wild populations exceeds 90 million tones, and total annual trade exceeds $ US 55 billion. Additionally, with over 25000 known species, the biodiversity and ecological roles of fish are being increasingly recognized in aquatic conservation, ecosystem management, restoration and aquatic environmental regulation.

Like any other food commodities, fish is one of the highly perishable items which undergoes spoilage if sufficient care is not taken. Various preservation methods have been in place to overcome the spoilage of fish. Chilling and refrigeration is the most preferred preservation method as it helps in preserving fresh like quality. Chilling or icing is reducing the temperature of fish so as to prolong the lag phase of bacteria and helps in reducing the spoilage rate. Fish being one of the most perishable foods, its freshness is rapidly lost even when stored under chilled conditions. Further, consumers demands to have fish in as fresh a state as possible so that the characteristics flavours are retained. Bulk transportation of fresh fish in ice has several limitations like limited extension of shelf life, unnecessary expenditure on freight due to ice, difficulty in handling and maintaining hygienic conditions due to leaching of ice melt water with leaching losses of soluble nutrients and flavouring compounds. Proper packaging will help in improving the keeping quality of fish. Packaging is an important aspect for improving the shelf life and marketability. Packaging enhances the consumer acceptability and hence saleability of the product. Traditionally, food packaging is meant for protection, communication, convenience and containment. The package is used to protect the product from the deteriorative effects of the external environmental conditionals like heat, light, presence or absence of moisture, pressure, microorganisms, and gaseous emissions and so on. Packaging is an integral part of the food processing and plays an important role in preventing or reducing the generation of waste in the supply of food. Packaging assists the preservation of the world’s resources through the prevention of product spoilage and wastage, and by protecting products until they have performed their function. Basic requirements of a package are good marketing properties, reasonable price, technical feasibility, utility for food contact, low environmental stress, and suitability for recycling. Simply packing fish is suitable packaging material will enhance the shelf life of chilled and refrigerated fish to 7 to 15 days depending on fish species. However, in the normal packaging the spoilage process will be accelerated due to presence of O₂ in the normal air packing. Alteration in the package atmosphere will help in overcoming the problem of shelf life, which can be achieved by vacuum packaging or modified atmosphere packaging.

Food packaging

Food packaging is an external means of preservation of food during storage, transportation and distribution and has to be provided at the production center. It forms an integral part of the production process and has an important function in the distribution of food. In today’s consumer oriented market, a package is an extremely vital link between the manufacturer of the product and the ultimate user. There is great awareness among the consumers today regarding their right to obtain proper quality and correct quantity of the product at a fair price in an aesthetic and hygienic package. Hence the basic function of food packaging is to protect the product from physical damage and contaminants, to delay microbial spoilage, to allow greater handling and to improve the presentation.

Need for packaging of fish and fishery products

Fish is a highly perishable food item and should be handled at all times with great care, in such a way so as to inhibit the growth of microorganisms. Fish is having a unique biochemical composition and its quality deteriorates rapidly and the potential shelf life is reduced if they are not handled and stored properly. The quality and type of packaging materials and the methods of packaging and storage are, therefore, of great importance for preserving the quality of fish. Fish and fish products can generally be grouped into fresh fish, frozen fish, thermally processed fish, dried fish and other value added fishery products. Each category requires special requirements for packaging and storage and hence different packaging materials.

The commercial aquaculture for crustaceans in India has become a huge success due to the introduction of new species, the improved hatchery production of seeds, scientific management of culture practices and the availability of good quality feed and other input. Introduction of new species like Letopenaeus vennamei has resulted in increased yield and productivity. The farming of this species has already been established in coastal Andhra Pradesh, Karnataka and Tamil Nadu and gaining momentum in Kerala and other states.

Similarly, farmers in both coastal and land locked States have gone for large scale farming of Giant Freshwater Prawn (Macrobrachium rosenbergii) popularly called “Scampi” which is having high demand in both domestic and international markets. In order to meet the raw material requirement of large number of processing units established for export and also to meet the domestic demand. The state of Andhra Pradesh accounts for more than 50 per cent of the cultured Scampi production and also in terms of area under culture. During the year 2013-14 the estimated production of L. vannamei was 406018 tons whereas the black tiger export of cultured prawn from the country was to the tune of 41947 tons and that of scampi, it was 1401 tons (MPEDA 2008).

Industrial processing of prawn results in huge quantities of waste in the form of head and shell. Since the exported shrimp products are mainly of peeled items, the shell waste produced is quite high. The head and shell constitute nearly 60% by weight of the whole prawn depending on the species and size. In India its availability is estimated to be 100,000 tonnes annually and it is the single largest fishery waste of the country. Crab shell and squilla are other important raw materials available from marine sector.

Introduction

Fish and shellfish constitute an important component of global nutrition. Fish protein is an essential source of nutrients for many people, especially in developing countries. Health benefits of fish oil in preventing heart attack and other cardiovascular diseases are well appreciated. Mounting evidences suggest that the benefits of fish consumption are not limited to the well-known effects of fish oil alone. Fish is also a rich source of protein containing all essential amino acids, which is required for the body maintenance and muscular build-up. The protein content in most of the raw finfish meat is in the range of 17 to 22% (g per 100 g), while the cooked portions of some fish such as tuna may have as high as 30% protein. The amino acid score of fish protein compares well with that of whole egg protein, which is considered as a standard protein source. Fish is also rich in the non-protein amino acid - taurine, which has a unique role in neurotransmission. Apart from nutritional properties, fish proteins also possess a number of functional properties such as emulsifying, foaming, gel forming, water binding and fat binding properties, which are important in product formulations. These functional properties are mainly attributed to the major meaning myofibrillar proteins, actin and myosin.

During the processing of fish only the fillets are generally retained while the bulk of product (up to 66%) is discarded. About 30% of the total fish weight remains as waste in the form of skins and bones during preparation of fish fillets. This waste is an excellent raw material for the preparation of high value products including protein foods. The utilization of fish wastes help to eliminate harmful environmental aspects and improve quality in fish processing. Skin and bone are sources of high collagen content. The average quantity of waste generated during fish and shellfish processing operations (based on average annual marine landing data) is indicated in Table 1.

Bio-active compounds having beneficial health effect on human beings from terrestrial and marine sources are considered as “Nutraceuticals”. Nutraceuticals from marine origin are proved to have wide range of therapeutic effects viz., anti-obesity, immune enhancement, natural antioxidant, cardio protective, anti-diabetic, anti-inflammatory effects. These natural products do not have any side effects contradictory to many medicines available today, hence have attracted global market. Microencapsulation technique has been considered as one of the unique methods to encapsulate the bio-active compounds for target delivery. Importance and application of nutraceuticals from marine origin are highlighted.

Introduction

World over in the recent past, research in nutraceuticals has shown continuous growth and the progressive approach is aimed at identifying the potential nutraceutical compounds which are having health benefits in human beings. Awareness among the people is the prime reason for the growing demand for nutraceuticals.Today people are more aware about the nutrition and related health problems. Recently, researchers across the globe are exploring the possibilities to extract and isolate bio-active compounds from both terrestrial and marine sources.

Nutrients are organic and inorganic complexes contained in the food and it is essential for all living organisms for their normal body development. Macronutrients are the key biopolymers such as proteins, carbohydrates and lipids, which are needed in hefty quantities to provide the bulk of the energy while micronutrients (vitamins and minerals) are required in minor levels in the body; however, are indispensable for proper growth and development of living organisms. Food that cannot provide the right blend of energy including high-quality protein, essential fats, and carbohydrates as well as vitamins and minerals definitely impair growth and development, increase the risk of death from common childhood illness, or result in life-long health consequences. Fish and fishery products form a substantial part of human diet, both of poor and wealthy. Seafood is an excellent resource for proteins, vitamins, trace elements and polyunsaturated fat (omega-3 fatty acids). Profiling of nutrients is very much essential due to the ever-increasing awareness about healthy food which finds more acceptance towards the consumption of fish and fish products owing to its special nutritional qualities.

Micronutrient deficiency

Micronutrient deficiencies are the cause for widespread health problems, especially in developing countries. The deficiencies in vitamin A, iron, and iodine have been identified as the greatest concern, as they affect over one third of the world’s population (WHO, 1995). In addition, these micronutrients interact with each other, i.e., synergistic effects between iodine deficiency disorder (IDD) and iron deficiency anemia (IDA), or between vitamin A deficiency (VAD) and IDA to deepen their negative impacts (Lonnerdal, 2004; Lynch, 1997; Zimmermann et al., 2004). Deficiencies typically coexist in children in developing countries (Zimmermann et al., 2000).

70% of people in India do not consume enough micronutrients such as vitamins and minerals. About 70% of pre-school children suffer from anaemia caused by iron deficiency and 57% of preschool children have sub–clinical Vitamin A deficiency. Neural Tube Defects (NTDs) are the most common congenital malformation with an incidence that varies between 0.5-8/1000 births. It is estimated that 50-70% of these birth defects are preventable. One of the major causes is deficiency of folic acid. Thus, micronutrient deficiency also known as “hidden hunger”, is a serious health risk. Unfortunately, those who are economically disadvantaged do not have access to safe and nutritious food. Others either do not consume a balanced diet or lack variety in the diet because of which they do not get adequate micronutrients. Often, there is considerable loss of nutrients during the processing of food.

Introduction

Fisheries and aquaculture are important source of food, nutrition and livelihood for millions of people around the world. Aquaculture is the fastest growing food-production sector in the global aquaculture with production of 73.8 Million tonnes in 2014 (FAO, 2016) expanding into new directions, intensifying and diversifying. A persistent goal of global aquaculture is to maximize the efficiency of production to optimize profitability.

Infectious diseases pose of the most significant threats to successful aquaculture. Intensively cultured fish and shellfish are susceptible to infectious agents. The losses due to shrimp diseases in India is valued at Rs. 10, 221 million. Globally, the yield loss due to diseases in aquaculture is estimated to be $ 6 billion. A variety of antimicrobial and chemical treatments have been used for the control and treatment of bacterial diseases in aquaculture systems. The emergence of antimicrobial resistance in bacteria due to application of antibiotics in aquaculture and the toxic nature of chemicals led to the search for alternatives for the control of infection. Here, we discuss the several alternatives to antibiotics that have been successfully used in aquaculture.

Introduction

Fish symbolizes as prosperity and fertility of the region rather than for its food and nutritional security in many parts of the world. The abundant inland waters resources such as reservoirs, rivers and wetlands contribute to meet the food and nutritional security of a nation. The rich diversity of freshwater fish fauna supplements as a quality animal source protein, macro and micro nutrients for the health benefits of all age group of human population. Hence, the fishery activities such as fish catch and production enhancement from inland water resources are emphasized to scale up to meet the growing demand. The world fish production through inland capture fisheries has increased from 10.5 million tons in 2009 to 11.9 tons in 2014. The utilization of the existing vast inland resources through technical interventions would impact on food and nutritional security and livelihood of the fishers and rural masses of the developing countries.

Fisheries comprise a major economic activity within complex interactions between human beings and water - ‘the first among equals’ of the natural resources (Ahmed, 1992). Fisheries data assembled by the Food and Agriculture Organization (FAO) suggest that global marine fisheries catches increased to 86 million tonnes in 1996, then slightly declined. In the past three decades, employment in fisheries and aquaculture has grown at a higher rate than the growth of world population. The fishery engineering is evolving as an important domain in view of depleting stocks on both pre and post-harvest scenarios. It will also aid in fish processing technologies, optimizing energy and water use in seafood industries, mitigating climate change related issues and reducing carbon foot print. It is important to explore novel ways to obtain, quantify, and integrate industry responses to declining fishing stocks and increasing management regulations into fishery - and ecosystem-based management advice. The technological interventions help to reduce the wastage of fishes, which is otherwise a highly perishable commodity by preservation technologies and converting it into value added products with higher shelf life. Use of appropriate technologies along the fish value chain will help in producing better quality products and fetch more markets and higher price.

Major areas of technological interventions in the field of fishery engineering cover design and development of fish processing equipment and machineries, energy efficient and eco-friendly solar fish dryers, fuel efficient fishing vessels and fiberglass canoes, indigenous electronic instruments for application in harvest and post-harvest technology of fish, quality improvement of Indian fishing fleet and energy and water optimization techniques for fish processing industries. Focused areas include development of cost effective solar dryers with LPG, biomass, Infra-Red or electrical back-up heating systems, fish de-scaling machines, Fish freshness sensor etc.

Fishing is the most energy-intensive food production method in the world today and depends almost completely on internal combustion engines based on oil fuels. Energy is spent during the design, construction and operation of vessels. Energy loss can take place during different stages such as design, construction, operation and maintenance of boats and at harbor.

The energy costs for a particular fishery is determined principally by the technology in use, the local economic conditions, including taxes, subsidies, labour cost and operational cost. (O. Gulbrandson, FAO, 2012)

Only about one-third of the energy generated by the engine reaches the propeller and, in the case of a small trawler, only one-third of this is actually spent on useful work such as pulling the net.

The approximate distribution of energy created from the burning of fuel.

The term nanotechnology was coined by Prof Taniguchi, Japan in 1974 during conference of the Japanese Society of Precision Engineering. Nano technology is a domain of scientific activity oriented on synthesis, characterization, application of devices and materials and technical systems which functions at nano structures having 1 to 100 nm size. Prof R. Feynman American Physicist and Nobel Prize winner was the first person pointed out the importance and promising outlook for nano particles during his lecture entitled “There’s Plenty of Room at the Bottom. An Invitation to Enter a New Field of Physics,” delivered on December 29th 1959 at the California Institute of Technology. He pointed out that “... when we have some control of the arrangement of things on a small scale we will get an enormously greater range of possible properties that substances can have, and of different things that we can do ... The problems of chemistry and biologycan be greatly helped if our ability to see what we are doing, and to do things on an atomic level, is ultimately developed”. Later scientists realized the potential of nano particulate materials during the last decade has tremendous advancement in nano research. Governments and private sectors of the world invested huge sums to reap the benefits from novel applications of nano materials.

Nanotechnology: The principle of nano technology is that the material with known properties and functions at normal size exhibit different behaviour and functions at nano scale. By decreasing the size of the material the surface area per unit material will increase enormously and this helps greater interactions with reactive sites. Nano technology implied that the process of fabricating and/ or controlling the material sized between 1 to 100nm.

Food is an important item in the life of consumer as it has a direct bearing on the sustenance of life. The food safety or over concern on the health hazards was not considered as an issue until recently, particularly in the developing countries. This clearly indicates the shift in citizen’s mind from availability of food to quality of food. This along with the changes in the food habits and type of products available in the market for his consumption, the incidence of food borne illness across the globe and his concern for his health contributed significantly to the development of food safety in the food arena.

Until recently food safety domain and regulation were confined to the government and its regulatory machinery. The globalisation of food and food products and the passage of food across international borders paved way for the increased food safety concern across the globe and stressed the need for ensuring quality and safety of food in international trade. The incidence of food borne illness increased with increase in the appearance of more and more derived products started in the market (Sivapalasingam, Friedman, Cohen, & Tauxe, 2004; Tauxe, Doyle, Kuchenmüller, Schlundt, & Stein, 2010). The production along the value chain, from primary production to the retailing happen in the world under different agroclimate conditions, in varied production lines from sinle handler to community production to large scale mechanised production and such a diversity led to concerns in the food safety system (McCullough, Prabhu, & Kostas, 2008). The individual operators in the chain operates a food safety management system based on the availablity and to suit his requirement based on the basic principles laid down by natinal and International bodies like Codex Alimentarius Commission. Now when you see the market at large, has plenty of FSMS system which includes both from the governmental and private sectors. Therefore, Food Safety Management System (FSMS) is the result of the implementation of available and relevant quality assurance guidelines and standards availble and in the primary production it could be the implementation of good practices including good hygienic proactices, good aquacultural priactices which have proved effective in the food sector. On the production and trade sector this may include good manufacturing practices, good hygienic practices, probably including Hazard Analysis and Critical Control Point (HACCP) principles. In the process the FSMS may include essentially all the activites from equipment, procedures, programs, tools, organizational measures, and people necessary to execute the control and assuranceactivities aimed at ensuring chemical and microbial safety of fresh produce.

The planet earth harbors a total population of 7,530,687,482 (as on 7^th September 2017 at 1345hrs) in which Asia and Africa share 4,486,207,286 and 1,252,251,830, respectively. In majority of the countries in Asia and Africa surveillance programs for detection and source tracking of human health hazard bacteria in foods is scant and in some cases do not exist. Hence, the task is much more complicated especially catering to needs of food, nutritional security and microbial safety of foods of more than 5,738,459,116 or 76.2 % of the total population of the world. The continued occurrence of foodborne illness is not evidence of the failure of our food safety system. In fact, many of our prevention and control efforts have been and continue to be highly effective. In advanced countries like US where food supply is one of the safest in the world, however, significant food borne illness continues do occur. Despite great strides in the area of microbiological food safety, much remains to be done.

Food-borne disease outbreaks are defined as the occurrence of 2 or more cases of a similar illness resulting from ingestion of a common food or observed number of cases of a particular disease exceeds the expected number. These can be confirmed (when at least one causal agent is identified) or suspected (based on clinical and epidemiological information). Although most cases are sporadic, these diseases draw attention to themselves due to outbreaks, thorough investigation of which can help in identifying control measures.Annual burden of foodborne diseases in the WHO South- East Asia Region includes more than: 150 million illness, 175 000 deaths, 12 million DALYs (Source: FERG Report 2010).

Indicator bacteria are types of bacteria that are used to provide an indication of poor hygiene, inadequate processing and or post - process contamination in seafood, water, feed, ice, equipments, workers, etc. Absence of indicator bacteria in seafood and aquaculture products provides a degree of quality assurance that the fishery products are hygienically good and have employed proper processing methods whereas their presence clearly indicates either severe problem or failure occurred during the processing, under-processing or post-process contamination. The indicator bacteria in fish and fishery products are mainly from enterobacteriaceae and coliforms group of bacteria. Traditionally, indicator micro-organisms have been used to suggest the presence of pathogens (Berg, 1978) and it includes the general microbial Process indicators, Faecal indicators, and Index and Model indicator organisms. The Process indicator is a group of organisms that indicates the efficacy of a processing and tested by Total Plate count (TPC)/ Total heterophilic count or total coliforms (MPN method). Fecal indicator is a group of organisms that indicates the presence of fecal contamination and could be tested for fecal coliforms, thermotolerant coliforms (MPN method) and E.coli (EMB and IMViC test). Index and model organisms are a group of organisms that indicates the presence of pathogens such as E.coli are an index for Salmonella and coliphages as model of human enteric viruses. The pathogenic indicator bacteria viz., Coliforms, Fecal coliforms, E.coli, Klebsiella, Enterobacter, Citrobacter, Fecal Streptococci, Sulphite reducing clostridia, Clostridium perfringens, Bifidobacteria, Bacteriophages, coliphages and Bacteroides fragilis etc., are associated with food poisoning. In addition, pathogenic viruses, protozoa and parasites are also present in fecal matter. Fecal contamination is mainly from sewage of human source, livestock, poultry manure, pets and wildlife. Infection caused by these pathogens mainly depend on the level of microbial load.

Fisheries sector plays an important role in food security and fish is now traded internationally. Shift in the trading policies (import and export) of seafood/aquatic products are happening at a rapid pace and consumption of seafood increased globally in substantial quantum. It is estimated that aquatic products export from Asian countries outcompetes earlier contributions to their importing partners year after year. Aquatic products include chordates, mollusc and arthropods from freshwater, brackish and marine system. They are nutrient rich diet and perishable too in nature and this prompted the industry to process the seafood in to different forms such as frozen, canned, cured and dried to extend its shelf life and recently value addition step being followed to improve the customer satisfaction. Nevertheless, the risk associated with the transboundary exchange of pathogens of seafood importance and its antibiotic resistance cannot be disregarded. Majority of the pathogens are not a native flora of fish. Each step in the aquatic products production chain either in the captured or cultured fisheries involves the contact of the seafood to the environment where they are grown, various implements used, contact surfaces, handlers, water etc. This post harvest handling makes the seafood contaminated with the pathogens of seafood importance such as Escherichia coli, Salmonella spp, Clostridium botulinum, Listeria monocytogenes, Staphylococcus aureus, Vibrio cholerae, Vibrio parahaemolyticus, Shigella sp, Aeromonas hydrophila, Plesiomonas shigelloides and viral pathogens such as hepatitis A virus etc. Among these pathogens, Escherichia coli, Salmonella spp, Staphylococcus aureus and Shigella spp are non-indigenous to the aquatic environment and others are indigenous to the aquatic environment. Depending on the nature of the environment (contaminated water source), feeding habits (filter feeders), season of harvest (summer season) are very crucial factors which cause seafood inherently contaminated in nature.