eChapters

Weaning foods

Introduction

Breast milk is natural and best for the growth and development of newborn babies. Although breast milk is adequate to provide an optimum nutrient till the age of six months but after that it is not sufficient to sustain optimum growth and fulfill their nutritional requirements. Various nutrients are required to supplement milk until child is ready to eat adult meal. This additional food along with the breast milk is referred as “complementary Food”. With adequate amount of complementary feeding breast-feeding continues up to two years of age and beyond so, referred as complementary feeding period.

Appropriate and adequate amount of complementary feeding helps in preventing malnutrition stunting and promoting growth. Introduction of this complementary food is called as weaning.

Weaning is the process of introducing adult food and beverage to the infant to support their growth and development. This is very crucial period in infant’s life. This is a period for diet transition as the nutrition requirements for growth and brain development is quite high. Introduction of various taste and texture promotes biting and chewing skills (Guthrie, 1975). Most six-month age children start eating semisolid foods. Weaning homogenized infant foods play a major role in the nutrition of infants (Martinez, 2004).As infants grow, their nutritional requirements also increase. To keep up this growing demand WHO recommends that infants start eating solid, semi-solid or soft foods at the age of 6 months to ensure sufficient nutrient intake.

Citrus is one of the most important fruit crops of the world. The most important commercial citrus fruits in India is mandarin oranges followed by sweet oranges, lemons and acid limes. Citrus fruits are used for fresh fruit juices, processing into squashes, marmalades and its essential oils from peel are widely used in flavouring, perfumery and cosmetic industry. The citrus peel is one of the important sources for manufacture of pectin.

It is believed that most of the species under the genus citrus are native to tropical and subtropical regions of South-East Asia, particularly India, China and in the region between these two countries. The north-eastern region of India is considered as one of the natural homes for few species of citrus. The other major citrus producing countries of the world are Brazil, USA, India, China,Mexico, Spain, Egypt, Italy, Indonesia and Trukey.

Sweet Orange (Cirus sinensis Osbeck) or Mosambi

Sweet orange is one of the most widely favored citrus fruit of of the world. Its scientific name is Citurs sinensis Osbeck. The sweet oranges are generally round to oval in shape; tight skinned with solid central core. The skin is yellow to orange in colour, smooth and pulp is yellow to orange or reddish. The segments are tightly attached to one another. The commercially important varieties are Malta (Blood Red), Mosambi and Satgudi. Other exotic varieties like Valencia, Washington Navel of USA and Shamouti of Isreal.

Abstract

Classification of the hundreds of possible dryers is essential to the logical selection of appropriate dryer for a given application. Diverse criteria for classification as well as selection of dryers are presented and discussed briefly. The advantages and limitations of different dryer types must be taken into consideration. Initial capital cost is often the key deciding criterion in industrial dryer selection. This is not a good strategy as the user must pay for the operating costs over a long period of life of the dryer. In general several different dryer types are suitable for a given product. Careful selection is essential for cost-effective operation of the dryer.

Improvements in microscopes enabled scientists to study the ‘invisible’ organisms – that is, those too small to be seen with the naked eye. They were able to show that certain of these microscopic creatures are responsible for the infectious diseases of higher organisms. Most of them are harmless, some are essential for life and some are used in the manufacture of products that are of benefit to humans.

LAB constitutes a group of gram positive bacteria. They are nonsporulating, nonrespiring but aerotolerant cocci or rods, which produce lactic acid as one of the main fermentation products of carbohydrates, they do not have cytochromes. They belong to the phylum Firmicuttes, class Bacilli and order Lactobacillaceae. The group includes several genera such as Lactobacillus, Lactococcus, Bifidobacterium, Pediococcus, Enterobacter, Corynebacterium, Streptococcus, Leuconostoc etc.

Stored grain pests are one of the major constraints in obtaining quality seeds. They cause substantial yield loss in storage conditions affecting both the quality and quantity of the produce. Apart from causing direct loss to the grains, they also make them unfit for consumption through their excreta, scales and wings resulting in development of unpleasant odour (Upadhyay and Ahmad, 2011). They also act as a source of medium for growth of fungi or bacteria (Daglish et al., 2018). The method of infestation of stored gain pests is different from the insect pests infesting crops under field condition. Generally, the infestation of storage pests starts after harvesting. It has been reported that in India, there is a loss of about 14 million tons worth Rs. 7000 crores due to the infestation by different storage pests (Chaubey, 2022). The post-harvest loss in terms of quantity and quality by different storage insect-pests accounts for about 10-30 per cent (Rajasri and Kavitha, 2015; Yaseen et al., 2019).

1. Introduction

Cleaning and grading are the first and vital post harvest operations undertaken to remove foreign and undesirable materials such as crop seed, chaff, mud, stones, straws, immature grains, dust, husk and even iron and steel particles from grains as well as fruits and vegetables and to separate the products into various fractions. Generally, the hand threshing and the traditional handling used in most developing countries cause a larger percentage of foreign matter with these crops. Thus, more cleaning is required. Cleaning is essentially a separation process, in which some difference in physical properties of the contaminants and the food units is exploited. 

Fruits and vegetables are more perishable and generally have a higher value compared to cereals, making them very important in terms of minimizing waste and improving employability in the food industry. The losses in fruits and vegetables are significant, but through effective post-harvest processing, these losses can be reduced, and surplus produce can be better utilized. This processing involves a variety of techniques that prepare fruits and vegetables for conversion into processed foods. The food preservation and processing industry has evolved from being a luxury to an essential sector, playing a crucial role in conserving and enhancing the utilization of fruits and vegetables. To prevent waste during peak seasons and ensure availability during off-seasons, modern methods of storage and processing are necessary. These techniques allow for both large-scale and small-scale processing, extending the shelf life of produce for better distribution. The ultimate goal of food processing is to apply systematic techniques to preserve, process, package, store, and distribute food in a way that ensures a steady supply of diverse and nutritious food options, thereby improving food intake and nutritional standards, particularly during periods of low availability.
For effective preservation and processing, key prerequisites include cleaning, grading, and sorting the produce based on its maturity level. This ensures that only the highest quality fruits and vegetables are used in the processing chain, maintaining food safety, nutritional value, and consumer acceptability throughout the year.
CLEANING OF AGRICULTURAL COMMODITIES
Blanching is a unit operation used in food processing to remove contaminating materials from food and prepare the surface for further processing. In vegetable processing, blanching serves the additional purpose of cleaning the product. This process involves briefly exposing the food to heat, typically by immersing it in hot water or steam, which helps to remove dirt, enzymes, and microbial contamination. By doing so, blanching not only improves the quality of the food but also prevents microbial growth during storage or delays in processing. This early removal of contaminants ensures that the remaining bulk of food is preserved and remains safe for consumption throughout its shelf life.

29.1 Introduction
Cleaning is achieved using a cleaning agent designed to remove food, dirt, rust stains, minerals, or other residues. It is crucial to choose the appropriate cleaning agent, as not all are suitable for surfaces that come into contact with food. In a food-processing facility, sanitation involves ensuring that utensils and equipment that come into contact with products are kept clean and sterile. Additionally, clothing, air, packaging materials, and non-contact surfaces like floors, walls, and ceilings must be sanitized to prevent product contamination. Employees’ bodies, especially their hands, can also be sources of contamination, so maintaining high personal hygiene and cleanliness standards is essential. Moisture and heat can lead to microbiological contamination of both products and the environment. Moisture on product-contact surfaces and within products creates a medium where microorganisms can thrive and find nutrients, potentially affecting the safety and quality of milk and dairy products.
29.2 Types of Soil
Cleaning involves removing food residues and other types of soil from surfaces like utensils and equipment used in the dairy and food industries.
• In the dairy-processing sector, the equipment must be cleaned of various types of soil including: liquid milk films, air-dried films, heatprecipitated films, heat-hardened films, milk stone, and other foreign materials.
• Soluble soils will dissolve and be carried away in rinse or wash water. For insoluble soil components, chemical detergents may be needed to either dissolve them or soften them to facilitate easier removal.
• Cleaning or sanitizing the product contact surfaces of dairy equipment involves both washing and sterilizing. It’s important to avoid causing undue wear, erosion, or corrosion to these surfaces, as this can reduce their lifespan

There is no single factor as important in the production of fine quality dairy products as absolute and complete cleanliness.

R.B. Barrett

It is not enough to provide milk for man, it must be high quality milk. It would be impossible to provide man with milk and milk products of superior quality if we were unable to remove milk soil and to kill residual microorganisms. Respectively, these are the processes of cleaning and sanitizing.

To successfully provide the atmosphere for proper food safety, the basics must be thoroughly understood. The basics of food safety begin with good understanding of sanitation processes, food-handling procedures that protect from, or eliminate cross contamination problems and specific attention to inspection of and follow up for all processes. Food safety activities need to be programmed into available time of day scheduling just as production requirements do. Whether special personnel or separate shifts handle cleaning responsibilities or you clean as you go on the production line, time must be made available. Safe products leaving the facility must be the watch word of all employees involved with the process.

In order to ensure safe food supply a high level of sanitation should be maintained throughout the food production chain. The word ‘sanitation’ is derived from the Latin word “sanitas” which means “health”. To further apply this word to the food industry, sanitation is the creation and maintenance of hygienic and healthful conditions when processing, preparing and handling food. Sanitation is the application of science to provide wholesome food handled in a hygienic environment by healthy food handlers to prevent contamination by food spoilage microorganisms. Effective sanitation refers to the mechanisms, which accomplish these goals.

Cleaning and sanitisation are the two processes employed in dairy industry to ensure hygiene and product safety. The safety of milk and milk products is a very important aspect and every attempt should be made, during processing, to minimize contamination through handling and processing equipments. The accumulated dried milk solids (milk stones) consist largely of calcium phosphate, milk proteins (precipitated, coagulated and baked on by heat) and insoluble calcium salts from water and washing detergents. The surface can also contain biofilms, which are formed by the incorporation of bacteria into the accumulated inorganic and organic materials that attach to most surfaces. With time and in the presence of nutrients, a biofilm and the bacteria within the biofilm will grow and become strongly attached to the surface. The removal of dairy soil, milk stones as well biofilms is the prime objective of the cleaning process. International Dairy Federation (IDF) defines a clean surface as one which is free from residual film or soil that will not contaminate the food products coming in contact with it.

While cleaning refers to the removal of soil from the surface of the equipment, sanitisation implies destruction of all pathogenic and almost all non-pathogenic organisms. Cleaning and sanitisation are complimentary processes. Either of the processes alone will not achieve the desired result, which is to leave the surface as free as possible from soil and viable organisms. In actual practice cleaning and sanitisation overlap to some extent, as during cleaning a high proportion of bacteria are destroyed and others get removed in the detergent solution. Inadequate or faulty cleaning and sanitisation can have serious consequences, as milk is a prefect nutrient in which bacteria can multiply. A thorough understanding of the cleaning methods is, therefore, necessary for economic production of high quality food products.

Cleaning and sanitizing of dairy plants is essential for providing safe milk products to the consumers as well as for ensuring the good shelf life of these products. It ensures cleanliness, hygiene of the equipments and surroundings and also ensures that the products meet the safety standards. Cleaning of dairy plant consists of broadly of removing the soil from the surface of the equipment by dissolving or suspending the soil in a warm solution of suitable cleaning agents. In the dairy industry, the soil is primarily milk and milk product residues which may be more or less modified by processing treatment. 
Milk and milk product residues are complex mixtures of milk sugar, fat, proteins and mineral salts. Some of these solids are present in emulsion, some are in a colloidal state, and others are in true solution. When milk products are heated in vats or pumped through sanitary pipe lines or over coolers, the metal or glass surfaces become coated with milk remains, which, if allowed to dry, may be difficult to remove.

Cleaning and sanitation are essential for maintaining microbiological safety in ice cream manufacturing, particularly because contamination can occur after pasteurization and freezing does not eliminate all microorganisms. This chapter explains contamination routes, hygienic zoning, cleaning systems, sanitization practices, HACCP principles, and microbiological expectations within an ice cream plant. It examines CIP and COP systems, detergent components, cleaning factors, high-risk equipment and surfaces, and post-pasteurization contamination control. Particular emphasis is placed on preventing biofilms and controlling contamination at filling equipment, tanks, pipelines, feeders, drains, packaging areas, and personnel interfaces. The chapter provides practical sanitation guidance to support food safety, product stability, regulatory compliance, and consumer protection

1. Introduction

To maintain good quality of product & shelf life, it is very important & essential to concentrate on Cleaning & Sanitization process at plant level & to follow the CIP process properly. An attempt is made in the current chapter to present details pertaining to cleaning in fluid milk and milk products manufacturing & processing plants. This chapter will be helpful the students of Food & Dairy Technology for better understanding the process milk plant cleaning & sanitation technology.

Cleaning, drying, and aeration are essential processes in the management of stored agricultural products to maintain their quality and reduce the risk of spoilage. These practices are particularly important in preventing the growth of molds, the infestation of pests, and the deterioration of the product during storage.
Cleaning is the first step in the storage process. It involves removing any debris, dust, dirt, and residues from both the stored products and storage facilities. Proper cleaning eliminates potential sources of contamination, such as pests, molds, and bacteria, which can thrive in the presence of organic matter. It also ensures that the grain or other stored product is free from contaminants that could affect its quality and marketability.
Drying is equally crucial to prevent moisture-related issues. Excess moisture can lead to mold growth, fungal infections, and insect infestations. Drying reduces the moisture content of the grain or product to safe levels, typically below 14% for grains, which helps preserve their quality during storage.
The drying process can be carried out using natural sunlight or mechanical dryers, depending on the volume of the product and available resources. Properly dried products are less prone to spoilage and can be stored for longer periods. Aeration involves the circulation of air through stored products to maintain optimal temperature and humidity levels. By controlling the environment, aeration helps prevent the buildup of heat and moisture, both of which can lead to product deterioration.
It also reduces the risk of insect infestations by keeping the grain cool and dry. Aeration systems typically use fans or ventilation channels to ensure continuous airflow, especially in large-scale storage facilities. Together, these processes form a comprehensive approach to maintaining the quality and safety of stored agricultural products.

Introduction
• The source of contamination of meat plant is largely from the animals entering in the plant
• Severely contaminated hide/skin are the major source of abattoir contamination
• If proper hygiene of employees, equipments and clothing is not followed, then even after skinning 10,000 to 100,000 bacteria/ in2 can be detected
• Blades of knives can carry 80,000 to 40 millions bacterial per blade & hands of meat operative can have 3x109 bacteria/g of scrapings
• The chance of contamination of carcase is greater at the point of incision and minimum at the farthest point from the incision place
‘Scotoma effect’ or ‘factory-blindness’
• Persons working in any factory or abattoir on routine basis slowly and slowly becomes unaware (mentally ‘blind’) about any sub-standard hygiene or cleanliness problem existing in the surrounding
• This effect is known as ‘scotoma’ or ‘factory-blindness’
• Effect can be powerful and the any visitors to that factory or abattoir will instantly notice that sub-standard hygiene or cleanliness problem neglected by the persons working there

10.1 Introduction

Food safety and quality are the two important factor which results in consumer food choices. Nowadays consumers are demanding food which is safe and of high quality in terms of nutrition due to a healthier life style. Food safety and quality are the terms used interchangeably. Food safety refers to all those hazards, that make food injurious to the health of the consumer and it is not negotiable. Food quality includes attributes that influences the product's value to the consumer. This includes both negative and positive attributes; negative attributes includes spoilage, contamination, discoloration, off-odours and positive attributes include colour, flavour, texture and processing method of the food. This distinction between safety and quality has implications for public policy and influences the nature of the food control system. Food control is defined as a mandatory regulatory activity which provides consumer protection and ensures food is safe, wholesome and fit for human consumption during production, handling, storage, processing, and distribution.

Despite the huge efforts made by the food safety authorities and industries, food safety still remains a critical issue. In food industries, producers have to satisfy both safety and quality criteria for their products to the consumer. Food processors have multiple options in terms of different quality and management systems, they have to choose the most appropriate one for its specific activity and should establish, document and implement effective systems in the processing area for managing quality and safety of the product. Over the past few decades, food-borne illnesses have raised great concern about the safety of food. Considerable steps are taken by the food processor for understanding and managing the risks of airborne diseases. Among various systems, Hazard Analysis and Critical Control Point (HACCP) is effective tool which focuses mainly on controlling hazards to ensure the production of safe and wholesome food. For maintaining the safety and increasing the shelf life of food, traditionally it has been preserved by thermal processing, freezing, salting and drying. But nowadays consumers are demanding convenient, innovative, fresh foods, including new "minimally processed" products. To meet consumers' expectations in the 21^st century, the food industries are implementing novel technologies whose purpose will be two fold: 1) to provide the new quality attributes demanded by consumers; and 2) to ensure the all important and often expected assurance of food safety. The novel technologies will include various minimally processed technologies like high pressure processing (HPP), pulsed electric field (PEF), ohmic heating, dielectric heating, microwave heating, ultrasound, modified atmosphere packaging (MAP) and cleanroom technology. Among these cleanroom technology have attracted great attention for maintaining the safety and quality of the food products as because it doesn't have any effect on the nutritional quality of the food being processed, it maintains the hygienic condition in the processing area, remove contaminants from the processing area and clean air in the processing area which in turn results in safe food product. The main objective of cleanroom technology is to eliminate airborne contaminants from the humans and/or from the environment. An air curtains and a positive air pressure is maintained in the processing unit using filtered air. Production personnel will use the special clothing which is preferred for cleanroom to reduce the contamination from both air- and human-borne microorganisms. In this chapter we will discuss about cleanroom technology, its historical background, its classification, layout of cleanroom, air handling, personnel and its clothing, regulations in cleanroom, and its application in food industries.

INTRODUCTION

One of the most important changes in the global environment which affects the existence of all living things , is the climate change. The climate change globally and locally also changes the aquatic habitat which, in turn directly and indirectly affects the environment. Anyway, the changes in climate are certain to occur and may be inevitable. The only possible way is to analyze the situation and find out the reasons for such changes and take immediate steps to minimize the impact of these climate changes. Global warming has eventually become synonymous with climate change because almost all the variables of the ecosystem are influenced directly or indirectly at different levels.

Aquatic environment is extremely diverse and influenced by the climate changes to a large extent both locally and globally. The changes in the ocean and its life are well studied at different levels with all possible details compared to the freshwater habitats. Unlike agriculture and animal husbandry, the vast majority of the fish production still comes from the natural habitat or the wild collections. Agriculture and animal husbandry usually focus on few important species but for fisheries, all the species of fishes including most of the aquatic living organisms are commercially important. The media (water) in which the aquatic organisms dwell, is much more important to all living organisms of the earth and so the influence by climate changes on water becomes very much relevant in the present situation. Freshwater habitats are limited and are much more complex to investigate in respect of climate changes due to the variability and diverse micro and macro level interactions. A holistic approach to deal with all these problems has not got much attention both globally and locally even though , it is the need of the hour to address the issues of impact of climate changes in the aquatic environment.

INTRODUCTION

Livestock plays a very important role in the mixed farming system of the country contributing about 25 per cent of Gross Domestic Products (GDP) from agricultural sector. India has the largest population of cattle and buffaloes and the highest producer of milk in the world. India has also the second largest population of goats and one of the leading countries in poultry sector. There has been a tremendous increase in milk, meat and egg production since independence. However, owing to various reasons viz. , low genetic potential, scarcity of feeds and fodders, diseases, poor management practices etc. , the productivity is quite low. Climatic conditions of a place have also an important bearing on livestock production and productivity. Climatic factors like ambient temperature, humidity, solar radiation and wind velocity are the important ones which make up the physical environment of the animal having direct and indirect influences on animal’s responses towards climate. Temperature and humidity are the most crucial with the former being the most researched one. Extremes of hot and cold weather are creating stress to any animal and the effects are more severe under hot and humid climate. The varied effects of undesirable climate on animals are pertaining to feed and water intake, physiological, biochemical and endocrinological aspects, reproduction, health and productivity etc. Thus, the positive and negative effects of the environment on the livestock have been discussed in a way to undertake some protective measures.

INTRODUCTION

India has varied agroclimatic conditions, which favour the cultivation of various horticultural crops. Based on the adaptability and system of cultivation, the horticulture can be grouped into four major class such as Temperate, Sub-tropical, Tropical and Arid. India has become the second largest producer of both fruits and vegetables with a total production of 46. 75 million tonnes of fruits from an area of 4. 56 million ha and 93. 16 million tonnes of vegetables from 6. 30 million ha (2003-2004). Besides, there is a tremendous scope for increasing the production of flowers, spices and condiments, plantation crops and medicinal and aromatic plants. Floriculture has emerged as a viable agribusiness. The commercial cultivation of flowers in open field conditions was much popular than protected cultivation in India. But, now- a-days, the protected cultivation has brought a great revolution in Indian floriculture and it helps for the quality production and export to earn sizeable amount of foreign exchange. India has approximately 350 ha under green house cultivation with export value of approximately Rs. 330 crores during 2003-04(APEDA). On the other hand, the prevailing climatic conditions in India are highly suitable for cultivation of the almost all spices from tropical black pepper to temperate saffron. The major spices are mainly grown in humid tropics like Western Ghats and NE States. Out of 21 agro-ecological sub regions in India, spices are grown in 14 different agro ecological sub regions. Fruits, vegetables, flowers spices and condiments, plantation crops and medicinal plants are widely distributed across the country, while plantation crops are restricted to a few regions.