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There is no single factor as important in the production of fine quality dairy products as absolute and complete cleanliness.

R.B. Barrett

It is not enough to provide milk for man, it must be high quality milk. It would be impossible to provide man with milk and milk products of superior quality if we were unable to remove milk soil and to kill residual microorganisms. Respectively, these are the processes of cleaning and sanitizing.

To successfully provide the atmosphere for proper food safety, the basics must be thoroughly understood. The basics of food safety begin with good understanding of sanitation processes, food-handling procedures that protect from, or eliminate cross contamination problems and specific attention to inspection of and follow up for all processes. Food safety activities need to be programmed into available time of day scheduling just as production requirements do. Whether special personnel or separate shifts handle cleaning responsibilities or you clean as you go on the production line, time must be made available. Safe products leaving the facility must be the watch word of all employees involved with the process.

In order to ensure safe food supply a high level of sanitation should be maintained throughout the food production chain. The word ‘sanitation’ is derived from the Latin word “sanitas” which means “health”. To further apply this word to the food industry, sanitation is the creation and maintenance of hygienic and healthful conditions when processing, preparing and handling food. Sanitation is the application of science to provide wholesome food handled in a hygienic environment by healthy food handlers to prevent contamination by food spoilage microorganisms. Effective sanitation refers to the mechanisms, which accomplish these goals.

Introduction

In terms of individual health and physical condition, the situation in modern society is rather giving rise to concern. The last decades have seen a tremendous increase in availability and variety of food products which has undoubtedly affected the food habits of the average individual. Despite the fact that food has become overall safer and increased accessibility allows for healthier diets, worrying we are nevertheless faced nowadays with diet- related diseases of proper epidemic proportions. We now encounter an epidemic of obesity that spreads not only to the majority of the adult population but also, more worryingly, to young people who have rarely the option of alternative diets. Moreover, as scientific proofs for the link between diet and disease (particularly cardiovascular diseases and some cancers) accumulate, action is urgently needed. There are an increasing number of calls for action. It is within this situation that functional foods have developed. They assume a highly targeted solution to the diet related diseases with effective reduction of risk and improved physical and mental well being. That represents a big step from the traditional food-for-nutrition but the scientific milieu is ready to take the chances. The emerging ‘functional food science’ is focusing research on the effects of functional foods on growth, development, metabolism, the cardiovascular system, intestinal physiology, and even on behavioural and psychological functions (FAIR, 2000, Vol. 1). In view of these facts, it should appear necessary to assess and evaluate the developments in food production in terms of their effect on the individual consumer and the society at large.

Dairy byproducts constitute an important segment of dairy industry. An important criterion in the economic choice of any process is the efficient utilization of byproduct that is produced along with the main product. The main byproducts of dairy industry are skim milk, buttermilk, whey and ghee residue. Each and every component of milk must be judiciously processed into edible form not only to improve the profitability of dairy industry but also to make best use of the unique nutritional value of the precious milk constituents on one hand, and to prevent environmental pollution, on the other. However, dairy plants, particularly in India, are usually confronted with the problem of byproduct utilization, especially that of whey and ghee residue in economical manner.

Skim milk is a byproduct obtained during the manufacture of cream. It is rich in solids-not-fat content and has high nutritional value. In dairy plants, it is mostly utilized either in standardization for the manufacture of main dairy products or preserved by removing moisture in milk powder form. The skim milk when utilized in either of these two forms or consumed as liquid, is not considered a byproduct. It is regarded as a byproduct only when it is either not economically utilized or utilized for derived byproducts, like casein and other related products, co-precipitates, protein hydrolyzates, etc.

Buttermilk is the byproduct obtained during butter manufacture. Sweet cream buttermilk resembles skim milk in gross chemical composition and is usually admixed with bulk of skim milk for further spray drying or even product manufacture in dairy plants. Desi buttermilk, on the other hand, has long been an important domestic beverage in India. It has high nutritive and therapeutic value. It also finds its way in the preparation of a host of culinary dishes such as kadhi, dhokla and idili. Also a number of federations and private plants sell salted and spiced buttermilk in 200 ml pouches.

Ice cream over the years has come to acquire an easy acceptance as a healthy, nutritious and hygienic food for the aged, sick, growing children and adults. Its popularity, as demonstrated on all types of occasions is growing fast and its potential appears to be unlimited.

Gone are the days when the word “Ice Cream” was synonymous with strawberry and vanilla flavours or the innocuous orange. Ice cream is available in many forms, flavours and packages. Today, there are exotic variations to titilate the palate, such as Jingle Bells, Goody goody Gum Drops, Champagne Snowballs, Mr. Frost, Tutty Fruity, Butter Scotch, etc, waiting to launch customers on a gastronomical voyage.

It is uncertain how long ice cream has been produced, however, the International Association of Ice cream Manufacturers (1966) traces the beginnings of ice cream and frozen desserts to iced drinks enjoyed by Alexander the Great in the fourth century B.C. down through the years Nero in the first century A. D., Marco Polo in the 13^th century through Italy and France to England in 1643-1649, and to America around 1700. From a very old writings it has been learnt that the Chinese liked a frozen product made by mixing fruit juices with snow, what we now call water ice. It is believed that ice cream evolved from iced beverages and water ices that were popular in the medieval period. This technique later spread to ancient Greece and Rome, where the wealthy, were partial to frozen desserts.

After disappearing for several centuries, ice creams in various forms reappeared in Italy in the Middle Ages, most probably as a result of Marco Polo returning to Italy in 1295 after a 16-17 year stay in China, where he had learnt to appreciate a frozen dessert based on milk. There is no gainsaying the fact that the true origin of ice cream cannot be proclaimed with a fair measure of certainty but, all the same, the Italians claim that Benaroo Bountalenti, a resident of Tuscany, invented ice cream in the early 1300s. From Italy ice cream spread over Europe during the 17^th century, and for long remained a luxury product for the royal courts. Italian ice cream was very popular in London around 1870.

The method of preserving various food stuffs by drying them, and thereby depriving microorganisms of the water necessary for their growth, has been known for centuries. According to Marco Polo’s accounts of his travel in Asia in 13^th century, soldiers of Kublai Khan carried dried milk on excursions. Before it was used, water was added to a portion of dried material. Mixing was accomplished by movement of the horse during riding on the trip. The recombined product was then consumed at the mealtime. The belief is that part of the fat was removed from the milk before drying and dehydration was accomplished by solar heating.

Drying is defined as the removal of the liquid, usually water, from a product by evaporation, leaving the solids in an essentially dry state. Today the production of dried milk and milk products has become important segment of dairy industry. Dry milk provides a means of preserving the excess milk supply during the flush season for use during the lean season. The value added dried dairy products like malted milk foods, infant food and infant formulae and dairy whiteners are convenient ready to use products having wide acceptance. The water content of milk powder ranges between 2.5 and 5%, and no microbial growth occurs at such low water content. Drying extends the shelf life of milk, simultaneously reducing its weight and volume. The main purpose of drying milk are: a) to improve the storage life of the product due to low moisture content, b) to reduce cost for storage and transportation of product due to reduced bulk, and c) to provide convenient product for utilization in many dairy and food preparations.

The production of dried milks to a great extent is now being governed by the market requirement and to some specialized use of such products. Considerable quantities of dried skim milk powders are being used extensively in the preparation of ‘Reconstituted and Recombined milks”. Milk powders are also used extensively in the manufacture of ice cream, bakery products, confectionary products, cottage cheese and in other cheese varieties. The greatest proportion of milk powder is utilized in confectioneries, such as milk chocolate, caramels, soft sweets, coatings, biscuits and cakes. In these products, milk powder has a special effect on the quality of particular products: it improves consistency, flavour as well as nutritional value and shelf life.

Milk may be concentrated as a necessary initial step in drying operation or as concentrating step in the manufacture of sweetened condensed milk or evaporated milk or the preparation of infant formulae. In order to preserve the milk constituents in a concentrated form, condensed milk/concentrated milk is manufactured from whole skim milk by removing or evaporating part of the water under vacuum. But this form of milk still has limited shelf life. Attempts to prolong the shelf life of this product have been made through the addition of bacterial growth inhibitor like sugar (sweetened condensed milk) or by heat processing (evaporated milk) to destroy the microorganisms.

Concentrated milk industry is an important segment of dairy industry. It plays an important role in the economy of industry. It serves as a balanced economy. It utilizes surplus milk in the flush season. It utilizes abundant milk production in certain localized area. It makes use of surplus milk below excellent grade. By either concentrating or drying less space is needed to store and it becomes less bulky and therefore it can be transported to any part of the world. The keeping quality of milk is increased. The concentrated products give considerable saving in the cost of packaging, storage and transportation. Milk concentrates can be easily reconstituted with required amount of water corresponding to that removed by evaporation to yield a product having normal consistency of milk. It is estimated that nearly two per cent of the world’s milk production is converted into different types of condensed or concentrated milks.

Brief history and developments: The present day concept of preservation of milk by concentration and by application of heat had the beginning with the pioneering work of French man Nicholas Appert around 1793. Gail Bordon of USA was first to commercially exploit the method of concentration of milk under vacuum. He was awarded U.S. Patent in the year 1856 for processing milk in a semi-fluid state after evaporating under vacuum. Commercial production of sweetened condensed milk by Gail Bordon started in 1856.

Heat desiccated products represent khoa and khoa-based sweets, rabri, basundi, etc. These are important traditional dairy products. Traditional dairy products and a great assortment of sweets is an integral part of Indian heritage. These products are endowed with enormous value and enjoy tremendous mass appeal. Of great social, religious, cultural and economic importance these products have been developed over a long period of culinary skills and carry with them, the age-old wisdom and experience. Traditional dairy products have always played a pivotal role in preservation of precious milk nutrients and promotion of its consumption among masses. The increased availability of milk during the flush season coupled with lack of facilities to keep liquid milk fresh during transit from rural production areas to urban market has led to the conversion of milk into variety of traditional products. In addition to preservation of milk solids for longer duration, manufacture of traditional dairy products adds value to milk and also provides tremendous employment opportunity. It is estimated that about 50% of milk produced in India is converted into a variety of traditional products.

Traditional dairy products represent the most prolific segment of Indian dairy industry. These products not only have an established market in India but also have a great export potential because of strong presence of Indian diaspora in many parts of the world. In view of the growing awareness towards the safety aspects of milk-based sweets in India, the consumer shall prefer to buy these products from the organized sector. Despite the widespread popularity and acceptability of traditional milk products in the Indian market, the organized sector has so far not been able to tap into this market potential for many reasons such as lack of published literature on their technology, inadequacy of appropriate technologies for their commercial exploitation, inadequacy of appropriate packaging materials and labeling to take care of new pattern in consumer demand, low keeping quality and a lack of quality assurance systems.

Starter cultures were unknown until 1878, when Lister isolated pure cultures of the lactic acid bacteria responsible for milk acidification. In the 1980s, improvements to standardization and ripening of butter were made by introducing pure starter cultures. During the period 1910-20, Orla-Jensen, von Freudenreich, Sherman, Hammer and other dairy microbiologists prepared pure cultures for fermented milks. Commercial production and use of starter cultures grew rapidly and was widespread at the beginning of the 20^th century.

Dairy starters are the ‘heart’ of fermented milk products, the most crucial component in the manufacture of high-quality fermented milks. The cultures are harmless food-grade microorganisms, active bacteria intentionally grown in milk or whey or other formulated media which impart desirable and predictable flavour and texture to fermented dairy products.

The dairy microorganisms employed in milk fermentation are single-strain or multiple-strain cultures of lactic acid bacteria, producing different types of fermented milk products. Usually, one or two strains dominate the milk environment. Individual strains can be selected in advance for their resistance to both bacteriophages and antibiotics. Mixed starter cultures are used to ensure that fermentation will continue after a bacteriophage attack. Bacteriophages are highly strain-specific, and if the dominant strain in a mixed-strain starter culture succumbs to an attack, the phage-resistant mutant or the next dominant culture maintains a satisfactory rate of lactic acid production.

2.1. The Story of Fermentation

Human progress depends on man’s tact to tame the forces of nature. It calls for knowledge. Prior to Age of Science, our fund of such knowledge was gained by a process of trial, error and accidental discovery. Progress was due not so much to man’s understanding as it was to his unquenchable spirit, miraculous ingenuity and indomitable persistence.

At last, in the utmost urgency of struggle for a longer, healthier and more satisfying existence, humanity taught itself the scientific method, which has changed the world, and will change it more in the coming years. This chapter deals with one of the most momentous and far reaching of all scientific achievements: the ability to harness microscopic living creatures in the service of mankind. Thanks to the wonders of fermentation technology and biochemical engineering developed by scientists and skilled technicians in industrial, governmental and university laboratories around the world, billions of microbes are now at work in industry, producing substances that give us better food $#x0026; drink, better clothing $#x0026; shelter and better medicines. Thus, the human race has entered a new era of health, comfort and longevity.

In the Beginning Art without Science: The cave man discovered that meat allowed to stand a few days was more pleasing to the taste than meat eaten soon after the kill. The cave man’s earliest descendants learned that intoxicating drinks could be made from grains and fruits.

Fat-rich dairy products such as cream, makhan, butter, butter oil and ghee have played a pivotal role in growth and development of dairy industry in India as well as abroad from the time immemorial. The reference of makhan and ghee has been found in old Indian scriptures. Makhan was popularized by Lord Krishna about 5000 years before. In the traditional Indian dietary regimen, milk fat in the form of malai (cream), makhan (freshly churned butter) contributes significantly towards nourishment of people of almost all ages.

Indian dairy industry, over the years, has been converting surplus milk for the manufacture of fat-rich dairy products, especially ghee and butter with skimmilk as a byproduct because of technological and economic reasons. More than one-third of the total milk production is being utilized for the production of ghee and butter wherein milk lipids, the most expensive constituents of milk are conserved and preserved. Milk lipids play many diverse roles, some of which are essential for human health. Many of the desirable flavour and textural attributes of dairy products are due to their lipid components, consequently, butterfat has, traditionally, been highly valued. Significance of fat can also be realized from the fact that the consumer’s perception of food quality is largely based on the perceivable rich taste. Unfortunately, milk lipids are subject to chemical and enzymatic alterations which can cause flavour defects referred to as oxidative and hydrolytic rancidity, respectively. The storage stability of high-fat products is strongly influenced by these changes.

When natural constituents of whole milk are altered by addition, removal, exchange and / or treatment, the resultant milk is designated as special milk. Recent years have witnessed a large increase in market penetration of special milks into the total fluid milk market. In many countries, now a large portion of fluid milk is consumed in the form of special milks. Manufacturers of special milks offer numerous advantages that are broadly related to dietary, cost and scarcity aspects. Special milks provide an avenue to diversify the milk with variety of flavours and other characteristics.

Milk is considered as nature’s almost perfect food. However, milk in its natural form is not considered suitable for many more healthy people who do not like the taste of milk as such. All these problems can be overcome by manufacturing special milks such as dietetic milks, low fat milks, flavoured milks, etc.

Butterfat is the most expensive constituent of milk. Therefore, the cost of buffalo whole milk is very high and many people particularly the weaker section of our society cannot afford to buy it. Consequently, manufacture of low priced toned milk was introduced in many markets. This also enabled the dairy plants to meet the ever increasing demand of milk, particularly during lean season. Replacement of butterfat by vegetable fat could also help in reducing the cost of milk

Due to seasonal fluctuation in milk production, there is acute shortage of milk during the lean period in our country. In certain parts of the world fresh milk is not produced at all. Manufacture of reconstituted and recombined milk from anhydrous milk solids can overcome such whole milk shortage. These anhydrous milk solids could either be prepared from the domestic seasonal surplus or marketed from those countries that have surplus milk production. The machinery and manpower of a market milk plant can be fully utilized all the year round by such diversifications.

Packaging means a coordinated system of preparation of goods for distribution, storage, merchandizing and shipment at optimum cost compatible with the requirements of the product. It also includes the art, science and technique used, preparatory to and during transportations and selling of goods and technical methods and work processes related to the above preparations.

The broad range of dairy products necessitates that packaging equipment and materials encompass nearly all types from flexible to rigid and from high to low barrier. The general types of packaging and equipment are discussed below with a focus on fluid products but it must be recognized that other dairy products such as cheese have their own particular packaging requirements and technologies.

Role of packaging in distribution and sale: The essence of what makes milk and dairy products important source of human nutrition also causes rapid deterioration and high perishability. The major role of dairy packaging is to retard the deterioration by preventing microbial recontamination and excessive chemical deterioration. Fluid products are especially susceptible to microbial, enzymatic and chemical degradation. In addition to retarding quality loss, packaging must provide containment, facilitate use, identify products, communicate, and appeal to consumers, all with maximum production efficiency. The large volumes and low unit value means that these functions must be met with minimal economic cost and environmental impact. Because food packaging is generally highly regulated, legal requirements must also be understood and met.

Membrane technology is a proven separation method used on the molecular and ionic levels. Since the beginning of the 1970s, this technique has been adopted by the dairy industry. Membrane separation is widely used in dairy processing plants to perform an ever-increasing range of duties, e.g. pre-concentration, partial demineralization, protein separation, bacteria removal, brine clarification and waste water recycling. Representing one of the great technological developments occurring within the dairy industry during the second half of the twentieth century, progress was driven initially by the transfer of know-how gleaned from the application of cellulose acetate-based reverse osmosis (RO) and ultrafiltration (UF) membranes in other industrial sectors to whey processing. Later, new membrane materials and engineering designs were built on this initial achievement and opened up further opportunities for the application of the full spectrum of membrane separation systems that also includes Nan filtration (NF) and cross-flow microfiltration The integration of these unit operations into traditional dairy processes has led to the development of innovative ingredients as well as improvements in yield, efficiency and product quality. R & D work indicates potential RO application for concentration of milk for products like khoa, condensed and dried milk products and of UF application for the manufacture of shrikhand, paneer, chana and cheese. Application of these processes permits higher energy saving, higher yields and superior product quality compared to traditional processes of thermal evaporation.

Milk is a highly perishable commodity. The shelf life of raw milk is in hours. In order to harness its full potential for the well being of the humanity, it is essential to extend its shelf life not only in days but also in months and years. This can be achieved by judicious application of processing and preservation technologies.

Preservation is any purposeful treatment or processing of a food which prevents spoilage and extends the shelf life of raw material to a longer than its natural keeping quality.

During storage and distribution foods are exposed to a wide range of environmental conditions. Environmental factors such as temperature, humidity, oxygen and light can trigger several reactions that may lead to food deterioration. As a result foods may be altered to such an extent that they are either rejected by the consumer or are harmful to the person consuming them. It is, therefore, essential that the good knowledge of different reactions that cause food deterioration is gained prior to understanding the principles of food preservation.

The deterioration in foods may be caused either due to internal or external chemical or microbial reactions occurring in milk. The changes may be either latent to senses of consumer, or they may be discernible by the human senses. The consumer cannot perceive latent changes visually, olfactorily or otherwise, and laboratory measurements are the only method to detect them. Still the nutritional value of such materials may be seriously impaired. Such changes include fermentation, oxidation of lipids, loss of vitamins and changes in the contents and composition of nitrogenous substances.

Non-microbial changes in foods, perceptible to human senses, may often lead to serious deterioration noticeable to the average consumer. These include discolouration and changes in odor, taste and consistency. Microbial changes may result in alteration of original properties of milk making it unfit for further processing, deterioration in flavour quality, loss of nutrients and toxin production.

Microorganism is a collective term for all living organisms, which are not visible to the eye, and occupy an intermediate position between the vegetable and animal kingdoms. They are found every where in the atmosphere, in water and in the soil and, as they break down organic materials, they play a very important role in the cycle of the nature.

There are thousands of species which are important to the life and economic structure of the human race. For example, certain species form simple chemical elements during the break down of dead organic material which plants can use again. They increase soil fertility and crop production which results in more food.

Other species are present, and essential, in animal intestines, helping in the digestion of food.

Some microorganisms are used in many food processes, e.g. dahi, yoghurt, cheese, pickles, beer and wine as well as in the acid production to preserve foods. There are microorganisms that produce toxic substances which kill other organisms, e.g. the mould penicillium which produces the substance penicillin.

Many microorganisms cause diseases in animals and plants with a subsequent reduction in the nation’s food supply, whereas others cause food deterioration such as mouldy foods, tainted foods, etc.

Milk is a complex colloidal dispersion, the physical and physicochemical properties of which depend on intrinsic compositional and structural factors, extrinsic factors such as temperature, and post-milking treatment.

There is no clear dividing line between physical properties and physicochemical properties. However, physical properties may be thought of as the measure of the bulk behaviour of milk and of how milk interacts with energy, while physicochemical properties are measures of how bulk behaviour and energy interactions depend on the constituent colloidal particles, molecules, atoms and ions in milk.

Knowledge of physical properties is of importance particularly in the technological and engineering design and control of milk processes and processing equipment. Knowledge of physicochemical properties provides the basis for the design of modern methods of milk analysis, determination of milk microstructures and elucidation of the complex chemical reactions that occur in milk.

In the dairy industry measurements of the physical properties of milk and milk products are made to secure data necessary for the design of dairy equipment (e.g., heat conductivity and viscosity) to determine the concentration of a component (e.g., specific gravity to estimate solids-not-fat or freezing point to determine added water), or to assess the extent of a physical or chemical change (e.g., titratable acidity to follow bacterial action or viscosity to assess aggregation of protein micelles or fat globules). The great advantage of physical measurements for such purposes is their speed and simplicity as well as their potentialities for automation.

Use of physical property to measure concentrations or changes in degree of dispersion demands knowledge of the contribution of the several components to that property. Furthermore, the natural range of variation of the property in milks or products is of major interest. The precision and suitability of possible methods of measurement are also of prime importance.

“Tell me what you eat and I will tell you what you are. The destiny of people depends on the nature of its diet.”

A. Brillat-Savarin

Milk is the only product which is considered nature’s almost perfect food. It is treasure house of unlimited nutrients. It is considered best and ideal food by virtue of possessing almost all the nutritional factors, viz., fats, proteins, carbohydrates, minerals and vitamins. They are not only of higher quality but are present in milk in such form and proportion that their digestion and assimilation in the body is very efficient. Milk also plays a supplementary role in our nutrition. If it is included in our diet it enhances digestion and assimilation of nutrients of other food products. This is the reason that it is kept in high esteem as a food and is called the nectar for living beings.

Milk is the first taste of food for whole mankind. It establishes the mother-infant bond and is a life promoter. Of the many fluids that biology offers milk is perhaps the most versatile in terms of its use– as food, as a growth stimulant and as a defense package to the user. To the infant mammal – be it a mouse, calf or a human child, mother’s milk is more than a source of energy and nutrients. It contains a wide variety of substances that defend the growing infant against infections.

Milk, a perfect blend of nutrition and palatability, plays an important role in preserving mental and physical health. Milk has long been recognized as the most wholesome and complete single food available in nature for health and as a medicine, both preventive as well as curative. Ancient chronicles as recorded in the Upnishads, Puranas and Vedas extol the beneficial and therapeutic properties of milk and milk products. It has been stated that cow milk, dahi and ghee impart knowledge and radiance, cure heart trouble and anaemia besides other bodily diseases.

1.1. General Discussion of Milk

“The cow is the foster mother of the human race. From the days of the ancient Hindoo to this time have the thoughts of men turned to this kindly and beneficent creature as one of the chief sustaining forces of human life”.

William Dempster Hoard (1836-1918)
Former Governor, State of Wisconsin, USA (1889-1891)
Founder of Hoard’s Dairyman (1885)

The oldest written records of the human race are in Sanskrit and are preserved in India. At the time these records began, about 6,000 years ago, milk had already become an important article of food. In fact, so important was the cow to these early people of South and Central Asia that wealth was measured in numbers of cattle, and the cow was in time made a sacred animal and is still so considered in India.

According to the best authorities, the domestication of cattle must have occurred somewhere between 6,000 and 10,000 years ago. The cow was worshipped in Babylonia, and in Egypt about 20,000 B.C. Over fifty references to cows and milk are found in Old Testament and the Promised Land was described as “a land flowing with milk and honey”.

Milk is the only food of the young mammal during the first period of its life. The substances in milk provide more energy and the building materials necessary for growth. Milk also contains antibodies which protect the young mammal against infection. A calf needs about 1000 litres of milk for growth, and that is the quantity which the primitive cow produces for each calf. There has been an enormous changes since man took the cow into his service. Selective breeding has resulted in dairy cows which yield more than 5,000 litres of milk per calf, i.e. five times as much as the primitive cow. Some cows can yield 10,000 litres or more.

During the last 50 years or so, the world has witnessed tremendous changes in terms of population exodus, accessibility to food, advancement in agricultural science and technology, increased food production, efforts in mitigating food and nutrition security, natural and human made disasters and developmental efforts in handling and containing national and global issues. Inspite of these efforts, the challenges which have cropped up are plenty and at the same time creating avenues of opportunities to address those challenges in the interest of humanity. The world is large, countries are many, agro- climatic regions vary significantly, socio-economic conditions are distinct and the national, regional and global issues vary greatly. For ease of presentation and convenience of illustration, common issues only will be dealt in this chapter. Keeping in view the theme of this book, the following topics/issues will be discussed which pose challenges for the living humanity and for future generation within next 50 years. The views are limited to developmental, planning and implementation processes only in order for governments and others to consider overcoming these challenges.

SYNOPSIS

This millennium has brought about serious challenges as well as excellent opportunities for the betterment of humanity. The migration of rural population to urban areas is one of the major challenges foreseen. It is expected that much of the population growth is expected to take place in the cities of the developing world. By 2020, about 52 percent of the developing world’s population will be living in urban areas (IFPRI, 1999). The agricultural areas around cities offer great promise to urban and peri-urban agriculture.

The interventions on Urban and Peri-urban Agriculture (UPA) suggested and initiative undertaken by FAO is timely and valuable in the interest of the teeming population demanding for both nutrition and health. The International Conference on Vegetables (ICV-2002) held during 2002 has emphasized the importance of vegetables; FAO International Workshop on Urban and Peri-urban Agriculture for Asian Countries organized during 2005 had amply emphasized the important role of horticulture; and the International Conference on Horticulture (ICH-2009) held during 2009, has amply illustrated the importance of horticultural crops particularly vegetables in UPA for the benefit of urban population.

The urbanization process is a reality that drives people to go and live in the cities. It is very pronounced in Latin America where already 85% of the population lives in cities; in Asia the average is reaching 60% whereas in Africa the phenomenon has started later and has now reached 35%. Besides the increased demand for food, there has been a rapid increase of poverty, unemployment, hunger and malnutrition in the Urban and Peri-urban environment around the world that are of great concern to central and municipal authorities.

UPA can contribute to feeding the urban population, generate income and employment and thereby reduce poverty. In reality many countries have already UPA related activities going on in areas of horticulture including vegetables, dairy production, small livestock, aquaculture and forestry. However, it has been realized that very few countries had actually investigated the real opportunities and constraints linked to the urban agriculture sector.

Keywords : Urban Agriculture, Urban Food, Peri-urban Agriculture, UPA.

1. INTRODUCTION

India is principally an agricultural country with seventy per cent of its population living in villages and fifty nine per cent of the total work force dependent on agriculture for its daily bread. Almost 20% of the gross GDP is contributed by agriculture. A steep surge in production since late 1960s has made country self-reliant in food grain production with buffer stocks full to the brim. Since independence, 0.66% growth/ year in gross agricultural area combined with 2.67%/year increases in food grain production led to a net increase in per capita food grain availability from 395 g/ day to 475 g/ day. An outstanding achievement, as it happened despite an unabated population build up at a rate of 2.15 %/ year or 13 million more mouths to be fed every year. Not only in food grain production, the country has made revolutionary progress in milk, fish, eggs, fruits and vegetable production also (NAAS, 2004).

Needless to say that the economic growth of our country depends largely on the prosperity of the agriculture. The agricultural sector acts as a bulwark in maintaining food security as well as national security. The first and the foremost role of agricultural is its promotion of economic progress in the country by enlarging the savings of the rural sector and making them available for the development of industries. Gandhiji, the father of the nation called “Agriculture as the soul of India”. Also, agriculture has been termed as “The mother of all industries and the maintainer of human life standing at the need of all sciences and arts, indeed, at the head of civilization and progress”. The significance of agriculture in India arises also from the fact that the development in agriculture is an essential condition for the development of the national economy. Thus any change in the agriculture sector- positive or negative- has a multiplier effect on the entire economy (Rekha & Rangappa, 2010).

Over 70 years ago, Mahatma Gandhi made the following observations while addressing youth who wanted to serve rural India:

‘The fact is that the villagers have lost all hope. They suspect that every stranger’s hand is at their throats and that he goes to them only to exploit them. The divorce between intellect and labour has paralyzed our agriculture. The worker should enter a village full of love and hope, feeling sure that where men and women labour unintelligently and remain unemployed half the year around, he working all the year round and combining labour with intelligence cannot fail to win the confidence of the villagers’.

This message is as relevant today as it was 60 years ago. Integrating brain and brawn in farm enterprises should hence be the purpose of agricultural education. (ICAR, 1997)

SYNOPSIS

Until recently, agriculture was primarily valued for producing staple cereals. Today, there is increasing recognition that agriculture has an important role to play in improving nutrition, human health and environmental health. Helping agriculture successfully forge links with nutrition and health can enable the research, development and policy communities to more effectively address the looming challenges of hunger, malnutrition and agriculture-associated diseases. Already, there is growing momentum around the world to bring these sectors together to improve food and nutrition security of the world’s poorest people.

Keywords : Food security, nutrition, health, agriculture.

1. INTRODUCTION

During the past fifty years, the world has made substantial progress in improving the food security of millions of people. Using science and technology, agricultural extension and appropriate policies and incentives complemented with infrastructure, farmers, researchers and policymakers have worked together to increase the global production of cereals, cutting the proportion of hungry people from approximately one-third to one-sixth of the world population (Spielman and Pandya- Lorch 2010). Yet more needs to be done. Nearly one billion people still suffer from hunger. Micronutrient deficiencies affect billions more today and potentially in the long-term. Malnourishment in children’s first two years of life, for example, causes largely irreversible damage, impeding their physical growth and intellectual development, increasing their susceptibility to diseases such as diabetes and cancer and even drastically reducing their incomes as adults. Undernourished women are more likely to give birth to smaller babies, thereby creating an inter- generational trap of under nutrition and poverty.

While agriculture has traditionally been put to work to raise the productivity and production of staple crops, there is increasing recognition that agriculture is also key to improving nutrition security, individual health and environmental health. This nuanced understanding has come just in time, considering the looming challenges of hunger, malnutrition, climate change and its link to energy and resource scarcity and urbanization. Placing agriculture in this larger context may enable the global community to better address and cope with these challenges, whilst meeting the food and nutrition security needs of the world’s most vulnerable people.

This paper will briefly review the evolving role of agriculture in meeting food and nutrition security. It will identify emerging challenges, describe promising developments and highlight opportunities for leveraging agriculture-nutrition-health links to overcome challenges.

1. INTRODUCTION

The paradigm of world’s livelihood is built on the basic foundation of natural resources which includes humans, plants, animals, soils and minerals, water and air. But the very livelihood of these resources are at stake because they are strongly linked and dependant on each other. And to add, the material resource namely ‘economy’ has invaded the tranquil habitat and life of the community of natural resources. Thus the present crisis is challenging livelihood of each of these natural resources whether it is human, plant or water or earth and the element of economy is interfering with the natural recourse of human depending on water and soil; and human, plant, animal together are depending on soil, water and air. But when the livelihood of soil, water and air is at stake how human, plant and animal can survive; hence the design of livelihood of world has the essential ingredients of all natural resources.

We humans are selfish and concerned about our livelihood security only and try to over-exploit other natural resources and assumed themselves as the master of all natural resources. Practically, there is war going on between and among natural resources. The world could be better if each natural resource has its own right with prospects to safeguard its livelihood and all resources together with better livelihood could offer the lively world.

2. UTILIZATION OF NATURAL RESOURCES

We should underscore that none of the natural resources are in ‘plenty’ and that we should ‘economize’ on each natural resource to build together the world’s livelihood. The food security of humans can not be attained without plants and plant security can nor be achieved without soil and water and it is impossible to keep secured soil and water without economics of management.

In short, the livelihood security of humans is entirely dependant on all other natural resources coupled with the material resource economy. It is incumbent on us to initiate appropriate steps from gross root to policy levels to make the world better.

1. INTRODUCTION

It is hard to conceive which came first on earth, human being or food. If the human was born first, he or she needed food immediately to survive. Thereafter, the human beings continued to need food and continued to eat food throughout his or her life. Hence, the relationship between human being and food is permanent and the requirement of food for the human being to be alive is everlasting. Further, sources of food may survive in nature without human intervention but human being can not remain alive without food. This clearly signifies the permanent bondage of human being and food which is inseparable under any circumstances. ‘Thus, should we state that every human being necessarily needs food and should have right to food as soon as born.

In order to further strengthen this view, the governance which rules human beings should also be protective and enact laws to ensure food to each human being born in respective countries.

2. BACKGROUND

•   “Hunger is exclusion”, wrote de Castro (1963) a Brazilian anti-hunger advocate. “Exclusion from the land, from jobs, wages, income, life and citizenship. When a person gets to the point of not having anything to eat, it is because all the rest has been denied. This is a modern form of exile. It is death in life”.

•   Simply by being born, everyone has the right to food. A person doesn’t have to do anything to “deserve” it; the right to food is a birthright. But this does not entitle a person to sit back and ask for free food. People are responsible for doing all they can to realize their own right to food. Governments that are parties to the International Covenant on Economic, Social and Cultural Rights are responsible for ensuring that all those living within their borders have the means to do so, (FAO, 2007).

•   Broadly speaking, governments should create peaceful, stable, free and prosperous environments in which people can feed themselves in dignity. Even without a legal obligation to do so, countries have a moral obligation to ensure freedom from hunger (FAO, 2007).

Food is basic to human being and agriculture is the catalyst between the two which is basically supported by natural resources. The human being is entirely dependant on food and food is fully dependent on agriculture and humanity. Eventhough food, agriculture and humanity have their own entity; they are inseparable for the survival and existence of each other. Hence, the three pillars of food, agriculture and humanity forming a triangle symbolize the roots of human civilization.

I find myself fortunate to have the opportunihj to live and experience the working life of the farmers and the farming in Kansas (USA), Nigeria (Africa), Saudi Arabia and Yemen (Middle East), Italy (Europe) and India, Myanmar and Thailand (Asia). It zvas fiirther strengthened by visits to farmers in another about 100 countries. Day after day and month after month and even years, it made me to realize that community culture, language and farming in each state, country and continent are different from each other but some things are common and that they are all doing farming, they are growing food and they all doing for the livelihood of their families, neighbors and communities near and far (Nath, 2011).

The foundation of agriculture is laid on available natural resources e.g. land, water, sunlight, air, plant, animal and human beings. The human beings, being the leader to manage the resources have contributed to redefine agricultural science and promote and develop technology. This has led to augment agriculture and its science and technology. At the end, the human efforts have brought about changes and improved agriculture production at the cost of excessive use of natural resources, knowing well that without natural resources, without good soil and water hardly anything will survive.

Presently world produces enough to feed the present human population, but it is not available to millions of people. It is not the lack of availability of food but is the unequal distribution and lack of entitlement which are causing hunger and malnutrition in millions of population.

Introduction of Food Industry

India is one of the major food producers in the world. The food sector contributes to about 28% of India's GDP. India stands at 1st position in the world for production of cereals, milk, livestock, banana and Mango, 2nd in producing fruits and vegetables and ranks amongst top 5 in producing rice, wheat, groundnut, tea, coffee, tobacco, spices, sugar and oilseeds. India's share in global production of fruits is 10% and vegetables are 13.7%. The current consumption of fruits and vegetables is approx Rs.2 lakh crores at current prices with an estimated growth rate of 11% per annum. The growth rate is higher than cereals and milk and comparable to meet consumption

Status of Food Processing Industry

The food processing industry in India is still in a sorry state. The rural population comprising 70% including small cities, consume less than 10% of the processed foods and vegetables, whereas 60% of the processed food is consumed in four major metropolitan cities and 30% in the state capitals and big cities. Another fact is that 40% of the processed food and vegetables produced in the country in terms of value are bought by institutional buyers like Hotels, Restaurants and Defense etc. The highest growth in domestic market has been in fruit drinks, tomato ketch up and Jams.

There is another fact that India is the largest milk producer in the world, however, organized industry accounts for less than 15% of the milk produce in India. It is estimated that there may be a total production of 1100 million tons of production of food products mainly food grains, oilseeds, sugarcane and fruits/vegetables during 2011-12 and leaving marketable surplus of 870 million tons.

Purpose of Law

The Food Laws or Regulations are made in order to protect people consuming these foods from undue risks, which may arise from processing, transport, retailing and consumption of food products which may undergo contamination, spoilage, inclusion of harmful chemicals/microbes or at harmful levels. Besides safety, consumers are also protected by these laws with respect to quality, quantity and substance that the food products are supposed to represent. Finally, laws also aim to protect the consumers from Nutrition and Health considerations with special consideration being given to vulnerable group such as infants, pregnant women etc.

Food additives are chemical substances added to foods to improve flavour, texture, colour, appearance and consistency or as preservatives during manufacturing or processing. Herbs, spices, hops, salt, yeast, water, air and protein hydrolysates are excluded from this definition.

In many countries, the use of food additives is regulated, and food additives must be declared on food labels by using their chemical names or numbers. the use of any new additive in a particular food, they ensure that:

Importance of Food Storage

Food storage is both a traditional domestic skill and is important industrially. Food is stored by almost every human society and by many animals. Storing of food has several main purposes:

•Storage of harvested and processed plant and animal food products for distribution to consumers

•Enabling a better balanced diet throughout the year

•Reducing kitchen waste by preserving unused or uneaten food for later use

•Preserving pantry food, such as spices or dry ingredients like rice and flour, for eventual use in cooking

•Preparedness for catastrophes, emergencies and periods of food scarcity or famine

•Religious reasons (Example: LDS Church leaders instruct church members to store food)

•Protection from animals or theft

Definition

Packaging is the science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of design, evaluation, and production of packages. Food packaging is packaging for food. It requires protection, tampering resistance, and special physical, chemical, or biological needs. It also shows the product that is labeled to show any nutrition information on the food being consumed

Packaging may be defined as co-ordinated system of preparing foods for transport, distribution, storage, retailing and their use. It is also a means of ensuring safe delivery of goods to the consumer in sound condition without affecting adversely the quality of the product packed in it at a reasonable cost. Packaging thus has as “techno-economic function” aimed at maintaining the quality of food stuff packed, with a view to retain the quality for a reasonable period.

Packaging plays a vital and dominant role in marketing, in maintaining quality and in preserving the food.

Consequent to the increase in the consumer awareness of the healthy hazards, which may be posed by different types of packaging material. It becomes inevitable for the packers to use better quality, hygienic packaging material which could retain the quality of the product for a longer time without posing any health hazard. The choice of a suitable packaging becomes all the more necessary for a number of factors like physico-chemical characters and acceptability of the commodities packed in any packaging material. Apart from this the package should be of the right shape and size and must attract the consumer's eye which could offer an absolute confidence regarding the wholesomeness of the products pack in it.

Importance of Food Additives

Food additives are chemicals, biochemical ingredients etc., which are added to food products for their technological benefits. These benefits may be to preserve the quality of food, to maintain and improve its appeal, to ensure its nutritional value and to provide innovations in new products with consumer appeal and satisfaction. Additives are also added to maintain uniform quality and to enhance quality parameters such as flavour, colour, texture etc. in large-scale production. They and their by-products ultimately become part of the food that is consumed and so they must be safe.

Additives may be direct additives, which are added deliberately to improve its sensory quality, nutritive value, stability, ease in processing and retention of quality during handling and retailing. There are also indirect additives, which are not added intentionally but get included into foods incidentally during handling, processing and packaging.

There are some guiding principles for the use of food additives. They should be justified for their technological effectiveness and purpose. They should be safe for use. There should be maximum adequate levels, absolutely necessary levels of usage and ADI (Acceptable Daily Intake) properly evaluated while considering its safety and permitted usage levels in foods. They should not be added with the intention of misleading consumers about quality. They should also not significantly affect adversely the nutritional quality of food products.

Importance

The dairy products, which have originated in India, are called indigenous dairy products. The products can be broadly classified in to khoa based and channa based. The importance of the dairy products were known to Indians since time immemorial or it could be roughly estimated to be around five thousand years ago and the development could be considered as an art.

Tamarind (Tamarindus Indica)

Introduction

The fruit of tamarind a pod 5 to 15 cm long, 3 to 10 seeds surrounded with edible pulp which is principal souring agent for sauces, chutney, in beverages and in general cooking. Pulp is carminative, laxative, given as infusion in biliousness and febrile conditions. It is also used in dyring and tanning and for polishing and cleaning metal ware. The tartaric acid is extracted from unripe fruits. The polysaccharide (jellose) is extracted from seeds, which is used as a sizing material in the cotton and jute industries. Besides, polyose obtained from the seed is good substitute for fruit pectin in the preparation of jam, jelly or marmalade. The bark and leaves are used for tanning. Tamarind balls are prepared after taking out seeds from the fruit. Tamarind paste and tamarind juice concentrate are the other commercial products.

The fruits, flattish, bean-like, irregulary curved and bulged pods, are born in great abundance along the new branches and usually vary from 2 to 7 in long and from 3/4 to 1 1/4 in (2-3.2 cm) in diameter. Exceptionally large tamarinds have been found on individual trees. The pods may be cinnamon-brown or grayish-brown externally and, at first, are tender-skinned with green, highly acid flesh and soft, whitish, under-developed seeds. As they mature, the pods fill out somewhat and the juicy, acidulous pulp turns brown or reddish-brown.

Introduction

The tropical root and tuber crops are comprised of crops covering several genera. They are staple foods in many parts of the tropics, being the source of most of the daily carbohydrate intake for large populations. These carbohydrates are mostly starches found in storage organs, which may be enlarged roots, corms, rhizomes, or tubers. Many root and tuber crops are grown as traditional foods or are adapted to unique ecosystems and are of little importance to world food production. Others such as cassava (Manihot esculenta Crantz) and white-fleshed sweet potato (Ipomoea batatas L.) are known worldwide. Several of these crops have been termed under-exploited and deserving of considerably more research input

Potato and Banana chips: Potato chips are one of the popular snack foods consumed throughout the country. Chips are mostly prepared by small scale artisans / confectioners, and sold in plastic film or paper packs. Recently, however some of the companies have installed plants having relatively large capacities and have started marketing chips in attractive packs. The fat content generally ranges between 25-40% and moisture content between 2-4%. Potatoes having high total solids, low reducing sugars and low amylase activity are most suitable for chips manufacture.

Banana chips are prepared from varieties rich in starch having very low levels of soluble sugars and polyphenol - oxidase activity. These are mostly processed and marketed in Southern States especially in Kerala. Previously, the chips were fried in coconut oil, but now other vegetable oils are also used in their processing. Relatively, banana chips are harder in texture than potato chips.

Importance of Fruits and Vegetables in Human Life

Fruit is the edible, and more or less juicy, product of a tree or plant and consist of the matured ovary including its seeds and adjacent parts. Usually fruits are sweet, with a wide range of flavours, colours and textures.

Composition

Fruits are very poor source of protein and fat. Avocado is the exception containing 28% fat. Fruits contain high amount of moisture hence they are highly perishable. They are also good source of fiber. Fruits are not very good sources of calories. Fruits like bananas give fairly good amount of calories. Ripe fruit contains a higher percentage of sugar than unripe fruit does and the sugar is chief in the form of sucrose, fructose and glucose. Generally fruits are poor source of iron, Mangoes are excellent source of carotenes. Oranges are fairly good source of beta carotene. Guavas are the best source of vitamin C. Citrus fruits are good source of vitamin C. Cashew fruits are inexpensive and rich in vitamin C, although there is variation of vitamin content from fruit to fruit most fruits in the raw state contain some ascorbic acid. If fruits are bruised, peeled, cooked or exposed to air, large amounts of the vitamin may be oxidized. Apples are not only expensive; they contribute little to the nutritive value. They give fiber to the diet.

Importance of Traditional Foods

Traditional convenience food, or tertiary processed food, is commercially prepared food designed for ease of consumption. Products designated as convenience foods are often prepared food stuffs that can be sold as hot, ready-to-eat dishes; as room-temperature, shelf-stable products; or as refrigerated or frozen products that require minimal preparation (typically just heating).

These products are often sold in portion controlled, single serve packaging designed for portability for “on-the-go” eating. Convenience food can include products such as candy; beverages such as soft drinks, juices and milk; fast food; nuts, fruits and vegetables in fresh or preserved states; processed meats and cheeses; and canned products such as soups and pasta dishes.

Traditional Foods

Preparation of Vadagam and Appalam

Vadagam is a traditional product mostly prepared from rice flour and also sago. It is an deep fat fried product and consumed as a side dish in the meals. Papad also known as appalam or papadam in South India, is essentially a thin wafer like product, usually circular in shape rolled from a dough made out of pulse, cereals, edible vegetable oil, alkaline and mucilaginous additives. It is normally consumed in toasted or fried form. In India, papad has been associated and deeply entwined with social customs/ rituals and has been developed into culinary art.

Importance of Foods

The word “instant” has been used in widely different types of premixes to specify the products either as ready-to-eat food or semi processed foods. The instant premixes available in Indian market were classified as Indian products and Westernized or sophisticated products. The instant mixes included under Indian market products are spice mixes, snack mixes and desert and sweet meat mixes. The Westernized products (instant mixes) contained soup mixes, beverage mixes, desert mixes and soft drink mixes.

Convenience foods are gaining popularity in recent years as they are very easy to handle, require minimum storage space and are attractive. Convenience foods have emerged as a new set of products in the international market. Most of the traditional foods that are commercially available in our country are being prepared / processed by cottage industries and by some of the multinational companies. The various types of convenience foods/ instant mixes that are presently being processed, marketed and consumed all over the country. Supplementation with protein-rich sources and preparation of acceptable ready-to-eat snack foods would not only correct its nutritional inadequacies, but would also provide a variety.

Instant mixes were high in nutritive value especially needed for armed forces, light in weight, easy to carry and prepare. Rapid industrialization and urbanization and changes in eating habits of Indian people led to very high demand for ready-to-use snack foods. The convenience instant foods are meeting the urgent and exigency situations of offering hospitality to unexpected guests.

Changing life styles and values are at the root of considerable changes in eating habits over the last few years. Hand-in-hand with a strong demand for fast and take away foods, there has been a marked upturn in popularity for convenience foods in India. The major reasons for this trend are: the decline of the family meal time, growth in disposal incomes (only in cases of city dwellers), the desire for more leisure time and demand for “foreign” or “sophisticated” dishes inspired by the media and increased travel.

1. Introduction

India is a land of large varieties of fruits and vegetables due to its vast soil and climatic diversity. India is the second largest producer of fruits and vegetables in the world, with an annual production of fruits 45.5 Million tonnes and vegetables 90.8 Million tonnes. It contributes 10.23% and 14.45% of the total world production of fruits and vegetables (F&V) respectively (NHB, 2010). Though fruits and vegetables are grown only on 7–8% of gross cultivated area, these contribute more than 18.8% of the gross value of agricultural output and 52% export earnings from total agricultural produce. These have a high export potential of 20-30 times more foreign exchange per unit area than cereals due to higher yields and higher price available in the international market (Sen et al., 2012). According to estimates, the per capita consumption of fruits and vegetables in India is only around 46g and 130g which are far below the stipulation of a minimum of 92g and 300g respectively as recommended by the Indian Council of Medical Research and National Institute of Nutrition. The low availability is mainly due to considerably high post-harvest losses. About 15-20% of the fruits and vegetables are wasted every year in the country, due to poor post-harvest management and lack of infrastructural facilities for processing and storage, amounting to a revenue loss of over Rs. 625 billion.

The sensorial, nutritional, and organoleptic quality of fresh produce starts deteriorating after harvest as a result of soon after harvest the altered plant metabolism and microbial growth. The quality deterioration is the result of produce respiration and transpiration, senescence, ripening-associated processes, wound-initiated reactions, development of postharvest disorders, microbial proliferation leading to postharvest quality loss. Therefore, it is necessary to understand the respiration and ripening processes and the physiological and biochemical changes during ripening. The best way to reduce respiratory metabolism is to reduce the storage temperature. All biological processes proceed more slowly at lower temperature (Yahia, 2007). In general, O₂ levels must be reduced to less than 10 % to see a reduction in the rate of respiration. Respiration rate is temperature dependent; so, as the temperature reduces the amount of oxygen required also drops. Therefore, oxygen levels must be substantially reduced at low temperature for it to affect the rate of respiration. It must however, be ensured that O₂ levels do not fall below extinction point as anaerobic respiration and decay may occur. Tolerance to low O₂ varies between species and cultivars and is also time dependent. Commodities may be able to tolerate low O₂ for short periods of time. Low O₂ can also be tolerated when CO₂ is low.

1. The Aflatoxin Molecule

Aflatoxins are chemically difuro-coumarin derivatives. Presently, 18 different types of aflatoxins have been identified with aflatoxin B₁, B₂, G₁, G₂, M₁ and M₂ being the most common. Of these Aflatoxin B₁ (AFB₁) and G₁ occur most frequently, with AFB₁ being the most potent. Physicochemical and biochemical characteristics of the AFB₁ molecule reveal two important sites for toxicological activity (Heathcote and Hibbert, 1978). The first site is the double bond in position 8,9 of the furofuran ring (Figure 1). The interactions of aflatoxin, DNA and proteins, which occur at this site alter the normal biochemical functions of these macromolecules and leads to deleterious effects at the cellular level.Monteiro et al. (1966) studied the in vitro interaction of groundnut proteins namely arachin and conarachins with AFB₁ molecule. The second reactive group is the lactone ring in the coumarin moiety (Lee et al., 1981). The lactone ring is easily hydrolyzed and is therefore vulnerable to degradation.

1. Introduction

Foods are complex biologically and chemically active systems that require close monitoring of their manufacturing, distribution and storage conditions in order to maintain their nutritive value, safety and sensory qualities by suitable chemical. The determination of trace impurities in food system presents considerable difficulties owing to complexity as it contains thousands of major and minor compounds (Nilufer and Boyacio, 2002). The choice of the method of analysis depends on the sample, the analyte to be assayed, accuracy, limit of detection, cost and time to complete the analysis (Aboul- Eneim et al., 2000). The chemical methods employed for food analysis and quality control are generally time consuming and require tedious or destructive sample preparation. For development of the new detection method, emphasis should be on development of simplified, cost-effective and efficient procedures that complies with the legislative requirements (Stroka and Anklem, 2002; Enker, 2003).

The molecular spectroscopy is a fast, accurate, easy and non-destructive technique that can be used as a replacement of time-consuming methods. Near infrared (NIR) spectroscopy has proved to be a powerful analytical tool used in the agricultural, nutritional, petrochemical, textile and pharmaceutical industries (McGlone and others, 2002; Esteban-Diez and others, 2004). Infra red spectroscopy is based on the absorption of infra red light by the substance to be measured. This absorption excites molecular vibrations and rotations, which have frequencies that are the same as those in the infrared range of the electromagnetic spectrum (Pande and Mishra, 2015). This application uses a fiber optic coupled FT-NIR system operating in the 10,000 – 4,000 cm^-1 region in reflectance mode. It involves the analysis and quantification of molecular responses to introduced signals of known energy or frequency. All molecules (e.g. water, glucose, protein) have a definite amount of energy. When alternate energy (e.g. infrared radiation) is introduced, an energy exchange occurs between the introduced energy and the energy contained within the molecule. This is expressed as absorbance (energy is absorbed resulting in a loss of introduced energy), attenuated (energy is scattered resulting in a loss of introduced energy) or emitted (energy is released resulting in a gain on the introduced energy). As individual molecules and molecular groups (e.g. alcohols, nucleic acids, proteins, sugars and fats) have definite energy, by applying external energy of a known amount/type, one can structurally identify, quantify and even determine the natural state of these molecules within complex samples and mixtures.

1. Introduction

Product development is a basic activity in the food industry. Each company has a product mix, often including hundreds of products, which are constantly evolving - old products dying, products reaching maturity, products contributing to rapid growth and new products being introduced.

In the food industry, just as any other industry, product and process development is considered a vital part – indeed the lifeblood – of smart business strategy. Failure to develop new and improved products relegates firms to competing solely on price which favours the players with access to the lowest cost inputs (land, labour etc). Product and process development (commonly referred to as product development) is systematic, commercially oriented research to develop products and processes satisfying a known or suspected consumer need. Product development is a method of industrial research in its own right. There are essentially four basic stages in the model product development process.

1. Introduction

Antioxidants are considered an important class of nutraceuticals which are associated with health improving properties. Antioxidants are compounds which when present in foods at concentrations lower than an oxidizable substrate, markedly delay or prevent the oxidation of substrate (Halliwell, 1999). They are increasingly applied in food systems to retard the oxidation process, particularly in lipid containing foods (Droge, 2002; Lee et al., 2004). The commercially available solutions to counter food oxidation are predominated by synthetic antioxidants such as butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) and tertiary butyl hydroquinone (TBHQ), among others, which are increasingly rejected by consumers and legitimized by regulators due to long term health implications (Park et al., 2001). As a consequence, the development and utilization of natural antioxidants as alternatives to synthetic ones have attracted global interest among researchers.

The use of spices and herbs in foods was known since ancient times to modify or to improve the flavor. However, the antioxidant properties of only some of the spices have been recognized. Different spices and their extracts such as turmeric, ginger, fennel, rosemary, and sage, among others, are reported to possess very high antioxidant properties, owing to the content of biologically active compounds, which enables their food application (Madhavi et al., 1996). Exploitation of natural antioxidants in consumer goods is increasingly accepted and will gain momentum due to the rise of green consumerism. In this chapter, an attempt has been made to provide an insight into natural antioxidants and colors. Beginning with the source distribution of natural antioxidants, followed by review of extraction methods for their isolation from plant based matrices and bio-preservative properties in vegetable oils to delay rancidity. Lastly, a thorough collection of literature pertaining natural colors has been presented to potentiate the application of clean label ingredients in food systems. The application of natural antioxidants and colors in food products can vouch the food safety with value addition in terms of their nutraceutical properties.

1. Introduction

Storage is an important part of any food grain processing chain. Storage of raw and processed food grain has been used by humans since time immemorial as a prerequisite for insuring food security due to off time availability, and for holding seed grain for long periods (Pande and Mishra, 2012). After harvesting grains may be required to be stored for long periods before these are marketed or used as food or seed. The grain storage is mainly carried out for three purposes viz (i) to retain a supply of food (ii) to service a trading system and (iii) to retain seed for planting the following season (Hall, 1980). Storage is, therefore, carried out by the producer, trader, processor, and the exporter and at all these levels the methods adopted affect the quality of food stuffs. The length of time grains can be safely stored will depend on the condition it was harvested and the type of storage facility being utilized. Grain storage and handling is a major concern for food grain growers and processers worldwide (Mohan et al., 2011; Pande and Mishra, 2012). Depending upon the condition and uses food grains may be stored in different storage structures using traditional or modern storage methods. Different storage structures are used by farmers with the traditional names like Gumma, Oliya and Jute bag. Caswell (1973) recorded 50 to 60% of insect damage on food grain after six months of traditional storage. A typical range of storage methods encountered in tropics and subtropics region is given in Table 1.

1. Introduction

Dairy industry size and demand precede all other segments of food industry. Reporting milk production of 146.3 million tonnes in 2014-15, India is currently occupying first position in world scenario (NDDB, 2015). In spite of limited shelf-life, milk offers various opportunities of product diversification, processing optimisation and convenient packaging solutions. All categories of dairy products are unique and vary in market value. The operating margins in value-added dairy products are almost twice of liquid milk business due to reduced need of refrigeration and added shelf-life. The appeal and satiety it offers makes them ambrosia for consumers. Baked and fried dairy products (BFDP) are those class of dairy products in which main processing operation is either baking or frying. In addition to preservation of milk solids for longer time at room temperature, manufacture of baked and fried dairy products add value to milk and also provide considerable employment opportunity (Pal and Raju, 2007;Patil, 2011). The characteristic flavour and colour development of the product rely on this unit operation or cooking method and it cannot be replaced. The unique difference in baked and fried dairy products is that in baking dough is prepared and for frying batter is prepared which vary significantly in characteristics (Table 1). The quality of the finished product greatly depends on how the dough or batter is handled.

The nutritional richness and the high biological value of dairy milk have made it an important constituent of the balanced human diet. It is associated with better growth, improved status of some micronutrients, cognitive performance, motor development and activity. It is composed of a mixture of nutritive components as well as other bioactive factors such as biogenic amines, conjugated linoleic acid (CLA), with relevant physiological benefits. The consumption of dairy milk and products exert a protective action in human health and have been confirmed in preventing several chronic conditions like cardiovascular diseases (CVDs), some forms of cancer, obesity, immunomodulation and diabetes (Pereira, 2014). The chemical composition of bovine milk consists of 87% water, 4% to 5% lactose, 3% protein, 3% to 4% fat, 0.8% minerals, and 0.1% vitamins (Pereira, 2014).

1. Composition of Milk Fat

Bovine milk contains about 3.5 to 5% total lipid, existing as emulsified globules 2 to 4 μm in diameter and coated with a membrane, casein. The composition of milk fat is somewhat complex. Triglycerides constitute approximately 98% of milk fat, which is found in the milk globule, with the remainder being made up of di- and monoglycerides, phospholipids, cerebrosides, cholesterol, vitamins, tocopherols, carotene, and flavor components. Phospholipids are about 0.5 to 1% of total lipids, and sterols are 0.2 to 0.5%. These are mostly located in the milk fat globule membrane (Jensen et al., 1991). Cholesterol is the major sterol at 10 to 20 mg/dL.

1. Introduction

A confection is sweet tasting delicacies developed using sugar and other carbohydrates with optionally selected chocolate, nuts, fruits, vegetables or gums. Depending on the formulation, the confection may vary from sugar boiled hard lozenges to gum based soft gummy toffees, from chewing gums to mouth melting chocolates. The versatile and broad variation in the product created by differentiating flavours, ingredients and processing has greatly influenced the market demand of these products. Although confection is non-essential commodity but still relished by people of all economic strata and hence creating a great market space and scope of new products.

In confectionery research and development area, current popular sector is functional confections. The sector has been on the trends radar globally, accounting for 8% of the global confectionery market, and most accepted and successful in Japan.

1. Introduction

Each day, millions of people take a small bag, drop it into a cup, pour in boiling water, and add a dash of milk plus a spoonful of sugar. People start the day with it, end the day with it, and also serve it socially or in times of distress (Herath and De Silva, 2011). The reason behind its popularity is based on the fact that the combination of theanine amino acid contained in tea and melatonin and B-complex vitamins contained in milk offers superior relaxing effects. Furthermore, the harmony of tea’s sweet aroma and milk’s natural sweetness will create a healthy low calorie drink.

Tea is one of the most pleasant drinks consumed by two third of the world’s population. It is not only the most popular and one of the oldest known beverages in the world but also an antioxidative agent available in everyday life which may help to prevent a wide variety of diseases such as cancers and heart diseases (Yang and Landau, 2000; Luczaj and Skrzydlewska, 2005). Tea provides a significant source of phenolic compounds in the diet. While polyphenols have long been of interest for their contribution to the astringenttaste of teas (Ding et al., 1992), research into the health benefits of tea has been actively pursued only in more recent times (Dufresne and Farnworth, 2001; Yamamoto et al., 1997). Even though the results are mixed for the relationship between tea and health in epidemiological and clinical studies, in vitro studies point to a range of mechanisms by which tea phenolics may help to offset chronic diseases such as cancer and cardiovascular diseases (Kris-Etherton and Keen, 2002).

1. Algal Biomass

Algae is defined as heterogeneous assemblage of organisms that range in size from tiny cells to giant seaweeds, thus algae mostly are photosynthetic species which include eukaryotes and prokaryotic Cyanobacteria (blue-green algae) and live in aquatic habitats. They are ubiquitous in nature and are found in variety of environments ranging from soil, sand, marshes, brackish water, sea and fresh water. Most of them are capable of manufacturing their own food.

Microalgal research is offering wide potential in food biotechnology and is gaining more attention because of presence of wide range of bioactive and nutraceutical properties and added health benefits.The increasing population is one of the major growing concerns of today’s world. To meet the nutritional requirement of the rising population, researchers are looking for optional sources for food which are easy to cultivate, cost effective and produce large amount of bioactive compounds useful to prevent major diseases. Chlorella is unicellular green alga that is a potential source of nutrients like carotenoids, minerals, vitamins, and polyunsaturated fatty acids. Especially, omega-3 fatty acid and carotenoids have received considerable interests due to their roles in the prevention of chronic diseases. Lutein and zeaxanthin from Chlorella have been shown to be associated with eye health and function. Beta-carotene is known to reduce the risk of CVDs and certain cancers. Animal studies also demonstrated that Chlorella supplementation reduced the serum cholesterol levels.

Similarly, the blue green microalgae Spirulina, possesses diverse biological activities and nutritional significance. Regular consumption of Spirulina fortified food improves immune system by increasing phagocytic activity of macrophages, stimulating the production of antibodies and cytokines, increase accumulation of NK cells into tissue and activation and mobilization of T and B cells. Spirulina have also shown to perform regulatory role on lipid and carbohydrate metabolism by exhibiting glucose and lipid profile correcting activity in experimental animals and in diabetic patients. They were also found to be active against several enveloped viruses including herpes virus, cytomegalovirus, influenza virus and HIV. They are capable to inhibit carcinogenesis due to antioxidant properties.

1. Introduction

Fruit products have their unique identities having large content of micronutrients, polyphenols, vitamins, flavonoids and other nutritional compounds. Characteristic appearance and flavors distinguish among various fruit based products like juice, puree, jam, jelly, squash and other several varieties. Main concern of this fruit processing industry is the stability of the products throughout the post processing storage. Thermal treatment as mean of preservation of these products is the common process implemented so far. It ensures the safety of the product but lacks in retaining the nutritional intact that like of fresh fruit. Today’s consumer demand for minimally processed fruit products and “natural” fruit products tend to think of alternative thermal processing.

High pressure processing (HPP), a relatively new concept compared to conventional thermal processing, also sometimes known as high hydrostatic pressure (HHP), or ultra high pressure (UHP) processing, is a non-thermal food processing method that subjects liquid or solid foods, with or without packaging, to pressures ranging between 50 and 1000 MPa. HPP has already been established itself as an alternative to thermal processing. In food processing it is of great interest due to its ability to inactivate food borne microorganisms and enzymes, at low temperature, without the need for chemical preservatives and it is less detrimental than thermal processes to low molecular weight food compounds such as flavoring agents, pigments, vitamins, etc., as covalent bonds are not affected by pressure. Pressure-treated foods have sensory properties similar to fresh products, which is a major advantage in fruit processing as it matches consumer demand for healthy, nutritious and ‘‘natural’’ products. HPP of fruit products offers the chance of producing food of high quality, greater safety and increased shelf life (Hayashi 1989; Gould 1996; Butz and Tauscher 1998).

1. Introduction

The demand for non-dairy based beverages in form of non-dairy milk is on rise due to several reasons. Firstly, the prevalence of lactose intolerance and milk allergy amongst a major percentage of population who cannot consume dairy milk and look for alternate source of proteins. The need for functional drinks is also a major factor which contributes to the increase in demand of milk-alternatives. It has also been reported that milk processors around the world face an uphill battle, including the dominance of private labels; consumer concerns over the presence of growth hormones in non-organic milk; fluctuations in commodity prices; supply shortages for organic milk; and growing consumer concern about the safety of animal products in general. With that long list of challenges, the market has had few growth opportunities even though consumers continue to prize milk for its nutritional benefits.

2. Need for Non-dairy Beverages

2.1 Prevalence of lactose intolerance

Lactose intolerance is estimated to affect 33 % of the global population, but the prevalence of the condition varies from country to country. It is also estimated that an average of 75 % of human adults have decreased intestinal lactase activity after weaning (NDDI, 2012).

1. Introduction

There is a general consensus that fruit and vegetable consumption is a key factor for a balanced diet. Globally, majority of people consistently are consuming less than the daily recommended fruit and vegetable requirement. Even in developed nations e.g., Australia, Canada, Europe, UK and USA, researchers have concluded that there is large gap between actual and recommended consumption of both fruits and vegetables despite decades of concern and publicity while resultant outcomes were short-lived. In a study from 52 low and middle-income countries 77.6% of men and 78.4% of women consumed less than the minimum recommended servings of fruits and vegetables. Same study reported 74% low fruit and vegetable consumption among adults in India (Hall et al., 2009). In India, recent studies on the fruit and vegetable intake amongst urban residents was reported as 265 g per day as against 400 g per dayof fruits and vegetables excluding potatoes and other starchy tubers, that is recommended by the World Health Organization (WHO, 2008).

Epidemiological studies conducted in recent years have indicated a positive correlation between the consumption of fruits and vegetables and prevention of cancer and cardiovascular diseases. Health-promoting functional characteristics of vegetables are mainly attributable to their functional bioactive constituents. These effects can be listed as antioxidant activity, cholesterol-bindingcapacity, antidiabetic activity and angiotensin-converting enzyme (ACE) inhibitory activity. Studies conducted in cell culture models and animal models have revealed that bioactive compounds of plant foods, including soybean, hawthorn fruit, tea, buckwheat, oats, onion, garlic, almond, and vegetable juice, composed of tomato watercress, parsley, carrots, celery, lettuce, beets and spinach, have cholesterol-lowering activity (El-Shatanovi et al., 2012; Vadivel et al., 2011).