eChapters

Materials Required

Fruit extract, cane sugar, potable water, essence, citric acid, colours, preservatives, weighing balance, glass jars (500 ml capacity), jar closures, hand refractometer, steel pan, ladle etc.

Procedure for Jelly

    1.    Select sound and fresh fruits, free from any blemishes. Generally a mixture of ripe and unripe fruits shouldbe taken as the ripe fruits impart good flavour and the unripe fruits are rich in pectin, required for a good set.
    2.    Wash the fruits thoroughly. Cut into 4-8 pieces depending upon the fruit and size
    3.    Boil the fruit pieces in water (about ½ to an equal weight of fruits for fruits like apple and 2-3 times the weight of sliced fruits in case of citrus fruits) for about 30 min. with occasional stirring. Strain the boiled mixture through coarse muslin cloth to get a clear pectin extract
    4.    A second extract may also be taken by boiling the same mass again and straining.
    5.    Add sugar (usually 3/4th to one part of the extract or in 45:55 ratio) to the pectin extract and boil in a stainless steel pan. Add required quantities of acid towards the end of boiling.
    6.    Remove the scum rising on the top of boiling mass occasionally.
    7.    To avoid charring, occasional stirring is also done.
    8.    To avoid destruction of pectin the cooking should be completed fast
    9.    Determine the end point of jelly as detailed ahead.
    10.    Fill in hot dry glass jars and cool rapidly
    11.    Pour a thin layer of hot molten paraffin wax seal to avoid moulding.   
    12.    Label and store in a cool place.

Materials Required

Fruit pulp, cane sugar, potable water, essence, citric acid, colours, preservatives, weighing balance, glass jars (500 ml capacity), jar closures, hand refractometer, steel pan, ladle etc.

Procedure

    1.    Select sound and fresh fruits, free from any blemishes. Generally a mixture of ripe and unripe fruits should be taken as the ripe fruits impart good flavour and the unripe fruits are rich in pectin, required for a good set.

    2.    Wash the fruits thoroughly. Cut into 4-8 pieces depending upon the fruit and size
    3.    Boil the fruit pieces for about 20-25 min in boiling water and pass through pulper to get a good pulp.
    4.    Weigh known quantity of fresh or preserved pulp and add about equal quantity of sugar (preferably in 45:55 ratio)
    5.    Cook the mixture on gas flame by occasional stirring. 
    6.    When the mixture becomes thick, perform sheet test.
    7.    Citric acid is added generally towards the end of cooking. Addition of all the acid in the beginning may result in stickiness and poor set. 
    8.    Remove from the flame when the mixture gives a clear sheet
    9.    Flavours, colours etc may also be added towards the end of boiling. 
    10.    Fill the jam in glass jars (preferably pre-warmed in hot air).
    11.    Close the jars with lug caps and allow to cool overnight.
    12.    Label and store in a cool place.

Materials Required

Fruits juice, enzymes (pectinase, cellulase, pectinase CCM etc.), filter press, buchner filter apparatus, water bath, filter paper pulp, buchhi type rotary vacuum evaporator, freeze concentrator, membrane concentrator (whichever available), vacuum grease.

Procedure

    1.    Extract the juice as discussed in earlier exercises. Take a known quantity of juice in a conical flask.
    2.    Add enzymes i.e. pectinase @ 0.2% to the juice and keep in a water bath at temperature of 40-50ºC for 2 hrs.
    3.    Shake the flasks occasionally for uniform mixing of enzyme all throughout the flask during the enzymatic treatment.
    4.    Leave the flasks undisturbed for 10-12 hrs for allowing the insoluble solids to settle at the bottom of the flask.
    5.    Siphon the clear juice from the top of the flask.
    6.    Pass this siphoned juice through filter press or through a 0.4-0.5 cm thick bed of filter paper pulp in a Buchner filter apparatus or filter press.
    7.    Record the volume of the clarified juice obtained. Calculate the wastage.
    8.    Concentrate the juice in rotary vacuum evaporator at 50+2ºC temperature and at 28-30” Hg vacuum to a TSS of about 50 to 70º Brix. Record the exact TSS.
    9.    Record the volume of condensate obtained in the round bottom flask of the buchhi apparatus.
    10.    Calculate the folds of concentration

Materials Required

Fruit juice/ pulp, cane sugar, potable water, essence, citric acid, colours, preservatives, weighing balance, bottling and sealing facilities, hand refractometer, homogenizer etc.  

Procedure

    1.    Extract the juice as discussed in previous exercise.
    2.    Filter the fresh or preserved juice through muslin cloth.
    3.    Calculate the quantities of juice, sugar, water, acid (if required), preservatives, colour, essence etc. required for preparation of a known quantity of                      squash as per FPO specifications.
    4.    Prepare the beverage as directed by instructor
    5.    Pack the beverage in bottles 
    6.    Seal the bottles and label them
    7.    Take out one of the bottles and measure its TSS and titratable acidity.

Materials Required

Fruit, pulper, fruit mill, hydraulic press, screw type juice extractor, stainless steel pans, chemical preservatives, glass bottles, closures, crown corks, crown corking machine, plastic barrels.

Procedure

    1.    Select and weigh sound fruits/vegetables for extraction of juice/pulp.    
    2.    Wash and peel the fruits as required.
    3.    Extract the juice by hot or cold process.
    4.    Pasteurize the juice/pulp to inactivate the enzymes and partially kill microorganisms.
    5.    Preserve the juice/pulp by heat processing after hot filling and hermetic sealing or by addition of permissible quantities of suitable preservatives.
    6.    Label the bottles properly and keep them for storage

Materials Required

Fruits/ vegetables, weighing balance, plastic crates, CFB boxes or other packaging material fruit pressure tester, hand refractometer, markers etc.

Procedure

    1.    Harvest the fruits
    2.    Subject them to various pre-treatments (as discussed in previous exercise).
    3.    Record their initial parameters i.e. weight, firmness, surface colour, TSS, rotting etc. 
    4.    Place properly packed commodity in storage alongwith a check under ambient conditions
    5.    Record the observations regarding changes in quality during storage
 

Materials Required

Fruits/ vegetables, washing tanks/ containers, size grader, fruit waxes, packaging material, neem based fungicides etc. 

Procedure

    1.    Take available fruits or vegetables 
    2.    Wash them in plain water or chemical solution as told by the teacher
    3.    Shade dry the fruits / vegetables
    4.    Prepare suitable wax solution
    5.    Apply wax on to the fruits as told
    6.    Record the fruit weight before packing
    7.    Pack the fruits properly in the trays / boxes depending upon the type and purpose
    8.    Do curing if required 
    9.    Do pre-packaging, if desired
    10.    Label the package for desired information
    11.    Keep the fruits for storage
    12.    Record the observations pertaining to weight loss and rotting periodically depending upon the commodity and its shelf life.

Materials Required

Fruits/vegetables, thermometer, refractometers, NaOH, Phenolphthalein, glassware, weighing balance, plastic crates for storage of commodity, water cooling facility.

Procedure

    1.    Harvest the fruit / vegetable
    2.    Count No. of unmarketable fruits in every 100 fruits harvested
    3.    Record the internal fruit temperature in about 5-10 randomly selected fruits with the help of a thermometer
    4.    Pre-cool the commodity in cold water (<5ºC), air or refrigerator till the temperature reaches near its optimum storage temperature
    5.    Record the internal fruit temperature
    6.    Record the time required to pre-cool the commodity
    7.    Keep the product for storage at ambient conditions alongwith control
    8.    Record the difference in the shelf life and quality during storage

Materials Required 

Fruits/vegetables, hand refractometers, fruit pressure tester, weighing balance, scale, chemicals and glassware required for analysis.

Procedure

    1.    Go to the orchard or vegetable field and collect samples of fruits and vegetables
    2.    Apply the specific maturity indices to the samples

Materials Required

Equipments and machinery used in Postharvest Technology laboratory for processing, packaging and quality analysis.

Procedure

    1.    Identify the equipments and machinery, note down the typical features about its shape, size, colour etc.

INTRODUCTION

Adulteration of food consists of substituting it wholly or in part by any cheaper or inferior substance or of removing any of its constituents, wholly or in part, which affects adversely the nature, substance or quality of the food. According to the Indian Prevention of Food Adulteration Act (PFA) 1954, any ingredient which, when present in food, is injurious to health is an adulterant. Thus, according to the PFA definition, many of the food contaminants discussed in the previous section are adulterants and come under the purview of food adulteration.

Adulteration of foods was practised even in ancient times. It was not a serious problem then because business was on a small scale and the transactions involved a large measure of personal accountability. Later, with the increased centralization of food processing and distribution, and corresponding decline in personal accountability, intentional adulteration of food increased. Even in the early nineteenth century, many adulterants were used in articles like pepper, essential oils, vinegar, beverages (coffee, tea, beer, wines), butter, bread, etc. In recent years adulteration of foods has become a serious problem the world over. In western countries there is a rising concern over the safety of the food supply and many remedial actions, both voluntary and enforced, have been taken.

INTRODUCTION

Meat is the flesh of animals that is used for food and consists of muscle, fat and bone. If the muscle which is commonly known as the lean meat, is examined under the microscope, it is seen to be made up of bundles of fibers held together by a thin membrane called connective tissue. Further study reveals that these fibers are in readily hollow tubes that vary in length in different animals and in different muscles in the same animals that are filled with a fluid, sometimes called muscle juice, which is known to contain protein, minerals and extractives. The forms of protein in the muscles are myosin (a globulin) and myogen (an albumen) and in addition, on red meats, hemoglobin.

INTRODUCTION

Many people confuse fortification with the term enrichment. There is a big difference in between these two terms. Fortification means the addition of those ingredients not normally found in a food and it is added to achieve a particular dietary purpose. Lysine may be added to corn products to increase the biological value of the protein. Salt may be iodised to prevent the occurrence of goiter. Breakfast cereals may be fortified with an array of vitamins and minerals to ensure a completely balanced nutritional meal.

In enrichment, the amounts added are designed to meet specific legal standards of minimum and maximum levels of nutrients. It is recognised that in the processing of cereal products that the removal of bran and germ causes a large portion of the vitamins and minerals naturally found in the product to be lost. During World War II an effort was made to correct this deficiency by government endorsement of the enrichment of bread, flour, and cornmeal. Wheat flour, cornmeal, corn grits, bread, ready to eat and uncooked cereals, and macroni products have been enriched with thiamine, ribo-flavin, niacin, iron and in some cases, calcium and vitamin D.

W.H.O. has defined food fortification as “a process where by nutrients are added to foods to maintain or improve the quality of the diet of a group, community or population”.

INTRODUCTION

Pulses are edible fruits or seeds of food bearing plants belonging to the family of the leguminosae. The major pulses which find important place in our diet are redgram dhal, bengal gram dhal, black gram dhal, green gram dhal and masoor dhal. Some are used as whole grams cow pea, rajmah and dry peas also belong to leguminous family.

Legumes not only have dietary values but also play an important role in maintaining or even improving soil fertility through their ability to fix atomospheric nitrogen.

Fats are obtained from both animal and vegetable sources. The principal animal fats are cream, butter, egg yolk, the fat of beef, mutton, pork, bone marrow, chicken fat, and codliver oil. Vegetable fats are those derived from fruits and seeds of plant, as olive oil, cottonsed oil, corn oil, peanut oil, soyabean oil and nut oils.

COMPOSITION AND NUTRITIVE VALUE OF FATS

Fats and oils, the most concentrated of fuel foods, were the first of the organic compounds or foods to have their composition determined. They are made up of same three elements which go to produce the carbohydrates, but the oxygen is less in proportion to the carbon. This explains the fact that fat yields more energy per gram than carbohydrates do.

INTRODUCTION

Vegetables and fruits have many similarities with respect to their composition, methods of cultivation and harvesting, storage properties and processing. In fact many vegetables are considered fruits in the true botanical sense. But the difference between the two is that vegetables are derived from various parts of plants e.g. roots, leaves, stems, buds and so on whereas, fruits are the mature ovaries of plants with their seeds. The edible position of most fruits is the freshly part of the pericap or vessel surrounding the seeds. The other difference between the two is that those plant items that are generally eaten with the main course of a meal are often considered to be vegetables, whereas those that are eaten alone or as a dessert are considered as fruits. This is the distinction made by food processors, certain marketing laws, and the consuming publics.

INTRODUCTION

EGGS : Eggs and egg products constitute an important part of family meals. The economic importance of the egg to agriculture and industry, its multiple uses in the preparation of many food products, and its excellent nutritive value have stimulated scientific scrutiny into the nature of the egg.

STRUCTURE : The chief parts of the egg are the yolk, the albumin (the white), and the shell and the shell membranes. The yolk is more complex structurally than may be thought at first glance. At the very center is a light coloured structure called the white yolk. The vitelline membrane serves as the enclosure or sac for the yolk. The strength of this membrane is important when yolks and whites needs to be separated in cookery. Two important rather twisted membraneous structures extend from opposite sides of the yolk into the white.

Milk is the one food for which there seems to be no adequate substitute. It constitutes almost the entire diet for the young of all mammals. Each species produces milk that is especially adapted to the growth of its own young, but milk from one species may be used as food for others. Since animals were domesticated centuries ago, the milk from various species such as cow, buffalo, goat and camel, has been used in the diets of people throughout the world. Only cows milk is of commercial importance in the United States, although small amounts of goat’s milk are sold.

Whole cow’s milk is approximately 88 percent water, 5 percent carbohydrate, 3.5 percent protein and 3.3 percent fat. Its nutrient content varies from species to species, from breed to breed, seasonally and even from the beginning of the milking to the end of the process. In the United States it is cow’s milk that is used commonly as a beverage and in food preparation. Therefore the milk discussed throughout this chapter is cow’s milk.

STARCH : Starch is a complex carbohydrate that has been cursed by dieters in years past, but that now is praised by nutritionists as a particularly healthful source of energy. In food preparation at home starch is a very important as a thickening agent. However starch is but one of several polysaccharides that are used as thickners in the food industry.

STRUCTURE : Although starch is the name used by nutritionists this complex carbohydrate actually consists of two fractions amylose and amylopectin. The two fractions occur together in starch from most sources so the overall behaviour of starch is determined in large measure by the relative amounts of amylose and amylopectin. Each of the fraction has unique properties that contribute to the functionality of starch from various plant sources.

CARBOHYDRATES AND SUGARS

Carbohydrates which include sugars and starches are among the most important of the food stuffs as well as the simplest of organic foods. They may be divided into three groups.

Group – I

Monosaccharides  : These are simple sugars that cannot be split into any simpler forms. The principal ones are glucose or dextrose, fructose and galactose. Glucose sometimes known as dextrose or grape sugar is found widely distributed in nature, especially in fruits and vegetables, and is one of the main constuents of honey.

It is in the form of glucose that sugar appears in the blood and is being burned continuously to produce energy. A certain amount of surplus glucose is absorbed from the digestive tract and stored in the liver as glycogen, which can be converted back into glucose when the need for more fuel arises. In the presence of yeasts, glucose undergoes fermentation and changes into alcohol.

INTRODUCTION

COLLOIDS :  The word colloids has actually been derived from Greek language where it means glue like. The science of colloids was founded about 1861 when Thomas Graham published a summary of his work on the diffusion of substances in solution. He classified substances into two groups, viz: crystalloids and colloids, depending on their ability to diffuse through parchment membrane. According to Graham, crystalloids readily passed through parchment membranes while colloids did not. According to modern concept, colloidal solution contain substances whose molecular aggregates possess a diameter greater than 1 mu  and less than 100 mu. If the particle size is greater than 100 mu, a suspension is obtained (Table 1).

SENSORY EVALUATION OF FOOD

When the quality of a food is judged or evaluated by the senses (taste, smell, sight, touch and hearing), it is said to be a sensory evaluation. Since food is prepared for the primary purpose of being eaten and enjoyed through the senses, sensory evaluation is most appropriate. No machine has yet been devised that can totally substitute for the human senses in evaluating the quality of human food. However, the human instrument used in sensory evaluation is very complex and many problems need to be managed as data are collected and analysed. Computers are generally used to analyse data from sensory evaluations and may also be used to collect information firsthand.

Flavour perceptions are difficult to characterise verbally, for example, think about how a strawberry tastes, then try to describe it some one else. In food research small groups of trained individuals called juding panels or sensory panels are commonly used to determine differences among food samples. These panels often consist of from 5 to 15 individuals who have had training and experience in testing the particular food products being evaluated.

Over the past several years, there has been significant change in consumer perception on quality and food safety. Consumers are demanding healthy, nutritious and cost-effective products processed under controlled hygienic conditions. Food safety concern, in recent years, has become dominant and important. The requirement of food safety and quality assurance has never been so demanding as it is now. Globally food safety is being addressed independent of food quality. In anticipation of consumer demands on food safety, food sanitary standards at national and international levels are under constant review. Several inter governmental agencies/organizations are engaged in work related to quality assurance and food safety. Amongst these World Health Organization (WHO) and Codex Alimentarius Commission (CAC) play the major role in protecting public health and defining standards of quality and safety aspects of foods for regional and or world wide usage.

1. Tyson Foods Inc. 
2210 W. Oaklawn Drive, Springdale, AR 72762-6999 
Phone  : 479-290-4000; Fax  : 479-290-4061; Web site  : www.tyson.com

Executives : Chairman : John Tyson; Pres./CEO : Richard Bond; SVP-Intl. Ops. : Mike Baker; SVP-Commodity Trading & Risk Management : Jean Mrha Beach; Group VP-Research & Development, Logistics & Tech Services : Hal Carper; SVP & CIO : Gary Cooper; Group VP & International Pres. : Rick Greubel Jr.; SVP, Controller & CAO : Craig Hart; VP, Assoc. General Counsel & Secretary : R. Read Hudson; Group VP-Ops : Donnie King; SVP-Human Resources : Ken Kimbro; EVP & CFO : Dennis Leatherby; Group VP-Food Service : Bernard Leonard; Sr. Group VP-Fresh Meats : James Lochner; SVP-External Relations : Archie Shaffer III; Group VP-Consumer Prods : Donnie Smith; EVP & General Counsel : David Van Bebber; SVP-Renewable Products : Jeff Webster; VP-Investor Relations & Asst. Secretary : Ruth Ann Wisener

    1.    Cereals are grown over 73% of the total world harvested area and contribute over 60% of the world food production providing dietary fibre, proteins, energy, minerals,  vitamins, b-glucans , Oligosaccharides, such as lactulose, fructo-oligosaccharides, transgalacto-oligosaccharides

    2.    Finger millet is a potent source of antioxidants and has potent radical-scavenging activity that is higher than that of wheat, rice, and other millets; these results corresponded to their phenolic content

    3.    The brown or red variety of finger millet, which is commonly available, had higher activity (94%) than the white variety (4%) using the DPPH method.

    4.    Most of the herbal plant polyphenols are known to have multi functional properties such as reducing agents, hydrogen donating antioxidants and singlet oxygen quenchers and flavonoids and their derivatives are the largest and most important group of polyphenols.

    5.    Phytosterols are found in plant foods and are structurally and functionally analogous to cholesterol in vertebrate animals. a-sitosterol, campesterol and stigmasterol are the most commonly occurring phytosterols and constitute 95% of total phytosterols in the diet.

    1.    Wohler (1828) synthesized the first organic compound, urea from inorganic components.

    2.    Emil Fischer (1894) demonstrated the specificity of enzymes and the lock and key relationship between enzyme and substrate.

    3.    Michaelis and Menten (1913) developed kinetic theory of enzyme action

    4.    Watson and Crick (1953) Proposed the double-helical model for DNA structure

    5.    Ingo potrykus (1999) Golden rice- rich in b-carotene.

    6.    Glyoxysomes : Glyoxysomes are temporary in that they occur during transient periods in the life cycle of a plant such as in certain beans and nuts which store fats in their seeds as energy reserves. Glyoxysomes appear in the first few days after seed germination in endosperm cells and associate closely with lipid bodies. They disappear after the storage fats are broken down and converted into carbohydrate.

    1.    Control points are the points in the food processing chain where it is possible to control or remove hazards.

    2.    Critical control points are the control points in the processing chain where it is essential to a hazard, usually because there is no later step at which to establish control.

    3.    Preventative measures are the actions and activities needed to remove hazards or control them by reducing them to acceptable levels.

    4.    Critical limits for critical control points are measurements such as temperature and time, that must be met, or characteristics such as appearance and texture. Critical limits need to be validated.

    5.    Monitoring is the regular measurement or observation of a critical control point to ensure it is not beyond its critical limits.

    6.    Take corrective action to bring the process back under control before the problem (‘deviation’) leads to a safety hazard. Consider proper management (disposition) of any adversely affected product.

    7.    Verification procedures are tests and programmes that make sure the HACCP system working properly

    8.    Record keeping and documentation systems must meet the needs of the business and be adequate to show that the food safety programme is working.

Food Safety and Standards Rules and Regulations-2009

    1.    The Food Safety and Standards Act, 2006 has been passed by the Parliament with the intention to integrate all present food laws into one and to have a single regulatory body.

    2.    Accordingly the Food Safety and Standards Authority of India (FSSAI) has been established under the Food Safety and Standards Act, 2006 (FSS Act, 2006) with the mandate to lay down science based standards for articles of food and to regulate their manufacture, storage, distribution, sale and import, to ensure availability of safe and wholesome food for human consumption.

    3.    In exercise of the powers conferred by section 91 of the Food Safety and Standards Act, 2006 (34 of 2006), the Central Government hereby makes the rules and regulations.

    4.    ‘‘Anti-oxidant’’ means a substance which when added to food retards or prevents oxidative deterioration of food and does not include sugar, cereal, oils, flours, herbs and spices.

1. Food Labelling

Food labelling is the primary means of communication between the producer and seller of food on one hand, and the purchaser and consumer on the other.

Basic Terminology in Food labelling

‘‘Food” means any substance, whether processed, semi-processed or raw, which is intended for human consumption, and includes drinks, chewing gum and any substance which has been used in the manufacture, preparation or treatment of “food” but does not include cosmetics or tobacco or substances used only as drugs.

‘‘Ingredient” means any substance, including a food additive, used in the manufacture or preparation of a food and present in the final product although possibly in a modified form.

Hazard Analysis and Critical Control Point (HACCP) System

1. Identify hazards
 
 It is important to be able to identify the possible microbiological, chemical and physical hazards that can occur at every stage of the food business – from growth, processing, manufacture, storage and distribution, until the point where it is sold to the customer and eaten.

    ·    Microbiological Hazards : Any bacterium, virus, or protozoan that is capable of causing illness and that grows or may be carried on food. Well-known examples of bacteria are Campylobacter, Listeria and Salmonella. The most likely food-borne viruses are the Norwalk type viruses. Giardia is an example of a protozoan that may be food borne. It is important to have some understanding of the risks associated with different types of microbiological hazards.

    ·    Chemical Hazards : Examples include excessive or toxic amounts of heavy metals, chemicals, pesticides, herbicides, insecticides, vitamins, minerals, preservatives, disinfectants, detergents and cleaning compounds. Some hazards may be naturally present such as in green potatoes or taro and rhubarb leaves.

    ·    Physical Hazards : Objects that get into food, or are already present in food, may cause illness, injury or distress to the person eating it. Some examples are glass, metal fragments etc. Other contaminants such as hair or insects may be offensive but not necessarily a danger to health. They should nonetheless be considered and controlled

1. The Stability and Shelf-Life of Food

    1.    In the UK, the date coding to be used is determined by the total life of the product: for microbiologically highly perishable foods, a ‘use by’ date is needed, while for other foods, including foods with more than 18 months’ shelf-life, a ‘best before’ or a ‘best before end’ date is needed.

    2.    IFT (1974) definition of shelf-life, is : The period between manufacture and retail purchase of a food product during which the product is of satisfactory quality.

    3.    Shelf-life is defined as the time during which the food product will :

        i.    remain safe;
        ii.    be certain to retain desired sensory, chemical, physical and 
    microbiological characteristics;
        iii.    comply with any label declaration of nutritional data,

    1.    Water activity (a_w) affects food chemistry and can be controlled by removal (dehydration or drying) or by chemically binding the water, reducing its activity. Water activity in foods ranges from 0.95 to 1.00 in fresh meats and vegetables to 0.20 in dried milk.

    2.    Water activity (a_w) may be defined in a number of ways, qualitatively, aw is a measure of unbound, free water in a system available to support biological and chemical reactions.

    3.    Water activity, not absolute water content, is what bacteria, enzymes, and chemical reactants encounter and is affected by at the micro environmental level in food materials.

    4.    Two foods with the same water content can have very different aw values depending upon the degree to which the water is free or otherwise bound to food constituents.

    5.    The term “water activity” is related to relative humidity. Relative humidity is defined as the ratio of the partial pressure of water vapour in the air to the vapour pressure of pure water at the same temperature.

    6.    Water activity or aw is a property of solutions and is the ratio of vapour pressure of the solution compared with the vapour pressure of pure water at the same temperature. Under equilibrium conditions water activity equals:

Food and Industrial Microbiology

    1.    Microbiology often has been defined as the study of organisms and agents too small to be seen clearly by the unaided eye—that is, the study of microorganisms

    2.    Two bacteria that are visible without a microscope, Thiomargarita and Epulopiscium.

    3.    Procaryotic cells [Greek pro, before, and karyon, nut or kernel; organism with a primordial nucleus] have a much simpler morphology than eucaryotic cells and lack a true membrane-delimited nucleus. All bacteria are procaryotic.

    4.    Eukaryotic cells [Greek eu, true, and karyon, nut or kernel] have a membrane- enclosed nucleus; they are more complex morphologically and are usually larger than procaryotes. Algae, fungi, protozoa, higher plants, and animals are eucaryotic.

    5.    The ordinary microscope is called a bright-field microscope because it forms a dark image against a brighter background

Food Packaging

    1.    Food packaging : A wrap, pouch, bag, box, cup, tray, can, tube, bottle and jar are some of the many forms of packaging that contain food products. It must contain a food product as well as protect and preserve it for a specific length of time. Each package must, by law, display product information for the consumer.

    2.    Low Density Polyethylene (LDPE) is an economical material with low WVTR; however, it has high permeabilities to flavours/volatiles, poor grease resistance and are limp.
 
    3.    High-Density Polyethylene (HDPE) is stiffer, more translucent and has better barrier properties but needs higher temperature for sealing.

    4.    A copolymer of polyethylene and poly vinyl alcohol, and EVOH has outstanding gas barrier properties especially when dry.

    5.    High-density polyethylene is stiff, strong, tough, resistant to chemicals and moisture, permeable to gas, easy to process, and easy to form. It is used to make bottles for milk, juice, and water; cereal box liners; margarine tubs; and grocery, trash, and retail bags.

    6.    Low-density polyethylene is flexible, strong, tough, easy to seal, and resistant to moisture. Because low-density polyethylene is relatively transparent, it is predominately used in film applications and in applications where heat sealing is necessary. Bread and frozen food bags, flexible lids, and squeezable food bottles are examples of low-density polyethylene.

Instructions for establishment registration and processing, filing for acidified and low-acid canned foods

Acid Food
 
A food that has a natural pH of 4.6 or below.
 
Acidified Food
 
A low-acid food to which acid(s) or acid food(s) are added and which has a finished equilibrium pH of 4.6 or below and a water activity (aw) greater than 0.85.
 
Authorized Company Representative
 
The person authorized by the company to sign the registration and process filing forms on its behalf. That person should possess the knowledge necessary to answer technical questions concerning filed processes.

1. Fundamental Concepts of Unit Operations

    1.    Process is the set of activities or industrial operations that modify the properties of raw materials with the purpose of obtaining products to satisfy the needs of a society.

    2.    Food process engineering includes the part of human activity in which the knowledge of physical, natural, and economic sciences is applied to agricultural products as related to their composition, energetic content, or physical state.

    3.    Food process engineering can also be defined as “the science of conceiving, calculating, designing, building, and running the facilities where the transformation processes of agricultural products, at the industrial level and as economically as possible, are carried out.

    4.    In a discontinuous operation the raw material is loaded in the equipment; after performing the required transformation, the obtained products are unloaded. These operations, also called “batch” or “intermittent,” are carried out in steps:

    1.    Microbial Risk Assessment (MRA) can be considered a tool for use in the management of the risks posed by food borne pathogens and in the elaboration of standards for food in international trade.

    2.    MRA comprises risk assessments of particular pathogen - commodity combinations

    3.    According to codex alimentarious commission (CAC) microbial risk assessment is defined as a scientifically based process consisting of 4 components.

        ·    Hazard identification
        ·    Exposure assessment
        ·    Hazard characterization
        ·    Risk characterization

Storage Systems

    1.    Low cost storage technology

        ·    In situ : Means delaying the harvest until the crop is required and employed 
    for the root crops.
        ·    Sand and Coir : Used for the Potatoes
        ·    Pits used for the Potatoes
        ·    Clamps used for the Potatoes
             Wind breaks used for the Onions – 6 months 1m height wooden stakes
        ·    Cellars : under ground / partly under ground. Ex: Apples, cabbage, 
    onions and potatoes during winter.
        ·    Barns : In Sudan onions are stored in palm leaf barns called “Rakubas”.
        ·    Evaporative Coolers
        ·    Zero energy cooling chambers
        ·    Night ventilation.

    2.    As a general rule, air circulation of storage room is designed to provide about 25m² / min / 3000 K cal of refrigeration predicated on a 5.5ºC

    3.    Frozen storage refers to storage at temperature where food is maintained in frozen conditions.

    4.    Good frozen storage generally means - 18ºC / below.

    5.    Below – 9.4ºC, there is no significant growth of microorganisms in food.

    1.    Food : defined as something which is eaten / drunk by human beings or something we eat and which can be utilized by our body.

    2.    Milk and milk products like Dahi, yoghurt, paneer, cheese, Khoa etc these foods are rich sources of Vitamin A, Riboflavin and Calcium.

    3.    Meat, fish, poultry etc besides proteins these foods also provide Iron and B- complex Vitamins.

    4.    Eggs and egg products are also rich in Iron, Vitamin A and Riboflavin (B1).

    5.    Pulses, nuts and oil seeds are also a good source of thiamin, niacin, and Iron.

    6.    Strategies and measures for alleviating the world food problem require.

Food Processing Technology

    1.    The transition from solid to fluid and back is known as a phase transition and this is important in many types of food processing (e.g. water to water vapour in evaporation and distillation and dehydration; water to ice in freezing and freeze drying or freeze concentration or crystallisation of fats.
 
    2.    Phase transition takes place isothermally at the phase transition temperature by release or absorption of latent heat, and can be represented by a phase diagram.

    3.    A second type of transition, known as glass transition, takes place without the release or absorption of latent heat and involves the transition of a food to an amorphous glass state at its glass transition temperature.

    4.    The transition is dependent on the temperature of the food, time, and the moisture content of the food.

    5.    The density of a material is equal to its mass divided by its volume and has units of kgm^-3

    1.    Vegetables are less acidic than fruits and food poisoning bacteria are able to grow in many vegetable products

    2.    Different levels of acidity in fruits

    3.    Water for cleaning of fruits and vegetables should contain about 200 ppm of chlorine (by mixing 1 litre of bleach into 250 litres of water)

    4.    Water that is used as an ingredient in fruits and vegetable product should not contain more than 0.5 ppm chlorine (by adding 2.5 ml of bleach to 250 litres of water), to avoid contaminating products with a chlorine smell

1. Herbs and Spices
       
    1.    International Standards Organization (ISO) defines spices and condiments as: Vegetable products or mixtures thereof, free from extraneous matter, used for flavouring, seasoning and imparting aroma in foods.

    2.    Rosengarten describes a spice as a product which enriches or alters the quality of a thing, for example altering the taste of a food to give it zest or pungency; a piquant or lasting flavouring; or a relish. The term ‘spice’ is thus used to cover the use of spices, herbs and certain aromatic vegetables to impart odour and flavour to foods.

    3.    Herbs may be defined as the dried leaves of aromatic plants used to impart flavour and odour to foods with, sometimes, the addition of colour. The leaves are commonly traded separately from the plant stems and leaf stalks.

Nutraceuticals and Health Foods

    1.    According to the International Food Information Council (IFIC), functional foods are “foods or dietary components that may provide a health benefit beyond basic nutrition.”

    2.    Nutraceuticals : A product isolated and purified from foods that is generally- sold in medicinal forms are usually associated with food. A nutraceutical is demonstrated to have a physiological benefit or provide protection against chronic disease (Coined originally by Stephen DeFelice in 1989, founder and chairman of the Foundation for Innovation in Medicine, USA).

    3.    The International Life Sciences Institute of North America (ILSI) has defined functional foods as “foods that by virtue of physiologically active food components provide health benefits beyond basic nutrition

    4.    Health Canada defines functional foods as “similar in appearance to a conventional food, consumed as part of the usual diet, with demonstrated physiological benefits, and/or to reduce the risk of chronic disease beyond basic nutritional functions.”

    1.    The heifer is bred (naturally or by insemination) before the age of two years.

    2.    The gestation period is nine months and one week.

    3.    After calving, the cow gives milk for 10 months.

    4.    1 – 2 months after calving the cow will again be bred.

    5.    The cow then continues to give milk for about 300 days. This period is known as lactation.

    6.    Milk should preferably be handled in a closed system, to minimise the risk of contamination. It must be cooled to 4 °C as soon as it is produced.

    7.    The content of protein, lactose and ash is somewhat higher in buffalo milk than in cow milk. Buffalo milk contains vitamin A, but lacks b-carotene, which is present in cow’s milk.

    8.    When milk and cream turn to butter, there is a phase inversion from an oil-in-water emulsion to a water-in-oil emulsion.

    9.    In milk, the whey proteins are in colloidal solution and the casein in colloidal suspension.

Meat and Meat Products

    1.    Meat can be defined as “the muscle tissue of slaughter animals”.
    2.    meat is composed of water, fat, protein, minerals and a small proportion of carbohydrate

Cereal Processing

    1.    The protein content of wheat grain varies widely, but for bread making a value of at least 11% is required.

    2.    Low grain sulphur will result in low concentrations of the sulphur-containing amino acids, cystine and methionine, and may result in poor loaf volume.

    3.    During seed germination endosperm starch is converted into soluble glucose and maltose to support the developing embryo. This is brought about by enzymatic activity, especially the enzyme a-amylase.

    4.    Excessive a-amylase levels result in the formation of a darkened loaf crust as a result of sugar caramelization and a sticky crumb structure which can cause problems during slicing.

    5.    Wheat with a protein level below 10% is preferred to reduce gluten elasticity.

    6.    There is a very good correlation between grain nitrogen and the amount of malt extract achieved, low grain nitrogen giving more fermentable extract

    7.    The term ‘coarse grains milling’ is a very broad one that refers to the comminution of the berries of the wheat, barley and other coarse grain crops.

Moisture Content
 
Two maximum moisture levels are provided to meet different climatic conditions and marketing practices. Lower values in the first column are suggested for countries with tropical climates or when long-term (more than one crop year) storage is a normal commercial practice. The values in the second column are suggested for more moderate climates or when other short term storage is the normal commercial practice.

Introduction

    1.    Food Science is the application of the physical, biological and behavioral science to the processing and marketing of foods (Margaret, 1968).

    2.    Technology can be defined as the science dealing with knowledge of doing things efficiently and effectively.

    3.    Food science helps us understand the theory example: what methods can best be used to store and preserve food to maintain quality and prevent spoilage.

    4.    Food technology demonstrates how the food is stored, preserved, processed and transported and has been responsible for development of new techniques for processing and preservation of food on a commercial scale and for packaging it in such a way that it can be sold conveniently.

    5.    Food science deals with the study of facts of the physical, chemical and biological sciences as they influence the processing and preservation of food.

    6.    Food technology deals with engineering and other scientific and technical problems involved in transforming edible raw materials and other ingredients into safe, nutritious and appetizing food products (Desrosier, 1977).

    7.    Food science is concerned with basic scientific facts about food, where as food technology concerned with the processing of raw materials into foods that meet human needs and wants.

    8.    Indian agriculture has undergone a sea change during the past half a century. Starting with the campaign for “grow more foods” in the forties, India reached self sufficiency during the eighties.

Instrumentation and Advanced Analytical Techniques

    1.    Chromatography is defined as an analytical technique where by a mixture of chemicals may be separated by virtue of their differential affinities for two immiscible phases. One of these, the stationary phase, consists of a fixed bed of small particles with a large surface area, while the other, the mobile phase or “eluant”, is a fluid that moves constantly through, or over the surface of, the fixed phase.

    2.    The chromatogram evaluated qualitatively by determining the Rf or retention factor, for each of the eluted substances.

    3.    The Rf is a measure of that fraction of its total elution time that any compound spends in the mobile phase.

    4.    If the liquid phase is a polar substance (e.g. polyethylene glycol) and the mobile phase is non polar, the process is termed normal-phase chromatography

    5.    When the stationary phase is non polar (e.g. octadecylsilane) and the mobile phase is polar, the process is reversed-phase chromatography

    6.    The chromatographic separation of mixtures of large molecules such as proteins may be accomplished by a mechanism called size exclusion chromatography or gel permeation chromatography.

    7.    Separation of certain molecules is accomplished by a mechanism called affinity Chromatography in which specific binding between an antibody (stationary phase) and antigen (analyte) occur.

1. Guidelines on Analytical Terminology

    1.    Accuracy : The closeness of agreement between a test result or measurement result and a reference value.

    2.    Analyte : The chemical substance sought or determined in a sample. This definition does not apply to molecular biological analytical methods.

    3.    Applicability : The analytes, matrices, and concentrations for which a method of analysis may be used satisfactorily.

    4.    Bias : The difference between the expectation of the test result or measurement result and the true value. In practice conventional quantity value can be substituted for true value.

    5.    The bias of a measuring instrument is normally estimated by averaging the error of indication over the appropriate number of repeated measurements. The error of indication is the: “indication of a measuring instrument minus a true value of the corresponding input quantity”.

    6.    Calibration : Operation that, under specified conditions, in a first step, establishes a relation between the values with measurement uncertainties provided by measurement standards and corresponding indications with associated measurement uncertainties and in a second step uses this information to establish a relation for obtaining a measurement result from an indication.

    7.    Certified reference material (CRM) : Reference material accompanied by documentation issued by an authoritative body and providing one or more specified property values with associated uncertainties and traceability, using valid procedures.