eChapters

Materials Required

Fruits/ vegetables, washing tanks/ containers, size grader, fruit waxes, packaging material, neem based fungicides etc. 

Procedure

    1.    Take available fruits or vegetables 
    2.    Wash them in plain water or chemical solution as told by the teacher
    3.    Shade dry the fruits / vegetables
    4.    Prepare suitable wax solution
    5.    Apply wax on to the fruits as told
    6.    Record the fruit weight before packing
    7.    Pack the fruits properly in the trays / boxes depending upon the type and purpose
    8.    Do curing if required 
    9.    Do pre-packaging, if desired
    10.    Label the package for desired information
    11.    Keep the fruits for storage
    12.    Record the observations pertaining to weight loss and rotting periodically depending upon the commodity and its shelf life.

A. Tomato and Tomato Products
Tomato though botanically a fruit is generally considered a vegetable because of how it is consumed. Commercial products from tomatoes include juice, puree, paste, ketchup, soup canned and dehydrated tomatoes. Processing of tomato is now practised from home scale level to large scale enterprise. As a semi-finished product, tomato puree is prepared on a small scale while at a large scale, tomato paste has gained commercial significance. Both puree and paste are used for the preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products is well standardized, however, some modifications concerning recipes are made in the processing plants owing to variations in the quality of the raw material. The methods for the preparation of different tomato products are discussed as under: -
I. Tomato Juice/Pulp
Tomato juice is an unconcentrated product consisting of a liquid with a substantial portion of the pulp, expressed from ripe tomatoes with or without the application of heat and the addition of salt. Tomato pulp/juice is the basic ingredient for the preparation of different tomato-based products such as tomato puree, paste, ketchup etc. Fully ripe tomatoes are used for the preparation of tomato juice/pulp. All green, blemished and overripe fruits should be rejected as they adversely affect the quality of the product. The juice obtained from overripe tomatoes is usually thin and unpleasant. The juice should be deep red in colour with a characteristic taste and flavour. The juice shall have about 0.4% acidity expressed as citric acid. Cane sugar (1%) is added to further improve the taste and flavour of the finished product.

Essentials for Quality Product Preparation

Plant ripened red tomatoes should be selected. Yellow and green fruits on processing yield dull colour and turn brown due to oxidation.

Never use iron equipment for processing. Lycopene oxidizes and turns brown when comes in contact with iron. It also forms black compounds with the tannins present in tomatoes or the spices which are used for product preparation.

Avoid prolonged heating and cool immediately to avoid over-cooking.

A broader definition of a tool is an entity used to interface between two or more domains that facilitates more effective action of one domain upon the other. The most basic tools are simple machines. For example, a crowbar simply functions as a lever. The further out from the pivot point, the more force is transmitted along the lever. A hammer typically interfaces between the operator’s hand and the nail the operator wishes to strike.
A telephone is a communication tool that interfaces between two people engaged in conversation at one level. And between each user and the communication network at another. It is in the domain of media and communications technology that a counterintuitive aspect of our relationships with our tools first began to gain popular recognition.
Marshall McLuhan famously said “We shape our tools. And then our tools shape us.” McLuhan was referring to the fact that our social practices co-evolve with our use of new tools and the refinements we make to existing tools.

1. Tyson Foods Inc. 
2210 W. Oaklawn Drive, Springdale, AR 72762-6999 
Phone  : 479-290-4000; Fax  : 479-290-4061; Web site  : www.tyson.com

Executives : Chairman : John Tyson; Pres./CEO : Richard Bond; SVP-Intl. Ops. : Mike Baker; SVP-Commodity Trading & Risk Management : Jean Mrha Beach; Group VP-Research & Development, Logistics & Tech Services : Hal Carper; SVP & CIO : Gary Cooper; Group VP & International Pres. : Rick Greubel Jr.; SVP, Controller & CAO : Craig Hart; VP, Assoc. General Counsel & Secretary : R. Read Hudson; Group VP-Ops : Donnie King; SVP-Human Resources : Ken Kimbro; EVP & CFO : Dennis Leatherby; Group VP-Food Service : Bernard Leonard; Sr. Group VP-Fresh Meats : James Lochner; SVP-External Relations : Archie Shaffer III; Group VP-Consumer Prods : Donnie Smith; EVP & General Counsel : David Van Bebber; SVP-Renewable Products : Jeff Webster; VP-Investor Relations & Asst. Secretary : Ruth Ann Wisener

Abstract
 
The definition of quality is described from a very simpler one “fitness for purpose or use” to a comprehensive “the totality of features and characteristics of a product or service that bear on its ability to satisfy stated or implied needs”. The concept of total quality management in food industry is adopted recently and it is the “integrated organization approach in delighting customer (both external and internal) by meeting their expectations on a continuous basis through everyone involved with the organization working on continuous improvement in all products/processes along with proper problem solving methodology”. TQM is concerned with the integration of all the efforts in organization towards quality improvement, quality development and quality maintenance to meet full customer satisfaction at economic levels. TQM enhances the work culture and employee’s satisfaction through participation and involvement and consequently the image of the organization.

Liberalized economies and evolving businessstrategies push variousindustries to achieve a competitive edge both in the domestic and international markets. Food industry especially, works on the bedrock of quality of products and services in order to attract and retain customers. In this new world of economic order, customers can select from wide range of products and services that are available in the market.

Measurements of sugars in the fruit can indicate the stage of maturity. Total soluble solid (TSS) contents can give a reliable measure of the sugar and other water-soluble components in fruits, vegetables, and their products such as juice, squash, jam, preserve, candy, sauce, ketchup, etc., In climacteric fruits, carbohydrates accumulate during maturation in the form of starch, and as the fruit ripens the starch is broken down into sugar. In non-climacteric fruits, sugar tends to accumulate during maturation. The presence of sugars, acid, ascorbic acid, and other water-soluble components in the fruit, vegetable, and their products are measured as total soluble solids.
Principle
Soluble solids can be determined using a refractometer which measures the refractive index or a brix hydrometer which measures specific gravity. A Brix hydrometer is used to determine the percentage of brix in syrup while an Abbe refractometer gives both refractive index as well as degree brix. The Refractive index of the test solution is measured at 20°C using a refractometer and the soluble solid content is calculated by the use of tables correlating the refractive index with soluble solids.

1. INTRODUCTION

Food is any substance consumed to provide nutritional support for the body. It is usually of plant or animal origin, and contains essential nutrients, such as carbohydrates, fats, proteins, vitamins, or minerals. The substance is ingested by an organism and assimilated by the organism’s cells in an effort to produce energy, maintain life, or stimulate growth. A food contains some non-nutrients, some of which may even have a detrimental influence on the consumers, while some may be inert and have no effect. Nature has endowed many plants with the capacity to synthesize a wide variety of chemical substances that are known to exert a deleterious effect when ingested by animals and are called as antimetabolites. These substances are also referred to as antinutritional factors when they are present in food/feedstuffs and influence a metabolic pathway when introduced into and/or eaten by an organism.

There is a wide distribution of biologically-active constituents throughout the plant kingdom, particularly in plants, used as animal feed stuff and as human food. The knowledge that these compounds elicit both toxic and advantageous biological responses has given rise to several investigations in recent times as to their possible physiological implications in various biological systems. It is well known that plants generally, contain antinutrients acquired from fertilizer and pesticides and several naturally-occurring chemicals. Some of these chemicals are known as ‘‘secondary metabolites’’ and they have been shown to be highly biologically active. They include saponins, tannins, flavonoids, alkaloids, trypsin (protease) inhibitors, oxalates, phytates, haemagluttinins (lectins), cyanogenic glycosides, cardiac glycosides, coumarins and gossypol and the list is inexhaustible. Some of these plant chemicals have been shown to be deleterious to health or evidently dis-advantageous to human and animal health, if consumed in appropriate amounts. Most of these secondary metabolites elicit very harmful biological responses, while others are widely applied in nutrition and as pharmacologically-active agents. The pharmacological and other beneficial effects of these antinutritional factors in plants have been reviewed here.

Trade in fruit and vegetable products has been among the most dynamic areas of national as well as international agricultural trade, stimulated by rising incomes and growing consumer interest in product variety, freshness, convenience, and year-round availability. Advances in production, postharvest handling, processing, and logistical technologies—along with increased levels of international investments have played a facilitating role.

4.1. Global Trade of Processed Fruits & Vegetables

4.1.1. Country Wise Trends of Export in Value-Added Fruits

Table 4.1 shows the processed fruits export of top 15 countries in the global market. The USA remained the largest exporter at global level with the exports valued at USD 15089573 thousand with a share of about 12 per cent. The Compound Annual Growth Rate (CAGR %) of the USA was noted 7.58 per cent. Spain is the second largest exporter of processed fruits and vegetables with the CAGR of 6.14 per cent and share of 8 per cent. Some other dominant exporting nations are namely, Mexico, Netherlands, China, and Chile, showing a CAGR nearly, 13 per cent, 11 per cent, 16 per cent and 9 per cent, respectively.

Cheese, butter, whole milk powder, and skimmed milk powder are a major part of the world’s dairy trade. The demand for worldwide dairy exports is highly concentrated. With a share of 12 per cent, New Zealand is the largest exporter of dairy products, followed by Germany, Netherlands, France and the US. Germany has been the world’s major dairy importer as well with a share of 10 per cent. Other large dairy product importers are China, Netherlands, France, Italy and Belgium.

Before 1999, India was a net importer of dairy products. The successful implementation of the ‘Operation Flood’ program and trade reforms caused the direction of India’s dairy trade to change marginally. India has been a net exporter of dairy products since 2000. Statistics show that India’s export share of dairy products over world dairy exports increased marginally from 0.1 per cent in 2001 to 0.5 per cent in 2019, while its import share of dairy products over world dairy imports increased marginally from 0.018 per cent in 2001 to 0.04 per cent in 2019. The Middle East, South Asia, South East Asia, and the USA are the major markets for India’s dairy products. Conversely, India is a favorable market for the European Union, New Zealand, Australia, UAE, and US dairy products.

1. INTRODUCTION

Food fermentation is the oldest method of food preservation and have originated several million years ago. It plays an important role in ensuring the food security of millions of people around the world particularly marginalized and vulnerable groups. It is relatively efficient, low energy consuming process which needs no refrigeration or other energy intensive food preservation technologies but increases the shelf-life of foods. Fermentation ensures not only increased shelf-life and microbiological safety of food but may also make some foods more digestible and lower or eliminate the toxicity of substrate like cassava.

The food fermentation technology utilizes the ability of growth of microorganisms on various substrates for the production of a variety of fermented foods, beverages and pickles like bread, beer, cheese, idli, tempeh, miso, sauerkraut, fermented sausages, etc. Fermented foods are popular throughout the world since antiquity and in some regions these are the major component of the diet of millions of individuals. Indigenous fermented foods such as bread, cheese and wine have been prepared and consumed since ages and have occupied important place in culture, religion and tradition of people all over the world.

With increasing food production, availability and accessibility the global agro-industrial food system has improved.However, malnutrition, biodiversity loss and climate change are newer challenges. The best solution to this is the utilization of indigenous and traditional crops which will bring a transformative change in the food system. There is a need to look into the development of smallholder producers. The agro-industrial food system has improved the food supply and has made way for significant trade-offs with agro-biodiversity, dietary diversity, environmental sustainability and socio-economic stability mainly amongst the rural poor. Now is the time to mainstream the underutilized indigenous and traditional crops into the food system. This will provide opportunities to develop a sustainable and healthy food system.It will also help towards the societal goals which include employment creation, wellbeing and environmental sustainability.

Importance of Traditional Foods

Traditional convenience food, or tertiary processed food, is commercially prepared food designed for ease of consumption. Products designated as convenience foods are often prepared food stuffs that can be sold as hot, ready-to-eat dishes; as room-temperature, shelf-stable products; or as refrigerated or frozen products that require minimal preparation (typically just heating).

These products are often sold in portion controlled, single serve packaging designed for portability for “on-the-go” eating. Convenience food can include products such as candy; beverages such as soft drinks, juices and milk; fast food; nuts, fruits and vegetables in fresh or preserved states; processed meats and cheeses; and canned products such as soups and pasta dishes.

Traditional Foods

Preparation of Vadagam and Appalam

Vadagam is a traditional product mostly prepared from rice flour and also sago. It is an deep fat fried product and consumed as a side dish in the meals. Papad also known as appalam or papadam in South India, is essentially a thin wafer like product, usually circular in shape rolled from a dough made out of pulse, cereals, edible vegetable oil, alkaline and mucilaginous additives. It is normally consumed in toasted or fried form. In India, papad has been associated and deeply entwined with social customs/ rituals and has been developed into culinary art.

Introduction

Food is a culture, emotion, hospitality and prestige which is closely knitted with tradition. Traditional knowledge is a community based functional knowledge system which is developed, preserved and refined by generations through continuous interaction, observation and experimentation with their surrounding environment. It includes beliefs, values, and practices gathered from the practical experience of older generation, and its whole function is survival and development of culture of people. Traditional foods, originated from ancestral kitchens are developed through ages, invented, modified, utilised and evolved to improve nutritional and social wellbeing of the people around the world. Most of them are culture specific, region specific, environment specific, community specific and season specific. These foods are socially, culturally and economically important and provide food security, enhance livelihood and improve nutritional and social wellbeing of people. Food culture arises out of the place of a people’s origin and so traditional local foods hold the potential to bind and stabilise communities and enable a cultural continuity through conserving their histories. Indian cuisine is represented as a wide spectrum of food cultures with distinctive regional differences and preferences (Achaya, 1998).

Traditional food-preservation methods reflect generations of practical knowledge concerning food safety, storage and seasonal availability. Although commonly performed at the household level, these methods are supported by scientific principles such as reducing water activity, lowering pH, inactivating enzymes and restricting microbial growth. Blanching, fermentation, sun drying, increasing solute concentration, pickling, smoking and curing preserve foods through different combinations of heat, dehydration, acidity, beneficial microorganisms and antimicrobial compounds. Their materials and equipment are generally accessible, making them suitable for home-scale application. The chapter explains the principle, mechanism, application and nutritional implications of each method while showing their continuing relevance in contemporary food systems.

20.1 Introduction
The average Indian diet, which is predominantly vegetarian, relies heavily on milk as a source of animal protein. Ancient Indians developed more stable milk products to preserve its nutritional value due to the high ambient temperatures in the Indian subcontinent. Therefore, the ethnic dairy foods, which are frequently referred to as traditional or Indian indigenous milk products, have been developed over the course of centuries by utilising locally available equipment, implements, and manufacturing procedures.
20.2 Definition of Traditional Indian Dairy Products
Traditional Indian dairy products, or indigenous milk products of India, encompass all milk-based items that have evolved over generations using locally sourced ingredients and traditional cooking methods. With advancements in mechanized manufacturing technologies and unit operations, these diverse indigenous milk products are set to establish a robust presence in the industrial landscape. Across India, a variety of milk-based sweets, beloved by people of all ages and genders, hold significant cultural importance, often being integral to celebrations and social gatherings, highlighting their essential use of indigenous dairy ingredients.
20.3 Classification of Traditional Dairy Products
The nomenclature of Indian indigenous milk products varies across different regions due to variations in its components and manufacturing methods. Indigenous milk products can be conveniently categorised into nine main categories to facilitate a deeper understanding of their nature.

Training is a major manpower management function. No organization can afford not to train its employees, regardless of his previous education, training, and experience. He has to be introduced into the work environment of his new employer inducted and taught to perform his assigned tasks in a new milieu. Moreover, changing technology, increasing automation in offices and factories and in almost all institutions is bringing about redesigned or altered jobs. People are constantly being “trained” and retrained by the way their superiors and other employees associate them with work. 
Training is a part of management development and also a form of organizational development. The most effective managers are those who can best develop the human resources of an organization for the purpose of achieving organizational goals and objectives. If the employees perceive training as a means to achieve their personal goals at work, they will welcome such opportunities. Some essentials about training may be borne in mind and they are:

TRANSFER

A transfer is a change in job assignment. It may involve a promotion or demotion or no change at all in responsibility and status. It is a change in assignment in which the employee moves to another job at approximately the same level of responsibility, the same skill, the level of pay. Transfer is to be distinguished from promotion and demotion which imply an ascending or descending change respectively, in the hierarchy of positions. A transfer may be either temporary or permanent, depending upon the need, and may occur within a department, between departments and divisions, or between plants or officers within a company/organization.

Introduction

Commonly available food materials especially dairy products, cereals and fruits are perishable and require processing for long term storage. The methods of food storage has been known from the pre historic times and was mostly based on processing the food into a more stable form with a longer shelf life. Such processes increases the time range of food availability and in many cases improves the taste thereby, cumulatively improving the food value. One of documented method of food preservation is by fermentation and is age old. Other commonly used methods include drying, refrigeration, salting and fermentation (Luck 1985, Paulus, 1985, Christensen et al., 2003, Martindale and Schiebel, 2017).

Flavour and appeal of food has been considered as one of the important factors contributing to the demand of the food. Originally the flavours were largely plant derived, current industrial practices largely utilise synthesis by chemical reactions and subsequent extraction to achieve a uniform quality (Weckerle et al., 2006, Davidovich-Rikanati et al., 2008, Sethupathy et al., 2018). These chemicals referred to as “flavourings” are defined as compounds that enhance the taste, appeal and palatability of food. They are naturally derived or artificially synthesised compounds. Considering that many artificially synthesised chemical flavours might affect the health adversely. Industrial food research has now shifted their focus on flavourings that are naturally available (Cohen et al., 2018). Such naturally occurring flavourings are referred to as bio-flavours (de Billerbeck 2015). The ease of producing bio active compounds from microbial culture extracts has played significant role in industrial food biotechnology (Verachtert et al., 2005).

Introduction: Relation between transportation and meat quality
One of the fundamental aims of animal production system is to ensure better quality meat. Apart from various animal husbandry practices that affect the meat quality, the transportation of meat animals from farm to slaughterhouse and their handling at lairage, affect the meat quality greatly. For better meat quality, the pH of the meat should fall from normal pH 7.0 - 7.2 in live animal to pH 5.5 (ultimate pH) after slaughter at the onset of rigor-mortis. The low muscle pH is required to inhibit the microbial growth and meat tenderization (cathepsins system is activated at low pH). The ultimate muscle pH is achieved through the accumulation of lactic acid which is produced as a result of anaerobic glycolysis of glycogen. After slaughter, as the oxygen supply to muscle ceases, ATP is generated through anaerobic glycolysis of glycogen and in this process lactic acid is produced. ATP is required to keep the muscle in relaxed stage. This anaerobic glycolysis carries on till the glycogen reserve is exhausted. So, higher the glycogen reserve at the time of slaughter, longer the length of time duration of anaerobic glycolysis and higher the quantity of lactic acid production and greater the reduction of muscle pH. Hence, livestock should be transported and handled before slaughter carefully because stress during transit and in lairage could severely deplete the glycogen reserve of livestock.
The following facts should be especially taken care by the farmers raising livestocks for meat
1. Housing arrangement and design
• Any flaws/deficiencies in design, layout, cubicle size and its design, drainage, water bowls, slats, air circulation, etc. should be rectified

Transportation and distribution of fruits and vegetables are important stages   of post-harvest loss. In India,  transportation of perishable commodities is in the most precarious stage. For local market, the produce is brought either by bullock cart or tractor trollies. The long distance transportation is mainly by rails and trucks, which is very costly. The basic reason for preference to road transportation is that it takes short transit period.

Introduction Consumer demands for convenience and mildly processed meals with long shelf lives have led to unique and current developments in food packaging solutions (Dobrucka and Cierpiszewski, 2014). Additionally, the development of unique and creative packaging solutions that do not compromise food safety or quality is being fueled by the current retail trend and changing lifestyles (Dainelli et al., 2008). The widespread use of packaged meals has raised consumer demand for prepared foods like microwaveable dinners, and the growing popularity of smaller food packages all help to fuel the food industry's explosive growth in creative packaging (Restuccia et al., 2010). The rise in food-borne microbial outbreaks, which calls for the usage of packaging that possesses antimicrobial qualities while retaining food quality, is another major driver of new food packaging (Appendini and Hotchtkiss, 2002). The initial advancements in packaging were electrically powered packing equipment, flexible packaging, metallic cans, aseptic packaging, aluminium foils, and flexographic printing. A considerable movement away from metal, paperboard, and glass packaging in favour of plastic and flexible packaging was also brought about by the discovery of various materials such as polyester, polypropylene, and ethylene vinyl alcohol polymers.

Food Safety

The term “safe food” has different standards to different consumers rather than just being the food handled and prepared through proper cleaning, washing and cooking. Safe food means food prepared on clean and sanitized surfaces with equipment, utensils and dishes that also are cleaned and sanitized. Nowadays consumers are extra conscious about the safety and quality of food and for that reason food safety issues have changed, so have society’s methods for making food as safe as possible. Accordingly, “food safety” means assurance that food is acceptable for human consumption according to its intended use (FSSAI 2017).

Previous Year Questions

1. Discuss the strengths and weaknesses of Public Food Distribution system in India. (8M, IFoS-2022)

2. Describe the vicious cycle of poverty and enlist the existing policy instruments for combating malnutrition. (20M, CSE 2022)

3. Enlist and explain the efforts of the GOI in streamlining the current levels of poverty (10 marks, CS 2022)

4. Enlist and explain the salient features of Public Distribution System as per the provisions of the National Food Security Act, 2013. (10M, CSE 2022)

5. Discuss the strengths and weaknesses of public food-grain distribution system in India. (8M, IFoS 2020)

1. Introduction

Intermediate moisture foods are semi moist foods that have some of their water bound by glycerol, sorbitol, salt or certain organic acids, thus preventing the growth of many microorganisms (Stewart et al. 2001). It is now well recognized that fruits and vegetables are dehydrated to an intermediate moisture level (20-50%) (Stewart et al. 2001; Purvi et al. 2003). As the intermediate moisture products are characterized by a semi moist consistency so these foods have enough moisture content to permit easy chewing but low enough water content to prevent spoilage production of intermediate moisture foods is based on an increased scientific understanding of the chemical reactions involved in traditional food preservation methods (Purvi et al. 2003).
There will be better retention of original flavor and texture compared to fully dried products, with concomitant reduction in bulk, weight and cost of packaging, transportation and storage. Such intermediate moisture foods are more appropriate for developing countries in view of their minimal processing requirements, stability under ambient conditions, safety, convenience, ease of nutrient content adjustment, energy savings and low capital investment. They are also eminently more suited than dehydrated or canned foods for military rations (FAO, 2005).

The Hans Krebs cycle, known by different names like the citric acid or tricarboxylic acid cycle, was named after the scientist Hans Krebs. The citric acid cycle is named after the citrate product formed in the cycle. The name tricarboxylic acid is given as citrate itself, which is a tricarboxylic acid due to the presence of three carboxyl functional groups (-COOH).
The tricarboxylic acid (TCA) cycle occurs in aerobic conditions and within mitochondrial ETC, involving various sequential oxidoreductase reactions. The cycle requires Acetyl-CoA (C2 molecule) and oxaloacetate molecule (C4 molecule) to begin with the formation of a citrate molecule (C6 molecule). Acetyl-CoA is generated from the pyruvate (glycolysis), the fatty acids (lipolysis), or by oxidative deamination of specific amino acids. The complete oxidation of a glucose molecule results in the end products like energy (ATP), CO2 and H2O. A molecule of Acetyl-CoA has two carbons. It is formed from a three-carbon pyruvic acid molecule generated from the glycolysis of a sixcarbon glucose molecule. Acetyl-CoA is the substrate for this cycle and is an energy-rich molecule having a thioester bond between coenzyme A and acetic acid.
8.1 Formation of acetyl-CoA from Pyruvic Acid
Pyruvate is obtained by glycolysis or the oxidation of glucogenic amino acids. The pyruvic acid produced in the cytoplasm crosses the inner membrane of the mitochondrion to enter the mitochondrial matrix, where it undergoes oxidative decarboxylation, forming Acetyl-CoA. Acetyl-CoA carries (carrier molecule) the acetyl group to the citric acid cycle. It also links various metabolic products with the TCA cycle. Such products can be from the EMP cycle, beta-oxidation, and oxidative deamination of amino acids. Oxidative decarboxylation of pyruvic acid needs a complex enzyme system known as pyruvate dehydrogenase

Introduction

The tropical root and tuber crops are comprised of crops covering several genera. They are staple foods in many parts of the tropics, being the source of most of the daily carbohydrate intake for large populations. These carbohydrates are mostly starches found in storage organs, which may be enlarged roots, corms, rhizomes, or tubers. Many root and tuber crops are grown as traditional foods or are adapted to unique ecosystems and are of little importance to world food production. Others such as cassava (Manihot esculenta Crantz) and white-fleshed sweet potato (Ipomoea batatas L.) are known worldwide. Several of these crops have been termed under-exploited and deserving of considerably more research input

Potato and Banana chips: Potato chips are one of the popular snack foods consumed throughout the country. Chips are mostly prepared by small scale artisans / confectioners, and sold in plastic film or paper packs. Recently, however some of the companies have installed plants having relatively large capacities and have started marketing chips in attractive packs. The fat content generally ranges between 25-40% and moisture content between 2-4%. Potatoes having high total solids, low reducing sugars and low amylase activity are most suitable for chips manufacture.

Banana chips are prepared from varieties rich in starch having very low levels of soluble sugars and polyphenol - oxidase activity. These are mostly processed and marketed in Southern States especially in Kerala. Previously, the chips were fried in coconut oil, but now other vegetable oils are also used in their processing. Relatively, banana chips are harder in texture than potato chips.

6.1. Potato (Solanum tuberosum L.)

Potato, Solanum tuberosum, is a starchy, tuberous crop belonging to the Solanaceae family. The name potato originally referred to a type of sweet potato, batata, in Spanish. Potatoes are occasionally referred to as “Irish potatoes” or “white potatoes” in the United States, to distinguish them from sweet potatoes. The potato was believed to be first domesticated in the region of southern Peru and extreme northwestern Bolivia between 8000 to 5000 BC. The potato diffused widely after 1600, becoming a major food resource in Europe and East Asia. Greater geographic mobility of farmers led to the rapid spread of potato cultivation throughout China, and India. China is now the world’s largest potato producer and nearly one third of the world’s potatoes are produced in China and India.

Today potato is the fourth major food crop after rice, wheat and maize in the world. In India potato is a very important crop and are mainly produced in the states of Uttar

Cultivars/Varieties: Most of the improved potato varieties were developed by CPRI, Kufri, Shimla. Most of the earlier varieties released as clonal selections derived from foreign varieties have been replaced with high yielding new varieties from the same institute. The popular varieties under cultivation now are Kufri Sindhuri, Kufri Chandramukhi, Kufri Jyothi, Kufri Lauvkar, Kufri Muthu, Kufri Dewa, Kufri Badshah, Kufri Bahar, Kufri Lalima, Kufri Swarna, Kufri Jawahar, Kufri Ashoka, Kufri Megha, Kufri Sutlej, Kufri Pukhraj, Kufri Chipsona-1, Kufri Chipsona-2 and Kufri Giriraj.

Uses

Potatoes are used in different ways like boiled, fried, baked and roasted. Potatoes are used to brew alcoholic beverages such as vodka, potcheen, or akvavit.They are also used as food for domestic animals. Potato starch is used in the food industry as, for example, thickeners and binders of soups and sauces, in the textile industry, as adhesives, and for the manufacturing of papers and boards. Many companies are exploring the possibilities of using waste potatoes to obtain polylactic acid for use in bioplastic products; other research projects seek ways to use the starch as a base for biodegradable packaging. Potato skins, along with honey, are used in folk medicine for burns in India. Burn centers in India have experimented with the use of the thin outer skin layer to protect burns while healing. The potato is best known for its carbohydrate content, which is in the form of starch. Because of its high starch content, it is a staple food in several parts of world including in some parts of India. A small but significant portion of this starch is resistant to digestion by enzymes in the stomach and small intestine, and so reaches the large intestine essentially intact, thereby, increasing its physiological significance. Besides these the potato also provides various other nutritional constituents to the body. Potato is also processed into various products like chips, powder, pappad, savory items.

The machine parts, which have relative motion, rub against each other. The rubbing surfaces are never perfectly smooth, even when they are highly polished. If they are observed under a microscope, one sees small depressions and elevations which get interlocked when the machine parts are under pressure, and give rise to a resisting force called frictional force. Due to friction, the parts get worn out and become useless. Friction produces heat, which, in this case, represents loss of work. To reduce this wear and loss of power caused by friction, certain foreign substances are introduced between the rubbing surfaces which keep them apart. These substances are called lubricants; and lubrication is the science of reducing friction by the application of a suitable substance between the rubbing surfaces of bodies having relative motion.

Types of Bakery Products

Baked goods are produced from either doughs or batters which are a mixture of flour and water made by mixing, beating, kneading or folding. The processing method depends on the ingredients being used and the product being made. Bread is either leavened or unleavened. Leavened bread is made from a mixture of flour, yeast, salt and water. Unleavened bread does not contain yeast and therefore does not rise. It is flat bread that is quicker to make than yeast-bread.

Types of Confectionery

Confectionery also called sweets or candy is sweet food product. Confectionery is divided into two broad and somewhat overlapping categories, Bakers’ Confections and Sugar Confections. Confections are low in micronutrients and protein but high in calories. They may be fat-free foods, although some confections, especially fried doughs, are high-fat foods. Many confections are considered to give empty calories.

Baker’s Confectionery

Baker’s confectionery also called flour confections includes principally sweet pastries, cakes, and similar baked goods. In the Middle East and Asia, flour-based confections are more dominant. Baker’s confectionery includes sweet baked goods, especially those that are served for the dessert course. Baker’s confections are sweet foods that feature flour as a main ingredient and are baked. Major categories include cakes, sweet pastries, doughnuts, scones, and cookie.

Abstract

Demand for starch is increasing day by day and is met by restricted range of crops. In recent years, substantial progress has been made in obtaining starch from non-conventional sources such as sweet potato, buckwheat, sago, water chestnut, which can be used as a substitute for conventional sources. So it is necessary to search for other underutilized and nonconventional sources of starch to meet the increased demand. Typha angustifolia, an aquatic weed containing appreciable amount of starch in its rhizome and roots, can be used for starch isolation to make its use in food and non-food derivatives. In many parts of the world, starch-rich roots of Typha angustifolia are eaten raw or boiled or dried roots are pulverized into a powder, and then, used as a thickener in soups or added to cereal flours to make biscuits and bread.

U value: U value is a measure of the heat transmission through a building part (wall or window) or through a given thickness of a material (insulation). U values with lower numbers indicate better insulating properties (Plate 614).

UHT milk: This milk is homogenized, heated to atleast 135oC for about 2-3 second, cooled rapidly and then packed in sterilized containers aseptically. The milk in packs can be stored for several months without refrigeration. The nutrient loss is negligible. Used for making yogurt commercially as it does not need to be boiled again.

UHT pasteurization: The milk is heated to ~150oC for a fraction of seconds practically no holding period. It is also called ultra pasteurization.

UHT sterilization: It is method in which food is sterilized, cooled and then aseptically placed in previously sterilized containers which are subsequently sealed in an aseptic environment.

Introduction and Relevance
UHT processing of milk was developed to produce a shelf-stable product with minimal chemical changes as encountered with sterilized milk. Aseptically packaged UHT milk can have a shelf life of 06 to 12 months and does not need to be stored in a refrigerator. Its role in the market varies by region. In countries like the India, USA and Canada, where UHT milk occupies a smaller segment of the liquid milk market, it is often used as a backup option, reserved for situations when pasteurized milk is unavailable. Conversely, in regions such as Europe, (particularly France, Belgium, Spain and Germany), Asia, (China, Japan, Thailand and Vietnam) Latin America and (Brazil) in UHT milk is the dominant form of milk available and is consumed regularly. In markets where it is a backup option, UHT milk requires long-term stability of 6–12 months, while in regions where it is used daily, a shorter shelf life of three months or less is often sufficient.
Ultra-High Temperature (UHT) treatment involves heating milk to very high temperatures, typically between 130°C and 150°C, for a brief period of few seconds. This process results in commercially sterile milk, meaning that while not all bacteria are destroyed, those capable of growing under ambient storage conditions are effectively eliminated. An essential component of UHT processing is aseptic packaging, where the sterilized milk is filled into presterilized containers in a sterile environment. This combination ensures that the milk remains free from contamination and maintains its extended shelf life without requiring refrigeration.
Standards for UHT processing vary globally. In the European Union, a minimum temperature of 135°C with an appropriate holding time is mandated. In the United States, the standard for ultra-pasteurization is 280°F (137.8°C) for 2 seconds. Many international standards recommend 135°C for at least 1 second, though some countries do not specify minimum conditions. However, this level of treatment is often regarded as insufficient for completely destroying the spores of spoilage organisms, highlighting the importance of precise temperature-time combinations and the critical role of aseptic packaging in ensuring product safety and stability.

Mango (Mangifera indica L.) is one of the most important tropical fruits of the world and is commonly known as the ‘King of fruits’ for its high quality fruits which are very popular among the Indians (Sharma et al., 2008). It is the oldest and extensively cultivated fruit crop in India having high socio-economic significance. India is the home of more than 1000 mango varieties, which originated in the Indo-Burma region (Mukherjee, 1958). India is the largest producer of mango, grown in about 2.3 million hectares with an annual production of 15.02 million tones. However, its productivity is only 6.5 tones per ha against 30 tones per ha in Israel (Bijay Jumar, 2010). Improvement of productivity in mango continues to be the foremost issue in mango production (Sauco, 1993). Of late, all the mango importing countries are considering the India as a source of quality mangoes due to its varietal wealth and availability. Hence, it is imperative to improve the productivity and quality of Indian mangoes to meet the global need (Balamohan et al., 2014).

10.1 Introduction
Developed in the 1950s, ultra-high temperature pasteurization typically involves no hold using a temperature range of 135°C to 150°C. Immediate aseptic packaging determines how well UHT heat treatment of milk works.
10.2 Uperization Developed in Switzerland, this is generally known as “ultra – pasteurization”. Milk is heated in this method under direct steam up to 150 °c for a fraction of a second. One is always learning from this. Fore warming milk to 50 °C is the first stage in the uperization process, meant to eliminate most of the dissolved oxygen and volatile off-flavours by vacuum treatment. In the second step, the milk is first preheated to roughly 80–90 °C and then heated on the uperization chamber under high-pressure steam to roughly 150 °C for ½ to ¾ a second. The product moves into an expansion chamber at almost atmospheric pressure after this heating, therefore inducing some evaporation of moisture. The good is then transferred to a chiller and subsequently into a storage chamber.
The advantages of uperization are
• Long keeping quality.
• Removal of feed and other volatile off-flavours:
• Appreciable homogenization effect.
• Reduction in acidity.
• Efficient destruction of microorganisms.
• Effect of uperization on nutritive value and flavour are not greater than that of pasteurization.

Abstract

Application of ultrasound is one of the most promising uses of novel technologies in food processing. Use of ultrasound at various stages of drying has resulted in significant decrease in drying time and improvement in quality characteristics of dried products. The chapter discusses the principle behind use of ultrasound, general application in food industry with detailed description of various drying processes and equipments assisted by ultrasound.

ABSTRACT

Fruits and vegetables are rich source of bioactive compounds such as polyphenols, antioxidants and flavonoids. Drying is one of the common methods for preservation of food and agricultural commodities. However, drying may negatively affect the product quality attributes. This article is a capsule overview of current state of art ultrasound (US) assisted drying on technical aspects and bioactivity of fruits and vegetables. US assisted drying is an economical and sustainable technique compared to other existing conventional techniques used for food processing and preservation. US as a pretreatment before drying of agricultural-products enhances drying efficiency, inactivate enzymes and improve overall quality of dried products. Current developments and available solutions in drying have shown that US assisted drying may be used to restrict the loss of crucial bioactive components occurring naturally in fruits and vegetables. US when combined with hot air drying helps in achieving adequate drying rate at lower temperatures and improves overall dehydration process. This technique has found no practical application commercially due to various difficulties in achieving high-intensity US in air. One practical benefit of using US assisted drying is the minimization of the drying time along with reduction in total energy consumption.

Introduction

Organic substances consumed for nutritional purposes can be called as “food”. Food contains biomolecules, like, protein, lipid and carbohydrate, inorganic minerals as salts, and organic substances, such as, vitamins, emulsifiers, acids, antioxidants, pigments, polyphenols and flavour-producing compounds. They can be of plant or animal origin. Depending on the durability in terms of suitability of consumption, foods can be perishable, semi-perishable and non-perishable. Food spoilage occurs due to chemical, microbial, or physical actions. eventually affecting its nutritional values, colour, edibility and texture (M. Rahman, 2007).

The cold chain is the lifeline of the ice cream industry because the product must remain continuously frozen from factory hardening until consumption. This chapter examines the complete cold-chain network, beginning with hardening and factory cold storage and extending through CFA or distributor cold rooms, refrigerated transport, retail freezers, and final consumer handling. It explains temperature requirements, monitoring systems, equipment selection, cold-room management, stock rotation, and quality assurance. Particular attention is given to Indian challenges such as power interruptions, inadequate freezer maintenance, poor retailer practices, and temperature abuse. The chapter demonstrates how disciplined cold-chain management protects texture, flavour, shape, overrun, shelf life, and ultimately consumer confidence

Beverage: It includes all drinks whether they are fermented or unfermented, prepared from fruits or non-fruit, sweetened or unsweetened eg. tea, coffee, coca cola, cider, maaza are all beverages.

Fruit Beverages : Beverage which is prepared partly or fully from fruit juice or pulps with or without additives eg. pure fruit juice, squash, cordial, RTS beverage etc.

Non-fruit Beverage : Beverage which does not contain any fruit part eg. Coca cola, pepsi, sherbet etc.

Unfermented Juice or Pure Fruit Juice: This is the natural juice pressed out of the fruit and practically its composition remains unaltered during preparation and preservation. No additives like sugar, acid, water etc. are added. eg apple juice, orange juice.

Fruit Juice Beverage: This is the fruit juice that has been considerably altered in composition by adding water, sugar, acid, flavour, colours, preservatives etc. before consumption. It may or may not be diluted before it is served as a drink eg. squashes, nectars, appetizers etc.

A. Mixing and Homogenization

1. I.ntroduction to Mixing and Homogenization

In the food industry, mixing and homogenization are fundamental procedures that are essential to the production of a wide range of food items. To produce the desired qualities and final result with uniformity and consistency, various ingredients are blended. Ensuring product quality, stability, and customer happiness are contingent upon these processes.

Importance of Mixing and Homogenization

Mixing and homogenization are paramount for several reason

A. Novel Dehydration Technologies

Dehydration, the process of removing moisture from food products, is crucial for enhancing shelf life, reducing weight and volume for transportation, and preserving nutritional value. Traditional dehydration methods, such as sun drying, air drying, and freeze drying, have been widely used for centuries. However, advancements in food technology have led to the development of novel dehydration technologies that offer improved efficiency, quality retention, and sustainability.1. Vacuum Microwave Dehydration

Vacuum microwave dehydration is a cutting-edge dehydration technique that combines the advantages of removing moisture from food products while preserving their color, flavor, texture, and nutritional content (fig 1).

A. Non-thermal Processing

Non-thermal processing encompasses a diverse range of food preservation and treatment techniques that do not rely on heat as the primary means of achieving microbial inactivation or quality preservation. Unlike conventional thermal methods such as pasteurization and sterilization, which involve exposing food to elevated temperatures for a specified duration, non-thermal processing methods operate at or near ambient temperatures. These innovative technologies offer several advantages, including the preservation of sensory attributes, retention of nutritional quality, and minimization of detrimental effects on food texture and f lavour (fig 1).

Distillation, leaching, and extraction

A. Distillation

Distillation is a widely used separation process in various industries, including chemical, pharmaceutical and food processing. It is particularly important in the production of alcoholic beverages, essential oils, and purified water. Distillation works on the principle of exploiting differences in the volatility of components in a liquid mixture to separate them based on their boiling points.

Principles of Distillation

Distillation is a time-tested and versatile separation technique employed across a myriad of industries for separating components of liquid mixtures. Its effectiveness lies in its ability to leverage differences in boiling points among the various constituents of a mixture.

1. Size reduction is also referred as

(a) Extraction

(b) Communication

(c) Leaching

(d) Distillation

2. Size reduction causes

(a) Decrease in the temperature of the product

(b) Increase in temperature of the product

(c) Increase in pressure

(d) Decrease in surface area