eChapters

INTRODUCTION

Food processing is necessary for the conversion of raw food products in to finished products with desired textural, sensory and nutritional attributes. This is required to be done mainly due to seasonal production and facilitating non-seasonal availability of different commodities. Stages of processing are primary and secondary. In primary processing raw material is converted into food commodities, while in secondary processing commodities are converted into edible products. Processing is mainly done to convert the products into edible forms, to extend shelf life, availability, accessibility and also to provide variety into the form of value added products. Processing of products destroys inhibitors, microorganisms, retards physico-chemical and biochemical deterioration, maintains good sensory properties, preserves and enhances the nutritive value. Unit operations involve phase changes and sometimes chemical reactions also, which are undesirable as they cause inferior quality of the product (Gekas 1992). Different processes like separation, assembly, preservation and packaging are broader classification for unit operations in food processing (Saravacos and Kostaropoulos 2002).

Introduction: Food processing involves different steps from receiving raw material, preparing for product manufacture, and packaging to storage. All these steps are called unit operations. They are broadly categorized as raw
material preparation (receiving, sorting, grading, washing, peeling, blanching, slicing, cutting, dicing etc), processing (canning, drying, pulping, juicing, product manufacture like jam, jelly, preserves, candies, pickling, sauce making, etc.) and post-production handling including packaging and storage. A brief detail about each unit operation is discussed as under:
1. Raw Material Handling
Material handling includes varied operations such as hand or mechanical harvesting on the farm, transportation in trucks or refrigerated vehicles of perishable produce to the market or to the processing plant or to store/godowns. For conveying, a wide variety of mechanical conveyors is used depending on the type of material. Common conveyors used in the processing plant include screw conveyors, bucket conveyors, belt conveyors and vibratory conveyors. Throughout these operations, care is taken to maintain sanitary conditions, minimize bruises and product loss, maintain raw material quality like physical appearance, and vitamin contents, minimize microbial growth and minimize other detrimental changes to the product quality during handling etc. It also includes other unit operations like receiving, cleaning/washing, sorting, grading, peeling, halving, slicing, blanching etc for preparation of fruit and vegetables for processing.

1. Fundamental Concepts of Unit Operations

    1.    Process is the set of activities or industrial operations that modify the properties of raw materials with the purpose of obtaining products to satisfy the needs of a society.

    2.    Food process engineering includes the part of human activity in which the knowledge of physical, natural, and economic sciences is applied to agricultural products as related to their composition, energetic content, or physical state.

    3.    Food process engineering can also be defined as “the science of conceiving, calculating, designing, building, and running the facilities where the transformation processes of agricultural products, at the industrial level and as economically as possible, are carried out.

    4.    In a discontinuous operation the raw material is loaded in the equipment; after performing the required transformation, the obtained products are unloaded. These operations, also called “batch” or “intermittent,” are carried out in steps:

Food Plant Hygiene

A. I.mportance of Food Plant Hygiene:

1. Ensures the Safety and Quality of Food Products: Proper hygiene practices within food processing facilities play a critical role in safeguarding the safety and quality of food products. By adhering to stringent hygiene protocols, including thorough cleaning, sanitation, and preventive measures, facilities can effectively prevent the contamination of food products by harmful microorganisms, chemicals, or physical hazards. This helps minimize the risk of foodborne illnesses and ensures that consumers receive safe and wholesome food products. Additionally, maintaining cleanliness and hygiene in food proce

SYNOPSIS

The availability of food is of paramount importance without which it is hard for human beings to survive. The recognized way of making food available is to produce but it is also equally important that food produced is utilized well without loss of edible food materials. The paper discusses on unused food, under- utilized food within and across countries, and puts emphasis on utilization and handling of food. In perspective, the paper highlights the steps to be taken up to save and utilize the food already produced.

SYNOPSIS

This millennium has brought about serious challenges as well as excellent opportunities for the betterment of humanity. The migration of rural population to urban areas is one of the major challenges foreseen. It is expected that much of the population growth is expected to take place in the cities of the developing world. By 2020, about 52 percent of the developing world’s population will be living in urban areas (IFPRI, 1999). The agricultural areas around cities offer great promise to urban and peri-urban agriculture.

The interventions on Urban and Peri-urban Agriculture (UPA) suggested and initiative undertaken by FAO is timely and valuable in the interest of the teeming population demanding for both nutrition and health. The International Conference on Vegetables (ICV-2002) held during 2002 has emphasized the importance of vegetables; FAO International Workshop on Urban and Peri-urban Agriculture for Asian Countries organized during 2005 had amply emphasized the important role of horticulture; and the International Conference on Horticulture (ICH-2009) held during 2009, has amply illustrated the importance of horticultural crops particularly vegetables in UPA for the benefit of urban population.

The urbanization process is a reality that drives people to go and live in the cities. It is very pronounced in Latin America where already 85% of the population lives in cities; in Asia the average is reaching 60% whereas in Africa the phenomenon has started later and has now reached 35%. Besides the increased demand for food, there has been a rapid increase of poverty, unemployment, hunger and malnutrition in the Urban and Peri-urban environment around the world that are of great concern to central and municipal authorities.

UPA can contribute to feeding the urban population, generate income and employment and thereby reduce poverty. In reality many countries have already UPA related activities going on in areas of horticulture including vegetables, dairy production, small livestock, aquaculture and forestry. However, it has been realized that very few countries had actually investigated the real opportunities and constraints linked to the urban agriculture sector.

Keywords : Urban Agriculture, Urban Food, Peri-urban Agriculture, UPA.

The uronic acid pathway is a minor and alternative pathway for glucose oxidation and for the production of uronic acid sugar. Uronic acids of sugars are formed when the terminal carbon’s (C6) hydroxyl group (CH2OH) of sugar gets oxidized to a carboxylic acid. Uronic acid names depend on the name of the parent sugars. Uronic acid of glucose is glucuronic acid, hexose uronic acids are hexuronic acids, and pentose uronic acids are named penturonic acids. The uronic acid pathway is located in the cytosol of the liver and adipose tissue.
The glucuronic acid should not be confused with gluconic acid (aldonic acid) and glucaric acid (aldaric acid or dicarboxylic acid). Gluconic acid (aldonic acid or “onic” acid) is obtained from D-glucose by oxidizing its aldehyde group at C1 to a carboxyl group. Glucaric acid (aldaric or dicarboxylic acid) is formed upon oxidation of both the terminal hydroxyl groups (C1 and C6) and the aldehyde. They have two carboxylic acid groups. This pathway yields pentoses & ascorbic acid or vitamin C (not in primates & guinea pigs) from glucose.

Abstract

The constant improvement in automation of bakery industry has placed higher demands on wheat. As a consequence bakery industry requires wheat possessing specific quality attributes. In view of this, there is need to produce good quality wheat not only for good chapattis but also for better bakery products viz., bread, biscuit, noodles, pasta products. New technologies are emerging which could be exploited for determining the Indian wheats for their suitability for various value added products. In the current investigation, 50 genotypes possessing low protein content (<10.5%) selected from a vast amount of breeding material were analysed for their biscuit making attributes. These lines were screened by actual baking test and alkaline water retention capacity (AWRC) test keeping the standard prescribed for biscuit making qualities viz., low protein content, low sedimentation value, low AWRC and larger diameter with larger spread factor of biscuit. Further with the help of Stable Micro Systems TA.HDi Texture Analyser the biscuits were analysed for hardness and crispness. Correlation coefficient among 8 quality traits suggested highly significant and positive correlation between sedimentation value and AWRC, biscuit diameter and spread factor, and biscuit hardness and fracturability, and significant negative correlation between biscuit diameter and its thickness. On the basis of findings, genotypes identified for biscuit making qualities may be used as donor for developing varieties suitable for biscuit making.

Different basic as well as advanced laboratory equipment need to be used in a laboratory while conducting experiments. Many of them like pH meter, laminar air-flow hood, viscometer, thermometer, magnetic stirrer, microwave ovens, incubators, sand-bath, water-bath, oil-bath, etc. are the basic and simple equipment which require to be used routinely while conducting experiments in a laboratory. However, basic knowledge of their operation, handling procedure, when to be used, how to be used, and more importantly what not to be done with it, etc. are essential for keeping them in serviceable condition as well as for the accuracy/precision in their operation. In this chapter, we will discuss about some of the routinely used laboratory equipment along, while some other sophisticated equipment will be discussed in other chapters.

pH Meter

A pH meter measures exactly the H+ concentration of a solution; thus indicates acidity or alkalinity of a solution with greater precision. Actually, it measures the difference in electrical potential between a pH electrode and a reference electrode, and display the results converted into the corresponding pH value. Electrode is the key part (rod-like structure, usually made of glass) of a pH meter, having a bulb at the bottom containing a sensor. The pH meters range from simple and inexpensive pen-like devices (portable/pocket pH meter) to complex and expensive laboratory instruments with computer interface (Figure 5.1).

Frequent calibration of a pH meter using the solutions of known pH (standard solution of pH 4.01, 7.00, 10.01, Figure 5.2), generally before each use, ensures the accuracy of the instrument. For very precise work the pH meter should be calibrated before each measurement. For normal use calibration should be performed at the beginning of each day. This is necessary because the glass electrode does not give a reproducible measurement over a longer period of time.

Introduction

To accomplish experimentations in laboratories, sometimes we need microscope to test/validate our ideas/findings. A microscope is needed to examine objects which are very small which cannot be visualised by naked eyes. However, microscopic study requires some expertise in operating the microscope, particularly the sophisticated microscopes, as well as to prepare (peeling, sections, cutting, fixation, staining, dehydration, mounting, etc.) the sample, so that it can be appropriately examined for the anticipated details.

According to the scientific requirements different types of microscopes are used in the laboratories for research purpose. In this chapter, our aim is to acquaint you with the basics of using and handling of microscopes, particularly a compound microscope that is commonly used by the graduate and post graduate students for basic research.

Microscopy is often designated as the scientific investigation that is employed to review and analyse minute structures and objects using a microscope. The term “microscope” has been derived from ancient Greek words “micros” meaning “small” and “skopeîn” meaning “to look at or see,”.

Microscope

A microscope is a laboratory instrument used to examine objects (biological specimens) which are too small to be seen by the naked eye. The microscope must accomplish three tasks:

• Magnification- to provide a magnified image of the specimen.

• Resolution- to separate the details in the image.

• Contrast- to render the details clearly visible to the eyes.

Although we will tnroduce to you the different types of microscopes used for different speciments, our main focus is to discuss about compound microscope, which is commonly used in the laboratories. Compound microscope was developed around the beginning of 17th century.

A variety of glassware like burettes, pipettes, measuring cylinders, flasks, separating funnel etc. are used for experimental purposes in a laboratory. All of these need to be used and handled correctly, otherwise the chances of experimental error and damage to the glassware increase significantly. Being made of glass, they need special care while washing and using in experiments because even a minor mistake in handling of glassware may result in breakage of the apparatus. With this precautionary note, let us discuss about some of the specific glassware used in the laboratories.

Burette

Burette is a long graduated glass tube with a stopcock at one end for delivering a known/desired volume of a liquid, especially in titration experiments. It contains a stopcock at the lower end and a tapered capillary tube as the stopcock’s outlet. The flow rate of liquid from the tub stopcock’s outlet can be controlled with the help of stopcock valve. Burette is used for measuring the volume of a solution/chemical added in a quantitative (titrimetric) estimation experiment.

Procedure of using a Burette

The burette reading must be noted before and after delivering the chemical/ solution from the burette. The difference in these two readings is the volume of the chemical/solution released out of the burette. The solution should be released slowly/drop-by-drop to avoid any experimental error/mistake. If the solution/chemical is allowed to pour out too fast, the wall of the burette will not drain properly and some liquid may remain sticking to the surface of the walls. Moreover, excessive amount of chemical may be released/dropped during the experiment, particularly during the titration experiment wherein we need to know the exact amount of acid/base needed to get neutralization point. Thus, any minor mistake may lead to get a faulty reading. The measuring capacity of a burette usually used in a laboratory is 50 mL.

Since mouth pipetting of liquid reagents in a laboratory is not advisable, different tools are needed for safe, easier, and precise dispensing of liquid reagents. This chapter is devoted to make you aware of the tools like vacupette and micropipette which can be used for the handling of liquid reagents in a safe and precise way.

Vacupette

Glass pipettes have been traditionally used by sucking liquid solvent/solution directly using mouth. For safety reasons, mouth pipetting is no longer permitted in a laboratory. Hence, to fill a pipette vacupette is used by placing it on the top of glass or plastic pipette. It acts as a device to create vacuum for filling reagent in the pipette as well as for releasing the reagent with mechanical regulation on the flow out of the liquid. Vacupette can be of different types.

1. Rubber Bulb Vacupette

Rubber bulb vacupette is often used to transfer (pump up and discharge) liquid using a pipette when a larger quantity of chemicals is to be transferred. Small/tiny rubber bulb is attached to glass/plastic pipette for drawing little amount of reagents. Small vacupette is used to precisely discharge smaller volume/ drops.

Handling of Vacupette

• Insert the top of a pipette in the bottom of the rubber bulb vacupette (Figure 6.1).

• Remove air from the pipette by squeezing valve “A” at the top of the vacupette while simultaneously squeezing the rubber bulb. The amount of air released depends on the size of the rubber bulb.

Introduction

Food ingredients sector is indicating ample prospects for growth. The segment is an obligatory element for the growth of the food and beverage sector. These ingredients are also driving the development of the healthy functional foods industry to increase by 20% growth annually. Innovation in the food and beverage market, especially in the processed food domain, has created innumerable opportunities for new product development in the ingredients market as well. The segment is driven by the growing food processing industry and India is emerging as ingredients bowl of the future. Additionally, growing urbanization coupled with industrialization and changing lifestyles have led to growing demand for convenient food that offers health benefits, over and above the basic nutritional benefits of the foodstuff. There are nearly 10 to 15 broad classes of ingredients that include the very basic ingredients as well as certain value added ingredients that have niche applications. Key ingredients are preservatives, flavours, colours, hydrocolloids/stabilizers, emulsifiers, artificial sweeteners and value added health food ingredients such as omega-3-fatty acids prebiotics, probiotics etc. Until recently, there has been limited research into functional foods in meats, while functional foods in the dairy sector have been developed to a high degree. But meat is less allergenic than many other foods and much more research into the development and marketing of novel functional meat products is required. Such meat products would open up a new market for the meat industry. Nutraceutical and functional food industry is a very vibrant industry today with the claims and a clear mandate of health, wellness and prevention of diseases as one of its main goals.

The history of plant growth regulation was knownfor many years before the time of Christ, when it was common practice in the Middle East to place a drop of olive oil on figs to promote development. The use of plant growth regulators (PGRs) to modify growth and flowering of pineapple began in 1930s. In eighteenth century when a carpenter was working in a greenhouse in the Azores Islandaccidently set fire to a pile of shavings. To the surprise of the grower who had thought his plants were ruined, they burst into flower instead of being damaged (Collins, 1960). In Hawaii, Rodriguez (1932) noticed in the pineapple fields that smoke from brush fires adjacent to the field caused premature flowering. The ingredients of smoke were subsequently found to be ethylene and acetylene, the unsaturated hydrocarbons. During the 1940’s, auxins were also shown to produce this effect,α-Naphthalene acetic acid (NAA), β-Naphthalene acetic acid (BNA), Fruitone and naphthaleneacetamide were the next forcing agent to become commercially used in pineapple. Since that time many works have been carried out with improving results like natural and synthetic compounds that alter function, shape and size of crop plants have been discovered. Today, specific PGRs are used to modify crop growth rate and growth pattern during the various stages of development from germination through harvest and post-harvest preservation. The use of regulating chemicals has become an important component of agro-technical procedures for most of the cultivated plants and especially for fruit plants.

Introduction

It became clear from the discussions of previous chapters that probiotics perform metabolic functions such as fermenting indigestible dietary residues and endogenous mucus, production of vitamins, and absorption of minerals. They also play key role in intestinal epithelial cell proliferation and differentiation, and the homeostasis of the immune system. Further, probiotics are also known to involve in modifying gut pH, antagonizing pathogens through the production of antimicrobial compounds, competing with pathogens for recept or sites as well as for available nutrients and growth factors, stimulating immunomodulatory cells of the host, and produce a wide range of enzymes such as lactase, amylase, lipase, protease, phytase and so on. The molecular mechanisms of probiotics are largely unknown and opens avenue for research in probiotics. Moreover, current research in probiotics and health consciousness in the public lead to an increased interest towards probiotics from the public, researchers, governmental organizations (such as the WHO/FAO) and medicine and food companies. In this chapter, application of probiotics in treating various diseases and disorders are discussed.

Introduction

COVID-19, a worldwide pandemic, addresses a deflationary stun for the worldwide economy. The outbreak of coronavirus has had a significant impact on public health worldwide and all stages of various industries’ supply chain and value chain. The 2019 novel coronavirus (2019-nCoV) or the severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) is rapidly spreading from its origin in Wuhan City of Hubei Province of China to the rest of the world. The infection began in bats and was communicated to people by inhalation or contact with infected droplets, and its infection time frame goes from 2 to 14 days. Primary manifestations in hospitalized patients with COVID-19 include fever (98%), cough/hack (76%), and myalgia or weakness (44%). Severe complications include acute respiratory distress syndrome (ARDS), RNAemia, acute cardiac injury, and multiple organ failure. However, exaggerated immune responses may lead to Cytokine Storm. Cytokine storm syndrome includes ARDS, shock, and multi-organ failure (Zheng et al., 2020). Many people are asymptomatic also, and the severity of this disease varies from person to person. The fatality rate is estimated to range from 2 to 3%. Typical/low white cell checks can analyze it with raised C-responsive protein (CRP), periodic modernized tomographic chest examination. The infection spreads quicker than its two predecessors, the SARS-CoV and Middle East respiratory disorder Covid (MERS-CoV); however, it has lower casualty. The worldwide effect of this new scourge is yet questionable (Singhal, T. (2020).

Abstract

The present study was conducted to develop ready to eat extruded snack food based on germinated flour of wheat, Bengal gram and green gram. A Central Composite Rotatable Design (CCRD) for five variables at five levels was used for experimental combinations and optimization of the process parameters. Experimental design with green gram flour (5 to 20%) and bengal gram flour (1535%) in wheat flour, moisture content (14-18%), screw speed (200-300 rpm) and barrel temperature (126-134°C) as independent variables having 32 different combinations of snack formulations that were studied using response surface methodology to investigate the effect of these variables on product responses (Lateral expansion, bulk density, Water absorption index, water solubility index and sensory characteristics). Sensory analysis was carried out of all extrudates for texture, color and overall acceptability. Multiple regression equations were obtained to describe the effects of each variable on product responses. The optimum operating conditions for development of germinated wheat, green gram and Bengal gram flour extrudate were 132°C of barrel temperature, 275 rpm of screw speed, 17 % offeed moisture, 6.5% of green gram flour and 23.1% of Bengal gram flour. The responses predicted by the software for these optimum process conditions resulted lateral expansion of 169.59%, bulk density, 0.263g/cm³; water solubility index, 19.08; water absoption index, 13.88g/g; and overall acceptability value of 7.38.

Introduction

Whey is the serum or watery part of the milk that remains after separation of curd that result from the acid or proteolytic enzyme mediated co-agulation of milk. It is major by product of dairy industries manufacturing products like channa, paneer, cheese and chakka (Sharma and Bhatia, 1999).The current world production of whey is estimated at about 165 million tones, in that cheese whey accounts for nearly 95 % of total whey. In India near about one million tonne of whey is annually derived, in that major source of whey is from the production of channa, paneer and shrikhand production. This is mostly thrown away as a waste which creates environmental pollution, also in that way about 70, 000 tonnes of Nutritious solids are lost (Puranik, 1999).

Introduction

Fish and shellfish constitute an important component of global nutrition. Fish protein is an essential source of nutrients for many people, especially in developing countries. Health benefits of fish oil in preventing heart attack and other cardiovascular diseases are well appreciated. Mounting evidences suggest that the benefits of fish consumption are not limited to the well-known effects of fish oil alone. Fish is also a rich source of protein containing all essential amino acids, which is required for the body maintenance and muscular build-up. The protein content in most of the raw finfish meat is in the range of 17 to 22% (g per 100 g), while the cooked portions of some fish such as tuna may have as high as 30% protein. The amino acid score of fish protein compares well with that of whole egg protein, which is considered as a standard protein source. Fish is also rich in the non-protein amino acid - taurine, which has a unique role in neurotransmission. Apart from nutritional properties, fish proteins also possess a number of functional properties such as emulsifying, foaming, gel forming, water binding and fat binding properties, which are important in product formulations. These functional properties are mainly attributed to the major meaning myofibrillar proteins, actin and myosin.

During the processing of fish only the fillets are generally retained while the bulk of product (up to 66%) is discarded. About 30% of the total fish weight remains as waste in the form of skins and bones during preparation of fish fillets. This waste is an excellent raw material for the preparation of high value products including protein foods. The utilization of fish wastes help to eliminate harmful environmental aspects and improve quality in fish processing. Skin and bone are sources of high collagen content. The average quantity of waste generated during fish and shellfish processing operations (based on average annual marine landing data) is indicated in Table 1.

The commercial aquaculture for crustaceans in India has become a huge success due to the introduction of new species, the improved hatchery production of seeds, scientific management of culture practices and the availability of good quality feed and other input. Introduction of new species like Letopenaeus vennamei has resulted in increased yield and productivity. The farming of this species has already been established in coastal Andhra Pradesh, Karnataka and Tamil Nadu and gaining momentum in Kerala and other states.

Similarly, farmers in both coastal and land locked States have gone for large scale farming of Giant Freshwater Prawn (Macrobrachium rosenbergii) popularly called “Scampi” which is having high demand in both domestic and international markets. In order to meet the raw material requirement of large number of processing units established for export and also to meet the domestic demand. The state of Andhra Pradesh accounts for more than 50 per cent of the cultured Scampi production and also in terms of area under culture. During the year 2013-14 the estimated production of L. vannamei was 406018 tons whereas the black tiger export of cultured prawn from the country was to the tune of 41947 tons and that of scampi, it was 1401 tons (MPEDA 2008).

Industrial processing of prawn results in huge quantities of waste in the form of head and shell. Since the exported shrimp products are mainly of peeled items, the shell waste produced is quite high. The head and shell constitute nearly 60% by weight of the whole prawn depending on the species and size. In India its availability is estimated to be 100,000 tonnes annually and it is the single largest fishery waste of the country. Crab shell and squilla are other important raw materials available from marine sector.

Fat
• Utmost significant slaughterhouse byproduct is fat obtained from intestines, kidneys, channel and other offals
• Edible ox fat is rendered and the obtained product is called premier jus (higher grade fat) which is differentiated into oleo oil and oleo stearin
• If all edible ox fat is rendered, it is called dripping and it used for human consumption
• Inedible fat is used for soap manufacturing
• The highest value fat from pig is recovered from peritoneal lining (leaf fat), and the subsequent highest value recovered from back fat, mesentery and omentum
• Sheep fat is separated into oleo oil and oleo stearin because of its strong flavour
• Mutton fat is harder and its stearin content is more than ox or pig and therefore, it is applied on the top of meat paste glass jar as a protective layer
Rendering of edible fat
Three principal procedure of rendering of edible fat are:
i. Wet rendering
ii. Dry rendering
iii. Continuous low-temperature rendering

11.1 Introduction

Fermented foods are the result of the activity of a few specialized types of micro-organisms among the thousands of species known to mankind. Success of such processes is depended upon the control of environmental conditions ensuring the growth of the desired microbial species and inhibition of others. The fermentation can be broadly defined as the process in which the carbohydrate or like compounds are broken down, under anaerobic or aerobic conditions [171]. The basic role of micro-organisms is to breakdown the organic compounds to get energy for their metabolic activities. From ancient times, people all over the world have developed traditional processes for production of alcoholic beverages (wine) either from natural sugar such as in wine or by degrading the starchy materials (beer). Fruit wines referred to as ‘Soma’ in our ancient scriptures have been part of food of man and were used as medicine, might have originated accidentally (transformation of fruit juice beverages having exhilarating or stimulating properties). Wines are made principally from fruits like grape or extract of other fruits of various types (table wine, sparkling wine, dessert, aperitif or vermouth and pop wines) while the beers are prepared from grains like barley, rice and corn. The principal carbohydrate in grain is starch which can not be fermented directly. This process is brought about by starch splitting enzymes by germinating the grains followed by drying and storage until needed. Distillation of beer produces a variety of liquors (whisky, rum, gin, vodka), while that of wine produces the brandy. Besides, the improvement in the raw material selection, fermentation conditions and techniques, a lot of waste material is generated during fermentation process in the industries. Nevertheless, the food based industries are significant contributors to the economy of the many countries of the world (Fig 1). The global market value of food fermentation based industries is estimated to be around 250 million US dollars. Interestingly, more than 10% of this accounts for alcoholic beverages (Fig 2) with projected increase of US$ 27 billions in 1989 to 40 billions in 1990 [93,123,123,129].

1. INTRODUCTION

Wild fruits are highly nutritious and contain vitamins, carbohydrates, protein and minerals in higher quantity than majority of other common cultivated fruits. They are also a rich source of several bioactive substances, compared to the cultivated fruits. In India,these wild fruit trees grow abundantly across an altitudinal gradient of Himalaya and the majority of them bear fruits during summer. Fruit varieties are consumed by the local inhabitants of the region. At the same time, there are numerous under exploited species of wild fruits having high potential for exploitation viz., Bael (Aegle marmelos CL.), Berberis asiatica DC, Seabuckthorn (Hippophae sp.,) Rubus sp., Prunus armeniaca L., Karonda (Carissa carandas L.) Bitter Almond (Prunus amygdalus Batsch Smith), Feijoa sp. Among the wild fruits, Hippophae sp.was found to be economically efficient, followed by Aegle marmelos, Rubus ellipticus Smith, respectively. Wild apricot (Prunus armeniaca L.), a semi-domesticated and less utilized fruit of the higher Himalaya, provides better economic returns on an annual basis. Attempts have been made to utilize these wild fruits as a source of income, particularly for poor rural inhabitants and unemployed youths of the region by making a variety of edible products such as jam, jelly, juice, squash, sauce, wine etc. Here in this article, production of wine, vermouth and brandy from wild fruits would be focused. But before discussing preparation of wine and brandy in detail, we shall be describing the general process of wine and brandy making first, then the products from the specific wild fruits.

Vacreation: The pasteurization of the milk or cream under reduced pressure by direct steam is called vacreation. This process removes feed and other volatile flavors from cream and to pasteurize it for butter making. This is also called vacuum pasteurization (Plate 623).

Vacuum: The state of negative pressure. It is equal to atmospheric pressure minus absolute pressure.

Vacuum cooling: A technique of cooling vegetable (leafy vegetables, asparagus, brussels sprouts) having a high surface to volume ratio; rapidly and uniformly by boiling off some of their water at 10C and at low pressure (5 mm of Hg) into a sealed container. The produce is cooled by evaporation of water from the tissue surface and is more rapid than hydro cooling (Plate 624).

Vacuum drier: A drier used to dry heat sensitive products where low pressure lowers the temperature, helps to retain natural flavour and minimizes oxidation and browning is called vacuum drier (Plate 625).

Abstract

Drying is an age old practice of food preservation. Removal of moisture from the food materials is usually carried out at atmospheric pressure and elevated temperature. In the presence of oxygen, drying can cause oxidation of some compounds leading to quality deterioration. Drying at higher temperature adds to the losses and can be responsible for enzymatic and non enzymatic browning, loss of aroma, nutrients, antioxidants, pigments etc. On the other hand, drying under sub atmospheric pressure helps in retaining the themosensitive compounds present in natural foods as drying can be accomplished in oxygen free environment. Under vacuum, evaporation of moisture can be possible at lower temperatures.

There is ever increase in the demand for good quality food product with improved quality and shelf life. Over the years, packaging have brought out a revolution in the marketing and distribution of food products including fish. Among the food categories, seafood ranks 3^rd with respect to consumption which explains the importance of fish. Fish is a vital source of food for people. It is the most important single source of high-quality protein, providing approximately 16% of the animal protein consumed by the world’s population (Food and Agriculture Organisation (FAO), United Nations, 1997). By any measure, fishes are amoung the world’s most important natural resources. Annual exploitation from wild populations exceeds 90 million tones, and total annual trade exceeds $ US 55 billion. Additionally, with over 25000 known species, the biodiversity and ecological roles of fish are being increasingly recognized in aquatic conservation, ecosystem management, restoration and aquatic environmental regulation.

Like any other food commodities, fish is one of the highly perishable items which undergoes spoilage if sufficient care is not taken. Various preservation methods have been in place to overcome the spoilage of fish. Chilling and refrigeration is the most preferred preservation method as it helps in preserving fresh like quality. Chilling or icing is reducing the temperature of fish so as to prolong the lag phase of bacteria and helps in reducing the spoilage rate. Fish being one of the most perishable foods, its freshness is rapidly lost even when stored under chilled conditions. Further, consumers demands to have fish in as fresh a state as possible so that the characteristics flavours are retained. Bulk transportation of fresh fish in ice has several limitations like limited extension of shelf life, unnecessary expenditure on freight due to ice, difficulty in handling and maintaining hygienic conditions due to leaching of ice melt water with leaching losses of soluble nutrients and flavouring compounds. Proper packaging will help in improving the keeping quality of fish. Packaging is an important aspect for improving the shelf life and marketability. Packaging enhances the consumer acceptability and hence saleability of the product. Traditionally, food packaging is meant for protection, communication, convenience and containment. The package is used to protect the product from the deteriorative effects of the external environmental conditionals like heat, light, presence or absence of moisture, pressure, microorganisms, and gaseous emissions and so on. Packaging is an integral part of the food processing and plays an important role in preventing or reducing the generation of waste in the supply of food. Packaging assists the preservation of the world’s resources through the prevention of product spoilage and wastage, and by protecting products until they have performed their function. Basic requirements of a package are good marketing properties, reasonable price, technical feasibility, utility for food contact, low environmental stress, and suitability for recycling. Simply packing fish is suitable packaging material will enhance the shelf life of chilled and refrigerated fish to 7 to 15 days depending on fish species. However, in the normal packaging the spoilage process will be accelerated due to presence of O₂ in the normal air packing. Alteration in the package atmosphere will help in overcoming the problem of shelf life, which can be achieved by vacuum packaging or modified atmosphere packaging.

Lanolin, commonly known as Wool grease is primarily a lipid secretion from sebaceous glands of wool bearing animals. The role of Lanolin in nature is to protect wool and skin of animal from climate and the environment. It is an excellent emollient, self-emulsifying and dermatological safe for skin applications. Lanolin is a complex matrix since it is a mixture of high molecularweight esters of fatty acids with fatty alcohols, sterols, tri-terpene alcohols; diesters, long-chain alcohols & diols, long-chain fatty acids and hydroxy acids and is therefore difficult for effective matrix clean-up. Because of its water proofing and antimicrobial properties, lanolin is used mainly in cosmetic and pharmaceutical applications.

ABSTRACT

Approximately 30 % of fruits and vegetables are getting wasted each year in country like India. Not only that, there is a huge loss of agro based commodity during industrial processing and will be considered as industry generated waste. Utilization of such unexplored nutrients from agro processing sectors for making a sustainable food system will be a healthy approach to bring food security and nutrition to all of us. With this aim the present work addresses the utilization of jackfruit seeds, an agro-waste, to value added products. Jackfruit seed flour has a great potential in new food formulation along with wheat flour. The 15% (w/w) blending of jackfruit seed flour with wheat flour could be used in bread and the substituted bread is protein and fibre enriched. This attempt in developing such bakery items with blended flours could address the scarcity problem of non-wheat producing countries. Present study also looks into the alternate source of starch from spice processing industries. The nutrient starch could be explored for isolation from a nonconventional source from turmeric processing sector. The isolated starch could also be modified to enhance some of its functional properties and may be utilized in preparing value added product with a better acceptability and nutrition.Thus, the isolation of nutrients and value-added products out of fruits and vegetables and spice-processing waste would be a stepping stone to an initiative to zero hunger.

Value addition is the most talked about word in food processing industry, particularly in export oriented fish processing industry because of the increased realization of valuable foreign exchange. Value can be added to fish and fishery products according to the requirements of different markets. These products range from live fish and shellfish to ready to serve convenience products. As far as fish processing industry is concerned value addition is one of the possible approaches to raise profitability since this industry is becoming highly competitive and increasingly expensive.

There is great demand for seafood/seafood based products in ready to eat “convenience” form. A number of such diverse products have already invaded the western markets. One factor responsible for such a situation is more and more women getting educated and taking up employment. Reasonably good expendable income, education, awareness and consciousness towards hygiene and health, increased emphasis on leisure pursuits etc. are some of the other reasons.

Marketing of value added products is completely different from the traditional seafood trade. It is dynamic, sensitive, complex and very expensive. Market surveys, packaging and advertising are a few of the very important areas, which ultimately determine the successful movement of a new product. Most of the market channels currently used is not suitable to trade value added products. A new appropriate channel would be the super market chains which want to procure directly from the source of supply. Appearance, packaging and display are all important factors leading to successful marketing of any new value added product. The retail pack must be clean, crisp and clear and make the contents appear attractive to the consumer. The consumer must be given confidence to experiment with a new product launched in the market. Packaging requirements change with product form, target group, market area, species used and so on. The latest packaging must also keep abreast with the latest technology.

Abstract

Mango pulp is high in prebiotic dietary fibers vitamin c, polyphenols, carotenoids, vitamins and dietary minerals. Mint leaves are known for its medicinal aromatic and flavorsome qualities. Mint act as powerful antioxidant, protecting the body against the formation of cancerous cells and is rich source of polyphenolic compounds. Tulsi also have antioxidant, adaptogenic, anti-inflammatory, antibacterial and immune-enhancing properties. Honey is natural sweetener and has antiseptic and antibacterial properties. Medicinally, honey is non irritant promote rapid growth of healthy tissue and is useful in purities value, bed spores, skin and intestinal disorder, etc. Keeping in mind the beneficial effects of these raw materials, attempt was made to prepare value added drink from it, which may have medicinal value and good sensory acceptability with objective to prepare and evaluate the recipe for value added green mango-mint-tulsi beverage and to study the shelf life of the developed value added beverage. The formulation prepared with partial substitution of honey was more acceptable. Throughout the storage period, the squash prepared with honey scored more in flavor, taste, mouth-feel and overall acceptability than without honey. The cost of production without including labour, bottling and other overhead charges came out to be Rs. 34.5/L for squash without honey and Rs. 59.0/L for squash without honey.

1. INTRODUCTION

Food processing industries are engaged in production of different types of processed products and generate various types of wastes. These wastes, whether solid or liquid, on one hand are a direct loss to the producer or manufacturer and on the other hand create environmental pollution, if not disposed properly. Therefore, the processors would always like to minimize these wastes. The generation of wastes not only cause economic losses but would also require additional cost for their management and disposal. As a matter of fact, it is often estimated that proper use of efficient machinery and careful handling during various operations can lead to more than 50% reduction in losses.

In general, the wastes from the food processing industries are either not utilized or primarily utilized as animal feed, fertilizer and in preparation of by-products on a limited extent. Many of the wastes such as cuttings and shreds from the fruit and vegetable processing industry can be used as animal feed. Fruit and vegetables wastes can also be used for extraction of starch, pectin, natural colouring matter, fat, essential oils etc. Wheat and maize bran alongwith palm kernel are used for the production of feed for chickens. Various oils and oleoresins having enormous pharmaceutical properties can be obtained from the spice processing industry.

Fermentation is a cheap and energy efficient means of preserving perishable raw materials. It commonly does not require any sophisticated equipment, neither is the storage of fermented products a big issue. Fermented foods play an important role in providing food security, enhancing livelihoods and improving the nutrition and social well being of millions of people around the world, particularly the marginalised and vulnerable population across the developing countries.

Several products of fruits and vegetables are prepared on commercial and home scale. Products development from fruits and vegetables is the best way to utilize excess produces and save them from post harvest losses..

Value Addition

This is the process of improving the value of a commodity through processing by changing its form, increasing its shelf life or better presentation like packaging. Value addition can be done through the ways.

In monetary terms, value-added’ per unit of the product is the margin between its selling price and cost of production. However, in the dairy and food industry, value addition refers to, extra, features of a product that are beyond the expectations of a consumer at little or no extra cost. In this context, the addition of value to milk can involve monetary value added to a liter of milk by turning it into milk products, enhancing the convenience of quality, shelf life, or health characteristics using processing and packaging interventions.

4.1. Conversion of Milk into Conventional Products

It is an age-old tradition to add value to milk by processing it into milk products. The primary aim was to increase the shelf life of milk that would otherwise be highly perishable. With inadequate facilities to preserve liquid milk fresh in the rural areas’ conversion of milk into a variety of milk products would be an ideal option to effectively preserve the huge quantities of milk procured during the flush season’ In the processing of milk products such as cream, butter, cheese and ghee, by-products such as skim milk, buttermilk, whey, and ghee residue are obtained’ Many of the dairy plants, particularly in India’ are usually confronted with the problem of by-products utilization, especially that of whey and ghee residue in an economical manner. Membrane separation processes have presented new possibilities for the production of newer intermediate products from dairy by-products that can be used for value addition in dairy and food industries.

Abstract

30 lines were selected from 864 germplasm lines for good biscuit making attributes on the basis of low protein content (<10.5%) and low sedimentation value (<40cc). These lines were further screened by actual baking test and alkaline water retention capacity (AWRC) test keeping the standard prescribed for biscuit making qualities viz., low protein content, low sedimentation value, low AWRC and larger diameter with larger spread ratio of biscuit. AWRC had significant negative correlation with biscuit spread ratio. Positive significant correlation was found between biscuit spread ratio and biscuit diameter. On the basis of above findings, it may be recommended that low protein content, low sedimentation value, low AWRC may be used as criteria for better biscuit making i.e. increase biscuit spread ratio and biscuit diameter. So wheat-breeding programme has opened up new opportunities for the end use quality product and wheat based food industry. Hence there is an urgent need for qualitative analysis of desired traits in wheat towards enhanced value addition and thereby an attempted has been made to identify suitable genotypes possessing good biscuit making attributes

Value chain analysis and its management is a strategic planning tool used in analyzing the value chain of a company or sector or a product. Initially, it was used to assess the process of a company or single unit. Then, it was visualized as a holistic and integrated framework in upgrading the activities of companies as a whole with the coordinating efforts of the various units or sub-systems. It is useful in improving the existing system or through introducing a new component in the system.

Value chain

The word ‘value chain’ was first introduced by Michael porter in his book ‘Comparative Advantage’ during 1985. Value chain is defined as “the full range of activities which are required to bring a product or service from conception, through the different phases of production (involving a combination of physical transformation and the input of various producer services), delivery to final customers, and final disposal after use”.

Value chain comprises of full range of activities required to bring a product or service from the stage of conception, production and distribution to consumers (Kaplinsky and Morris, 2001). The study on value chain is intended to achieve comparative advantage through cost minimization and attaining consumer satisfaction. It is the preliminary step in the mapping of market (FAO, 2006).The value chain can be analyzed using Value Chain Analysis (VCA) through either quantitative or qualitative tools or both.

This chapter introduces value addition as a means of converting eggs from a commodity into convenient, shelf-stable or specialized food products. It covers ready-to-eat eggs, hard-cooked eggs, pickled and marinated eggs, egg-based snacks, specialty products, emulsified products and mayonnaise. Region-specific and ethnic egg products of India are also discussed. The chapter introduces product development, sensory evaluation, packaging and retort processing. It emphasizes the commercial potential of value-added products while recognizing the associated requirements for food safety, processing control, market acceptance and appropriate packaging.

Milk, as secreted in the udder of a healthy animal is practically sterile, but during its transit to the processing plant, becomes heavily contaminated with a variety of micro-organisms. These may be responsible for spoilage of milk or for causing diseases in animals and human beings. It thus becomes imperative that adequate heat treatment is given to milk to destroy these micro-organisms, thus increasing the shelf-life of milk as well as making it safe. Varied heat treatments offer the potential of producing different kinds of processed milk to satisfy the needs of the consumer. To cater to the ever-increasing demand of consumers, several varieties of processed milk are available in the market, some of which are discussed below.

5.1. Pasteurised Milk

Pasteurisation was named after the renowned French scientist Louis Pasteur, who discovered that spoilage organisms could be inactivated in wine by applying heat at temperatures below its boiling point. The process was later applied to milk and remains the most important operation in the processing of milk.

It is the process by which every particle of milk is heated to such temperature-time combinations (usually to 63°C for not less than 30 minutes or to 72°C for not less than 15 seconds) and promptly cooled to 4°C or below so as to destroy any harmful bacteria that may be present without affecting flavour and food value. Pasteurisation does not involve the use of any additives. Apart from making milk safe to drink, pasteurisation increases the length of time it can be kept before it spoils. The nutrient losses due to pasteurisation are so small, that they are considered insignificant.

ABSTRACT

Microencapsulation is one of the latest technologies used in the food, pharmaceutical, nutraceutical and cosmetic industry where it is used for maintaining the stability of the food ingredients and slow release of the active food ingredients. For many decades the encapsulation technique was used in the pharmaceutical industries, but from last three decades it has been effectively used in the food industries showing enhanced results in flavour masking and retention of bio- active components present in the food. The production of the microcapsules can be achieved by the various process technologies. The process technologies have been reviewed in this paper such as spray drying, extrusion, spray chilling, emulsions, fluidized bed coating, freeze drying, molecular inclusion, crystallization, co-acervation etc. the encapsulation of food materials has shown a promising result in the newly growing food processing industries. Some of the recent developments in the microencapsulation viz. sweetener immobilization, controlled release and the carrier materials are also being presented in the reviewed paper.

1.3 Dextrose

Sweets which include dextrose have different eating qualities to those made with sucrose and glucose syrup alone. Recipes should be balanced so that the sucrose to dextrose ratio achieves the required product texture.

The incorporation of dextrose will increase the likelihood that crystallization will occur either on store or during manufacture. Replacement usage levels for dextrose normally lie between 5% and 15% of the Sucrose content

Procedure: weigh vegetables 20 g (for each variation) Water: add sufficiently
1. Cook the vegetable in water in a pan according to the “cooking time” variations given in the table 1 and note down the color, texture and flavor changes takes place during cooking for each variation and record the observations

INTRODUCTION

Vegetables and fruits have many similarities with respect to their composition, methods of cultivation and harvesting, storage properties and processing. In fact many vegetables are considered fruits in the true botanical sense. But the difference between the two is that vegetables are derived from various parts of plants e.g. roots, leaves, stems, buds and so on whereas, fruits are the mature ovaries of plants with their seeds. The edible position of most fruits is the freshly part of the pericap or vessel surrounding the seeds. The other difference between the two is that those plant items that are generally eaten with the main course of a meal are often considered to be vegetables, whereas those that are eaten alone or as a dessert are considered as fruits. This is the distinction made by food processors, certain marketing laws, and the consuming publics.

SYNOPSIS

Food is any substance consumed to provide nutritional support for the body. It is usually of plant or animal or fish origin. Plant foods are the most abundant sources of nutrition on earth. Only plants contain powerful substances called phytochemicals, which protect us from cancer, heart disease, and an array of other serious illnesses.

Introduction

A collaborative environment is necessary to enable a nurturing future for any business or entrepreneurship to succeed. While ventures may or may not have benefitted from collaborations, it is undoubtedly a step highly considered and regarded in any kind of field be it research, business, partnership between organizations or any international collaborations. The parties involved in these collaborations/partnerships share resources and risks as per agreed. The various kinds of models are discussed in this chapter ahead.

Venture Capital

Venture capital refers to financing that comes from companies or individuals in the business of investing in young, privately held businesses. They provide capital to young businesses in exchange for an ownership share of the business. Venture capital firms usually don’t want to participate in the initial financing of a business unless the company has management with a proven track record. Generally, they prefer to invest in companies that have received significant equity investments from the founders and are already profitable. Venture capital investors also prefer businesses that have a competitive advantage or a strong value proposition in the form of a patent, a proven demand for the product, or a very special (and protectable) idea. Startups with innovative ideas and technologies that have a great potential for wealth creation, but a high risk of failure might receive funding from venture capital. Typically, venture financing comes in the form of equity shares or a claim on equity that may arise in the future, such convertible debt, allowing the venture capital firm to acquire a portion of the company. New businesses are often the focus of venture capital, and Georges Doriot, a professor at Harvard Business School, is widely regarded as the “Father of Venture Capital.”

A dilute solution of acetic acid produced by a two-stage fermentation process in the first stage, fermentable sugars is converted into ethanol by the action of yeasts and in the second stage, bacteria of the genus Acetobacter oxidize the ethanol to acetic acid.

Vinegar is a liquid produced from the fermentation of ethanol in a process that yields its key ingredient, acetic acid. The acetic acid concentration ranges typically from 4 to 8 percent by volume for table vinegar (typically 5%) and higher concentrations for pickling (up to 18%). Natural vinegars also contain smaller amounts of tartaric acid, citric acid, and other acids.

A five-kingdom classification system fails to classify viruses because they are not considered to be living. They neither reproduce independently nor utilize energy

General properties of virus

Viruses differ fundamentally from other classes of microorganism in that:

1.They are ultramicroscopic disease-producing entities.

2.They are simple in structure, basically composed of nucleic acid wrapped up in a protein coat.

3.The genome nucleic acid is either DNA or RNA , either single stranded or double stranded, but never both

4.Viruses have no metabolic activity of their own and lack enzyme systems and other constituents fundamental for independent growth and multiplication.

5.They do not posses ribosomes, nor transfer RNA and enzymes required for synthesis of nucleic acids and proteins.

6.Viruses are incapable of growth and division.

Materials Required

Record book

Procedure

    1.    Follow the instructions given by the teacher and the factory representative.
    2.    Listen carefully to the explanations of the factory representative
    3.    Observe the functioning of various equipments
    4.    Ask queries wherever not understood properly.
    5.    Note down the observations in your record book  

Observations

    1.    Name and address of the factory or processing unit
    2.    Size of the Unit (Large, Small, Cottage, Home)
    3.    FPO Licence No.    
    4.    List of products manufactured    
    5.    Height of the processing plant    
    6.    Information regarding raw material store, finished product storage    
    7.    List of equipments installed in the factory
    8.    Water supply system     
    9.    Waste disposal system    
    10.    Hygiene in the surroundings    
    11.    Any other

Vitamins are naturally occurring, vital nutrients that are needed in small amounts. They are important for bone and tissue health, wound healing, growth and development, immune system function, and other biological processes. These vital organic substances serve a variety of biochemical purposes. Vitamins, like minerals, are not biosynthesized by the body. Consequently, in order to maintain our health, we must obtain them from the food we eat or, in rare circumstances, supplements.

Vitamins in Milk

Together with water- soluble vitamins like vitamin C and B complex and provitamins, milk also contains a variety of fat- soluble vitamins like A, D, E, and K. Some of these vitamins do, however, have very low concentrations.

Vitamin A (Retinol)

Plant foods contain carotenoids, which are the precursors of vitamin A, whereas animal foods provide preformed vitamin A in the form of retinyl esters.