eChapters

Abstract

Micronutrient (vitamin and mineral) deficiencies affect more than 2 billion people worldwide and are especially prevalent in developing countries including India. Conditions due to vitamin mineral deficiencies account for 7.3 percent of the global disease burden.Iron deficiency (anemia), vitamin A and iodine deficiency disorders continue to be a grim public health problem. Thus, elimination of vitamin and mineral deficiencies is essential to improve the overall health of the masses as well as to sustain economic growth and national development. Food fortification is an effective intervention to deliver vitamin and mineral rich foods to large populations. In addition to the prevention of vitamin and mineral deficiencies, food fortification is an effective measure to raise vitamin and mineral levels by moving the population towards consuming recommended dietary allowances for most micronutrients-making it a long–term and a sustainable strategy. India is the largest producer of milk in the world with 146.3 million tonnes and the consumption rate of milk and milk products by all age groups of people are high.Therefore, fortification of milk with mineral and vitamins could be a safe and effective strategy to fight these micronutrient deficiencies.

Abstracts

To ensure safe food and adequate sanitation programs, the equipment used for processing of food products must be designed, fabricated, constructed, and installed according to sound hygienic design principles. This ensures the equipment can be adequately cleaned and sanitized, and that surfaces are resistant to daily exposure to corrosive food products and cleaning/sanitizing chemicals. This chapter focuses primarily on fundamental principles of hygienic design, which protect the product from microbial, chemical, and foreign-body contamination. This is followed by a discussion of general aspects of hygienic construction and design of food equipments, the selection of materials of construction and specification of surface finishes, fabrication, installation and cleaning and sanitization. Quality of raw materials or foods ingredients, proper processing, packaging and storage of finished products decides the quality of the food products. Planning for plant and equipment layout, its design, services (water, air, refrigeration, steam), waste disposal etc. are some of the critical factors, which contributes to quality. In addition, the food processing equipment must comply with strict standards and regulations, which are necessary for securing the quality and safety of the food products to the consumers.

Abstract

Tremendous hike inworld population has increased thrust on the limited resources which has considerably affected the viability of the food. The emerging challenge for policy makers and food scientists is to put forward viable solutions. Utilization of underutilized crops/plants that act as good sources of starch could be explored in a better way for the sustenance of the limited sources like food crops/plants. The demand for starch and the foods containing starch has been increasing continually. Since, the starch in its native form has certain limitations in its functional properties to be used for different applications. Therefore, it becomes important to explore certain technologies which could be used for modification of starch. Among different technologies gamma irradiation ensures food safety while inducing physicochemical changes of the components. Although, the chemical modifications have been used widely so far but the concerns related to the chemical residues left are diminishing their demand. Hence, the physical processes particularly the gamma irradiation process has emerged as an efficient alternative with some benefits over other process like eco-friendly, economical, reliable and safe for altering the physico-chemical and biological characteristics of the product. Gamma Irradiation of starch has been successfully employed for the achievement of some desired physico-chemical, biological and functional properties of the foods and other related items. In this chapter, valuable impact of gamma irradiation on the physico-chemical, biological and functional properties of starch has been summarized.

Abstract

Ghee means the pure clarified fat derived solely from milk or curd or from desi (cooking) butter or from cream to which no coloring matter or preservative has been added. It is the second largest dairy product prepared from milk and it is almost 35% of total milk production. Unfortunately, the producers or the middle- men involved in the ghee trade, tend to adulterate ghee with cheaper oils and fats like vegetable oils, animal body fats, hydrogenated fats and sometimes even the non-edible mineral oils, especially during lean season to earn more money. Recently, the problem of adulteration has assumed a very serious dimension. Such a situation has tarnished the image of dairy industry. Methods presently adopted by food law enforcing agencies to ensure the quality of ghee are mainly based on the physico- chemical constants, but all these methods have some limitations. So researchers are always in search of different innovative methods to check the quality of ghee.

Abstract

Consumers increased response to new products with high sensory, organoleptic and nutritional potentials has impelled a search for new substitutes to processing methods. For several years, thermal processing was the main technology for producing safe products with long shelf lives, although in most cases losses of fresh flavors, vitamins, and some physicochemical characteristics were the price of safety and long-term stability. Pulsed electric field (PEF) processing as a non- thermal technique has been proven to inactivate microorganisms with minimal losses of flavor and food quality, possibly making it the answer to present-day consumer demands. In addition, the low processing temperatures used in this non- thermal technology allow the process to be nutrient preserving, energy efficient, which translates into lower costs and fewer environmental impacts. In this chapter, the the configuration of various PEF equipment, their electric configuration and recent application of this technique in processing of foods have been discussed in detail.

Abstract

We are very fortunate to be born in a nation which is blessed with awesome decent variety of natural products, fruits, vegetables, cereals, pulses and so forth. The population of India expanded consistentlythat cause a genuine sustenance and shelter problem. The supply of food is not adequate to fulfill the demand of the consumers. This shortage of food is the root for adulteration of foodstuffs by the traders. Food adulteration is a procedure in which the nature of sustenance is brought down either by the addition of inferior quality material or by extraction of valuable ingredient. An adulterant is a chemical substance which should not be contained within other substances (food, beverages) for legal or other reasons. The addition of adulterants is called adulteration. Food is adulterated to increase the quantity and make more profit. The food is sucked of its nutrients and the place where the food is grown is often contaminated. For instance: milkis mixed with water. Vanaspati is utilized as an adulterant for ghee. Adulteration of food is unsafe as it may be toxic and causes serious health hazards to the consumer. To evade this issue government has passed an act which is known as preservation of Food Adulteration Act. It covers security from risks involved due to contamination of poisonous elements. Instead of government efforts the informed and aware consumers will have the capacity to dispense with this issue. So, here in the chapter adulterants their types, effect on human health, laws and control measurement were reviewed and discussed.

Abstract

Agriculture is the major sector for the livelihood of the billions of people worldwide. Increasing population and decreasing arable lands are the major concern for the fulfillment of the desired food production. After green revolution more production in the crop is obtained by worldwide. Several insects and pests are responsible for the inhibition of desired production in agriculture. Therefore, pesticides play a major role in the control of destructive insects and pests. After ban of organochlorine pesticides, organophosphorus pesticides has been used vigorously. Beside the effective pest management in agriculture, residual organophosphorus pesticides are more lethal for human and other living creature. Monitoring of these compounds is very much essential in the food and agricultural samples. Chromatographic techniques are well adopted techniques for the hundreds of residual pesticides. Introduction of various analyzers in chromatographic techniques improve the monitoring of the residual pesticides from different samples. Therefore, recent advancement in residual pesticides isolation and chromatographic techniques has been discussed in this book chapter.

1.0. Introduction

Any commodity, produce or harvest in organic or inorganic form to be fit to eat by a particular society, and contributes materially towards growth and repair of tissue is known as food. Food processing is application of techniques in a systematic manner for preventing losses through preservation, processing, packaging, storage and distribution to ensure greater availability of a wide variety of foods. It is a set of methods and techniques used to transform raw ingredients into food for consumption by humans or animals.

The early stages of food processing were largely confined to primary processing of food crops, commodities and produce whereby all these rendered fit for consumption or sale in the markets. Processing of rice and oil seeds were the necessities of that time for living. Later on, World War II gave a fillip to some of other food processing industries to meet the demand of the defence forces of the country. Fruits and vegetables processing; wheat and sugar milling drew support and sustenance from the exigencies created by war. Post war situation almost merged into the post-independence scenario. However, food processing industry received its first major impulse after independence. During this time, all the primary food processing industries received top most priority and all necessary support from the Governments in the country.

2.0. Introduction

Before dealing with the various processes involved in the processing of fruit and vegetables or any food commodity on commercial scale, it is necessary to consider certain important factors such as investment, site, building, water supply, staff, labour etc. which are essential for the successful running of the food processing plant. Processing plant is the premises, buildings, structure and equipment used in the preparation, processing, handling, transportation and storage of any food commodity / fruits and vegetables / the processed products. The design and layout of the food processing plant is of great importance, besides other important factors. The food processing plant may be single storeyed or multi-storeyed depending upon capacity of production and viability of the plant e.g. if the production of the plant is assumed to be small and processing plant have to run only for short duration during the year then single storeyed processing plant can serve the purpose. Plant layout, product layout and process layout are the most important components for setting up of food processing industry and can determine the working efficiency of unit. Sanitary requirements in food processing plant are also important for marketing of the prepared product in national and international market. Sanitary requirement is as important in food processing plant as is the treatment of the effluent waste. For setting up of the food processing plant certain guidelines have been laid out by FPO, 1955.

3.0. Introduction

A hazard is any factor that may be present in the food or food products and can cause harm to the consumer either through injury or illness. Hazards may be biological, chemical and physical. It may be a biological, chemical or physical property or condition of food with the potential to cause an adverse health effect. Therefore, these hazards can be grouped into three broad categories (Fig 3.1). Further, various stages during which processing hazard can takes place in a food industry is illustrated through Fig. 3.2. Effect of different potential hazards on human health along with symptoms is presented in Annexure IV.

4.0. Introduction

Quality is a measure of the degree of excellence or degree of acceptability by the consumer. By quality, one can differentiate the individual unit of a product from the other units and can determined the degree of acceptability of the individual unit by the consumer. The quality may also be defined in term of end use and may vary depending upon consumer’s perception and need. According to USDA Marketing Workshop Report (1951) “quality is the combination of attributes or characteristics of a product that have significance in determining the degree of acceptability of the product to the user”. For industry, quality is a measure of purity, strength, flavour, colour, size, maturity, workmanship and conditions or any other distinctive attributes of the product.

According to Code of Federal Regulations “Quality is the inherent properties of any processed product which determine the relative degree of excellence of such product and includes the effect of preparation and processing and may or may not include the effects of packaging or added ingredients/ additives”.

5.0. Introduction

Quality control is generally defined as the regulation by law of food manufacture, distribution and sale in order to prevent health hazards and fraud to the consumers. Thus, it becomes a criminal offence to sell adulterated, filthy or contaminated foods. Quality control is the scientific control of production. There are certain basic fundamentals which are required for successful running of the food processing industry. So, for successful quality control in an industry / organization certain management systems are needed. Depending upon consumer requirement and satisfaction, quality management system is based on four important pillars like management responsibility, resource management, product / service realization and measurement, analysis & improvement. This management system is also important for ISO certification in an organization / industry.

6.0. Introduction

Food is the basic need of all living organisms and hence, its quality should be given top priority. Food processing involves number of unit operations for material handling and there are always chances that the food may be contaminated or adulterated. The food is said to be contaminated if food is injurious to health and contain filthy, putrid rotten odour of insect pests etc. and can affect a large number of the populations at a time and hazards may occur. However, a food is said to be adulterated if it contains any other substance which affects the nature and quality product or substance is substituted with cheaper substance. So, it is essential to set the minimum limits of the desirable characteristics required and the maximum limits of the undesirable components that the food should contain. This helps to set common standards for commodities and to prevent confusion among the consumers.

7.0. Introduction

The food safety is one of the most important of assurance system required for global expansion of trade between developed and developing countries. Assurance that food will not cause harm to the consumer when it is prepared and/or eaten according to its intended use is known as food safety concept. It is set of conditions and measures taken during the food chain like production, processing, storage and distribution in order to ensure that, the product consumption does not represent a risk to the human health.

8.0. Introduction

Food additives are the substances not normally consumed as a food by itself and contain or not contain nutritive value but are added to food to improve freshness, sensory and keeping quality of food. So, a food additive is defined as a substance or a mixture of substances other than the food stuff incorporated in food either directly or indirectly as a result of any phase of production, processing, storage or packaging to improve or maintain the nutritional value, enhance quality, consumer acceptability and facilitate the preparation of materials e.g., acid, alkali, bleaching agents, emulsifying & sterilizing agents, flavours, colours, nutrient supplements, clarifying agents, humectants, chemical preservatives etc. Every food available in the market or at home contains food additives. So, now the question arises that whether additives are safe from consumption/toxicological point of view or not? What are the facts or fictions, if additives are to be used in the food preparation? These are the most important questions to be answered and discussed before their use in food industry.

9.0. Introduction

Enzymes are organic biocatalysts which initiate and control biological reactions. A catalyst is an agent affecting the velocity of a chemical reaction without appearing among the final products of the reaction. Unlike general catalysts, enzymes are specific in nature and function at a temperature of approximately 37^o C and pH close to neutrality. All enzymes are proteins but all proteins are not enzymes. These are distributed among the cell and tissues of plants and animals. Use of malted barley in brewing, yeast in the production of alcoholic beverages and wrapping of meat in the bruised leaves of papaya tree for tenderizing meat are techniques that have been used for centuries. In bread and cheese making also, enzymes have been exploited from generation to generation. Thus, enzymes have been used without knowing the nature of enzyme as catalysts and reactions involved. However, it is only recently that nature and action of enzyme is known and its importance in food industry is realized.

10.0. Introduction

Food processing is an important sector in agriculture, the scope of which has increased manifold that can help to prevent wastage of perishable commodities to a great extent. But, at the same time, food processing industries generate a large quantity and variety of food products, provide employment to a large number of people and uplift their economic status. The production, processing and preparation of food, all results in generation of huge quantity of waste material causing health hazards due to environmental pollution. The waste material may be in the form of leaf/ straw, waste during harvesting, food preparation waste, after processing waste, unused material as waste, food processing operation waste etc. The huge wastage of the food material is due to lack of control on such agri-economy practices. So, the disposal of waste material has become a challenge to the processors, as different agencies are pressurizing for an environment friendly treatment of waste material. The utilization of waste for the production of value added products is very important in the management of food processing waste. Different types of food industries wastes are: i) fermentation industry waste, ii) fruit and vegetable industry waste (Table 10.1) iii) Sugar and starch industry waste, iv) diary industry waste, v) meat processing industry waste, vi) coffee industry waste and vii) palm oil industry waste, viii) fish processing industry waste. So, there is great need to find out options which have positive values of food waste. The options having positive values are: i) minimization of the waste generation, ii) development of value added products. Most of fruit and vegetable wastes are a rich source of vital constituents like carbohydrates, proteins, fats, minerals, fibres etc. Mango seed kernel is rich in carbohydrates, fats, proteins, minerals; orange, melon and pumpkin seeds can provide fats and mineral matters. Apricot kernels are rich source of oil (45%) and proteins.

11.0. Introduction

Agricultural marketing is one of the important branches of agricultural economics. Farmers have one commodity or the other in surplus and need to be disposed off or sold to earn some money to satisfy other needs, which otherwise cannot be satisfied on the farm or in the village. Thus, agricultural marketing has two-fold objective i.e. Sale of surplus commodities and buy other commodities to satisfy family needs. In modern commercial agriculture, the surpluses with farmers are steadily rising, so also their family needs are changing with the change in lifestyle. Therefore, agricultural marketing has assumed important place. Traditionally, market is place or building where buying or selling of goods takes place. But, in modern times with fast and long distance communication facilities like telephone, market is no more restricted to a particular place only, but it has become wider and has assumed regional, national or even international status. Buying and selling is finalized on telephones only from distant places. Thus, the concept of market has radically changed.

So, marketing of food/ processed food is an important and vital constituent of modern business management. Knowledge about market is critical for the success of the product in such a highly competitive global market place. Now a day, in such modern time, marketing is itself a highly specialized and distinctive discipline. Based on marketing rules and laws, marketing is sometimes regarded as marketing science. Modern marketing strategies, tools and techniques have attained such complexity that marketing is linked with those of the modern warfare. The results of the marketing wars are witness by Cola wars and other brand bars being fiercely fought in the global market. So, the markets have become virtual battlefield for the brand wars. Markets and technologies are the two powerful forces driving the food processing industry. Further packaging has become a powerful tool in the promotion and marketing of the processed food products.

12.0. Introduction

The benefits of food laws to the consumers and the processing industries depend upon the efficacy with which the laws are implemented. The implementation of laws requires not only a well organized national infrastructure for inspection and quality control, but also requires reliable methods of analysis, that can be used to check the quality standards for improvement of the food product w.r.t. nutrition, safety and sensory attributes. Early and accurate analysis of food product prior to preservation, during preservation or post preservation is a crucial component for quality evaluation and their quality control. Quality control in food industries depends upon three principles viz. i) raw material control, ii) process control and iii) finished product inspection. Once a product has gone through the manufacturing process, little can be done to alter its quality or to overcome the faults. Examination of the finished product at the most represents analysis with respect to standards – to accept or reject. Effective control over the raw material and process minimizes the rejection of the products. The food spoilage can be managed most effectively, if control measures are introduced at an early stage of food preparation/contamination. Reliance on symptom is often not adequate because spoilage may occur before symptom appears. The spoilage of the food may affect sensory, physical, chemical or microbiological attributes. Therefore, now a day, food processors want to analyze their food samples quickly without any delay in shipment for which they have to depend on the different methods for their quality evaluation. The analysis and quality control of food products involve physical, chemical, microbiological and sensory methods. So, widely used standard procedures / methods for evaluation of quality of food prior to preservation, during preservation or post preservation has been given in this chapter for easy implementation.

Milk is a product of biological origin and is a suitable vehicle to accommodate any additive without apparent changes in its look. The quality of milk and its products depends upon quality of raw milk used in their manufacture, processing and handling conditions. It is therefore, necessary to check quality of raw milk to assess its suitability for processing, through various quick tests called “Platform Tests”

Raw milk quality assessment

(A) At collection center: - Milk from various suppliers is generally collected at dairy factory or privately owned collection centers located in marked area of milk sheds. The quantum of supply may vary from 2 – 100 Liters. As each supplier has to be paid in relation to quantity and quality of his produce, it is important to draw samples and ascertain its quality by performing quick tests for the purpose of acceptance or rejection.

Sampling procedures - The sampling procedure differs according to the nature of material and the purpose for which the sample is required. The sample collected for chemical analysis should be representative of the entire batch. Thorough mixing with proper instrument is essential to ensure representative sample. Samples for chemical analysis are to be delivered the same day for testing. If un-avoided, add small amount of preservative (Formaldehyde) to prevent deterioration and bear label to the effect.

Sample from single container – The procedure involved is thorough mixing of contents. If it is small container the contents should be poured from one vessel to another with swirling. In case of can the contents should be mixed with the help of plunger which should be moved up and down and sideways for about 10-15 times. The sample is then drawn with the help of dipper from different levels and collected in clean and dry sample bottles.

Laboratory Tests

Sampling procedures

Samples from number of containers- As soon as the cans are received at the reception dock, remove the lid, mix contents of each can with a plunger and draw equal quantities from each container and mix together. Draw approximately 80 – 100 ml of sample for testing. If the cans are of same diameter, Alternatively, milk from different containers are first poured into a vat and then the sample is drawn by thorough mixing as above..

Samples from storage tank – Before drawing sample from storage tank, switch on the mechanical agitator and allow the contents to mix for 15-20 minutes. Discard first 1.0 L of milk. Transfer 250-500 ml of the mixed milk from the outlet valve into a sample bottle.

Samples from rail / road tankers- Open the lid of the tanker and insert a big plunger through the main hole and move it forward, downward and backward bring the plunger to the surface at each stroke. Continue mixing for 15-20 minutes. Draw proportionate quantities of sample with the help of suitable dipper from different levels. Draw 250-500 ml of well-mixed sample into the sample bottle. The total volume of individual composite sample should not be less than 150 ml.

In the last decade or so, the problem of determining the microbial content and their activities in dairy products has been under close scrutiny. The dairy industries still adopt the dye reduction test because it is cheap, simple and satisfactory. However, other new techniques have been introduced along with some modifications in traditional tests. The microbiological quality must be maintained. To assess the bacterial content and their activities in dairy products, various methods are available for the microbiological testing of milk. The specific tests should be chosen as per the application and other factors like cost etc. On the basis of public health and economic consideration it is necessary to test microbiological quality of milk at a number of points along the chain from producer to consumer which includes - raw milk supply, bulk milk arriving at processors premises, monitoring bulk milk during storage prior to processing and monitoring the procession & the quality control of finished products. The techniques for estimating bacterial numbers in raw material are divided into two categories.

A. Estimation of Calcium

Requirements : Pottasium permanganate solution (0.1N) – Dissolve by heating 33g of potassium permanganate in 1000ml distilled water and allow to stand in coloured bottle for several days. Filter contents through 6mm thick film of asbestos mat on Gooch crucible.

Asbestos mat – Digest asbestos with dilute hydrochloric acid(1:3) for 2-3 days, wash free from acid and digest with 10% sodium hydroxide for few days, wash free from alkali. Digest with dilute Nitric acid(1:3) for several hours and wash. Shake with water into fine pulp and digest with 0.1N potassium permanganate solution that has been acidified with dilute sulphuric acid (1:3), for 1 hour and wash. Use this pulp for layering 6mm film on Gooch crucible.

Dilute hydrochloric acid (1:4), Ammonium hydroxide solution (1:1), Saturated ammonium oxalate solution, Diluted sulphuric acid (1:4)

India has emerged as the largest producer of milk in the World. This has boosted the confidence of producers, planners, dairy entrepreneurs and scientist alike. India has poised to play a major role in global dairy market in coming decade. The rapid growth of science and technology has positive impact on our life style and with strong trend of urbanization several demographic changes are likely to occur. There going to be ever increasing demand on the role of milk and milk products for human health. Accordingly, the demand for higher standards of milk products in terms of hygiene and safety of dairy products is to be followed. The competitiveness for the export of milk products among different dairy industry has increased in recent times due to GATT agreement. The biggest challenge before Indian dairy industry is the quality and safety of milk products indented for human consumption. Legal standards are made to have control over quality of food offered for sale and to safe guard the consumer form health hazards. It is therefore, imperative to determine different parameters that define product quality and safety. The purpose is to ensure production and distribution of products within well defined and accepted standards. This chapter deals with various parameters of product testing in order to maintain requisite prescribed standards.

The growing chemicalization of milk presents a great challenge to the dairy industry. A number of chemical compounds get entry into milk, intentionally or un-intentionally, through their direct or indirect usage for crop, animal; or dairy husbandry practices, as environmental contamination. Several of these contaminants may be naturally present on grazing grass or use as pesticides for green fodder or they may get entry through use of compounded animal feeds. These eventually get excreted into milk as residues and pose problems to food safety. The risk of health hazards arises from veterinary drugs, residual pesticides, heavy metals, detergents and micotoxins etc. It is therefore, become necessary to detect these contaminants in order to make food safe for human consumption.

Detection of Aflatoxin M 1 in Milk

Material requirements : Glass column(30 cm x 1 cm), Silica gel (63-200 µg particle size), volumetric flasks, beakers, micro pipette, HPLC equipment fitted with C 18 column(25 cm x 4.6 mm) and fluorescence detector.

Reagents: Sodium chloride solution (400g in 1000ml water), acetonitrile/water mixture (25:75), sodium sulphsate, chloroform, toluene/acetic acid mixture (9:1), acetonitrile/diethyle ether/hexane mixture (1:3:6), chloroform/acetone mixture (8:2), n-hexane and aflatoxin standard ampule.

Preparation of stock solution : Transfer contents from 2.5ml or 0.5ml ampoule, quantitatively, to 25ml or 50ml volumetric flask respectively. Rinse ampoule with small quantities of chloroform and collect rinsing into flask. Makeup the volume with chloroform, mix well and store at 5º C or below. These solutions will contain 1 µg per ml aflatoxin M1.

Working solution : Transfer 0.5ml of stock solution to a 10ml conical flask. Evaporate contents to dryness using inert gas. Dissolve residue in 10ml of acetonitrile/water mixture. Prepare series of dilutions containing 0.0025, 0.005, 0.01 and 0.025 µg/ml aflatoxin. Similarly treat 5ml of stock solution to give a concentration of 0.5 µg/ml.

Over the past several years, there has been significant change in consumer perception on quality and food safety. Consumers are demanding healthy, nutritious and cost-effective products processed under controlled hygienic conditions. Food safety concern, in recent years, has become dominant and important. The requirement of food safety and quality assurance has never been so demanding as it is now. Globally food safety is being addressed independent of food quality. In anticipation of consumer demands on food safety, food sanitary standards at national and international levels are under constant review. Several inter governmental agencies / organizations are engaged in work related to quality assurance and food safety. Amongst these World Health Organization (WHO) and Codex Alimentarius Commission (CAC) play the major role in protecting public health and defining standards of quality and safety aspects of foods for regional and or world wide usage.

Regulatory Institutions

The quality environment in the Indian food processing sector revolves around compulsory legislation which specify minimum standard and certification system. Legal standards are generally made to have control over the quality of foods offered for sale and to safeguard the consumer from health hazards posed by practice of adulteration. There are basically three types of Indian standards namely

India, one of the largest food producer countries (I in milk production, II in fruit and vegetable production and III in food grain production at world level), possesses the potential of being the biggest with the food and agricultural sector contributing around 26 percent of the Gross Domestic Product (GDP). It is a paradox that people of the country producing such huge quantities of food including fruits, vegetables, milk, cereals grains etc. are still suffering from many nutritional deficiencies in their diet, and even in some places, the stomachs of people remain unfilled for the want of food. The credit of this would predominantly go to the poor postharvest infrastructure as well as knowhow and accessibility to the facilities. All this makes us one among those countries having largest postharvest losses. The reduction of losses occuring during food handling, processing, storage, distribution and use would be an indirect way of increasing the food production and making the country self-sufficient in nutritional requirements.

Physiological Development

Fruits and vegetables can be divided into 3 stages based n their physiological development i.e. growth, maturation and senescence.

Growth: This generally refers to cell division, enlargement and differentiation ultimately giving a particular size, weight and volume to the commodity.

Maturation: It is initiated before the ceasation of growth and lasts till the onset of senescence.

Senescence: The stage when anabolic (synthetic) processes almost terminate and catabolic (degradative) processes are initiated and speeded up causing ageing and finally death of tissues.

Ripening: Stage that begins with the last stages of maturation and lasts till the beginning (first stage) of senescence. Ripening is a very important event in the life of a plant as it transforms a physiologically mature but inedible (or not preferred to be eaten) plant part into an edible, visually and olfactorily attractive and tasty commodity. Ripening marks the completion of developmental phase and is an irrevessible event.

Maturity Standards and Harvesting Indices

Harvesting : Harvesting is detaching a commodity from the point of its origin. This point of origin may be an above ground plant part i.e. shoot eg. apple, tomato etc. or an underground plant part eg potato, carrot, etc. or in water i.e. harvesting of fish from a pond (not to be covered in this book).

Storage : It can be defined as keeping the commodity fresh or processed in safe condition with minimum of deteriorative changes for later use.

Reasons of Deterioration During Storage

Packaging : Packaging of fruits, vegetables, flowers or any other commodity is chiefly done to assemble the produce in convenient units of different sizes, shapes & types for storage, transportation, marketing and distribution. The size of units may vary depending on the requirement e.g for retail marketing smaller units are preferred and for bulk transportation and storage, large units would be more convenient.

Why do we Require Packaging?

Imagine there is no packaging material and technology available. How we are going to transport apple, mango etc. to distant markets? Definitely as loose. Then how can we weigh or count the fruits being transported or marketed? This would be very difficult. Had there been no packaging the commodity would have suffered great physical, chemical and microbiological losses. It would have been very difficult to handle, manage, transport and market the produce as loose and unpacked. Therefore, the packaging of fresh as well as processed commodities was needed to contain, unitize and protect the produce.

Nature has made such a beautiful system that a fruit does not spoil unless its outer covering is removed and till it is there on the plant. For example banana will not spoil for long time if we do not remove its peel. Similar is the case with apple, guava, mango and many other fruits and vegetables. But as soon as the outer covering is removed the damage begins and the commodity is spoilt very soon.

Preservation is extending shelf life of fresh or processed food by using various methods and prevention or reduction of spoilage. Better the preservation, lesser the spoilage, more the spoilage poorer and inefficient is the preservation.

Therefore, in order to prevent or reduce the spoilage, we have to first identify and understand the causes of spoilage. There are chiefly 3 agencies that cause spoilage in fruits and vegetables i.e. (i) microorganisms, (ii) enzymes & chemical changes and (iii) man, animals, rodents, insects, etc. For effective preservation we have to check the growth and activity of these spoilage causing agencies. So, in order to prevent spoilage and preserve a perishable commodity for long time the following principles and methods are to be followed.

Essentials for Quality Product Preparation

Plant ripened red tomatoes should be selected. Yellow and green fruits on processing yield dull colour and turn brown due to oxidation.

Never use iron equipment for processing. Lycopene oxidizes and turns brown when comes in contact with iron. It also forms black compounds with the tannins present in tomatoes or the spices which are used for product preparation.

Avoid prolonged heating and cool immediately to avoid over-cooking.

Pickles known to be good appetizers, aid digestion and pallate are edible products preserved and flavoured in a solution of common salt and vinegar. Spices and oil may also be added. There are a number of pickles very popular in India i.e. mango pickle, cauliflower pickle, lime and lemon pickles, ginger chilli pickle etc. But, some pickles like Sauerkraut are not very common in India but are very popular in European countries.

Jam : It is a product prepared by boiling to a suitable consistency, fruit pulp with sufficient quantity of sugar, acid and pectin so as to set and become firm enough to hold the tissues in position. About 45 parts of pulp are used with every 55 parts of sugar. The finished product should not contain less than 68 per cent total soluble solids.

Jelly : Jelly is prepared by boiling the fruit pectin extract with sugar in the presence of appropriate amounts of acid so as to set into a clear gel. A perfect jelly is transparent, devoid of haziness or any suspended material well set, but not too stiff and should have original flavour of the fruit. When cut it should retain its shape and show a smooth cut surface.

Marmalade : It is a fruit jelly like product in which slices of fruit or peel are suspended in the set gel. Mostly they are prepared from citrus fruits like oranges, lemons etc.

Canning : Process of preservation of various food stuffs including fruits and vegetables whole or in pieces, in sugar syrup or brine by heat processing them in hermetically sealed containers.

Drying/ Dehydration means the process of removal of water.

Drying : Removal of water (moisture) by using non conventional energy sources like Sun or wind.

Dehydration : Process of removal of moisture by the application of artificial heat under controlled conditions of temperature and / or humidity and air flow.

Freezing : Freezing is a process where temperature of food (fruits, vegetable etc.) is lowered down considerably below freezing point so that the water present inside the food undergoes change in state from liquid to solid (ice) and gets frozen immediately eg Frozen Pea. Water is immobilized and solutes are concentrated to reduce the water activity.

Principles of preservation : Combination of low temperature, low water activity, and pre-treatments like blanching, dipping in sugar syrup etc. stop (reduce) the growth and activity of microorganisms.

Theory of freezing : Freezing takes place in two main steps

Beverage: It includes all drinks whether they are fermented or unfermented, prepared from fruits or non-fruit, sweetened or unsweetened eg. tea, coffee, coca cola, cider, maaza are all beverages.

Fruit Beverages : Beverage which is prepared partly or fully from fruit juice or pulps with or without additives eg. pure fruit juice, squash, cordial, RTS beverage etc.

Non-fruit Beverage : Beverage which does not contain any fruit part eg. Coca cola, pepsi, sherbet etc.

Unfermented Juice or Pure Fruit Juice: This is the natural juice pressed out of the fruit and practically its composition remains unaltered during preparation and preservation. No additives like sugar, acid, water etc. are added. eg apple juice, orange juice.

Fruit Juice Beverage: This is the fruit juice that has been considerably altered in composition by adding water, sugar, acid, flavour, colours, preservatives etc. before consumption. It may or may not be diluted before it is served as a drink eg. squashes, nectars, appetizers etc.

Alcoholic Beverages

These are the beverages which are prepared after alcoholic fermentation of sugars by yeast, contain varying amounts of ethyl alcohol (5-42%), and are consumed directly or after dilution in water.

Wine : Product made by alcoholic fermentation of grapes or grape juice unless otherwise specified, by yeast (Saccharomyces cerevisiae and a subsequent ageing process. Alcohol content is 11-14 %, but may be as low as 7%.

Enzymes are biocatalysts that change the rate of reaction without being changed themselves. All (Most) enzymes are proteins but all proteins are not enzymes. Ribonuclease is the enzyme which is non- protein in nature.

Properties of Enzymes

Spoilage may be defined as the deteriorative process which renders the food inedible or results into reduction of quality.

Spoilage is Mainly of Two Types

Abiotic Spoilage: Less potential for causing health hazards to consumers. Occurs due to

In a commercial horticultural enterprise, if the product is not marketed properly, safely and beneficially, all the investment, inputs, hard work goes in vain. Basically every commodity that is produced should reach the consumer and marketing is all about how the commodity reaches the consumer. There is no fun of producing any commodity if it does not reach the consumer.

The word market has been derived form Latin word “marcatus” meaning merchandise, where people conduct business. Market therefore refers to place where goods/ commodity and services are bought and sold.

Marketing is a sum total of business activities through which the goods and services are either bought or sold. Cundiff and Still defined marketing as “the business process by which products are matched with markets and through which transfer of ownership are affected.

Why Marketing of Fruits and Vegetables is Complex and Risky as Compared to Other Goods

Before beginning the actual work on the establishment of a Fruit and Vegetable Processing Industry the following points should be considered:

Availability and possibilities of obtaining Funds: Investment of own money or obtaining loans from banks etc.

The scale of industry (Large, Small, Cottage or Home): Has to be decided based on availability of raw material, funds availability, land, labour and other resources.

The location: The processing unit should be located near to the actual production site of raw material so that the transportation costs of high bulk raw materials is reduced. There is no fun or justification of establishing apple processing industry in Lucknow or Bangalore and mango processing industry in Shimla as the related raw materials would have to be transported through long distances.

Site: Site selected in the location should be sunny area free from dampness and sufficient space for waste disposal should be ensured.

With the increasing health consciousness of consumers, there has been an increasing concern over the use of thermal processing methods like blanching, pasteurization, sterilization etc. for enhancing the shelf life of foods as these methods fail to preserve the fresh like nutritional, therapeutical and sensory qualities of the food. With the increased consumer demand for fresh and fresh-like foods, interest in minimal processing of foods is increasing. The trend is also shifting from the traditional heat processing to those technologies that employ no or minimum heat application, thereby retaining the quality to a maximum level. One of the ways to accomplish this is via use of non-thermal processes. Over the past few years a number of non-thermal processes or cold preservation methods have been invented and developed. These methods are being evaluated in pasteurization and sterilization of various foods or in the extension of shelf life of various packaged foods. Some of such novel technologies and the products prepared, have been discussed here under.

1. Extrusion

Extrusion is a size enlargement process wherein small granular food or powdered particles are re-formed into larger pieces with different shapes, textures, colours and flavours from the basic ingredients. In extrusion food is compressed and forced to pass through a fine opening (die). As soon as it comes out of the opening, the outside pressure is very less as compared to the pressure inside the screw of extruder and the food expands instantaneously. If the food is heated the process is called as extrusion cooking. It is a process which combines several unit operations including cooking, mixing, kneading, shearing, compressing, shaping and forming. Extrusion adds a variety to the products by changing shape, size, texture and even some of the minor ingredients of the food and at a reduced cost than most of the other processing methods. Extrusion cooking (not extrusion) is a high temperature short time (HTST) process that reduces microbial contamination and inactivates enzymes.

1. Multiple Choice Questions