eChapters

Introduction

It is the process of retaining food over a period of time without being contaminated by pathogenic organisms or chemicals and without losing its colour, texture, flavour and nutritious value. It involves preventing the growth of bacteria, fungi and other microorganisms, as well as retarding the oxidation of fats which causes rancidity

Objective

• To increase its shelf life, retaining original nutritional values, colour, texture, and favour.

ABSTRACT

Banana plants areextensively known for their fruits butby-products (pseudostem, root, leave, male banana flower, and banana peel) from banana farms also have potential applicability because recycleprocess of these wastes can convert waste of banana farms into an outstandingresource of valuable raw materials for other industries. This practice avoids huge losses of unused biomass and environmental hazards. Banana flowers are discarded in banana farms during the harvesting of banana fruit bunches and produce a great amount of agricultural waste. Consumption of banana flower as a vegetable is trendy in some parts of Asian countries but the cleaning process of banana flower is an unwieldy practice because of the time and the laborengaged in separating the calyx and the pistil portion of these flowersbefore processing. Itis an abundant source of well-balanced essential amino acids, unsaturated fatty acids, dietaryfiber, vitamins, minerals,and flavonoids. This flower also having tremendous medicinal properties as they possess several secondary metabolites. Thepresent review discusses the transformation of this agricultural waste into a different value-added product. The transformation of banana flowers into highly commercial outputs can be beneficial forsupplementary income to small scale farming industries.

Keywords: Banana, Banana flower, By-product, Value-added product, Antioxidant, Pre-treatments, Processing.

Yogurt is a fermented milk product that contains the characteristic bacterial cultures such as Lactobacillus bulgaricus and Streptococcus thermophilus. All yogurts must contain at least 8.25% solids not fat.

Processing of fruits  and vegetables into various products which could be preserved for a long time and add to value of product using proper cost effective technology will be a viable tool for improving   economic status of  farmer as well as our country. Modern methods of fruit and vegetable preservation are  broadly classified as follows:

Introduction

Consumers are nowadays very much concerned about the food they purchase and consume. Consumer wants the food containing antioxidant properties or can say functional food in safe and stable forms, so that the availability of daily requirements of functional food ingredient must be ensured for normal growth and development of the body. The functional food that can provide a health benefit such as increased dietary fibre, vitamins or minerals to the body. The incorporation of antioxidant compounds acts as an efficient way to fight against reactive oxygen species (ROS) generated in our body. As it is already known that the ROS causes oxidative stress and acts as a main trigger for different life threatening chronic diseases like cancer, diabetes, cardiovascular disease, aging etc. Therefore, seeing the consumers’ demand for value added products with bioactive ingredients, all small and large scale food industries are taking initiatives to process different types of food (fruits, vegetables, dairy, sea food, animal, microbial products etc.) to extract and purify its active fraction of functional ingredients to valorize different value added products. Functional ingredients may also be derived from different food wastes generated during processing of food. This practice provides additional economic benefits to food businesses. Food industries are also giving importance to different processing methods to extract high quality of functional food ingredients in large quantity because processing method affects the concentration of extracted bioactive compounds. The simple addition of functional ingredients may cause an unwanted and negative change of sensory and texture of food. Therefore, using novel processing technologies such as microencapsulation, the negative changes could be minimized or avoided because these technologies could prevent the inactivation of bioactive ingredients.

Abstract

The objectives of the study is to help to create self-employment and provide proper information for different conventional milk based products. Traditional dairy foods have always played a crucial role in preservation of precious milk nutrients and promotion of its use among masses. The demand for milk and milk products is increasing with increasing of world's population. To meet these needs, high-end technology is needed for emerging the capability of milk production and preserving it by producing high quality milk products. The dairy industry is highly localized owing to perishable nature of milk products. Approximately 50% of the total milk produced in India has been projected to be processed into a variety of conventional milk products, such as khoa, chhena, paneer, dahi, ghee, kalakand and a wide range of sweets in rural areas mostly by the rural citizens. Therefore, setting up a milk-based food production system and updating conventional technologies to manage milk-based products on a commercial scale is very important.

5.1 Introduction
The process of milk processing entails the transformation of liquid milk into dairy products, including pasteurised liquid milk, yoghurt, butter, cheese, and ghee. The following are the rationales for processing: There are numerous benefits to processing milk, including the ability to access distant markets, the extension of the product’s storage life, and the attraction of higher prices because of its enhanced transportability. Furthermore, processed products are less cumbersome and lighter, which facilitates transportation. The refining of milk improves its quality and hygienic safety, enabling the production of a variety of milk products, including cheese and liquid milk, to satisfy the diverse needs of consumers. Additionally, the processing industry contributes to economic development by creating employment. Small-scale processors are capable of producing a wide range of dairy products. Before determining which dairy products the group will produce, it is recommended that a comprehensive market/feasibility study be conducted. Milk products can be processed in the manner depicted in the image.

FRUIT TOFFEES

Fruit toffees can be prepared from different fruits like apricot, plum, apple and other fruits. Concentrate the fruit pulp to about half of its volume by cooking with sugar and other ingredients. Milk powder should be added in the form of paste. Heavy stirring is required till it hardens enough on cooling.

Introduction
Plantation crops are high-value industrial crops grown in the tropics and coastal areas. They have great potential for utilization of wasteland like rainfed dry land, hilly, arid, and coastal areas to provide nutritional security; earn foreign exchange, and ensure livelihood security. The major plantation crops grown in India are tea (Camellia sinensis L), coffee (Coffea arabica L.), rubber (Havea brasiliensis), coconut (Cocos nucifera), areca nut (Areca catechu L.), oil palm (Elaeis guinensis), cashew nut (Anacardium occidentale L.) and cocoa (Theobroma cacao L.). India is the leading producer of most of
these plantation crops. Among all fruit crops, processing plays an important role in plantation crops as they are generally consumed only after processing. In addition to primary products, some by-products from these crops also have various commercial uses. Coconut, areca nut, cashew nut, black pepper, and cardamom are known as smallholder plantations whereas, crops like rubber, tea, and coffee are known as estate crops or conventional plantation crops. Processing aspects of some of these crops are discussed here:

Introduction

Agricultural production is necessary to fulfil nutritional requirements for human populations and global food security. The agricultural sector also forms the economic backbone of many low-income countries in which millions of farmers are employed (Anushka et al, 2022). However, managing agricultural production to achieve multiple objectives of providing food, supporting livelihoods and protecting biodiversity and forests is a challenge especially in tropical, low-income countries (Anushka et al, 2022). Usually, the growth in global agricultural production is largely driven by commercial and export oriented commodities. One such agricultural commodity that has high global demand is cashew (Anacardium occidentale L.). Cashew is presently cultivated in 33 countries including India in the world. Global land area for cashew cultivation between 1980 and 2018 has seen an eleven-fold increase from 526,250 ha to 5,972,724 ha (Anushka et al, 2022).

Coconut, arecanut and palmyrah, which hold significant cultural and historical importance in India, have been the primary focus of cultivation efforts. Cocoa, a relatively recent addition to India, serves as a companion crop to coconut and arecanut, contributing to the economic well-being of farmers nationwide. However, the current situation emphasizes the crucial role of value addition and product diversification in stabilizing prices. Despite the initial stages of value addition in India’s palm crops, recent innovations and established value chains have the potential to empower farmers as entrepreneurs, thereby augmenting their income. Moreover, the value-added products from these palms have enormous export potential. This chapter explores the advancements in value-added products and the diversification of coconut, arecanut, palmyrah, and cocoa, providing insights into opportunities for cottage or small-scale industries.

Oil palm is a major source of edible oil globally and plays a crucial role in meeting the dietary needs of millions of people. India has been focusing on expanding oil palm cultivation to reduce its dependence on imported edible oils. Oil palm can yield high oil compared to other vegetable oils. Palm oil production rate depends on post-harvest handling, and milling and extraction processes. After harvesting, some quality changes occur in oil palm fresh fruit bunches which leads to reduce the oil quantity and quality. With proper handling of post-harvest bunches and adapting best extraction methods can increase the oil yield and quality. Palm oil alone has the potential to make India sustainable in edible oil production.

Introduction

Oil palm (Elaesis guineensis Jacq.) originated in the tropical rain forest of western Africa and is now being cultivated in more than 45 countries around the world especially tropical regions i.e., Malaysia, Indonesia, Thailand, Nigeria, Columbia, and Ghana. This crop was introduced in India during the early 1990s, to meet the demand and to attain sustainable edible oil production in India due to its high oil-yielding capacity compared to other vegetable oil crops. It produces two distinct oils, i.e., palm oil and palm kernel oil. Palm oil is derived from fleshy mesocarp of the fruit and palm kernel oil obtained from the kernel of stony seed.

1. Introduction

Product development is a basic activity in the food industry. Each company has a product mix, often including hundreds of products, which are constantly evolving - old products dying, products reaching maturity, products contributing to rapid growth and new products being introduced.

In the food industry, just as any other industry, product and process development is considered a vital part – indeed the lifeblood – of smart business strategy. Failure to develop new and improved products relegates firms to competing solely on price which favours the players with access to the lowest cost inputs (land, labour etc). Product and process development (commonly referred to as product development) is systematic, commercially oriented research to develop products and processes satisfying a known or suspected consumer need. Product development is a method of industrial research in its own right. There are essentially four basic stages in the model product development process.

Nutraceutical is a broad term which represents any substance extracted from food sources with additional health benefits alongside the good nutritional value already present in them. The nutraceutical term was originated by Stephen De Felice in 1989.

1. Introduction

Fruits and vegetables in fresh form in general contain very high water content, with the fast rate of metabolic activity, including respiration rate, which may vary with the fruit type. Accordingly, the storage life at room temperature is considerably less, to expect acceptable quality. A range of transformational changes occur in various features of the fruits and vegetables, such as color, flavor, texture, structure, sweetness, sourness, pungency, astringency and so on. Phenolic browning of mushrooms, intensive softening of papaya, coloration and softening of ripe banana, softening of pear and jackfruit , flavor transformations of mango, banana and jackfruit after ripening, their color and texture transformations, are classic examples of post-harvest changes in fresh commodities, over a course of storage period at room temperature. These physical and sensorial perceptions of fresh commodities over a length of storage period are based on the range and multitude of operations of physical, chemical and bio-chemical reactions occurring in various constituents of the fresh fruit or vegetable such as moisture, pigments, vitamins, pectin, cellulose, hemicelluloses, phenolics, lignin, sugars, flavor compounds, amino acids, fatty acids and so on. In order to increase the storage stability, the fresh fruits and vegetables are processed and converted into various products such as juice, RTS beverages, jam, jelly, marmalade, fruit spread, dehydrated, spray dried powder, frozen stored, fruit cereal flakes, canned, candied, fruit bar and so on. Based on the nature of processing, the original form, shape, size, texture and structure are transformed, however with due maintenance in storage acceptability. A number of external factors are applied to achieve this product range such as heat, air velocity, pressure, radiation, chilling, freezing, vacuum impregnation etc. The ultimate quality of the final product is essentially an interaction between and amongst the various chemical constituents so characteristic of each fruit or vegetable under study, and a sum total of positive and negative reactions related to sensorial acceptability of the product. This quality is again a function of the storage period and the conditions of storage. Consumers in modern days are more health conscious to choose between consumption of fresh or processed fruits and vegetables. For trade over distance and time and particularly for geographic regions not producing a particular fruit or vegetable, it is of utmost importance to process the fresh produce. Enzymatic transformations in color, texture and flavor deserve utmost attention to ensure acceptable quality of the processed product, in particular over the course of storage period or until consumed after transportation and marketing. Microbiological quality of the product in final form is a most vital factor of consumers' health and this is dependent on water activity, sugars and protein / amino acid contents. In this regard, additives and preservatives come into picture. Strict regulations are imposed on their use, type and concentration over a storage period, for healthy consumption. Accordingly, this chapter would deal with several examples of processing conditions influencing the quality of the product, that emanates. Processing involving chemical, bio-chemical, engineering, bio-technological and microbiological methods to achieve a product are vivid, varied and different to different species / variety of fruits or vegetables to target different products.

Definition
Production and operations management is the process of conversion of inputs into outputs, using physical resources, so as to provide the desired utility/utilities —of form, place, possession or state or a combination thereof—to the customer while meeting the other organizational objectives of effectiveness, efficiency and adaptability. It distinguishes itself from the other functions such as personnel, marketing etc. by its primary concern for ‘conversion by using physical resources’. Figure 1.1 describes a generalized concept of production system. It takes resource inputs and processes them to produce useful outputs in the form of goods or services.

Centuries before Greece and Rome were discovered, sailing ships carried Indian spices, perfumes and textiles to Mesopotamia, Arabia and Egypt. It was the lure of these that brought many seafarers to the shores of India. Emperors, kings, senators and the aristocracy transformed spices into the mostly highly prized commodities of ancient trade routes The story of Indian Spices is more than 7000 years old. By the 1400s, when navigational equipment had improved to the point that long-haul sailing became possible, European rulers set out to change the balance of world trade by funding spice-hunting missions of their own. Christopher Columbus who, in searching for a quick route to India, reached the Americas. Vasco de Gama was the first to surround Africa, and with a crew led by Ferdinand Magellan, fully circumnavigated the globe.

India is known as the food basket of the world. It is the second largest producer of fruit till now after China, but its contribution to the Global market of fruit processing is just 1per cent. This is due to the fact that there is deficiency of skilled manpower, poor cold storage facilities, inefficient post-harvest management and minimal technological interventions.
Deficiency of the skilled manpower: In-spite of market size of US dollar 181 billion, expenditure on food and food products being 21per cent of India’s GDP and more than 31per cent share of wallet by consumers, there is resultant apprehension about the emergency emerging skill shortages due to mismatch between the demand for specific skills and available supply. Shortage of skilled, Semi- skilled and unskilled workers has emerged as a critical factor impacting the competitiveness of Indian food industry. Efficient man-power is one such critical element to improve to foster the growth. As the food industry advances and adopts various levels of automation the demand of skilled manpower will increase phenomenally. Hence if, the Indian food industry must achieve projected growth target set and become globally competitive, the need to develop and train the human resource efficiently would be essential.

1. INTRODUCTION

Colour affects every moments of our lives, strongly influencing the cloths we wear, the furnishing in our house and garden, and the appeal of foods. Not only this, colour aids the recognition of food and also has psychological appeal on the enjoyment of food. It is also one of the first characteristic perceived by our senses and help in determining acceptability, judging the quality and basic aesthetic value of food. Addition of colour to the food ensures the uniformity and intensifies the naturally occurring pigments in our food. To achieve this, historically natural or bio-colours have been used extensively till the end of 19^th century, when synthetic colours called ‘coal tar dyes’ were developed that acquired a widespread acceptability. But unfortunately, these are not totally safe for human consumption; for example high levels of erythrosine intake causes thyroid tumors, while Ponceau 4R, tartrazine and sunset yellow were found to be allergic. Many dyes used as colourant have been proved to be carcinogenic. The consumer wants to see the food looking natural as the synthetic colours have been proved to be carcinogenic to humans. Thus, increasing consumer awareness for natural products with almost no chemical additive and certified dyes (which was earlier considered safe) has necessitated the need to exploit food colourants of natural origin. Natural colours are generally extracted from materials of biological origin like fruits, vegetables, seeds, roots and microorganisms, and are often called as ‘Biocolours’. Microorganisms like Rhodotorula, Sarcina, Chromobacter have been proved to be a good source of biocolour.Colour has also been successfully produced from microorganisms using apple pomace as a base for the growth medium of biocolour producing microorganisms.

Objective: Production of Chocolate.
The major ingredient of chocolate is cocoa mass, which is mixed with sugar, and in case of milk chocolate, also with milk powder. The conching process then follows, which is important for the development of full chocolate flavour. Melted cocoa butter is added, the chocolate mass becomes liquid and is cooled, tempered and poured into moulds to form chocolate products.
Mixing of ingredients
Sugar, cocoa mass and milk powder are intensively mixed forming a dry powder. This powder is pre-ground in various types of mills and then finely ground in a 5-roll refiner. The size of particles in chocolate is between 15- 70 mm (average 25 mm). Small operators use vertical ball mills. Optimum flow properties are required for further processing. The yield value required differs according to the potential use (e.g. hollow moulding or enrobing). The particle size affects both the yield value and the plastic viscosity. In order to reduce recipe costs, the most expensive major constituent (i.e. fat) should be used in the smallest possible proportion which will give correct flow characteristics.