eChapters

This chapter deals with the maintenance, repair, safety and trouble shooting of agricultural implements, equipment and machinery.

Routine maintenance reduces repair bills and extends the life of equipment. Good maintenance practices are essential for efficient operation of all types of farm machineries. Effort spent in this area of farm management is more than repaid by the consistent, reliable operation of machinery, reduced fuel bills and extended life of equipment. Maintenance of farm machinery is complicated by the usage pattern of short spells of intense activity, followed by periods of non-use or storage.

During the “standing” or non-use periods chemical interactions between metals and fluids can cause more damage than normal wear and tear from active usage. This must be considered in planning machinery maintenance.

27.1. What?

Seed drills are designed to sow seeds at the recommended seed rate with precision and at the desired depth. Proper adjustments are made to the seed metering system to ensure efficient use of seed drills. This aspect is vital to have a good crop stand.

The seed size varies between crop and their varieties. In addition, the seed metering systems are based on volume displacement. Therefore, if one lot of seeds varies in size and weight from another, two different amounts or number of seeds will be metered if the drill setting is not changed. For this reason, metering systems should be calibrated each time when put to use.

The method of calibration will be given in detail in the manual provided along with the seed drill.

26.1. What?

These devices are used to lift water to a height that allows access to water. Lifting devices can be used to lift groundwater, rainwater stored in an underground reservoir and river water. For agricultural use, water is lifted either from a borewell or open well to irrigate the crops. According to power sources, lifting of water can be accomplished either manually or by animal or electricity sources of power.

26.2. Human-powered devices

Man has a limited physical power output, which may be in the range of 0.08 to 0.1 hp. This power can be used to lift water from shallow depths for irrigation. These include swing basket, counterpoise lift, don, Archimedean screw and paddle wheel. However, nowadays these are not commonly used.

26.3. Animal-powered devices

Animal power is abundantly available in India. They are used to lift water, besides being put to use for other field operations and processing works. A pair of bullocks may develop approximately 0.80 horsepower. They can lift water from a depth of 30m or more. Of course, the rate of discharge will go down with increase in the lift. These include rope and bucket lift, self emptying bucket, two bucket lift, Persian wheel and chain pump.

This chapter deals with equipment and machineries that are used in certain specific operations/ areas.

25.1. Lac cultivation

High-capacity scraper cum grader, scraper cum grader

25.2. Mushroom production

Grain Cleaner, Grain boiler, Boiled grain and Chalk powder mixer, Bag/bottle filler, Spawn inoculators, Substrate mixer - manually operated

24.1. What?

Most of the horticultural crops are raised by following special techniques such as budding and grafting. In case of landscape horticulture, frequent pruning and mowing are required to maintain the architecture. When new area is brought under cultivation, either jungle or unwanted plants have to be cleared. To perform all these operations, certain set of special tools are used. Some tools, though small, are of great need in raising and maintaining horticultural crops at various growth stages.

24.2. Special tools for horticultural crops

24.2.1. Manual

Axe, Dah, Hand shovel, Garden rake, Crow bar, Felling dao, Tea pruning dao, Billhook, Budding knife, Grafting knife, Budding and grafting knife, Pruning and slashing knives, Multipurpose chopping knife, Pruning secateurs, Pneumatic secateurs, Hedge shear, Hedge trimmer, Lopping shear, Forester shear, Grass shear, Garden sword, Flower scissors and coconut tree climber

23.1. What?

Post harvest and agro-processing refers to activities carried out after harvesting a crop. These include milling, grading, processing and packing of the produce before it reaches the end users. This is also referred to as value addition, as it increases the marketable quality of the harvested produce.

23.2. Milling

It is the process of separating edible portion of the grain after removal of the husk or seed coat. This converts the products into a form that can be readily used for cooking, e.g. rice milling and dal milling.

23.3. Grading

Grading is the process of segregating the harvested produce based on the physical appearance including size and colour. Grading increases the market value of the crop.

22.1. What?

Threshing is the process of separating grains from the straw or pod by impact, friction or both. Threshing should be done at an appropriate time after harvest. Delayed threshing causes rapid deterioration of the grains, especially during field drying or when the crop is stacked in the field. Improper threshing leads to wastage of grains and reduces the quantity of final marketable produce. After threshing, the produce has to be winnowed to remove lighter materials such as unfilled grains, chaff, weed seeds and straw using a blower, air fan or wind. Winnowing improves the ability of the grain to be safely stored, milling output and quality.

22.2. Methods employed

Traditionally, threshing is done by beating the harvested crop on a threshing floor directly or with a stick. Another traditional method of threshing is to make a bull walk in circles on the grain on a hard surface. In some areas, the harvested panicle with grain is spread on the surface of a country road so that the grain may be threshed by the wheels of passing vehicles. In these methods winnowing is separately performed. However, with the development of technology, now it is mostly done by machine referred to as threshers, shellers and stripper. Some of these threshers have inbuilt facility for threshing. Thus, threshing and winnowing are completed in a single process.

21.1. What?

Harvest is the process of gathering the end produce from mature crops in the fields. Harvest marks the end of the growing season, or the growing cycle for a particular crop. Harvesting is the most labour-intensive activity. Moreover, timely harvest before shattering of the produce or before rain assumes significance. As adjacent fields sown at the same time come to harvest simultaneously, farmers face great problem in getting manual labour for harvesting and cleaning their produce. To overcome these difficulties, different types of harvesters have been developed from time and again to suit different crops, situation and conditions.

21.2. Harvester and reaper

Harvesters are used to cut the crop after they mature. In such cases, threshing is to be done separately. Harvesters are available for a wide range of crops belonging to cereals, pulses, millets, oilseeds, fruits and plantation crops. Reapers are used to harvest crops such as rice, wheat, soybean, mustard, rapeseed, safflower and other thin stemmed crops. Reapers are operated using power tiller.