eChapters

1. INTRODUCTION

When the fruits and vegetables are ready for the intended purpose, these have to be harvested. What is meant by harvesting and how the produce is harvested, what are the harvesting methods, how these are packaged in what type of packages have been discussed in this chapter.

2. HARVESTING

Harvesting of produce at proper maturity is of paramount importance for maintaining quality during storage and marketing. When the produce is harvested immature or over-mature, it will affect the quality and storage life adversely. After the proper maturity stage has reached, the produce needs to be harvested for various markets. While harvesting, it must however, be kept in mind that all horticultural produce (with the exception of some dry fruits/nuts) is very delicate and mishandling at harvesting may lead to mechanical injury, compression injury that is irretrievable. The injury on fruits/vegetables enhances ethylene production, moisture loss and serves as an entry point for a wide range of pathogens, hence causing quick loss in quality and storability of produce. The injury caused to the produce during harvesting not only spoils the commodity but also makes it unfit for long-term storage or long-distance transportation. Proper training to the labour engaged in harvesting on what to harvest, and how to harvest and the use of proper harvesting tools can reduce considerably the postharvest losses.

1. INTRODUCTION

Every fruit or vegetable is harvested keeping in view, its intended use. At what stage it should be harvested, is indicated by the maturity index. The chapter focuses on these and postharvest quality of fruits and vegetables.

2. FRUIT MATURITY

"Maturity of a fruit can be defined as that stage at which a commodity has reached a sufficient stage of development that after harvesting and postharvest handling, its quality will be at least the minimum acceptable to the ultimate consumer”. Maturity is of two types:

1. INTRODUCTION

India produces a large variety of fruits and vegetable due to varied agro-climatic conditions. These include mango, citrus, banana, apple grapes, strawberry, pineapple, litchi, guava, papaya, plum, peach, pear apricot etc. Astonishingly, it may appear but it is a fact that postharvest losses of fruits and vegetables in India are staggering. Infact the postharvest losses of fruits and vegetables are equivalent to the annual consumption of fruits and vegetables in U.K. In this article, a focus is made on the causes of postharvest losses of fruits, overview of various techniques used to prevent the postharvest losses constrains in postharvest technology and future strategies.

1. FOOD AND ITS SIGNIFICANCE

Food is the basic necessity of all the living world and the man is no exception to this. The basic purpose of food is to provide energy for the routine body functions and protect the body from various diseases. Life cannot be sustained without adequate nourishment for a healthy and active life, diets should therefore, be planned and consumed on sound nutritional principles (Fig. 1). For want of nutritious foods, consequence is the prevalence of malnutrition. There are several diseases that are related with deficiency of nutrition food, if not consumed. Such diseases include Kwashiorkor that can develop in children consuming insufficient protein even if total calories are sufficient. Marasmus is often due to the cessation of breast feeding and the attempt to replace it with foods, inadequate in protein such as rice broth. Other nutritional diseases still found particularly in the developing world are childhood blindness (vitamin A deficiency), rickets (vitamin D deficiency), beri-beri and infantile beri-beri (inadequate thiamin intake), pellagra (inadequate niacin intake), anemia (iron deficiency), goiter (iodine deficiency), etc. To cope up with this, the diet needs to be supplemented with nutritious food components including fruits and vegetables to make it more suitable for the growth and development of body.

Out of different types of foods, the fruits and vegetables constitute an important component of the food. Horticultural crops occupy a prominent position both in the importance and production in the world. The temperate fruits and vegetables are an important part of the horticultural crops, in terms of production and role in human health. These crops assume all the more importance due to their antioxidant activity, and presence of minerals and vitamins. Both fresh and processed fruits and vegetable, their different products are consumed. They are also called as protective foods. Fruits and vegetables are major sources of important vitamins like B and C and minerals such as Ca, Fe, P and K.

Several fruits and vegetables are unexploited for proper utilization and product development. Due to lack of utilization, there is a lot of wastage and ultimately the great loss to the people as well as nation. Some unexploited fruits and vegetables have potential for introducing new products. Therefore unexploited fruits and vegetables have to be exploited for new product development especially from underutilized sub-tropical and tropical fruits and vegetables. Research and development should be undertaken to utilize these fruits and vegetables.

Unexploited Fruits

Unripe Green Mango: Although pickles are prepared but droped green mango fruits are not preferred for pickle preparation. They can be dried and utilized for preparation of dried slices or amchur. Amchur is used to develop flavor and taste in Ice cream. These products are used to develop flavor and taste in meal or food. It is also used to prepare chatney. But utilization of Amchur is not known to common people.

Avocado: It is found in tropical and sub-tropical climatic regions having more humidity and rainfall. In Ethiopia it is found throughout the country but not utilized properly by people. They prefer to eat ripe fruits with salt and lime juice. It is very healthy fruit for chronic disease like cardiac and diabeted diseases. This is seasonal use but no product is available for off season. Therefore researches should be carried out for different products development of Avocado products.

Packaging

Packaging is a mean or system by which a fresh or processed product will reach from the production center to consumer in safe and sound condition at an affordable price.

Objectives of packaging and packaging materials

The primary objective or packaging is to protect the contents during storage, transportation and distribution against deterioration. It may be physical, chemical or biological. However, followings are objectives of packaging and packaging materials.

Several products of fruits and vegetables are prepared on commercial and home scale. Products development from fruits and vegetables is the best way to utilize excess produces and save them from post harvest losses..

Value Addition

This is the process of improving the value of a commodity through processing by changing its form, increasing its shelf life or better presentation like packaging. Value addition can be done through the ways.

Process of preservation of food stuffs such as fruits and vegetables whole or in pieces in sugar syrup or brine by heating them in hermetically sealed containers for long storage is known as canning. In other words canning is the process of sealing food stuffs hermetically in containers and sterilizing them by heat for long storage.

Preservation of food (fruits and vegetables) in common salt sand vinegar is called pickling. It is one of the most ancient method of preservation of fruits and vegetables. Pickling is the result of fermentation by Lactic acid forming bacteria which are found in large number on the surface of fruits and vegetables. They can grow in acidic medium and in the presence of 8-10 percent salt solution. The growth of majority of undesirable bacteria is inhibited. Lactic acid most active at 30 °C temperature. This temperature should be maintained during the process of pickling.

Preparation of pickles

Pickles are prepared with salt, vinegar and oil or combination of these ingredients. Spices are also used for pickle preparation.

Fermentation

The decomposition of carbohydrates by microorganisms and enzymes is known as fermentation. During fermentation process of food organic acids and alcohol etc are produced which act as preservatives and also provide fine flavor and aroma that increase the value of raw materials. Most fermented foods contain a complex mixture of carbohydrates, proteins and fats etc. Fermentation occurs when microorganisms consume susceptible organic substances as a part of their own metabolic processes. Natural fermentation is probably oldest form of food preservation.

Sugar also acts as preservative at high concentration 70% or more in food products (fruit and vegetable products). High concentration of sugar in food materials create unfavourable conditions for microbial survival and prevent spoilage. Based on this principle of preservation, sugar based products are prepared from fruits and vegetables so that they can be preserved for long time. This method of preservation with high sugar concentration is principally based on the reduction in moisture content to arrest or stop microbial spoilage. Preparation of sugar based products is one of the most important aspects of home scale as well as industrial level processing of fruits and vegetables. Sugar based value added products include.

In the previous chapter the physical methods of fruit and vegetables processing and preservation have been discussed. The present chapter deals with chemical method of fruit and vegetable preservation. In this method of preservation of fruits and vegetables, chemicals as preservatives are used to prevent the spoilage of fruit and vegetable products. These preservatives react with food (produce) constituents or microorganisms and create unfavourable conditions which hinder growth, activities and multiplication of microbes responsible for spoilage of food products. These chemical agents have maximum permissible limit of their use as law. They can be classified into two classes class I and class II.

Class I: Sugar, Salt and Oils

Class II: Sodium benzoate, Potassium metabisulphite (K M S) and Sorbic acid

In the physical methods of preservation, fruits and vegetables are preserved by (i) adding heat, (ii) removing moisture content of produce to prevent spoilage and (iii) irradiated by Gama rays which kill the microorganisms responsible for spoilage of foods. These methods are described below.

Processing and Preservation by Adding Heat or Heating

In this method, heat treatment is given to destroy the microorganisms which are responsible for spoilage of the produce. Heat treatment is given by many methods.

The basic processing and preservation techniques such as canning, freezing, dehydration, salting, pickling and freeze drying are designed to change perishable foods into more usable form and prevent undesirable changes caused by microorganisms, or by chemical, physical and biochemical reactions in the food itself. Hence an ideal processing technology would involve prevention of growth of microorganisms and at the same time retention of f lavor, texture, nutritive value and palatability of the products.

Processing and Preservation

Processing and preservation is the best way of utilizing surplus production of fruits during seasonal gluts.

The fruits and vegetables are highly perishable in nature. The losses in harvested fruits and vegetables start immediately after harvesting and the resulting spoilage caused by biochemical changes (enzymatic) and activity of microorganisms such as bacteria, moulds and yeast. The losses caused by the microorganism in fruits and vegetables products can be prevented by controlling or destroying these organisms in order to preserve fruits and vegetables by processing and preservation means. The processing and preservation is one of the most important activities among various types of activities of Horticultural Science.

Processing: The processing can be defined as an activity, which is performed to maintain or improve the quality or to change the form or characteristics of the product. Processing operations are undertaken to add value to horticultural produce after their production. The main purpose of processing is to minimize the qualitative and quantitative deterioration of produce after harvest.

Preservation: Preservation can be defined as the science which deals with the methods of prevention of decay or spoilage of produce and allow it to be stored in a fit condition for future use.

Fruits and vegetables can be preserved for short and long term. For short term preservation can be achieved by proper handling of produce and low temperature storage. Long term preservation can be achieved by canning, drying and dehydration, fermentation and by using chemical preservatives.

After harvesting the quality of fruits and vegetables begins to diminish and products is edible for only a limited time then products begin to spoil or rot. Losses occur during harvesting and handling of fruits and vegetables can be minimized by proper techniques but processed food spoilage is bit difficult to control and stop after infection and contamination of microorganism.

Spoilage

Spoilage is deteriorative process which results reduction in quality of food (fruits and vegetables) which become inedible. The changes in food that cause it to lose its desired quality and eventually become inedible is called food spoilage or rotting. After harvesting, the quality of fruits and vegetables begins to diminish and product is edible for only a limited time. The deterioration and spoilage of fruits and vegetables may occur at different ways.

The losses in harvested products begin immediately after detachment of products from their parental plants. After some time, theses products begin to spoil or rot. Spoilage can be defined as the deteriorative process which renders the food inedible or results in reduction in quality. Spoilage of fresh fruits and vegetables usually occurs during storage, transportation and during processing. They also get contaminated with spoilage organisms either from each other or from the containers. Mechanical injuries during harvesting and transportation further aggravates the deterioration process.

Processed fruit and vegetable are considered as staple food products throughout the world, and are becoming more popular with the increase of the global urban population. As a result, demand for processed fruit and vegetable products tends to increase with population growth in the world. There is strong demand for processed fruits and vegetables in the developing world over the past few years. In poor countries, people consume less fruits and vegetables due to the relatively high prices. All forms of preserved fruits and vegetables are available only to the urban elite people. But rural mosses producing more than 90 % of these fruits and vegetables are usually deprived of their uses.

Demand of Processed Fruits and Vegetables

Demand of processed fruits and vegetables is increasing in the developing as well as under developing countries of world. The following reasons are responsible for day by day increasing demand of processed fruits and vegetables.

Fruits and Vegetables are highly perishable in nature due to which huge spoilage (damage) takes place during the period between harvesting and consumption. Fruits and Vegetables after harvesting are often poorly handled and in many cases neither cleaned nor washed. Improper handling may cause physical damage due to tissue breakdown which results mechanical damages and physiological changes in harvested fruits and vegetables. Mechanical losses include bruising, cracking, cuts, microbial spoilage by fungi and bacteria and physiological losses include changes in respiration, transpiration, pigments, organic acids and flavour.

The food we eat contains nourishing substances called nutrients which are required by human body for proper functioning and maintenance of body health. They are classified into five groups such as:

Carbohydrates,

Protein,

Fats,

Minerals

Vitamins

World Scenario

The world climatic conditions are divided into Tropical; Sub-Tropical and Temperate climates. Fruits and Vegetables suited to these climatic conditions are grown successfully. Considering the nutritional and economic importance of fruits and vegetables, there is tremendous increase in area and production of fruits and vegetables throughout the world. The present global scenario of fruit and vegetable crops (areas harvested, production and productivity (yield) has been given in Table 1. It shows that the fruits 865.88 million tones has been harvested from 65.24 million Ha land with productivity 13.27 t/ha (Table 1) where as vegetables produced 1075.20 million tonnes from area 57.00 million ha with yield 18.86 tonnes/ha (Table 1) during 2016.

Agriculture has been the base of human livelihood since ancient time when the man started planting of seeds of some edible plants now called Agricultural crops. Domestication of food plants and animals was started with the development of human civilization. Thus agriculture can be explained as science and technology of growing food crops and rearing of animals. Still in several countries of the world, most of population is based on agriculture for their livelihood particularly in rural areas of that country. According to Williams and Haq (2002) there are over 7000 species of plants that can be used for food. The edible plants species grown for food are called agricultural crops. The crops grown in garden are known as garden cops or Horticulture crops. Horticulture is a branch of agriculture, which deals with intensive cultivation of garden crops such as fruits, vegetables, f lowers, ornamental plants, plantation crops, spices, medicinal and aromatic plants, and mushroom. It also deals with post-harvest technology of horticultural crops. Processing and Preservation of fruits and vegetables is a part of Post-harvest Technology of horticultural crops which deals with methods of processing and preservation of these crops to extend the shelf life of fruits and vegetables after harvesting.

All horticultural crops have their own importance in our society. Fruits, vegetables and spices are major ingredients of our meal. Spices add taste and flavor to our food and also have high medicinal values. Flowers and ornamental plants are used for decoration of environment and landscape. Aromatic and plantation crops have become industrial crops. Mushroom growing is a great enterprise. Among these crops fruits and vegetables are major crops and have been considered presently as highly economical and important food crops. There are 1200 crop species are used for vegetable purpose in the world (Hazra and Som, 2006). Fruits and vegetables are richest and cheapest source of all essential nutrients (carbohydrates, fat, protein, vitamins and minerals) required by our body for proper functioning of body organs and maintaining good health. Besides these nutrients they also supply water and fibers to our body which play vital roles in our body. Fruits and vegetables have important place in our daily diet and based on survey made by experts FAO WHO (2003) has recommended 400 g/capita/day of fruit and vegetables (fruits -100 g/capita/day and vegetables -300 g/capita/day) to be consumed for good health and prevent chronic diseases. Therefore, the demand of these food commodities has increased in the modern society due to increased awareness of the nutritional importance of fruits and vegetables. So that people must be aware that what part of fruit and vegetable is to be consumed?

ABSTRACT

The rapid growth in population has created the need of industrialization and as a result there has been a significant increase in milk production and processing. Milk is a commodity which is consumed by persons of all age groups due to its nutritive value and health promoting attributes. However, the rapid growth in dairy sector has adversely affected the environment by emitting various greenhouse gases and thereby, resulting in global warming. Apart from it, there has been an increased usage of non- renewable resources like natural gas and coal in dairy sector. As a result, a viable balance has to be maintained between milk production and processing, environmental health and the rapidly growing population. This can only be achieved with the application of green or environment friendly technologies in all the stages of milk production and processing. This chapter will mainly deal with the various sources of greenhouse gases from dairy sector and on application of life cycle assessment and carbon foot printing for computing the impact of greenhouse gases on the environment. Also, this chapter will enclose various green technologies which can be applied in dairy sector to curb the greenhouse gas emissions.

Keywords: Carbon footprint, LCA, Greenhouse gases, Green Technology, Milk production, Milk Processing

ABSTRACT

Banana plants areextensively known for their fruits butby-products (pseudostem, root, leave, male banana flower, and banana peel) from banana farms also have potential applicability because recycleprocess of these wastes can convert waste of banana farms into an outstandingresource of valuable raw materials for other industries. This practice avoids huge losses of unused biomass and environmental hazards. Banana flowers are discarded in banana farms during the harvesting of banana fruit bunches and produce a great amount of agricultural waste. Consumption of banana flower as a vegetable is trendy in some parts of Asian countries but the cleaning process of banana flower is an unwieldy practice because of the time and the laborengaged in separating the calyx and the pistil portion of these flowersbefore processing. Itis an abundant source of well-balanced essential amino acids, unsaturated fatty acids, dietaryfiber, vitamins, minerals,and flavonoids. This flower also having tremendous medicinal properties as they possess several secondary metabolites. Thepresent review discusses the transformation of this agricultural waste into a different value-added product. The transformation of banana flowers into highly commercial outputs can be beneficial forsupplementary income to small scale farming industries.

Keywords: Banana, Banana flower, By-product, Value-added product, Antioxidant, Pre-treatments, Processing.

ABSTRACT

Green packaging is a technique used to develop sustainable and eco-friendly packaging materials. In this review paper we have examined the data currently available on the use of plant by-products and plant extract in the development of green packaging. The use of plant fibres is especially beneficial because they often contain a high concentration of bioactive compounds. These compounds lend a preservative effect to the packaging material. Further we have also discussed the degradability of such packaging and the additives which need to be added in order to enhance their utility. Lastly, we have examined the possible applications of green packaging in the food industry.

Keywords:GreenPackaging,Plantby-products,Fruitfibres,Biodegradability, Bioactive compounds, Nanocomposites, Renewable resources, Biopolymers

ABSTRACT

The improper disposal of food waste poses an environmental threat. The management of food waste in a sustainable way is always a challenge. Food waste is generated at various stages starting from food production till consumption. The cooked food waste generated due to various reasons leads not only to a loss of the food produced but also the water and energy used to cook it. This cooked food leftover can be served to the needy people or if not possible, can be processed further. This chapter focuses on various technological options for the management of cooked food waste in a sustainable way.

Keywords: Cooked food waste, Compost, Bokashi, Bio-surfactants, Environment

ABSTRACT

The commencement of the 21^st century has endorsed an extended requirement for safe and wholesome food. The fact is that consumer preferences, awareness and their concern towards food safety have been tremendously increased. Therefore, inactivation of pathogenic microorganisms through any treatment becomes essential for food processors to ensure that food is free from disease causing microorganisms and parallelly unaltered with respect to its organoleptic, functional and nourishing characteristic. Food industries predominantly adopt thermal inputs for the preservation of food. Thermal methods, however, lead to unfavourable changes in organoleptic and nutritional attributes, more particularly proteins and vitamins. Hence, there has been continuous development and advances in finding alternatives to conventional processing. Cold plasma technology is one such technique. Plasma can be defined as a quasi-neutral ionised gas and is more commonly termed as 4^th state of matter. Advances in plasma engineering have made it possible to generate plasma at atmospheric pressure which ultimately resulted in broadening the spectra of research on cold plasma at various interfaces of biological sciences. This chapter summarises the overview of cold plasma technology processing, numerous findings related to its application in the area of food decontamination, food fortification, seed germination, milk and milk products and modification of starches.

Keywords: cold plasma, non-thermal, plasma chemistry, fortification, modification, germination, plasma generation, novel

ABSTRACT

Malting is the process accompanied by restricted sprouting of cereals in humid atmosphere along with controlled set of conditions. It is a process of soaking, germination and drying that causes changes to the microstructure of grains. Malting causes changes in functional and nutritive value of grains. Malting results in increase in protein content, mineral availability, in vitro protein digestibility, oil absorption capacity, water absorption capacity, water solubility index and fall in level of antinutritional factors, viscosity and bulk density. The malting conditions are significantly affected by varietal difference, maturity of grains and structural composition. Therefore, optimum malting conditions should be determined for grains in order to avail the health and nutrition benefits.

ABSTRACT

Microencapsulation is one of the latest technologies used in the food, pharmaceutical, nutraceutical and cosmetic industry where it is used for maintaining the stability of the food ingredients and slow release of the active food ingredients. For many decades the encapsulation technique was used in the pharmaceutical industries, but from last three decades it has been effectively used in the food industries showing enhanced results in flavour masking and retention of bio- active components present in the food. The production of the microcapsules can be achieved by the various process technologies. The process technologies have been reviewed in this paper such as spray drying, extrusion, spray chilling, emulsions, fluidized bed coating, freeze drying, molecular inclusion, crystallization, co-acervation etc. the encapsulation of food materials has shown a promising result in the newly growing food processing industries. Some of the recent developments in the microencapsulation viz. sweetener immobilization, controlled release and the carrier materials are also being presented in the reviewed paper.

ABSTRACT

Approximately 30 % of fruits and vegetables are getting wasted each year in country like India. Not only that, there is a huge loss of agro based commodity during industrial processing and will be considered as industry generated waste. Utilization of such unexplored nutrients from agro processing sectors for making a sustainable food system will be a healthy approach to bring food security and nutrition to all of us. With this aim the present work addresses the utilization of jackfruit seeds, an agro-waste, to value added products. Jackfruit seed flour has a great potential in new food formulation along with wheat flour. The 15% (w/w) blending of jackfruit seed flour with wheat flour could be used in bread and the substituted bread is protein and fibre enriched. This attempt in developing such bakery items with blended flours could address the scarcity problem of non-wheat producing countries. Present study also looks into the alternate source of starch from spice processing industries. The nutrient starch could be explored for isolation from a nonconventional source from turmeric processing sector. The isolated starch could also be modified to enhance some of its functional properties and may be utilized in preparing value added product with a better acceptability and nutrition.Thus, the isolation of nutrients and value-added products out of fruits and vegetables and spice-processing waste would be a stepping stone to an initiative to zero hunger.

ABSTRACT

Green technologies are required in the field of food processing and production in order to achieve food security and to reduce adverse environmental impact. Application of nano technology in food processing and production can advance the food safety and quality, increase the bioavailability of nutrients and thereby improving human health. Nanotechnology can be applied to achieve green perspective like development of biodegradable packaging materials thereby reducing adverse environmental effect. Use of naturally occurring nanoparticles as additives can reduce the use of chemicals in food products. This chapter deals with the potential of nanotechnology to achieve green aspects in food processing and production.Main focusses are on achieving food security and environmental sustainability. Chapter also describes about the principles of nanotechnology and methods to achieve green aspectin food sector with the application of nanotechnology. Application of nanotechnology in food processing and production along with safety, regulations and accompanying laws are discussed in this chapter.

ABSTRACT

Fruits and vegetables are rich source of bioactive compounds such as polyphenols, antioxidants and flavonoids. Drying is one of the common methods for preservation of food and agricultural commodities. However, drying may negatively affect the product quality attributes. This article is a capsule overview of current state of art ultrasound (US) assisted drying on technical aspects and bioactivity of fruits and vegetables. US assisted drying is an economical and sustainable technique compared to other existing conventional techniques used for food processing and preservation. US as a pretreatment before drying of agricultural-products enhances drying efficiency, inactivate enzymes and improve overall quality of dried products. Current developments and available solutions in drying have shown that US assisted drying may be used to restrict the loss of crucial bioactive components occurring naturally in fruits and vegetables. US when combined with hot air drying helps in achieving adequate drying rate at lower temperatures and improves overall dehydration process. This technique has found no practical application commercially due to various difficulties in achieving high-intensity US in air. One practical benefit of using US assisted drying is the minimization of the drying time along with reduction in total energy consumption.

ABSTRACT

The ancient fruit “Jackfruit” is one of the most remunerative and important underutilized native fruits of India. It is extremely versatile sweet tasting fruit and vegetable rich in nutritional value. Modern technologies are evolved for the development of value-added products from jackfruit is studied in the present study. To prevent from post-harvest losses the wine production from jackfruit juice which is a very good substrate for fermentationcan be done at larger scale. Popularity of jackfruit from the limited regions can be explored over the country. There is a good scope and possibility of marketing the value added products in the country. Value addition is carried out by minimal processing by changing its form to a valuable product having more shelf life. The developed products enhance good income opportunities for farmers and also entrepreneurship opportunities for small and medium enterprises for the popularization of jackfruit to a wider region.

Keyword: Jack Fruit, Value Addition, entrepreneurial opportunities.

ABSTRACT

Packaging plays an important role in food industry. The huge waste of packaging generated every year poses a great threat to the environment. The recycling and reuse of the food packaging is limited. Plastic packaging in particular are the serious concern with respect to their disposal. This is the high time when eco-friendly green technologies for the food packaging should be explored. This chapter discusses various possibilities to use the green and eco-friendly approaches for food packaging.

Keywords: Green packaging, bio-degradable, recycle, reuse, edible packaging.

ABSTRACT

The food industry has many the environmental challenges in terms of emerging microbial strains, bacteria, viruses and accumulation of toxic chemicals. Ozone (O₃), environmental bluish gas is an extremely potent oxidant, which is effective solution for disinfection, sanitization for various kinds of products. The application of ozone treatment in agro processing has become green technology with increasing acceptance. It can apply in liquid form, gaseous form to sanitize food, food packaging materials, process water and to disinfect equipments. Ozone can be generated by different methods such as ultraviolet radiation method, corona discharge method etc. In this chapter, ozone properties, its generation, antimicrobial power and advantages with application of ozone has covered. Fruits and vegetables treatment with ozone have shown increased shelf-life and many hazardless advantages of the products. Some products preserved with ozone. Anti microbial activity, no residues in foods, assurance about preservation of sensory, nutritional and physicochemical properties of food have made ozone application as a promising technology for all kinds of food products

ABSTRACT

The global market for baked products has reached up to $495 billion in the year 2019. It is estimated that its value will reach up to $580 billion by the end of 2025 with a growth rate of 2.7 % between 2020 to 2025. Ovens are operated with the help of LPG/diesel/electricity. The hybrid ovens can give higher energy efficiency along with targeted quality parameters. The previous data such as oven temperature, heat supplied per unit time, the moisture content and variety of the raw material used can be provided to a specific computer programme. The heat recovering unit is a unit which captures the escaping hot air and the same may be reused by pumping the hot air to the front of the oven to preheat the incoming cold air. The biogas can be generated from the bakery waste. There will be 45 % or more methane production from bread and biscuit waste in the retention time of about 12 to 55 days in a biogas plant. To make the bakery fully operated on green technology, solar renewable energy can also be utilized.

Fermentation process is known to humans since ancient times. It involves the transformation of raw materials into value added or nutritional products as a result of microbial action or their growth. The fermentation as a science involves aspects of the biological action of microbes, biochemical changes in the substrates and metabolites formed and their effect on food, health and nutritional applications. While fermentation as technology, involves chemical engineering, food engineering and instrumentation aspects and commercialization of the products prepared keeping in view the consumer acceptability. The term fermentation is derived from the Latin word ‘Fervere - to boil’ thus describing the actions of yeasts on extracts of fruits or malted grain. Fermented foods and beverages enhance the pleasure of eating and their nutritional roles include indirect contributions through subjective enhancement of appetite. The instant mixes for fermented or fermentable products such as idli, dosai, dhokla and bhatura mix can reduce the overnight fermenting of the raw materials required for preparation of these products. The instant mixes for idli & dhokla are quite common in the market. However, instant mix for Jalebi and Bhatura are still emerging. Such products add convenience to the consumers and products can be prepared instantly. Certain other fermented foods include dairy products, pickles, sauerkrauts, Kanji, beverages, food supplements and nutraceuticals from fermented biomass.

In 1907, the Russian Nobel laureate, Dr. Elie Metchnikoff, fascinated by the unusual longevity of Bulgarian farmers, consuming beneficial lactic acid bacteria by way of traditional fermented milk products, suggested that regular intake of friendly microbes could benefit human health. Although Dr. Metchnikoff ’s recommended bacteria for the purpose proved largely ineffective, the theory was carried forward with moderate success until the war on bacteria began because of the advent of sulfa drugs and antibiotics (Scott, 2012). However soon after their rampant use and the realization of the rapid spread of antimicrobial resistance, researchers turned yet again to ecological notions and the time was fertile for the advent of probiotics. By the 1980’s the term had stabilized both in medical and veterinary literature. The mid 1990’s witnessed a surge of exponential studies on probiotics, the definition of Probiotics emerged in 2001 and the years thereafter saw tremendous progress in the science of probiotics.

Almost simultaneous was the study on the study of the intestinal microbiota when Alfred Nissile demonstrated that transferring members of the human gut microbiota to healthy typhoid carriers helped in Salmonella being cleansed from their system (Nissle, 1916). It was then, that the importance of the gut microbes in prevention of infection became evident. What followed was the advent of culture independent, modern biotechnological tools for whole genome sequencing and the successful launch of two most ambitious projects - Human Microbiome project (Turnbaugh et al., 2007) and the Met Hit project (Metahit, 2009; Qin et al., 2010). They provided fascinating insights into the highly complex microbial ecosystem harboured by the human body. The term Microbiome (refers to the collective genome of our microbial inhabitants) had entered literature in 2001 and the concept of gut microbiota in maintaining overall health gained wider attention.

Introduction

Since the last century, nutritional science has made a remarkable contribution to the biological sciences through identification of diverse nutrients and their sources, functions, requirement, deficiency symptoms and their remedial measures etc. The advent of high-throughput sequencing technologies together with bioinformatic tools identified the presence of 100 trillion of microorganism belonging to all forms of life in the gastrointestinal tract. In fact, the whole gut microbial consortia are considered as a virtual organ in human and animals and is responsible for the development and functioning of series of essential physiological activities including digestion, absorption, metabolism, immunity, homeostasis, brain and gut development, resistance against disease etc. According to the modern scientific dogma, the human being is in fact a “Superorganism”, carrying consortium of numerous symbiotic Eukarya, Bacteria, Archaea and Viruses. The gut microflora has been co-evolved with human and presumed to maintain an intricate balance among different microbial communities. Upon introspection about the functionality of the gut microflora, it is amply clear that a few of these microorganisms have the ability to make healthy state; while other members are responsible for health-related problems including food poisoning, diarrhoea, abdominal pain, indigestion, inflammatory bowel disease, predisposition to colon cancer, compromising immunity, allergy etc.

Preamble

Historically, food has been an integral part of human civilization and diet with varied food components has sustained human life on this planet over the centuries. Similarly, culturing of food with natural fermentation as means of preserving foods with extended shelf life for future use. In the background of sustaining food security, advances made in biotechnology and molecular biology has provided ample scientific platform to use the advances in increasing and expanding food production on a global magnitude, so as to meet the needs of an ever-growing world population.

The intestinal microbiota is a key component of both the metabolism and immunity of humans and animals. The desirable microbes do have a significant role to play in healthcare through control of digestive disorders and foodborne illnesses. The continued research in this area over the years has led to the identification of important molecules that regulate major functional attributes in the betterment of human health and wellness in the long run. The science and technique of genetic engineering through molecular biology approaches has enabled in enriching the beneficial molecules for the benefit of human life. The accuracy in targeting and designing of molecules will go a long way in developing genetically modified (GM) lactic acid bacteria (LAB) and GM probiotics to significantly rewrite the medical care with food-based approach in the form of targeted specific diets – “Dietomics”.

Introduction

Off late our understanding of the composition and functions of the human gut microbiota has increased exponentially and there is a great interest in producing healthy foods in particular that which have an impact in improving the gastrointestinal health such as probiotics, prebiotics and synbiotics. Many of these functional foods are dairy based and have been accepted greatly worldwide. Nonertheless, there has been a need for the development of nondairy probiotic, prebiotic and synbiotic products (Salmeron 2017). This has prompted food scientists and food industrialists to study the feasibility of applying other fermenting substrates such as cereals for the development of innovative nondairy fermented functional foods. The importance of including nanoscience and nanotechnology techniques for the creation of fermented cereal beverages that contain specific bioactive nanoparticles and their role in food packaging systems will be discussed.

Introduction

The entire living organism from the smaller creatures viruses to the advanced human beings are composed of a set up of biochemical reactions which form the metabolism. These set of metabolic reactions are responsible for the life of organism. The rate of these reactions is a major concern for effective working of organism which is governed by biocatalyst. These biocatalysts are known as enzymes, which accelerates rate of biochemical reaction. These are not utilized in reaction. In 1877, Wilhelm Friedrich Kuhne (Kuhne, 1877) proposed the term enzyme which means ‘in yeast’ and is derived from the Greek word; inzume “leavened” or “in yeast”. At the molecular level of study it is observed that enzymes are proteins which are functional as tertiary and quaratanary structures. Enzymes have active site for the binding to substrate. The active site has two positions; binding and catalytic site (Ogeston, 1948). The former help to bind the substrate with the enzyme followed by the catalysis of reaction by the catalytic site.

Introduction

Since long time fermentation process is in use for the production of functional food products for human welfare. SSF is a cost effective industrially important method that could be used by food industries to improve the nutritional profile of natural substrates (Salar and Purewal, 2016; Postemsky et al., 2017). The process is being carried out by trained microbiologists in the presence of aseptic conditions using suitable starter culture on steam sterilized substrates. Steam sterilized substrates possess minimal amount of moisture so as to support the microbial growth during the fermentation period. Growth of microbial strains on specific substrates during the fermentation time results in formation of koji (antioxidant rich fermented product). Selection of substrates and starter microbial strains is an important step in the fermentation process which will determine the nutritional properties of fermented product. One of the major advantages of SSF at industrial level is its potential to be utilized on cereal grains, fruits, vegetables and even agricultural wastes (Salar et al., 2012; Postemsky and Curvetto, 2015; Bhanja et al., 2009). Most common substrates that are being used as solid platform for the growth of microbial strains are cereal grains.

Introduction

Wine is a very unique fermented beverage. It was an essential part of various religious and cultural ceremonies in ancient civilizations; and continues to be considered as a ‘drink for elite’. The reason is that wine was considered as ‘Gift of God and ‘God’s nectar’ in religious text books, and medicinal value of the beverage is well supported by modern science. Wine is a beverage well tagged with its geographical origin. This concept originally comes from French concept of terroir; which explains that a varietal wine from a defined region possess distinctive qualities. Wine makers of the past enjoyed this definition of quality for better marketing opportunities. Today, globalization and advancement in wine science created empowered consumers who could clearly discriminate quality of wines. In addition to a product with high sensory qualities, consumers expect a healthful beverage produced in an environmentally sustainable manner. Enology research projects focus on such aspects; and this chapter is a glance on enology advancements and proven health benefits of wine, such as cardiovascular health gut health, dental health etc.

Introduction

Fermented foods and beverages comprise an indispensable part of the human diet. They can be generally defined as those foods and beverages produced via controlled microbial growth and conversion of various substrates using either enzymes or as whole cell itself, as shown in Figure 1.

Introduction

The improvement of the quality of foods can be made by fortification of foods nutrients quality and quantity in food. It can be a very cost effective public health intervention. As a result of the high consumption pattern of dairy products viz. yogurt, the fortification process will effectively diminish or prevent diseases associated with nutritional deficiencies (Gahruie et al., 2015). However, due to nutrients deficiencies in human population especially in certain stages of life, holding, importing, and consumption of fortified foods is increasing (Preedy et al., 2013). As a general rule, addition of one or more essential nutrients to a food and increasing their concentration in that particular food to levels higher than normal is known as fortification. This is intended at preventing and correcting shortages in one or more micronutrients in the society or specific population groups (Bonner et al., 1999). The major ways of food fortification are (1) commercial and industrial fortification for wheat flour, corn meal, cooking oils, (2) bio-fortification of crops to augment their nutritional value, which can include conventional as well as selective breeding, and genetic engineering and (3) house hold fortification like vitamin D drops. Fermentation has twofold outcome on glycemic index though there are conflicting results after consumption. The reduced glycemic index of fermented food has been featured to the production of short?chain organic acids during fermentation.

Introduction

Fermented meat and fish products have been consumed all over the world since times immemorial and represent one of the most important groups of food. Meat offers its own natural microflora. Hence a wide variety of products have been prepared since ancient times by varying the mixture of meat and salt as well as by the addition of spices and seasonings. Thus, fermented meat products characterize a diversity of flavors and textures and are receiving increased interest from consumers all over the world. Most of these products still depend mainly on local, traditional manufacturing processes since little scientific information is available; but scientific knowledge is very important for consistent production of high quality and safe products.

Meat is an essential part of non-vegetarian diet. It is liked for its unique taste and is a rich source of nutrients like good quality animal proteins, essential amino acids and fatty acids, minerals, trace elements and particularly B-complex vitamins (Singh et al., 2013). The growing concern of consumers regarding health and safety issues has led to the development of functional meat products that promote health and well-being, beyond their nutritional benefits (Grasso, et al., 2014; Tyopponen et al., 2003). This has driven researches in the meat processing sector to increase their efforts in producing such functional meat products, which have incorporated functional ingredients, reduced salt, nitrates/nitrites, cholesterol and fat and modified product fatty acid profiles (Zhang et al., 2010). Fermentation of meat produces a wide range of physical, biochemical and microbial changes in the muscle-based product

Introduction

Food is the most vital prerequisite for sustenance of human life and provides adequate nutrients for the metabolism. Recently several hypothesis supports that, beyond meeting nutritional needs, they play beneficial roles in improving health, and minimize the risk of illnesses (Roberfroid, 2000a). In this way, a novel term “functional food” was introduced and plays an outstanding role in improving the overall conditions of the human body (e.g. pre- and probiotics), lessening the threat of some ailments (e.g. cholesterol-lowering products), and also as therapeutics for several diseases (Roberfroid, 2000a, Roberfroid, 2000b, Mollet and Rowland, 2002).

Recently throughout the world, an extensive array of functional foods were developed which includes prebiotics, probiotics, synbiotics, foods supplemented with anthocyanins, phytosterols, isoflavones, antioxidants, and fat, sugar and salt-reduced foods. Amongst them, probiotic functional food has exerted beneficial effects on the health and is comprised of both probiotic dairy foods and probiotic non-dairy foods. The demand for dairy probiotic foods are increasing as it attributes to the beneficial health effects on the host by improving the survival of gastrointestinal microflora, production of bioactive compounds and prevention of lactose intolerance. Consequently, production of these foods is a significant research importance for both food manufacturing units and research institutes.

Probiotics are the important ingredients for foods with a “healthy” image. It could be combined with other beneficial ingredients or simply used to supplement the natural functional qualities of whole foods. The amalgamation of probiotic bacteria with nutrient rich foods, like dairy products, will have the additional value of improving consumer nutrition.

Introduction

Over the past few decades, probiotics have become the most promising and emerging field in human nutrition and health across the world including India and other developing countries. The global profit generated from the probiotic market is expected to reach approximately 12,753.4 million US$ by the end of 2026 (Probiotic market report, 2018). The factor fueling the demand for probiotics is the growing awareness among consumers about their health benefits. The association of probiotics with health benefits stretches back to a time before microbes were discovered. However, the scientific evidence of the health benefits of probiotic microorganisms on the wellbeing of the host was firstly proposed by Russian Nobel laureate Ellie Metchnikoff in 1905. He reported that consumption of fermented milk containing Lactobacillus spp. is responsible for the healthy and long life of Bulgarian people (Anukam & Reid, 2007). Afterward, several of scientific progressions were made to reach the current status where probiotics are not only the subject of food and medical research but also the source of a multi-billion dollar global industry.

The term probiotic is derived from the Greek words, which means ‘for life’. According to the Food and Agriculture Association of the United Nations (FAO) and World Health Organization (WHO), probiotics are defined as “live microorganisms which when administered in adequate amount promote the health of the host” (Joint, FAO, 2002). In 2014, International Scientific Association for Probiotics and Prebiotics (IPPA) did minor correction in the definition given by FAO-WHO and defined them as “Live microorganisms that, when administered in adequate amounts, confer a health benefit on the host”

Introduction

One of the main properties of fermented foods whether alkaline or acidic is the presence and activity of beneficial organisms which themselves make these foods functional. These functional micro organisms have varied roles like conversion of the native constituents of raw materials to forms in which they are more bioavailable, formation of taste, colour and flavouring compounds thereby imparting pleasantness to foods, removal of anti-nutritive factors in food by converting them into much less harmful compounds or degrade certain native toxic elements present in food, formation of biopreservatives which will extend the shelf life of foods and provide microbial security, as pathogens and spoilage microorganisms fail to readily grow in such hostile conditions. These functional microorganisms also produce in foods certain health-promoting bioactive compounds like enzymes, vitamins, minerals or increase the digestibility which may not have been in the original food or raw material before fermentation. In other words they improve the nutrition profile of the foods or naturally fortify foods. Some of these beneficial effects may also lead to the formation of certain compounds which show antioxidant properties in foods. These very roles played by these functional micro-organisms form criteria in their selection for use in food fermentations when they are intentionally added to foods both to initiate and accomplish desired fermentations.

Introduction

Foods prepared by fermenting raw ingredients of plant or animal sources naturally or mixing it with the starter culture (s) containing functional micro flora is called fermented foods. The functional micro flora used in starter culture is responsible for biochemical and organoleptic alteration of the substrates into edible yields which are socially and culturally appropriate to consumers (Tamang et al., 2010a, Tamang et al., 2010b). Fermented food has its own characteristic microflora and this group of micro flora increases the nutritional value by increasing the levels of essential amino acids, vitamins, proteins, etc.

Fermented foods play a major role in meeting nutritional requirement and socio economic development of developing countries. They are important components of the diet as staples, adjuncts to staples, condiments and beverages. A wide variety of fermenting substrates are available such as cereals, pulses, soya beans, flowers, milk, fish, meat, etc. A wide majority of plants and their parts are often utilized in the preparation of starter culture (Deori et al., 2007, Deka and Sarma, 2010).