eChapters

Fruit beverages

Fruit beverages are highly refreshing, thirst quenching, appetizing, easily digestible and nutritionally far superior to synthetic drinks. The fruit beverages includes natural and sweetened juices, squash, syrup, cordial, nectar, Ready to Serve (RTS) beverages, fruit juice concentrate and citrus juice barley water. Fruits most commonly used to prepare beverages are oranges, lime, pineapple, grapes, cashew fruit, mango, jack fruit, apple etc. To prepare fruit beverages select fresh, fully ripe, tart, juicy and seasonal fruits.

Introduction

India is bestowed with varied agro-climatic conditions. Thus, horticultural crops have lot of potential in the country. India has witnessed voluminous increase in horticulture production over the last few years, which has undoubtedly doubled the income of farmers. As a result, the country has emerged as the 2nd largest producer of fruits (102.48 million tonnes) after China during 2020-21 (Anonymous, 2023). The abundance of fruits ranging from tropical delights like mango, banana, guava and papaya to temperate fruits such as apple, peach, plum, apricot and pear, have laid a robust foundation for the growth of the fruit processing industry. This chapter delves into the dynamics of fruit processed products in both local and international markets, exploring the challenges, opportunities and strategies for sustained success. Fruit processing plays a crucial role in adding value to horticultural produce, enhancing shelf-life and meeting the diverse demands of local and international markets. In India, a country blessed with abundant fruit varieties, the processed fruit industry has been witnessing significant growth, catering not only to the domestic market but also making strides in the global arena. The processing of these fruits into various products such as juices, pulps, concentrates, jams and dried fruits has emerged as a thriving industry. This chapter will provide insights into the current state of fruit processed products in India, their importance for both local consumption and export markets, challenges faced by the industry and potential avenues for the future growth.

Introduction

India, with its unique agro climatic conditions is capable of producing a wide variety of fruits and vegetables. These highly perishable produce in both fresh and processed forms are of high demand in domestic as well as international market. Nowadays farming is becoming an enterprise and shifting towards consumer driven agriculture. Produce quality measurement is of utmost importance as consumers are more quality conscious and ready to pay higher for quality. Consumer preference is moving towards healthy food, minimally processed and, fresh cut fruits and vegetables, prepared salads, ready to cook, ready to eat and ready to drink health beverages. Hence health, nutrition, convenience, quality and safety of produce should be guaranteed to the consumers. Due to globalisation of production and trade, legislations and standards for markets are strict and product quality is the necessity for competitive markets.

Quality of a produce, based on subjective and objective measurement, is defined differently by consumers, wholesalers, retailers, processors or any other who is associated with it and varies with market either national or international. Quality of foods may be defined as the composite of those characteristics that differentiate individual units of a product, and have significance in determining the degree of acceptability of that unit to the user (Kramer, 1965). According to ISO (International Organisation of Standardisation), “Food quality is the totality of features and characteristics of a product that bear on its ability to satisfy stated or implied needs” and as per CAC (2003), “Food safety is the assurance that food will not cause harm to the consumer when it is prepared and/or consumed according to its intended use”. Food safety is the most important component of quality.

Processed fruit and vegetable are considered as staple food products throughout the world, and are becoming more popular with the increase of the global urban population. As a result, demand for processed fruit and vegetable products tends to increase with population growth in the world. There is strong demand for processed fruits and vegetables in the developing world over the past few years. In poor countries, people consume less fruits and vegetables due to the relatively high prices. All forms of preserved fruits and vegetables are available only to the urban elite people. But rural mosses producing more than 90 % of these fruits and vegetables are usually deprived of their uses.

Demand of Processed Fruits and Vegetables

Demand of processed fruits and vegetables is increasing in the developing as well as under developing countries of world. The following reasons are responsible for day by day increasing demand of processed fruits and vegetables.

1.    Substantially used metal for manufacture of tin container for heat processed food is

(a) Aluminum

(b) Steel

(c) Iron

(d) Glass

2.    The steel used for the manufacturing of tin free plate metal food cans is

(a) High carbon cold rolled steel

(b) Low carbon hot rolled steel

(c) Low carbon cold rolled steel

(d) Moderate carbon hot rolled steel

3.    Which are the processes primarily used to fabricate the plastic containers used in sterilization process?

(a) Molding and injection

(b) Blowing and injection

(c) Cutting and heating

(d) Conditioing and calendering

Introduction

Rice is grown in more than 100 countries in the world and is an important crop for nutritional security of large part of the population. World rice production in 2007 was approximately 645 million tones. Around 50 countries have an annual production of more than 1 million tones. Ninety percent of the total rice is produced in Asian countries, with two countries, China and India, growing more than half the total crop. Top ten rice producing countries are China, India, Indonesia, Bangladesh, Vietnam, Thailand, Myanmar, Japan, Philippines, and Brazil. In Bangladesh, Cambodia, Indonesia, Lao PDR, Myanmar, Thailand, and Vietnam, rice provides 50-80% of the total calories consumed. Major part of the rice is consumed locally where produced and only 6-7% of world rice production is traded internationally.

3.1. General Introduction

Value addition refers to the conversion of a raw commodity or commodities into a processed product through the use of raw materials, labour, time and technology, all mixed in a way that ensures increased economic return. Even if the amount of processing in a product is much less, for example, any canned fruit can be considered as a processed product. Value added processing of horticultural food crops, mainly involves actions which changes fresh fruits and vegetables to create a greater value-added product for human consumption, which mostly includes canned products, juices, soups, sauces and dehydrated fruits and vegetables (Sharan, 2018). It results in diversification of agricultural activities, improves value addition opportunities and creates surplus for export of processed agro products. Processing often goes with perishable products like meat, milk, poultry, fruits and vegetables, often termed as High Value Products (HVPs), are in greater demand of processing (Sanal & Krishna, 2017). The demands for processed products are particularly strong in developing countries like China and India; mainly due to increasing industrialization and rapid urbanization, followed by elevated income levels, greater diversity in diets, and affinity towards premium-branded products (Sharan, 2018).

Introduction

Maize (Zea mays, or corn as it is known in some countries) is the principal cereal crop in tropical and subtropical regions throughout the world. The increasing use of maize as a staple food reflected the much higher yields per hectare, compared with wheat, rye and barley. Because maize was cheap, it became the dominant food and main source of dietary energy and protein for poor people, particularly those in rural and underprivileged segments of society. Maize is considered to be a native of the Americans. There are different views about the introduction of maize in India. One view is that maize was introduced into India by the Portuguese during the seventh century. Other view is that maize was introduced in Pre-Colombian era through the Atlantic Arabian trade route. This is supported by the more recent variability that has been observed in the maize collections made from the north eastern Himalayan region. However, the historic records regarding the cultivation of maize in India date back only to the Maratha Empire.

I. INTRODUCTION

Horticultural crops include fruits, vegetables, flowers, plantation crops, spices, and medicinal and aromatic plants have emerged as a major economic activity in India. It contributes 30% GDP from 11.73 % of its arable land area. Horticulture crops cover over 23.4 million hectares of area, which is approximately 12.7% of the total gross cropped area of the country and contributes 18-20% of the gross value of India’s agricultural output (NHB, 2013). India is the world’s second largest fruit and vegetable producing country accounting for 77.7 million metric tonnes of fruit and 159.5m M tonnes of vegetables (NHB, 2013). Besides, about 5.66 million tonnes of loose flowers, spices, mushroom and aromatic plants are also produced. The country produces 41% of world mangoes, 23% banana, 24% cashew nut, 36% green peas, 10% onion and 30% cauliflower and accounts for 12% of world fruit and 13.25% of vegetable production (NHB, 2013). Owing to wide diversity of agro climatic conditions, almost all types of temperate (apple, peach, plum, apricot, cherries and nuts), subtropical (mango, guava, papaya, etc), tropical (banana, pineapple etc), arid fruit (ber and aonla), plantation crops (coconut, cashewnut and arecanut) and diverse variety of vegetables are grown in India. The export of fresh fruit and vegetables from India in 2006-07 was estimated at 9.84 Lakh tonnes valued at Rs 2411.70 crores. Mango, grapes, apple, onion, potato, green vegetables like okra, bitter gourd and green chillies were the major items of export. Similarly, India exported 5.97 Lakh tonnes of processed foods comprising of mango pulp, juices, concentrates, dried and processed vegetables, pickle and chutney, alcoholic and non-alcoholic beverages worth Rs 2818.1 crores (APEDA, 2012) (Table 1 to 3).

The basic processing and preservation techniques such as canning, freezing, dehydration, salting, pickling and freeze drying are designed to change perishable foods into more usable form and prevent undesirable changes caused by microorganisms, or by chemical, physical and biochemical reactions in the food itself. Hence an ideal processing technology would involve prevention of growth of microorganisms and at the same time retention of f lavor, texture, nutritive value and palatability of the products.

Processing and Preservation

Processing and preservation is the best way of utilizing surplus production of fruits during seasonal gluts.

Introduction

It is the process of retaining food over a period of time without being contaminated by pathogenic organisms or chemicals and without losing its colour, texture, flavour and nutritious value. It involves preventing the growth of bacteria, fungi and other microorganisms, as well as retarding the oxidation of fats which causes rancidity

Objective

• To increase its shelf life, retaining original nutritional values, colour, texture, and favour.

ABSTRACT

Banana plants areextensively known for their fruits butby-products (pseudostem, root, leave, male banana flower, and banana peel) from banana farms also have potential applicability because recycleprocess of these wastes can convert waste of banana farms into an outstandingresource of valuable raw materials for other industries. This practice avoids huge losses of unused biomass and environmental hazards. Banana flowers are discarded in banana farms during the harvesting of banana fruit bunches and produce a great amount of agricultural waste. Consumption of banana flower as a vegetable is trendy in some parts of Asian countries but the cleaning process of banana flower is an unwieldy practice because of the time and the laborengaged in separating the calyx and the pistil portion of these flowersbefore processing. Itis an abundant source of well-balanced essential amino acids, unsaturated fatty acids, dietaryfiber, vitamins, minerals,and flavonoids. This flower also having tremendous medicinal properties as they possess several secondary metabolites. Thepresent review discusses the transformation of this agricultural waste into a different value-added product. The transformation of banana flowers into highly commercial outputs can be beneficial forsupplementary income to small scale farming industries.

Keywords: Banana, Banana flower, By-product, Value-added product, Antioxidant, Pre-treatments, Processing.

Processing of fruits  and vegetables into various products which could be preserved for a long time and add to value of product using proper cost effective technology will be a viable tool for improving   economic status of  farmer as well as our country. Modern methods of fruit and vegetable preservation are  broadly classified as follows:

Introduction

Consumers are nowadays very much concerned about the food they purchase and consume. Consumer wants the food containing antioxidant properties or can say functional food in safe and stable forms, so that the availability of daily requirements of functional food ingredient must be ensured for normal growth and development of the body. The functional food that can provide a health benefit such as increased dietary fibre, vitamins or minerals to the body. The incorporation of antioxidant compounds acts as an efficient way to fight against reactive oxygen species (ROS) generated in our body. As it is already known that the ROS causes oxidative stress and acts as a main trigger for different life threatening chronic diseases like cancer, diabetes, cardiovascular disease, aging etc. Therefore, seeing the consumers’ demand for value added products with bioactive ingredients, all small and large scale food industries are taking initiatives to process different types of food (fruits, vegetables, dairy, sea food, animal, microbial products etc.) to extract and purify its active fraction of functional ingredients to valorize different value added products. Functional ingredients may also be derived from different food wastes generated during processing of food. This practice provides additional economic benefits to food businesses. Food industries are also giving importance to different processing methods to extract high quality of functional food ingredients in large quantity because processing method affects the concentration of extracted bioactive compounds. The simple addition of functional ingredients may cause an unwanted and negative change of sensory and texture of food. Therefore, using novel processing technologies such as microencapsulation, the negative changes could be minimized or avoided because these technologies could prevent the inactivation of bioactive ingredients.

Abstract

The objectives of the study is to help to create self-employment and provide proper information for different conventional milk based products. Traditional dairy foods have always played a crucial role in preservation of precious milk nutrients and promotion of its use among masses. The demand for milk and milk products is increasing with increasing of world's population. To meet these needs, high-end technology is needed for emerging the capability of milk production and preserving it by producing high quality milk products. The dairy industry is highly localized owing to perishable nature of milk products. Approximately 50% of the total milk produced in India has been projected to be processed into a variety of conventional milk products, such as khoa, chhena, paneer, dahi, ghee, kalakand and a wide range of sweets in rural areas mostly by the rural citizens. Therefore, setting up a milk-based food production system and updating conventional technologies to manage milk-based products on a commercial scale is very important.

FRUIT TOFFEES

Fruit toffees can be prepared from different fruits like apricot, plum, apple and other fruits. Concentrate the fruit pulp to about half of its volume by cooking with sugar and other ingredients. Milk powder should be added in the form of paste. Heavy stirring is required till it hardens enough on cooling.

Introduction
Plantation crops are high-value industrial crops grown in the tropics and coastal areas. They have great potential for utilization of wasteland like rainfed dry land, hilly, arid, and coastal areas to provide nutritional security; earn foreign exchange, and ensure livelihood security. The major plantation crops grown in India are tea (Camellia sinensis L), coffee (Coffea arabica L.), rubber (Havea brasiliensis), coconut (Cocos nucifera), areca nut (Areca catechu L.), oil palm (Elaeis guinensis), cashew nut (Anacardium occidentale L.) and cocoa (Theobroma cacao L.). India is the leading producer of most of
these plantation crops. Among all fruit crops, processing plays an important role in plantation crops as they are generally consumed only after processing. In addition to primary products, some by-products from these crops also have various commercial uses. Coconut, areca nut, cashew nut, black pepper, and cardamom are known as smallholder plantations whereas, crops like rubber, tea, and coffee are known as estate crops or conventional plantation crops. Processing aspects of some of these crops are discussed here:

Introduction

Agricultural production is necessary to fulfil nutritional requirements for human populations and global food security. The agricultural sector also forms the economic backbone of many low-income countries in which millions of farmers are employed (Anushka et al, 2022). However, managing agricultural production to achieve multiple objectives of providing food, supporting livelihoods and protecting biodiversity and forests is a challenge especially in tropical, low-income countries (Anushka et al, 2022). Usually, the growth in global agricultural production is largely driven by commercial and export oriented commodities. One such agricultural commodity that has high global demand is cashew (Anacardium occidentale L.). Cashew is presently cultivated in 33 countries including India in the world. Global land area for cashew cultivation between 1980 and 2018 has seen an eleven-fold increase from 526,250 ha to 5,972,724 ha (Anushka et al, 2022).

Coconut, arecanut and palmyrah, which hold significant cultural and historical importance in India, have been the primary focus of cultivation efforts. Cocoa, a relatively recent addition to India, serves as a companion crop to coconut and arecanut, contributing to the economic well-being of farmers nationwide. However, the current situation emphasizes the crucial role of value addition and product diversification in stabilizing prices. Despite the initial stages of value addition in India’s palm crops, recent innovations and established value chains have the potential to empower farmers as entrepreneurs, thereby augmenting their income. Moreover, the value-added products from these palms have enormous export potential. This chapter explores the advancements in value-added products and the diversification of coconut, arecanut, palmyrah, and cocoa, providing insights into opportunities for cottage or small-scale industries.

Oil palm is a major source of edible oil globally and plays a crucial role in meeting the dietary needs of millions of people. India has been focusing on expanding oil palm cultivation to reduce its dependence on imported edible oils. Oil palm can yield high oil compared to other vegetable oils. Palm oil production rate depends on post-harvest handling, and milling and extraction processes. After harvesting, some quality changes occur in oil palm fresh fruit bunches which leads to reduce the oil quantity and quality. With proper handling of post-harvest bunches and adapting best extraction methods can increase the oil yield and quality. Palm oil alone has the potential to make India sustainable in edible oil production.

Introduction

Oil palm (Elaesis guineensis Jacq.) originated in the tropical rain forest of western Africa and is now being cultivated in more than 45 countries around the world especially tropical regions i.e., Malaysia, Indonesia, Thailand, Nigeria, Columbia, and Ghana. This crop was introduced in India during the early 1990s, to meet the demand and to attain sustainable edible oil production in India due to its high oil-yielding capacity compared to other vegetable oil crops. It produces two distinct oils, i.e., palm oil and palm kernel oil. Palm oil is derived from fleshy mesocarp of the fruit and palm kernel oil obtained from the kernel of stony seed.

1. Introduction

Product development is a basic activity in the food industry. Each company has a product mix, often including hundreds of products, which are constantly evolving - old products dying, products reaching maturity, products contributing to rapid growth and new products being introduced.

In the food industry, just as any other industry, product and process development is considered a vital part – indeed the lifeblood – of smart business strategy. Failure to develop new and improved products relegates firms to competing solely on price which favours the players with access to the lowest cost inputs (land, labour etc). Product and process development (commonly referred to as product development) is systematic, commercially oriented research to develop products and processes satisfying a known or suspected consumer need. Product development is a method of industrial research in its own right. There are essentially four basic stages in the model product development process.

Nutraceutical is a broad term which represents any substance extracted from food sources with additional health benefits alongside the good nutritional value already present in them. The nutraceutical term was originated by Stephen De Felice in 1989.

1. Introduction

Fruits and vegetables in fresh form in general contain very high water content, with the fast rate of metabolic activity, including respiration rate, which may vary with the fruit type. Accordingly, the storage life at room temperature is considerably less, to expect acceptable quality. A range of transformational changes occur in various features of the fruits and vegetables, such as color, flavor, texture, structure, sweetness, sourness, pungency, astringency and so on. Phenolic browning of mushrooms, intensive softening of papaya, coloration and softening of ripe banana, softening of pear and jackfruit , flavor transformations of mango, banana and jackfruit after ripening, their color and texture transformations, are classic examples of post-harvest changes in fresh commodities, over a course of storage period at room temperature. These physical and sensorial perceptions of fresh commodities over a length of storage period are based on the range and multitude of operations of physical, chemical and bio-chemical reactions occurring in various constituents of the fresh fruit or vegetable such as moisture, pigments, vitamins, pectin, cellulose, hemicelluloses, phenolics, lignin, sugars, flavor compounds, amino acids, fatty acids and so on. In order to increase the storage stability, the fresh fruits and vegetables are processed and converted into various products such as juice, RTS beverages, jam, jelly, marmalade, fruit spread, dehydrated, spray dried powder, frozen stored, fruit cereal flakes, canned, candied, fruit bar and so on. Based on the nature of processing, the original form, shape, size, texture and structure are transformed, however with due maintenance in storage acceptability. A number of external factors are applied to achieve this product range such as heat, air velocity, pressure, radiation, chilling, freezing, vacuum impregnation etc. The ultimate quality of the final product is essentially an interaction between and amongst the various chemical constituents so characteristic of each fruit or vegetable under study, and a sum total of positive and negative reactions related to sensorial acceptability of the product. This quality is again a function of the storage period and the conditions of storage. Consumers in modern days are more health conscious to choose between consumption of fresh or processed fruits and vegetables. For trade over distance and time and particularly for geographic regions not producing a particular fruit or vegetable, it is of utmost importance to process the fresh produce. Enzymatic transformations in color, texture and flavor deserve utmost attention to ensure acceptable quality of the processed product, in particular over the course of storage period or until consumed after transportation and marketing. Microbiological quality of the product in final form is a most vital factor of consumers' health and this is dependent on water activity, sugars and protein / amino acid contents. In this regard, additives and preservatives come into picture. Strict regulations are imposed on their use, type and concentration over a storage period, for healthy consumption. Accordingly, this chapter would deal with several examples of processing conditions influencing the quality of the product, that emanates. Processing involving chemical, bio-chemical, engineering, bio-technological and microbiological methods to achieve a product are vivid, varied and different to different species / variety of fruits or vegetables to target different products.

India is known as the food basket of the world. It is the second largest producer of fruit till now after China, but its contribution to the Global market of fruit processing is just 1per cent. This is due to the fact that there is deficiency of skilled manpower, poor cold storage facilities, inefficient post-harvest management and minimal technological interventions.
Deficiency of the skilled manpower: In-spite of market size of US dollar 181 billion, expenditure on food and food products being 21per cent of India’s GDP and more than 31per cent share of wallet by consumers, there is resultant apprehension about the emergency emerging skill shortages due to mismatch between the demand for specific skills and available supply. Shortage of skilled, Semi- skilled and unskilled workers has emerged as a critical factor impacting the competitiveness of Indian food industry. Efficient man-power is one such critical element to improve to foster the growth. As the food industry advances and adopts various levels of automation the demand of skilled manpower will increase phenomenally. Hence if, the Indian food industry must achieve projected growth target set and become globally competitive, the need to develop and train the human resource efficiently would be essential.

1. INTRODUCTION

Colour affects every moments of our lives, strongly influencing the cloths we wear, the furnishing in our house and garden, and the appeal of foods. Not only this, colour aids the recognition of food and also has psychological appeal on the enjoyment of food. It is also one of the first characteristic perceived by our senses and help in determining acceptability, judging the quality and basic aesthetic value of food. Addition of colour to the food ensures the uniformity and intensifies the naturally occurring pigments in our food. To achieve this, historically natural or bio-colours have been used extensively till the end of 19^th century, when synthetic colours called ‘coal tar dyes’ were developed that acquired a widespread acceptability. But unfortunately, these are not totally safe for human consumption; for example high levels of erythrosine intake causes thyroid tumors, while Ponceau 4R, tartrazine and sunset yellow were found to be allergic. Many dyes used as colourant have been proved to be carcinogenic. The consumer wants to see the food looking natural as the synthetic colours have been proved to be carcinogenic to humans. Thus, increasing consumer awareness for natural products with almost no chemical additive and certified dyes (which was earlier considered safe) has necessitated the need to exploit food colourants of natural origin. Natural colours are generally extracted from materials of biological origin like fruits, vegetables, seeds, roots and microorganisms, and are often called as ‘Biocolours’. Microorganisms like Rhodotorula, Sarcina, Chromobacter have been proved to be a good source of biocolour.Colour has also been successfully produced from microorganisms using apple pomace as a base for the growth medium of biocolour producing microorganisms.

Objective: Production of Chocolate.
The major ingredient of chocolate is cocoa mass, which is mixed with sugar, and in case of milk chocolate, also with milk powder. The conching process then follows, which is important for the development of full chocolate flavour. Melted cocoa butter is added, the chocolate mass becomes liquid and is cooled, tempered and poured into moulds to form chocolate products.
Mixing of ingredients
Sugar, cocoa mass and milk powder are intensively mixed forming a dry powder. This powder is pre-ground in various types of mills and then finely ground in a 5-roll refiner. The size of particles in chocolate is between 15- 70 mm (average 25 mm). Small operators use vertical ball mills. Optimum flow properties are required for further processing. The yield value required differs according to the potential use (e.g. hollow moulding or enrobing). The particle size affects both the yield value and the plastic viscosity. In order to reduce recipe costs, the most expensive major constituent (i.e. fat) should be used in the smallest possible proportion which will give correct flow characteristics.

Introduction A functional food is a food that provides alimentative beyond their actual nutritional value & are claimed to have an extra function by the addition of new ingredients or more of already present ingredients into it. Functional food have also become a part of our everyday daily diet & are told to offer potential various health benefits other than the widely accepted nutritional effects among them. (Roberfroid MB 2009). Many bioactive active compounds are contained by them like roughage, OS, vitamins, inorganic elements, & bacterium probiotic, having scented whiff, relish & fineness, which sustain the balance & balance of the enteric system. Functional may also be said as artificer‘s foods, NC, restorative foods, curative food, & super food etc because of the roles & functions they perform. (Wlodzimierz Grajek et al., 2008). There are many utilitarian sequels of functional food & beverages with added bug & probiotics on the health of humans which are increasingly promoted & recommended by the nutritionists & other we-being professionals. (Aditya Chaudhary 2019). For a time being, the most salient & over & over again used functional foods amalgam are probiotics & probiotics, or they altogether called as symbiotic‘. he dwell Microbes or foods microbes, which are beneficial for human, are probiotics. (Armachius James &Yousheng Wang 2019).

Pectin
Pectin is a component of nearly all fruits and vegetables and can be extracted and used in food processing to form the characteristic gel in jams and marmalade. The richest sources of pectin are the peels of citrus fruits such as lime, lemon, orange and passion fruit or the pulp of apple (known as ‘pomace’ after juice has been extracted). Commercially, pectin is available as either a light brown powder or as a dark liquid concentrate. It is stable if stored in cool, dry place and it will lose only about 2 per cent of its gelling power per year.
There are two main types of pectin:
• High methoxyl (HM) pectin that form gels in high solids jams (above 55% solids) in a pH range of 2.0-3.5; and
• Low methoxyl (LM) pectin, which do not need sugar or acid to form a gel, but instead use calcium salts.

1. INTRODUCTION

With diverse agro-climatic conditions, India produces a wide variety of horticultural crops and out of these crops and out of these apple (Malus x domestica Borkh.) occupies a prominent position in India. It is processed into different products like juice, concentrates, wine, cider, canned slices etc. Apple processing is one of the major industries in countries of the world including India, where it is processed in different states like H.P, Jammu and Kashmir and Uttarakhand. Apple pomace is a left-over residue after juice extraction containing peel, seeds and remaining solid parts and represents about 25-35% of the weight of the fresh apple processed. At prasent, it is a waste and its disposal is a major environmental problem (Plate 1). Being precious natural resources its utilization is a challenge and opportunity to the scientists and technologists. It may be a good substrate for the pectin esterase enzyme, animal feed, citric acid, ethanol and biocolour production. It could be a good substrate for the production of microbial colours under SSF which otherwise require a costlier medium for its production. Different products using solid state fermentation of apple pomace forms the subject matter of this chapter. Here the efforts made to utilize apple pomace especially to explore the possibility of making value added products using Solid State Fermentation (SSF) have been summarized.

1. Introduction

There is intense commercial interest in dehydrated fruit and vegetable products especially mango powder, banana powder, orange powder, papaya cereal flakes to powder, tomato juice powder and other vegetable powders, which are in great demand for soups, biscuit type cookies supplemented with fruit powders (Ana Maria et al. 2009; Sunita and Chauhan 2008), pizza mixes and sauces. Natural fruit and vegetable powders are gaining lot of popularity in recent years as they are very easy to handle after production, require minimum storage space and they are attractive. Tamarind powder is developed from tamarind fruit (Tamarindus indica) (Manjunath et al. 1991) and recently cashew apple and guava residues from fruit juice industry were successfully converted into fruit powders and used at different levels of wheat flour substitution for cookies formulation (Ana Maria et al.2009) and fruit puree like papaya can be mixed with cereal flour to prepare slurry and after gelatinization, the slurry can be useful for preparing drum dried flakes and powder (Sunita and Chauhan 2008). Tropical fruits are exotic in flavor but their juices and purees are seldom available in dehydrated powder (James, 1971). Citrus juice concentrates were produced during world war II in powdered form by using spray, drum, vacuum-puff, and freeze drying (USDA, 1962). The preservation of fruits and vegetables by dehydration offers a unique method, which may be considered as an alternative low cost preservation technique. A shift from fresh to more and more processed foods with significant value addition is bound to occur sooner or later considering the socio-economic changes taking place in the country and the rapid integration of Indian economy with global system. Most popular brands are found in the “ready to consume” food sector.

Previous Year Questions

1. Write down the constraints of fruit processing industry in India (10M, CSE 2023)

2. Enlist & Explain the issues & challenges in the growth of food processing industry in India (10M, CSE 2022)

3. Give a detailed account of constraints in sustaining the food-grain production in India. (10M, IFoS 2020)

4. What are the major constraints of food production in India (10 mark, CSE 2020)

5. Describe the food production constraints in Indian agricultural system. (15M, IFoS-2018)

6. Indicate the major constraints in food procurement and distribution. (10M, CSE 2017)

7. Discuss the procurement and processing constraints of food grain. (15M, IFoS-2017)

Introduction

Biotechnology is defined as the ‘application of scientific and engineering principles to the processing of material by biological agents to provide goods and services’. The term ‘biotechnology’ is also used when a technique involving live organisms are employed to make or modify a product, improve plants or animals or develop microorganisms for specific uses. According to the definition of the Codex Alimentarius Commission (CAC 2001), modern biotechnology is defined as the application of (i) in vitro nucleic acid techniques, including recombinant deoxyribonucleic acid (DNA) and direct injection of nucleic acid into cells or organelles, or (ii) fusion of cells beyond the taxonomic family, that overcome natural physiological reproductive or recombination barriers, and that are not techniques used in traditional breeding and selection. Scientific developments of present world owe to processes and products of the field of biotechnology. Modern biotechnological advancements have played a major role in important branches of science such as agriculture, food processing, medicine and veterinary applications. Biotechnological interventions of the downstream processing applications include primary production areas namely breeding of crops and livestock, production of additives for food and feed and pharmaceuticals along with diagnostic tools. Inputs for food processing applications from biotechnology include biocatalysts such as enzymes, tracing food ingredients such as Genetically modified (GM) ingredients in end products of food and feed and food quality testing applications for food borne pathogens. Applications of modern biotechnology in form of genetically modified organisms have gained much importance in comparison to the downstream applications during food processing and food safety (Zhu, 2017). Food processing operations include transformation of harvested crop or animal produce into produce which are marketable with long shelf life and minimises waste and losses of raw produce in food chain and ensure their continuous availability in super market shelves. Food safety is an important area which assures of the food being safe for consumption. Food technological applications of modern biotechnology includes food enzymes that are important in various food processing applications in reactions involving lipids, carbohydrates and proteins, food fermentations to improve properties such as taste, flavour, texture, nutritional and shelf stability, food additives in form of bio preservatives, flavours, fragrances, genetically modified starter cultures, genetically modified crops, modern rapid diagnostic kits for food safety are discussed in detail.

Introduction of Food Industry

India is one of the major food producers in the world. The food sector contributes to about 28% of India's GDP. India stands at 1st position in the world for production of cereals, milk, livestock, banana and Mango, 2nd in producing fruits and vegetables and ranks amongst top 5 in producing rice, wheat, groundnut, tea, coffee, tobacco, spices, sugar and oilseeds. India's share in global production of fruits is 10% and vegetables are 13.7%. The current consumption of fruits and vegetables is approx Rs.2 lakh crores at current prices with an estimated growth rate of 11% per annum. The growth rate is higher than cereals and milk and comparable to meet consumption

Status of Food Processing Industry

The food processing industry in India is still in a sorry state. The rural population comprising 70% including small cities, consume less than 10% of the processed foods and vegetables, whereas 60% of the processed food is consumed in four major metropolitan cities and 30% in the state capitals and big cities. Another fact is that 40% of the processed food and vegetables produced in the country in terms of value are bought by institutional buyers like Hotels, Restaurants and Defense etc. The highest growth in domestic market has been in fruit drinks, tomato ketch up and Jams.

There is another fact that India is the largest milk producer in the world, however, organized industry accounts for less than 15% of the milk produce in India. It is estimated that there may be a total production of 1100 million tons of production of food products mainly food grains, oilseeds, sugarcane and fruits/vegetables during 2011-12 and leaving marketable surplus of 870 million tons.

Like other sectors of the economy food processing sector also suffers from certain constraints. The challenges for the food conservation, distribution and processing sectors are diverse and demanding, which need to be addressed to leverage the growth of agriculture and food processing sector. Following are the major challenges and strategies are suggested to overcome the challenges (Sakina, 2019).

6.1. Domestic Constraints in the Development of Food Processing Industry in India

Despite the significant economic potential of the FPI in India, it still faces massive domestic challenges, which include low level of processing, fragmented structure of the industry, consumer perception and lack of skilled manpower. Firstly, low level of processing means that at industrial level, less food is processed, as compared to household level. Most of the traditional food items like jams, jellies, pickles etc. are prepared at small manufacturing units or by households (Agarwal & Neogi, 2017).

Secondly, consumer perception with regard to processed food in India is not very optimistic and they consider that packaged food is not fresh, thus, leading to low consumption of processed food. Thirdly, food processing sector is still highly fragmented and unorganised. This led to the inefficacies in the sector and has failed to achieve the economies of scale (Agarwal & Neogi, 2017).

Introduction

Protected cultivation or greenhouse cultivation is the most common technique to grow vegetable crops qualitatively and quantitatively, and has spread widely all over the world in recent decades. Greenhouse agriculture is also known as environmentally controlled planting. The technology involves the cultivation of vegetable crops in a regulated environment in which factors such as tem perature, soil, light, humidity, irrigation, fertilizers, etc. are controlled in order to achieve optimum production and ensure a steady supply even in off-season conditions. In India, the total area under protected cultivation or green house is currently approximately 25 000 ha whereas the protected vegetable area is approximately 2000 ha which has been challenged by land ownership limita tions, decreasing crop production, rapid urbanization, ever increasing popu lation and decreasing biodiversity. Food demand, especially vegetables, has increased growing of different crop varieties as protected crops, or greenhouse has opened up a new dimension to extra production within a limited crop area.

1. The protein is derived from Greek word “Proteins” which means
   1. Principal
   2. Prime
   3. Holding the first place
   4. All of the above
2. The name protein to the group of organic compounds that are utmost important to life is suggested by
   1. Mulder
   2. Berzelius
   3. Kulim
   4. Sanger

1.    The basic building block(s) of proteins is/are

(a) Amino acids

(b) Phenolics

(c) Carboxylic acids

(d) Fatty acids

2.    Alpha helix and ?- pleated sheet are characteristic of protein structure?

(a) Primary

(b) Secondary

(c) Tertiary

(d) Quaternary

1. INTRODUCTION

Proteins are polymers of amino acids. Twenty different types of amino acids occur naturally in proteins. Proteins differ from each other according to the type, number and sequence of amino acids that make up the polypeptide backbone. Proteins are the important constituents of foods for a number of reasons. They are a major source of energy, as well as containing essential amino-acids, like lysine, tryptophan, methionine, leucine, isoleucine and valine which are essential to human health, but which the body cannot synthesize. Proteins are also the major structural components of many natural foods, often determining their overall texture, e.g., tenderness of meat or fish products. Isolated proteins are often used in foods as ingredients because of their unique functional properties, i.e., their ability to provide desirable appearance, texture or stability.

Proteins are complex organic molecules made up of carbon, hydrogen, oxygen, and nitrogen. Most proteins also contain sulphur and phosphorus and also play an important role in food preparation. The final quality of many food products are influenced by how the proteins are treated while food is being prepared.

5.1 Introduction

The medium used in various unit operations of food process engineering such as heating, cooling, drying, mixing and transport processes, is moist air, which is a mixture of two substances. One of these is dry air which itself is a mixture of number of gases and the other is water vapour which may exist in a saturated or superheated state. The properties of moist air are called psychrometric properties and the subject, which involves determination of thermodynamic properties of moist air, is known as psychrometry. Thus, psychrometry is that branch of engineering science, which deals with the study of moist air i.e. dry air mixed with water vapour or humidity. Knowledge of properties of moist air is imperative in design of systems such as air- conditioning equipment for storage of fresh produce, dryers for drying of cereal grains, and cooling towers in food processing plants. In this chapter, important thermodynamic properties used in psychrometric computations are defined. Psychrometric charts useful in determining such properties are presented. In addition, various psychrometric process used in food process engineering are discussed.

Abstract

Pulse combustors provide an advantageous superposition of unsteady gas flow and high intensity sound waves. Such a combination does not only accelerate drying rates because of increased heat and mass transfer but also allows processing of liquids, pastes and agglomerated solids in a dispersed state due to aerodynamic impact from the high intensity sound wave. Over last decades, applications of pulse combustion in drying have been exploited continuously and different pulse combustion dryers have been designed and fabricated. In pilot tests and technical reports on these dryers, short drying time, high energy efficiency and product quality are generally reported, which cause that pulse combustion drying is regarded as a technology of the future in convective drying.

This chapter attempt to introduce basic knowledge and state-of the art about this emerging technology and summarizes some recent studies in pulse combustion drying and equipment design. Following a concise description of pulse combustion and pulse combustor, the basic types of pulse-combustion dryers are presented, including spray dryers, fluidized bed dryers, impinging dryers, and dryers of special design. The existing commercial applications and pilot test projects are described and potential applications are identified.

Abstract

Consumers increased response to new products with high sensory, organoleptic and nutritional potentials has impelled a search for new substitutes to processing methods. For several years, thermal processing was the main technology for producing safe products with long shelf lives, although in most cases losses of fresh flavors, vitamins, and some physicochemical characteristics were the price of safety and long-term stability. Pulsed electric field (PEF) processing as a non- thermal technique has been proven to inactivate microorganisms with minimal losses of flavor and food quality, possibly making it the answer to present-day consumer demands. In addition, the low processing temperatures used in this non- thermal technology allow the process to be nutrient preserving, energy efficient, which translates into lower costs and fewer environmental impacts. In this chapter, the the configuration of various PEF equipment, their electric configuration and recent application of this technique in processing of foods have been discussed in detail.

6.1 Introduction

Consumer demand, regulatory guidelines and economic power of the consumer as well as ascertained profitability stimulated the need of novel food processing techniques. The concept of “fresh”, “natural”, or “organic” food also led to the development of environmentally sound and resource efficient food processing technologies. Thermal processes have been used for food preservation since a long time. These are not very energy efficient and can change the phase of food from fresh to cooked as well as it can alter the nutritional and sensory qualities. Thus, the quest for energy conservation by the manufacturers to reduce carbon footprint of the processes involved in food processing and preservation as well as to fulfill consumers’ requirement for fresh-like quality food have given rise to the development of innovative non-thermal food processing technologies i.e. ionizing radiation, high-intensity light pulses, high isobaric pressure, electric or oscillating magnetic fields, as well as pulsed electric fields (PEF).

Application of electric energy in food processing started in the early 1900s. In the beginning, electrical pasteurization inactivated microorganisms by increasing the temperature of samples by means of an electrical resistance (ohmic heating). Milk was the first electrically pasteurized product. In the late 1940s, electric fields were used to increase the permeability of fruits to facilitate the subsequent extraction of juices. The PEF technology as a non-thermal process is very effective for inactivation of microorganisms, increasing the pressing efficiency, enhancing the juice extraction, and for intensification of the food dehydration and drying process. The main effect of PEF technology is based on the phenomena that biological membranes are punctured under the influence of external electrical impulses. This process is often referred as non-thermal, since the structural damage to membranes is implemented at very low temperature compared to the conventional heating process. The PEF process is considered to be energy efficient because the electric energy is released in short pulses, thus total energy requirement is much lower than other continuous preservation technologies. The microbial inactivation can be achieved at ambient or moderately elevated temperatures by the application of short-bursts of high intensity electric fields to liquid foods flowing between two electrodes or to semi-solid/ solid food between some specialized electrode and treatment systems. Due to chemical/physical properties and presence of electrical charge, the liquid foods (e.g. milk or fruit juices) had different conductivity, which results in variable flux of electrical current through the food systems.

INTRODUCTION

Pulses are edible fruits or seeds of food bearing plants belonging to the family of the leguminosae. The major pulses which find important place in our diet are redgram dhal, bengal gram dhal, black gram dhal, green gram dhal and masoor dhal. Some are used as whole grams cow pea, rajmah and dry peas also belong to leguminous family.

Legumes not only have dietary values but also play an important role in maintaining or even improving soil fertility through their ability to fix atomospheric nitrogen.

Introduction

Foods prepared by fermenting raw ingredients of plant or animal sources naturally or mixing it with the starter culture (s) containing functional micro flora is called fermented foods. The functional micro flora used in starter culture is responsible for biochemical and organoleptic alteration of the substrates into edible yields which are socially and culturally appropriate to consumers (Tamang et al., 2010a, Tamang et al., 2010b). Fermented food has its own characteristic microflora and this group of micro flora increases the nutritional value by increasing the levels of essential amino acids, vitamins, proteins, etc.

Fermented foods play a major role in meeting nutritional requirement and socio economic development of developing countries. They are important components of the diet as staples, adjuncts to staples, condiments and beverages. A wide variety of fermenting substrates are available such as cereals, pulses, soya beans, flowers, milk, fish, meat, etc. A wide majority of plants and their parts are often utilized in the preparation of starter culture (Deori et al., 2007, Deka and Sarma, 2010).

26.1. Origin

• Native to Dalmatia (Yugoslavia), Herzegovina and Montenegro.

26.1. Economic importance

• Natural insecticide from dried flower heads.

• Seed or achene contains Pyrethrin I, II, Cinerin I, II, Jasmolin I, II collectively called Pyrethrins.

26.2. Varieties and types

• KKL-1 released from TNAU.

• Hansa and Jhelum released from CIMAP, Lucknow.

• Sel-2 - developed at the Kodaikanal Centre of CIMAP.

• Two types

? Dalmatian pyrethrum: C. cinerariaefolium, grown on the Easte Coast of the Adriatic Sea.

? Japanese pyrethrum also derived from C. cinerariaefolium.

Q10 value: The number of times a reaction rate change with a 10oC change in temperature is called Q10 value. If reaction rate doubles with 10oC change in temperature, Q10 = 2. It is also called temperature quotient.

Q-enzyme: It is a branching enzyme responsible for formation of 1-6 bonds in amylopectin.

QHV process: It stands for Quality Has Value Process.

QO2 : It is a unit for measurement of respiration. Or It is the oxygen uptake in microlitres per milligram on dry weight per hour.

Quailing: In this practice the oranges are kept in the baskets in which they are harvested to allow the fruit to loose little moisture. It is done for a couple of hours before transport to packhouse. This practice would allow the fruit to lose a little moisture which is called quailing. This operation is done for oranges to prevent Oleocellosis.

Qualitative measurement: It is a subjective / objective measurement of the quality of the product for presence of certain compound. It gives the idea of the presence or absence of the particular compound. It deals with the nature of the substance and not its amount or quantity.

1. Introduction:- Overview of Good Laboratory Practices (GLP)
1.1 Definition and Scope of GLP
GLP refers to a set of standards that govern the organizational processes, personnel responsibilities, and conditions under which laboratory studies are conducted. It aims to regulate research environments and ensure the generation of high-quality, traceable, and reproducible results. The scope of GLP encompasses a wide range of scientific fields including pharmaceuticals, agrochemicals, veterinary products, and environmental safety assessments. Good Laboratory Practices (GLP) regulations were developed by the Organization for Economic Co-operation and Development (OECD) and well adopted by regulatory agencies world-wide. The primary objective of GLP is to promote high standards of accuracy and integrity in non-clinical research to protect human health and the environment.
1.2 Principles of GLP
The fundamental principles of GLP include:
• Study Planning and Protocol Development: Every study must have a clear plan and defined objectives, which should be outlined in a comprehensive protocol.
• Personnel Responsibilities: The roles of study directors, scientists, quality assurance personnel, and support staff are clearly defined.
• Test Systems and Facilities: Laboratories must maintain appropriate facilities and control systems for conducting studies. These include properly calibrated equipment, controlled environments, and standardized procedures.
• Data Integrity and Reporting: Data must be meticulously recorded, verified, and archived, ensuring it is traceable and reproducible.
• Study Documentation and Archiving: All records, raw data, and reports must be stored and accessible for a period defined by regulations, ensuring transparency and reproducibility.

Quality control plays a vital role in ensuring food safety and freshness. Inspecting, testing, and grading fruits and vegetables is essential to confirm that food products meet safety standards. In today’s globalized food industry, quality control tests are conducted at various stages throughout the supply chain, from cultivation and harvesting to processing, packaging, transportation, and distribution.
In agriculture, the quality of grain is determined by its intended use. In ethanol production, factors such as starch content are crucial, while in food and feed manufacturing, properties like protein, oil, and sugar are of primary importance. In the milling industry, the soundness of grain is the most significant factor in determining its quality. For grain farmers, high germination percentages and seed dormancy are essential characteristics to monitor. For consumers, visual qualities such as color and flavor are key indicators of quality. Quality control ensures that the grain meets the needs of both producers and consumers while maintaining food safety.
RESOURCES FOR QUALITY CONTROL
PRE-HARVEST TESTING
Pre-harvest tests are essential tools that help growers assess the needs of their crops. These tests assist in making informed decisions regarding nutrition or pesticide applications, determining the optimal harvest windows, and supporting various farm management decisions. By conducting pre-harvest testing, farmers can enhance crop health, improve yields, and ensure that their crops are ready for harvesting at the best possible time.
Starch Iodine Test
Starch is a carbohydrate present in various plants, including apples. As apples ripen, the starch gradually converts into sugar. The amount of starch in an apple

Preservation methods are generally believed to be responsible for a depletion of naturally occurring antioxidants in food. Processed fruit and vegetables are expected to have a lower health protecting capacity than fresh ones. This is because, up to now, only selected and barely stable antioxidants of nutritional interest (e.g. ascorbic acid) have been commonly assessed as indicators of processing damage. On the basis of these supposed negative effects, in the past few years, the main tool for minimizing eventual processing damage was the strategy of ‘reconstitution’, achieved by the addition or the enrichment of the product with natural antioxidants.

It is well known that food processing can have many effects not all of which result in a loss of quality and health properties. Blanching also represents a useful tool in preventing enzymatic oxidations, which are the main cause of loss in naturally occurring antioxidants in raw material of plant origin. In fact, fruit and vegetables subjected to blanching retain most of their original antioxidant properties.

Lycopene appears to be a relatively stable compound during food processing but it has been reported that heating tomato pulp to produce paste, ketchup, juice and other products, can cause degradation of lycopene and other carotenoids. Other antioxidants naturally present in tomato, such as vitamin C, vitamin E, polyphenolic flavonoids and non-lycopene carotenoids, may play a role in preventing the degradation of lycopene. Thermal processes might break down cell walls and weaken the bonding forces between lycopene and the tissue matrix. Such disruptions in the cell wall fraction may enhance the release of phytochemicals from the matrix. This may make lycopene more accessible or more stable and thus increase the nutritional quality and antioxidant activity of product. An increase in carotenoids by thermal processing has also been attributed to enzymatic degradation which causes weakening in protein-carotenoid aggregates. Destruction of vitamin C is destroyed mainly due to oxidation reactions and the heat applied in the presence of air. The degree of loss of ascorbic acid is closely correlated to the drying temperature used for the production of the end product. The increase in the amounts of some phenolic substances having antioxidant activity was associated with two concomitant events: firstly, the thermally induced extraction of antioxidant molecules previously complexed or polymerized and secondly, the retention of active compounds caused by the inactivation of the enzymes involved in their catabolism.