eChapters

1.1. Mango

1.1.1. Mango squash

Step 1 : Selection of fruits

Step 2 : Washing

Step 3 : Pulping

Step 4 : Preparation of syrup (sugar + water + acid, heating just to dissolve)

Step 5 : Straining

Step 6 : Mixing with juice

Step 7 : Addition of preservative (0.6 g KMS (Potassium metabisulfite)/litre squash)

Step 8 : Bottling

Step 9 : Capping

Step 10 : Storage

1.1.2. Mango RTS (ready-to-serve)

Step 1 : Fruit (pulp/juice)

Step 2 : Mixing with strained juice

Pack inspection: It is similar to continuous inspection except that here inspector(s) may make in-process checks during different processing operations under contract but not required to be present all the times in the plant during operation.

Package: The package means a pre packed box, tin, barrel, pouch or can etc in which food article is packed.

Package store: A store that sells bottled or canned alcoholic beverages for consumption off the premises.

Packaging: Packaging is an industrial and marketing technique for containing, protecting, identifying and facilitating the sale and distribution of agricultural, industrial and consumer products. Packaging is defined as an enclosure of products, items or package in a wrapped pouch, bags, box, cup, bottle or any container form to perform one or more of the functions as containment, protection and preservation, communication and utility or performance. Technically, packaging is a system or method by which a product from the manufacturing point to the consumer level reaches in a safe and sound condition at an affordable cost. The primary purpose of the packaging is to protect the food product, to keep it in good condition and to preserve the flavour until it reaches the consumer. It is therefore, very essential that a suitable form of the packaging is chosen for a finished product. Packaging is an art, which determines the buying decision of a consumer. or Wrapping / placement of objects in paper / other packaging materials, keeping in box, etc is known as packaging which has two main functions, to assemble the produce / objects in convenient units for handling and to protect them during transporting, marketing and storage which results in extended shelf life of the produce. "Packaging" play a very important role not only in ensuring safety of the product during transportation, storage and distribution and in conveying information about the pack contents to the consumers, but also ensuring desired sensory characteristics and microbiological soundless till consumed.

Gladiolus saundersii

Abstract

Spray drying is one of the most preferred methods of converting food and pharmaceutical solutions into powder form. Very high product throughput, hygienic and highly automated process and relatively benign thermal and dehydration stress on products associated with this process has made it ubiquitous in powder manufacture. Compared to freeze drying, spray drying is significantly less expensive both in terms of operation and capital costs. In this chapter, key features of spray drying such as underlying operational principle, types of spray nozzles used, the flow pattern of droplets/particles and drying medium within the drying chamber, the particle formation process of individual droplet are discussed in considerable detail. The modelling aspect of a single droplet subjected to spray drying environment has also been included. Finally, the most commonly considered characteristics of spray dried powders including morphology, crystalline/amorphous nature and solubility are highlighted and discussed.  The content presented in this chapter will be very useful for practising engineers, technologists, researchers as well as postgraduate and undergraduate students.

Abstract

Food dehydration is an oldest method to increase the shelf life of food by reducing the water activity. A dried food product provides advantages of increased shelf life and reduced cost due to decreased weight as well as transportation. However, there is a decrease in product quality due to inadequate control on drying process parameters such as drying temperature and moisture removal together with change in thermo-physical properties of food. Computational modeling and simulations can provide a unique insight on the drying parameters that influences the product quality, and optimize the process conditions which are difficult by experimental analysis. Moreover, the computational techniques are advantageous over experimental optimization methods by minimizing the time and cost. This chapter reviews different computational modeling techniques such as, finite element modeling, finite volume and finite difference methods for modeling of food dehydration process. Also, this chapter describes the application of modeling techniques for determining the influence of shrinkage and porosity during dehydration.

Abstract

By loosely inspiring the actions of neurons in the human brain, artificial neural networks (ANNs) are widely accepted as a powerful nonlinear adaptive approach to tackle complex, dynamic, highly nonlinear, and ill-defined problems in an increasing number of fields of food industry.They have been used extensively in food drying to solve problems of nonlinear function approximation, pattern recognition, data description, optimization, simulation, pattern recognition, control, data sorting, clustering, and noise reduction, due to their massively parallel structure and capability to learn from examples. In this chapter, after providing a brief description of ANN technology and its principles as well as the structure of the most commonly employed ANNs in this context, an example is given to explain how the ANN technique is used for modeling and controlling food drying process. Generally, modeling, prediction, and optimization of heat and mass transfer, thermodynamic performance indicators, and quality parameters as well as physico-chemical attributes of dried foods are the most popular subjects to attract researchers’ attention to apply the ANNs in food drying industry.

Introduction

The tenet “Let food be thy medicine and medicine be thy food,” said by Hippocrates nearly 2,500 years ago, is receiving renewed interest. In particular, there has been an explosion of consumer interest in the health enhancing role of specific foods or physiologically active food components called as functional foods [1]. Clearly, all foods are functional, as they provide taste, aroma, or nutritive value. Within the last decade, however, the term functional as it applies to food has adopted a different meaning - that of providing an additional physiological benefit beyond that of meeting basic nutritional needs.

Ornamental Industry

Floriculture as a multi-billion dollar industry has been undergoing unique revolution in terms of production and marketing of high value ornamentals such as cut flowers, loose flowers, potted and foliage plants there by emerged as fully export oriented activity. Owing to the steady increase in demand of flowers, floriculture has become one of the important commercial businesses in horticulture. Presently, floriculture industry in India has been growing with compound annual growth rate of 25 percent over the past decade (Muthukumaran, 2009). It has been found that commercial floriculture has higher potential per unit area than most of the field crops and therefore, it is a lucrative business. Indian floriculture industry has been shifting from traditional flowers to cut flowers for export purposes.Maharashtra, Karnataka, Andhra Pradesh, Haryana, Tamilnadu, Rajasthan, West Bengal have emerged as major floriculture production areas. The export of floricultural products from India has been on an increase in the past five years due to high demand for floriculture products in importing countries. The estimated total area under floriculture in India is 2,82,000 ha. Tamil Nadu stands first followed by Karnataka and Andhra Pradesh, West Bengal, Maharashtra, Rajasthan, Delhi and Haryana. Approximately 16,57,000 metric tonnes of loose flowers and over 5,20,000 metric tonnes cut flowers are produced in India during 2015-16. Total export of floriculture products is 22,518 MT with value of 479 crores (APEDA, 2015). Major importers of ornamental products from India are USA, Germany, UK, Netherland, and UAE.

Abstract

Ber is an important fruit of India and South Asia. Its cultivation is gaining popular in recent years. The drupaceous fruits of ber are characterized by climacteric respiration phenomena and produce high amount of ethylene at ripening. It is very high in ascorbic acid content. Maturity and ripening is still judged by colour changes, as reliable maturity indices for particular cultivars are not fully established. Short shelf life is major problem in this fruit. Protocols for postharvest handling is not standardized, however, scattered information are available for postharvest behaviour and handling. Low temperature storage is beneficial and reduces respiration rates but simultaneously chilling injury is again hindrance in commercialization. Postharvest rot is major problem in storage. Therefore, focused research is needed to standardize the storage temperature and alleviation of chilling injury.

5.1 Introduction

Waste from the dairy processing industry is generated through production of milk products at different stages. With diversification of dairy products, by-products have also gained some importance. Utilization of dairy by- products improves economical and nutritional aspects of milk production and reduces environmental pollution originating from dairy waste. Important dairy by-products include butter milk, ghee residues and whey, the major waste arising from production of cheese, casein, paneer and chhana. Whey arises as a result of protein coagulation/precipitation in the preparation of these products. It is used for manufacture of whey powder, whey drinks and lactose (milk sugar). Whey protein concentrates can be prepared by modern technological methods like ultra-filtration and reverse osmosis. Desi buttermilk is an important domestic beverage since olden days. Ghee residue can be utilized for manufacture of chocolate burfi, samosa filling etc. Hence, utilization of dairy waste particularly whey, butter milk and ghee residues obtained during manufacturing of various main products, has not only increased the availability of nutritional milk foods but has also indicated the profitable method of by products utilization and helped in minimizing the problems of pollution. This chapter focuses on utilization of these dairy industry wastes.

9.1 Introduction

Depleting natural resources, regulations on synthetic material, growing environmental awareness and economic considerations today happens to be major driving force for utilization of wastes from the agricultural crops and their residues throughout world [1]. These challenges have led to the introduction of sustainable waste management practices via optimization of processing technologies for minimization and creative conversion of the plant and the processing industries biowastes the world over [2,3,4,5]. Although world prices for sugar and petroleum products have shown spectacular variations during the last few decades, the long term outlook is very likely to be a continuous increase in the price of all fossil fuels and stagnation, at best, for the price of sugar [6]. This gloomy prospect led to the renewed interest in the wastes of the sugarcane industry during the last 50 years and has proved that the optimal use of wastes can provide not only a non-negligible support to the sugarcane industry but will also be able to redress the difficult situation sugar is presently experiencing [7]. Reliable statistics are not available to show the detailed end uses of these wastes on a world basis, but from a very rough picture of their trade, we can say that the wastes from the sugar and jaggery industry serve to be amongst the richest bioresource in this era of recycling of biowastes for renewable wealth generation [8].

10.1 Introduction

Milk is a unique substance in that it is both consumed, as fluid milk with minimal processing and it is the raw material used to manufacture a wide variety of products. From the nutrition point of view, milk is an almost ideal food and considered to be perfect food. The human body needs more than thirty distinct materials in its food supply. No single food stuff supplies all of them but milk supplies nearly all. Since milk by its nature is perishable and an ideal product for bacterial growth, so it must be carefully handled, both during production and while processing. This chapter focuses on the technological (processing) aspects of the transformation of milk into its various consumer products, including beverages, fermented products, concentrated and dried products, butter and ice cream.

Abstract

The gut microbiota, microbe population living in the human large intestine is generally associated with various metabolic functions and it influences health and well-being. Taking into account the major role gut microbiota play in the normal functioning of the body and the different functions it accomplishes, experts nowadays consider it as an “organ”. However, it is an “acquired” organ, as babies are born sterile; that is, intestine colonisation starts right after birth and evolves as we grow. Each of us has a unique microbiota, as the fingerprints, it always fullfils the same physiological functions and they have a direct impact on our health. Gut microbiota consists of a complex of microorganism species that live in the digestive tracts of animals and is the largest reservoir of microorganisms mutual to humans. Gut microorganisms benefit the host by gleaning the energy from thefermentation of undigested carbohydrates and the subsequent absorption of short-chain fatty acids. The most important of these fatty acids are butyrates, metabolised by the colonic epithelium; propionates by the liver; and acetates by the muscle tissue. The human body carries about 100 trillion microorganisms in its intestines, a number ten times greater than the total number of human cells in the body Guarner and Malagelada, 2003). Gut microbiota, particularly the probiotics, have beneficial effects on gastroenteritis resistance, blood lipids, antitumor properties, lactose tolerance and gastrointestinal immunity. Probiotics have role in reducing the risk of rotavirus-induced diarrhea and colon cancer. The survivability of any probiotic bacteria till a longer time in the gut can be enhanced by the supplementation of prebiotics. Prebiotics are non-digestible food ingredients that benefit the host by selectively stimulating the growth or activity of one or a limited number of bacteria in the colon. There are so many prebiotics which stimulate the growth and survivability of probiotic bacteria such as fructo-oligosaccharide (FOS), inulin, galacto-oligosaccharide (GOS), polydextrose (PDX), acacia gum (GUM), lactulose (LOS), lactitol etc. Many research studies have been done on above mentioned prebiotics. Mostly inulin-type fructans have been used as functional food ingredients. The prebiotics are known for reduction of disease risk such as constipation relief, suppression of diarrhea and reduction of the risks of osteoporosis, atherosclerotic cardiovascular disease associated with dyslipidemia and insulin resistance, obesity and possibly type-2 diabetes. Probiotics are beneficial microbes that confer a realistic health benefit on the host, which in combination with prebiotics, (indigestible dietary fibre/carbohydrate), also confer a health benefit on the host via products resulting from anaerobic fermentation. The combination of probiotics and prebiotics in a synbiotic might improve the survival of the bacteria crossing the upper part of the gastrointestinal tract, thereby enhancing their effects in the large bowel and immune-modulatory ability.

7.1 Introduction

Food processing has become one of the most competitive sectors in recent years. With increasing consumers’ demands, food industry needs to keep updating technology. These efforts are focussed at improving the organoleptic quality and nutrition of food and improve its keeping quality. This drives the industry to look for newer technologies which include new products as well as new processes. Some of the new processing technologies include non-thermal processes such as high pressure processing, pulsed electric fields and ultrasound processing. Advanced thermal processing techniques such as ohmic heating, inductive heating, extrusion and infrared heating have also been developed. Innovative methods for improving food quality through irradiation, removal of heat and moisture from food are now available. Newer packaging techniques now help to improve shelf-life and attractiveness of the food products and cater to the biodegradability of the packaging material. Hence, there is abundance of new products that have now become part of our daily life.

Food nanotechnology has its long history when the first step of revolution in food processing and improvement in quality of foods was introduced by Pasteur to kill the spoilage bacteria (1000 nm). Later, Watson and Crick’s model of DNA structure, which is about 2.5nm, opened the gateway of applications in biotechnology. Nanotechnology is defined as the design, production, and application of structures, devices, and systems through control of the size and shape of the material at the nanometer (10^-9 of a meter) scale. Nanotechnology is one such technology that has the potential to revolutionize the food industry. Taniguchi first used nanotechnology in 1974 to describe production technology at ultrafine dimensions. The word “nano” means “dwarf” in Greek and one nanometer is equivalent to 10^-9 m. Objects of this scale are not visible through the human eye or the ordinary optical microscope. A nanometer (nm) sized particle measures one billionth of a meter. A human hair measures 80,000 nm while a DNA strand is 2.5 nm wide whereas a protein chain is 5nm in diameter. Nanotechnology can be applied to develop nanoscale materials, controlled delivery systems, contaminant detection and to create nanodevices for molecular and cellular biology. Nanotechnology may be defined as the understanding and management of matter at dimensions of roughly 1-100 nanometers. Unique behavior of matter at the nanoscale enables novel applications. Nanoscale science, engineering, and technology can be used for imaging, measuring, modeling, and manipulating matter at this length scale. Range of sizes of nanomaterials in the food sector and their relative position on nanoscale/microscopic scale are listed below.

9.1 Introduction

Food quality and safety are central issues in food economics today. A number of developed countries (EU, UK, US) has imposed a number of new regulations to track food products across the supply chain which is forcing the companies to invest in new automated approaches for their implementations. These solutions facilitate better process efficiency with more productivity, quality control in production lines, lower manufacturing costs with higher profit margins, and also help to achieve improved presentation as customers request. The high labour costs in developed countries make cost-cutting inevitable to remain competitive production. The growth in products packaged for the market, the increasingly strict hygiene regulations, the need to reduce risks at work, cut costs, and control product quality are all calling for the development of technologies that enable robots to be used for these tasks. In fact, robotics has a great opportunity in this industry. But the variation in physical properties of various food products and the necessity to avoid damaging them, make it necessary to seek flexible handling solutions for a wide range of products.

The robotics industry is looking into a bright future. As per the report given by the Statistical Department of International Federation of Robotics (IFR), it was projected that between 2014 and 2016 worldwide robot sales will increase by about 6% on average per year. Ten years ago, global sales figures were hovering around 80,000. So, three key factors for the boom - factory modernization, increases in production capacity and rising demand from a number of emerging markets.

11.1 Introduction

Phytosterols or plant sterols are bioactive plant constituents having similar chemical structure and biological functions as cholesterol (cholest-5-en-3b-ol), but differ in their side chain configuration. They are non-nutritive compounds with chemical structure differing from that of cholesterol only by minor modifications like in the structure of their side chain by a methyl or ethyl group at C-24. Sitosterol and campesterol have an ethyl and a methyl group at C-24, respectively (Fig. 11.1). Phytosterols present a tetracyclic ring and side chains linked to C-17 that differ according to sterol compound same as cholesterol, to which they resemble structurally as well as biosynthetically. Saturated form of sterols referred to as stands, occurring in small amounts, mainly in cereals are represented by the absence of the double bond at the D5 position. Phytosterols represent a part of the broad group of isoprenoides and are 28- and 29-carbon atom steroid alcohols naturally occurring in plants. Phytosterols and phytostanols are triterpene compounds, found ubiquitously in plants which can only be synthesized by plants, whereas humans and animals obtain them from their diet.

Abstract

Airflow drying persists as the main dehydration operation. Indeed, the high expense of freeze-drying in term of equipment cost and energy consumption considerably restricts its use and confines its applications to high added value products (pharmaceutical products, cosmetics, etc.). However, airflow drying undergoes fundamental problems such as low operation performance, poor product quality and short reliability of the equipment. The time of drying is long; particularly at the end of the operation, which implies crucial energy consumption. The poor quality of the end product is related to thermal degradation and in particular to the compactness of texture as a result of the phenomena of shrinkage and case hardening. Another main problem common to all drying operations, including freeze-drying, is the safety of the end products. Swell-drying is defined as an operation that combines optimized hot air drying with instant controlled pressure controlled texturing. The improvement of texture, the preservation of sensory and nutritional quality, the possibility of manufacturing expanded granule powders and the reduction of drying time and energy consumption allow considering swell-drying as the most relevant drying process.

Abstract

Mushrooms are the fruiting bodies of fungi, a group of organism that is different from fruits and vegetables. They are a rich source of good quality protein having more essential amino acids and vitamins with low calories. There are about six commonly known edible mushrooms throughout the world with button mushroom (Agaricus bisporous) being the most familiar and commercially important variety. Mushroom is a highly perishable product with a shelf life limiting to a few days. Soon after harvest, it starts to undergo physiological disorders like shriveling, wilting, liquefaction, browning, textural as well as weight losses and flavour changes. The main responsible factors for the quality deterioration after harvest are respiration rate, browning, bacterial spoilage of mushrooms, temperature and relative humidity. Because of its limited shelf life under ambient conditions of temperature and humidity, the preservation of mushrooms is a matter of concern. Various techniques have been involved in the extension of shelf life of mushrooms including chemical treatments, cooling, modified and controlled atmospheric storage, radiation, drying etc. Drying is one of the most accepted and effective methods for the long term storage of mushrooms. Mushrooms preserved by drying have a pleasant flavour and are used as an important ingredient in several food formulations including salads, instant soups, meats and rice dishes. Various drying processes like sun drying, hot air drying, freeze drying, vacuum drying etc. can be used for the long term storage of mushrooms. As mushrooms are sensitive to temperature, determining the right drying method is the key for the successful and effective operation of the system. The different operating conditions involved in various methods of drying affect product quality considerably. The effect of drying methods on the process and the quality of the dried mushroom is explained in detail in this chapter.

Abstract

Vitamin C is one of the most important phytochemicals and can be found in almost all fruits and vegetables. Since it covers almost all eventualities, being water solute and prone to leaching from cells, thermally labile (one of the most labile vitamins), pH-, metal ion-, light-sensitive, as well as readily oxidizable by ascorbic acid oxidase, vitamin C is selected as the most frequently measured nutrient to evaluate the nutrients loss during thermal processing. It is generally accepted that if vitamin C is well preserved, the other nutrients are also well retained. Higher retention of vitamin C in processed products is highly desired. Herein this chapter reviews the degradation mechanism and kinetics of vitamin C of fruits and vegetables during thermal processing, such as blanching, drying, cooking and frying. It starts with an overview of the functions of vitamin C in human’s health. Then the current status for understanding of the degradation kinetics of vitamin C during thermal processing was outlined, followed by the discussion of its degradation mechanism. At last, potential strategies or alternatives to keep vitamin C are identified and discussed.

1. INTRODUCTION

Grading and packing of fruits ensure the safe transportation from the farm to the storage and consumer centre, while reducing the damage during transportation. The properly graded fruits should be packed in such a way that they do not collide with each other during transportation. Throughout the entire handling system, packaging can be both an aid and hindrance to obtaining maximum storage life and quality. Before the fruit is packed in a suitable container/package it is graded according to the standard grades accepted in the market. Packaging is one of the important components after grading during the handling of fruits. Packaging is meant to protect the commodity by immobilizing and cushioning it, but temperature management can be made more difficult if packing material block ventilation holes. Packing material can act as vapour barriers and helps in maintaining higher relative humidity within the package. Packaging material such as trays, cups, wraps, liners and pads may be added to help immobilize the produce. A wide variety of containers such as wooden boxes, plastic crates, corrugated fiberboard boxes are important package used in the transportation and distribution of fruits in most of the developing countries.

Introduction

Oils and fats are utilized both for their food applications as well as for industrial purpose. As a food product, oils and fats are consumed in a variety of forms such as shortening, ghee, butter, margarine, cooking oil, salad oil, etc. Other uses include their usage in the form of lubricants, greases, soaps, cosmetics, paints as well as animal feed and biofuels. Among the Asian countries, Indonesia leads as the prime producer with more than fifty percent of the total palm oil production in the world. As a second-best producer of oils and fats, China was the major manufacturer of rapeseed as well as soybean oil in year of 2018. In general, Asian countries contributed to more than fifty percent of the total fat and oil manufacturing in the world in 2018 (Kushairi et al., 2018). Even though fats and oils are primarily utilized for food applications, there has been an increased interest in their industrial utility for the manufacture of biofuels. Fats manufactured from various animal sources like tallow or lard also contribute to a considerable quantity and compete with vegetable oils for the production of biofuels.

The resources for producing oils and fats are diverse depending on their end use, yet they are obtained from two major sources: animal sources and plant sources. Oils and fats are used as starting materials for the preparation of shortenings, margarines, and other tailored products that further act as functional ingredients in food products prepared by food processors, restaurants, and in home. They have been used for food and other variety of applications since the prehistoric times, due to their easy availability. For example, fatty tissues from animals liberate free-floating fats on being boiled, whereas oil can be pressed out from oil fruits and oilseeds.

The role of dietary oils and fats in human nutrition is also one of the important areas of interest. Over the time, oil and fat industry has provided significant contributions toward nutritional improvement of various products. With the growing concern linked between cardiovascular diseases and consumption of oil and fat products, low-calorie variants of different foods, free or low in cholesterol are also available now. Excessive fat consumption among the populations of developed countries and consequences of obesity has led to the development of reduced-fat and very-low-fat variants of foods.

Introduction

The entire living organism from the smaller creatures viruses to the advanced human beings are composed of a set up of biochemical reactions which form the metabolism. These set of metabolic reactions are responsible for the life of organism. The rate of these reactions is a major concern for effective working of organism which is governed by biocatalyst. These biocatalysts are known as enzymes, which accelerates rate of biochemical reaction. These are not utilized in reaction. In 1877, Wilhelm Friedrich Kuhne (Kuhne, 1877) proposed the term enzyme which means ‘in yeast’ and is derived from the Greek word; inzume “leavened” or “in yeast”. At the molecular level of study it is observed that enzymes are proteins which are functional as tertiary and quaratanary structures. Enzymes have active site for the binding to substrate. The active site has two positions; binding and catalytic site (Ogeston, 1948). The former help to bind the substrate with the enzyme followed by the catalysis of reaction by the catalytic site.

1. INTRODUCTION

The growing demand of consumers for fresh, safe, chemical, additive or preservative free and minimally processed foods has compelled the food scientists and technologists to develop many non-thermal food processing technologies which cause minimum nutritional and sensory qualities impairment in the processed foods. In this endeavour, consumers prefer minimally or non-thermally processed foods rather than the thermally processed one. Today, non-thermal technologies like High Pulse Electric Field (HPEF) processing, High Hydrostatic Pressure (HHP) processing or Hight Pressure Processing (HPP) food irradiation, ultraviolet light, ultra sound, arc discharge, oscillating magnetic fields, light pulses, plasma, chemicals (ozone, carbon dioxide, argon), and the combined methods of these technologies are the major areas of research in the process and food engineering in order to find their suitability for processing of various food products.

All food legislation is predicated on the food law, which protects public health and consumers’ regarding food. The regulation is applied to stages beginning from producing the food, processing and finally distributing the food and feed, apart from domestic use by consumers.

Microbial life abounds on a solid substrate. Water and some nutrients are sufficient to allow the microbial construction called biofilm. Biofilm-associated infections (BAI) can enhance chronic infections in which the bacterial pathogens can persist causing cross-contamination of the food products.

Giaouris et al. (2014) worked on the meat processing and biofilm formation by foodborne bacteria. Work on seafoods has been well worked by Mizan et al. (2015). Habimana et al. (2010) studied them in feed industry on Salmonella versus host resident flora strains. Lin et al. (2017) have studied the characteristics of some food borne pathogens. In a study by Rao et al. (2020) cold atmospheric plasma can be a solution to prevent biofilms.Ferriol-Gonzalez et al. (2020) worked out that bacteriophages can be helpful to remove biofims. According to Przekwas et al. (2020) in early stage of growth of the biofilm use of ascorbic acid can be helpful for the removal of biofilms. Apples can be protected from pathogenic bacteria by protecting them using harmless bacteria. It leads towards the development of alternative foodborne-pathogen-control strategies. Listeria monocytogenes is a big concern in the NE part of India.

Abstract

Bioprocessing is much greener than chemical methods, since biocatalysts (enzymes or cells) involved are extremely selective, producing higher product yield with less or no by products, which are basically difficult to separate. Biotechnology can offer both economic and environmental benefits to the chemical industry and thus has great potential to achieve the sustainable production of existing and new products from renewable feedstocks. Fuel and energy production from biomass are major market sector for bioprocessing. They are considered in the manufacturing of biopharmaceuticals, food, food additives, chemicals, and several other products. Generally, a bioprocess involves feedstock pretreatment, fermentation or biocatalysis, and downstream processing for obtaining product and its purification. It is explored for the production of xylitol, fatty alcohol, butanol and biorefinery. Deep understanding of the process is required to create robust control strategy. Based on the requirements, sophisticated instrumentation and complex control laws or simple control law having intricate monitoring system can be selected. Supercritical fluids (SCFs) are advantageous for bioprocessing due to its transport properties, high diffusivity and low viscosity facilitate mass transfer phenomena, variation of pressure and/or temperature are adjusted providing high flexibility in the extraction of metabolites from cells. Microfluidic devices in which small amounts of fluids (10^-9 and 10^-18) are manipulated have emerged for high throughput applications. Automation of the optimization processes is enabled through microtiter plates with simplicity and operate with very small volumes. Therefore, more research is necessary to develop integrated processes that will allow combining one or more techniques to enhance bioprocessing at lower costs.

Abstract

Fermentation in food processing is the process of converting carbohydrates to alcohol or organic acids using microorganisms; yeasts or bacteria under anaerobic conditions. Fermentation usually defines the desirable action of microorganism to enhance food safety by inhibition of pathogens, modify their sensory properties, improve their nutritional value by removing anti-nutritive compounds and by enhancing bioavailability of components. Pulses and Legumes are the major source of dietary nutrients all over the world. Fermentation can be the most simple and economical way of improving their nutritional value, sensory properties and functional qualities. Pulses and legume based fermented food products offer opportunities to include probiotics, prebiotics and fibers in the human diet. In the Indian subcontinent, making use of fermented food and beverages using local food crops and other biological resources is very common, although the nature of the products and the base material varies in different regions. This chapter focuses on some of the indigenous fermented foods produced in the country that have not received the scientific attention they deserve in the last decades. Products produced from different pulses and legumes substrates fermented by lactic acid bacteria, yeast and/or fungi are included.

13.1. Introduction

Any written, printed, or graphic matter that is present on the label and serves the purpose of promoting the sale of any product is known as food label (WHO). It is believed in general that food packaging and proper labelling plays an important role in food safety as it gives information regarding allergens present, manufacturing site, expiry date, nutritional information etc.

Consumption of unhealthy diet leads to many non-communicable diseases. Therefore, it is the responsibilities of food manufacturers and regulating bodies such as FSSAI and BIS to work hand in hand to provide safe and healthy food to the consumers. Labelling is an important tool useful to disseminate nutritional information to the consumers. Labelling promotes healthy eating among consumers and gives them an option at the time of purchase to choose healthy food. Information in labelling the enables consumers to choose appropriate food according to their diets and lifestyle (Grunert and Wills, 2007). In addition, the information related to nutritional content of the food must be present in such a way that it well understood by every consumer (Wills et al., 2009).

Introduction

Since ancient times, addition of chemicals to food and food products has been done in order to to accomplish specific functions. Spices, smoke, vinegar, and alcohol were utilised to preserve foods more than 10,000 years ago. Usage of additives in food increased dramatically in the early 1900s, in tandem with advances in food chemistry and preservation. New, tasty, convenient, and healthy meals continue to be in high demand. As a result, by the early 1960s, over 2500 different types of additives were identified and utilized by developing countries in their diets. Basic foods are additive free, but as we increase the level of processing for conversion into an array of products, variety of additives are incorporated to increase the shelf life; to retain the nutritional value as well as to achieve higher standard of sensorial characteristics.

Introduction

Cocoa beans are extracted from the pod of a tree crop Theobroma cacao. It is mainly cultivated in tropical and subtropical countries. In terms of world production, Ivory Coast and Ghana contribute about 65 percent of world production. Cocoa beans are the main ingredient in chocolate. (Teye, E et al 2014). One of the earliest examples of chocolate consumption comes from the Mayans. The Maya drink was prepared with cocoa and water and often included cinnamon and black pepper. It was also known as the “Food of the Gods” and offered to Emperor Moctezuma II by the Aztecs, (Verna, R. 2013). Christopher Columbus was the first European to encounter cocoa in 1502.

Food Business Regulatory System in India

In India Food Businesses are regulated by only One authority i.e. Food Safety and Standards Authority of India (FSSAI). This comes under the control of Ministry of Health and Family Welfare of the Govt. of India.

FSSAI – Food Safety and Standards Authority of India

The FSSAI or Food Safety and Standards Authority of India was incorporated under the Food Safety and Standards Act (FSSA) of 2006. It consolidated various acts & orders that were previously applicable and used to handle food related issues in different Ministries and Departments. The basic objective of formulating FSSAI has been to lay down science-based standards for items of food and to regulate their manufacture, storage, sale, distribution, and import to ensure the availability of adulteration-free and wholesome food for human consumption.

B.T.U.: It stands for British thermal unit. The heat required to raise the temperature of one pond of the water through 1oF is called BTU (Plate 82).

Baby back ribs: Meaty pork ribs cut from the lower back rib section.

Bacitracin: A polypeptide antibiotic isolated from a bacillus (Bacillus subtilis or B. licheniformis) and usually used against gram-positive bacteria.

Back Bacon / Canadian bacon: Bacon cut from the loin that has little fat and is cut into round or oblong slices.

Backward feed evaporator: In this evaporator, fresh feed enters the last and the coldest effect and continues on until the concentrated product leaves the first effect (Plate 83).

Introduction

Perishable nature of horticultural produce is a major factor contributing in high post-harvest losses. The metabolic processes such as respiration, transpiration, and ethylene production remain active after the harvesting of produce, which drive ripening and senescence Fig. 1. Thus, an effective post-harvest handling is crucial to delay these changes. The rate of these processes depends on the produce’s physiological characteristics, composition, and storage conditions like temperature and humidity. Low-temperature storage is the simplest and most efficient method to slow down deterioration Escobedo-Avellaneda and Welti-Chanes, 2016. Combining low temperatures with methods that limit oxygen exposure, which fuels many enzymatic reactions, further extends shelf life and maintains food quality. Reduced oxygen levels decrease respiration and the activity of enzymes like polyphenol oxidase and peroxidase.

5.1 Technology readiness levels- Introduction
Technology readiness levels (TRLs) is measurement of the maturity level of a particular technology. These are based on a scale from 1 to 9, with 9 being the most mature technology. It is a map that shows whether a given technology is in a conceptual state or can be used in real-world applications and ensures innovations are thoroughly tested before being applied on a large scale. The TRL scale uses a set of questions designed to measure progress of a technology toward maturity. They help in reducing risks and improving efficiency. TRLs were initially designed in the 1970s for use by NASA to assess how prepared a technology was for space missions. Technology for space travel is always extremely sophisticated and with a high degree of risk. NASA required a system to assess systematically whether or not a new technology was ready to implement. By breaking down development into different levels, NASA was able to provide informed decisions on which innovations were ready to incorporate (figure 12). In due course, TRL proved to be so effective that other industries began to use it. Other entities like the European Space Agency (ESA), U.S. Department of Defense (DoD), BIRAC, DRDO and many other agencies have taken , to using TRL to guide R&D strategies. TRL helps in simplifying development, decreasing risks, and maximizing resource utilization.

Permeability is a fundamental concept in food packaging, shaping the protective capabilities of packaging materials by determining the extent to which gases and vapors can move through them. This property plays a crucial role in preserving food freshness, safety, and quality by controlling the interaction between the food product and its surrounding environment. Understanding permeability is essential in designing packaging solutions tailored to the specific requirements of different food products, as improper permeability can lead to accelerated spoilage, nutrient degradation, and undesirable changes in texture and flavor. In this chapter, we explore the science of permeability in food packaging, breaking down its core principles, the behavior of different gases and vapors in various packaging materials, and the factors influencing permeability. Additionally, we examine how permeability impacts shelf life and consumer satisfaction, offering insights into selecting materials for specific food types. By understanding and manipulating permeability, food manufacturers can develop packaging that optimally balances protection and breathability, extending product shelf life and ensuring quality

1.    Introduction
    
2.    Structure of Protein
    2.1     Primary structure
    2.2     Secondary structure
    2.3     Turns and Bends in the Polypeptide Backbone
    2.4     Tertiary structure
    2.5     Quaternary structure
    
3.    Protein Denaturation
    
4.    Conditions Affecting Protein Structure
    
5.    Fish Proteins
    5.1    Sarcoplasmic proteins
    5.2    Myofbrillar protein
    5.3    Stroma proteins
    5.4    Functional properties of fish proteins
    
References
    
Further reading

1.    Introduction
    
2.    Different Forms of Value Added Products
    
3.    Production of Fish Steaks
    
4.    Battered and Breaded Products
    
5.    Minced Fish Based Products
    5.1    Fish cakes
    5.2    Fish cutlets
    5.3    Fish sausage
    5.4    Dehydrated salted fish cakes
    5.5    Fish fingers
    5.6    Fish burgers
    5.7    Fish balls
    5.8    Fish wafers
    5.9    Fish soup powder
    
6.    Surimi and Surimi Based Products
    6.1    Kamaboko
    6.2    Chikuwa
    6.3    Tempura
    6.4    Hampen
    
7.    Modern Seafood Analog Products
    7.1    Imitation crab meat
    
8.    Marinated Fish Products
    
9.    Fermented Fish Products
    9.1    Fish pickle
    
10.    Sous Vide Cook-Chill Products
    
11.    Precooked Seafood Entrees
    
12.    Future Needs
    
References

Abattoir: An establishment where animals are butchered is known as abattoir. It is also known as slaughterhouse.

Abiotic: Abiotic means any factor which is not biological / a biological and especially there is no involvement of the organisms in synthesis of certain compounds.

 Abnormal milk: It is milk that is not smooth and homogenous but is flaky, ropy, stringy, slimy, water, discoloured or bad flavoured. It may be due to animal sickness or disease or due to excessive medicines given or uncleaned milk condition.

 Abomasum: It is the fourth stomach of the Ruminants which is lying close to the

Omasum or the third stomach, in which digestion gets completed by the supply of the digestive juice. It is also called Reed stomach, rennet stomach, rennet-bag, or reed

tripe and maw (Plate 1).

 Abrassive peeler: It is equipment comprising a rotating drum lined with carborandum (an abrasive material) in which certain vegetables like potato and ginger are tumbled and exposed to the abrasive action of the carborandum lining, thereby facilitating separation of peel from the vegetables (Plate 2).

Introduction

Improvement of wheat grain quality depends on the knowledge of quality requirements of different end-use products and the genetic components controlling different quality traits. In previous chapters we have dealt in-depth with quality requirements of different end-use products and their genetic components. Depending upon the goal of quality improvement, different strategies are adopted to improve wheat quality. It depends upon the number of genes controlling the traits as well as the availability of the simple methods for phenotyping the traits especially during early segregating generations. In addition stability analysis of the traits across the environments is essential before we go for breeding. Constraints in time, cost, and sample availability usually necessitate the use of predictive tests during early generations, followed by milling and baking tests on advanced lines that have met a number of agronomic, disease and predictive quality criteria. Knowledge of germplasm lines having specific quality traits is needed to initiate breeding for the improvement of wheat grain quality for different end-use products. The quality requirements of different major end-use products are provided in the following table (Table 1).

Introduction

Maize (Zea mays, or corn as it is known in some countries) is the principal cereal crop in tropical and subtropical regions throughout the world. The increasing use of maize as a staple food reflected the much higher yields per hectare, compared with wheat, rye and barley. Because maize was cheap, it became the dominant food and main source of dietary energy and protein for poor people, particularly those in rural and underprivileged segments of society. Maize is considered to be a native of the Americans. There are different views about the introduction of maize in India. One view is that maize was introduced into India by the Portuguese during the seventh century. Other view is that maize was introduced in Pre-Colombian era through the Atlantic Arabian trade route. This is supported by the more recent variability that has been observed in the maize collections made from the north eastern Himalayan region. However, the historic records regarding the cultivation of maize in India date back only to the Maratha Empire.

C - enamel can: The sulphur resistant lacquer is golden coloured and the can coated with it are called C-enamel can or sulphure resistant can, used for packing non acid products (Plate 35).

CA storage: Storage of commodities under gaseous atmosphere like gas storage, where the composition of atmosphere is controlled accurately. MA and CA differ only in degree of control and CA is more exact. These storage methods in combination with refrigeration markedly enhance storage life of fruit and vegetables (Plate 36).

Orchids comprise the largest family of flowering plants with 25,000 to 35000  species belonging to 600-800 genera. They are prized for their incredible diversity in the size, shape and colour and attractiveness of their  flowers and high keeping qualities even upto 10 weeks. In the international trade, among   top ten cut flowers, orchids rank the sixth position and among orchids Cymbidium ranks the first position and in floricultural crops it accounts for 3% of the total cut flower production. In India, it comprises 140 genera and 1300 species which grow upto an elevation of 5000m. Indian terrestrials are located in humus rich moist earth under tree shades in North Western India.  Western Ghats harbour the small flowered orchids. Epiphytic orchids are common in North eastern India which grow upto an elevation of 2000m from sea level.

Abstract

Drying is an age old practice of food preservation. Removal of moisture from the food materials is usually carried out at atmospheric pressure and elevated temperature. In the presence of oxygen, drying can cause oxidation of some compounds leading to quality deterioration. Drying at higher temperature adds to the losses and can be responsible for enzymatic and non enzymatic browning, loss of aroma, nutrients, antioxidants, pigments etc. On the other hand, drying under sub atmospheric pressure helps in retaining the themosensitive compounds present in natural foods as drying can be accomplished in oxygen free environment. Under vacuum, evaporation of moisture can be possible at lower temperatures.

Abstract

Packaging plays an important role in the food processing Industry. It makes food more convenient as well as gives the food greater safety assurance from microorganisms, biological and chemical changes such that the packed foods can have longer shelf life. In order to meet the huge demand of processed food with longer shelf life, various methods of preservation and packaging are being used in the food processing industry. Drying and dehydration is one of the method which helps preservation of a perishable commodity against deterioration or spoilage.

The pigments are energy-rich organic compounds. The potential chemical energy of these compounds comes from the light energy. The light enrgy to be effective in photosynthesis must be absorbed by a suitable pigment. This vital role is performed by a suitable pigment. This vital role is performed by the green pigment. Chlorophyll, carotenoid (carotenes and xanthophylls), anthocynin and phycibilins.

1. The Stability and Shelf-Life of Food

    1.    In the UK, the date coding to be used is determined by the total life of the product: for microbiologically highly perishable foods, a ‘use by’ date is needed, while for other foods, including foods with more than 18 months’ shelf-life, a ‘best before’ or a ‘best before end’ date is needed.

    2.    IFT (1974) definition of shelf-life, is : The period between manufacture and retail purchase of a food product during which the product is of satisfactory quality.

    3.    Shelf-life is defined as the time during which the food product will :

        i.    remain safe;
        ii.    be certain to retain desired sensory, chemical, physical and 
    microbiological characteristics;
        iii.    comply with any label declaration of nutritional data,

1. Introduction

The chemical composition of a food is of utmost importance from many standpoints, including nutrition, safety, and stability to microbiological, chemical or physical changes. Analysis of these food components is required to provide nutrition labelling for informing the health-conscious consumer, for quality assurance during processing and storage, and for regulatory purposes. The methodology used in analysis will depend on the particular component and the nature of product being analyzed, the purpose of the analysis, and the availability of resources. The emphasis of this chapter is on understanding the principles, procedures and calculations involved in estimating a particular component in fruits, vegetables and their products.

1. Introduction

Celiac disease (CD) is an immune-mediated enteropathy triggered by the ingestion of gluten in genetically susceptible individuals. Gluten is the protein component in wheat, rye and barley. In the last 10 years, cutting edge scientific developments in this disease have led to the formulation of new concepts of epidemiology, pathophysiology and clinical manifestations. At present, the only available treatment for CD is a strict gluten-free diet (GFD) (Mulder et al., 2013; Theethira and Kelly, 2014). Until recently, the geographical distribution of CD was mostly restricted to Europe and other developed countries, such as the United States, Canada and Australia. Celiac disease is not only frequent in developed countries, but it is increasingly found in areas of the developing world, such as North Africa (Malekzadeh et al., 2005), Middle East (Rostami et al., 2004) and India (Basu et al., 2014, Deora et al., 2014; Yachha and Poddar, 2007). New epidemiological studies have brought evidence that this disorder is common in many developing countries as well, showing that the ‘global village of celiac disease’ has indeed a worldwide distribution (Fasano and Catassi, 2001).

The only available treatment for celiac disease is the strict, lifelong avoidance of gluten. When gluten is removed from the diet, the small intestine will start to heal and overall health should improve (Fasano and Catassi, 2001). Traditional substitutes for gluten-containing grains have been rice, tapioca, corn, and potato. However, more nutrient-dense grains, seeds, nut flours, and legumes are being incorporated into the diet to provide an enhanced palatability, variety, and nutritional quality. These include sorghum, millet, teff, quinoa, amaranth, flax seed, and buckwheat.

1. Introduction

1.1 Engineered health rice

Rice is one of the leading food crops in the world and sustains two-third of the world’s population providing 20% of the world’s dietary energy supply. It can be polished and marketed as white rice or can be marketed with the bran layer left intact as brown rice. The dry grain can then be steamed or boiled by the consumer to rehydrate and cook it (Kato, 2006). Despite its primary importance as a staple food, rice has several disadvantages. Primarily, rice is low in protein and high in starch. The low protein levels in rice can lead to protein malnutrition in societies where rice is the primary constituent of the diet. Deficiencies in essential amino acids may also result from a diet primarily comprised of rice. For example, lysine is the essential amino acid found in the lowest quantity in rice. The human body needs lysine for proper growth and repair of tissues. It is also important in the production of various enzymes, hormones and disease-fighting antibodies (Kato, 2006). The production of broken rice is nearly 15-20% of total production of rice (Bhullar and Bhullar, 2013). The broken rice is generally used for rice flour production and Indian traditional foods such as Idli, Dosa and weaning foods etc. Ugwu et al., (2012) reported that the rice broken can be utilized for the production of poly (3-hydroxybutyrate). The major value addition of broken rice is possible by reconstructing it into rice-shape and fortifying it with desired nutrients or micronutrients, which is a big challenge in terms of making the product acceptable to the consumers.

One approach to overcome the above mentioned challenges is to prepare artificial rice kernels or rice analogues by extrusion, in which the vitamins are embedded and consequently do not separate from the rice grains. This will utilize mainly the broken rice which is either discarded or sold at subsidized prices as the cattle feed. Furthermore, embedding makes extraction of the vitamin by rinsing or cooking more difficult and may provide a certain protection against oxidation, because the vitamins can be enveloped by a protective matrix (Steiger, 2010). The fortification of commercially produced staple foods allows exposed populations to benefit without making major changes to their eating habits (Kunz, 2009).The rice analogues prepared from extrusion can be used by addition of an appropriate proportion of water at a temperature ranging from 90°C-100°C, whereupon the rice product rehydrates within three minutes to obtain a product having the desired appearance and organoleptic properties to simulate natural rice grains (Harrow and Martin, 1982).