eChapters

Objective
After performing this experiment you will be able to learn:
Mildew resistance packaging material.

Introduction

Studying the mildew resistance of paper involves evaluating how well the paper can resist fungal growth under specific conditions. Mildew, a type of mold, can degrade paper quality, causing discoloration, weakening, and unpleasant odors. Here’s a detailed procedure to assess the mildew resistance of paper:

Materials Needed

Paper samples (different types, if comparison is required), Sterile petri dishes, Sterile distilled water

Fungal spore suspension (commonly Aspergillus niger or similar mildew spores), Nutrient medium (e.g., potato dextrose agar or a similar agar that promotes fungal growth), Incubator, Sterile tweezers and scissors, Forceps, Micropipette or dropper, Humidity chamber (can be a sealed container with a saturated salt solution to maintain high humidity), Control samples (untreated paper).

Objective
After performing this experiment you will be able to learn:
Moisture content of packaging material.

Introduction

The moisture content of paper is a critical parameter that significantly affects its other properties, such as printing quality and absorbency. Maintaining an optimal moisture level is essential for ensuring the functionality and durability of the paper. For instance, double-faced corrugated boards tend to break or crack during bending operations if they are too dry.

Procedure

• Weigh the conditioned specimen and place it in a drying oven, maintained at a temperature of 103°C ± 2°C, to expel moisture. Continue heating until a constant weight is achieved.

• If the moisture content of the paper is to be determined "as received," the sample should not be conditioned.

Objective
After performing this experiment you will be able to learn:
pH value of packaging material.

Introduction

As mentioned earlier, these tests are performed to assess the suitability of the board for printing, corrosion protection, food packaging etc. The presence of acid in paper or paper possessing an acidic reaction is a property of specific importance. Not only may the presence of acid effect the aging properties of paper, but it also may act upon materials that come into contact with the paper. In addition, the sizing of paper, wet strength treatment, and dye and fillers retention, usually depend upon the addition of alum or other acidic materials to the beater furnish. Hence many appers are acidic to various degrees at the time of manufacture. pH is a measure of hydrogen ion present which depends both upon the amount of acidic material and upon its degree of ionization. Hence, pH does not measure the amount of acid present. Since it is the 'activity or ‘intensity’ of acid that is usually of most interest, the pH value is the more common test.

Objective
After performing this experiment you will be able to learn:
Physical tests of packaging material.
I. Determination of Machine Direction 
Introduction
Machine-made paper has two directions and two sides:

Directions

a) Machine Direction: The direction in which the paper or board aligns with the flow of material on the paper machine.

b) Cross Direction: The direction perpendicular to the machine direction

Objective
After performing this experiment you will be able to learn:
The effect of can close temperature on the resultant vacuum produced.
Principle

The unfilled volume of the hermetic (air-tight) food container usually referred to as the headspace, is a most important part of the container –contents system. In the majority of canned foods, the headspace consists of air and water vapor. Whereas a canned food would keep for a long time i.e. minimum two years of shelf life, stable, only if a certain degree of vacuum is created inside the can. The degree to which air has been extracted from a hermetic food container is measured by the pressure inside, which is referred to as vacuum. A vacuum of -101 kPa would mean that all of the gas has been expelled from the container; a vacuum of zero would mean that the pressure in the headspace is equal to atmospheric pressure. The difference between the pressure within the container and the air pressure is measured by a vacuum gauge.

Materials Required

Fruits/vegetables, thermometer, refractometers, NaOH, Phenolphthalein, glassware, weighing balance, plastic crates for storage of commodity, water cooling facility.

Procedure

    1.    Harvest the fruit / vegetable
    2.    Count No. of unmarketable fruits in every 100 fruits harvested
    3.    Record the internal fruit temperature in about 5-10 randomly selected fruits with the help of a thermometer
    4.    Pre-cool the commodity in cold water (<5ºC), air or refrigerator till the temperature reaches near its optimum storage temperature
    5.    Record the internal fruit temperature
    6.    Record the time required to pre-cool the commodity
    7.    Keep the product for storage at ambient conditions alongwith control
    8.    Record the difference in the shelf life and quality during storage

Materials Required 

Fruits/vegetables, hand refractometers, fruit pressure tester, weighing balance, scale, chemicals and glassware required for analysis.

Procedure

    1.    Go to the orchard or vegetable field and collect samples of fruits and vegetables
    2.    Apply the specific maturity indices to the samples

Materials Required

Fruits/ vegetables, washing tanks/ containers, size grader, fruit waxes, packaging material, neem based fungicides etc. 

Procedure

    1.    Take available fruits or vegetables 
    2.    Wash them in plain water or chemical solution as told by the teacher
    3.    Shade dry the fruits / vegetables
    4.    Prepare suitable wax solution
    5.    Apply wax on to the fruits as told
    6.    Record the fruit weight before packing
    7.    Pack the fruits properly in the trays / boxes depending upon the type and purpose
    8.    Do curing if required 
    9.    Do pre-packaging, if desired
    10.    Label the package for desired information
    11.    Keep the fruits for storage
    12.    Record the observations pertaining to weight loss and rotting periodically depending upon the commodity and its shelf life.

A. Tomato and Tomato Products
Tomato though botanically a fruit is generally considered a vegetable because of how it is consumed. Commercial products from tomatoes include juice, puree, paste, ketchup, soup canned and dehydrated tomatoes. Processing of tomato is now practised from home scale level to large scale enterprise. As a semi-finished product, tomato puree is prepared on a small scale while at a large scale, tomato paste has gained commercial significance. Both puree and paste are used for the preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products is well standardized, however, some modifications concerning recipes are made in the processing plants owing to variations in the quality of the raw material. The methods for the preparation of different tomato products are discussed as under: -
I. Tomato Juice/Pulp
Tomato juice is an unconcentrated product consisting of a liquid with a substantial portion of the pulp, expressed from ripe tomatoes with or without the application of heat and the addition of salt. Tomato pulp/juice is the basic ingredient for the preparation of different tomato-based products such as tomato puree, paste, ketchup etc. Fully ripe tomatoes are used for the preparation of tomato juice/pulp. All green, blemished and overripe fruits should be rejected as they adversely affect the quality of the product. The juice obtained from overripe tomatoes is usually thin and unpleasant. The juice should be deep red in colour with a characteristic taste and flavour. The juice shall have about 0.4% acidity expressed as citric acid. Cane sugar (1%) is added to further improve the taste and flavour of the finished product.

Essentials for Quality Product Preparation

Plant ripened red tomatoes should be selected. Yellow and green fruits on processing yield dull colour and turn brown due to oxidation.

Never use iron equipment for processing. Lycopene oxidizes and turns brown when comes in contact with iron. It also forms black compounds with the tannins present in tomatoes or the spices which are used for product preparation.

Avoid prolonged heating and cool immediately to avoid over-cooking.

1. Tyson Foods Inc. 
2210 W. Oaklawn Drive, Springdale, AR 72762-6999 
Phone  : 479-290-4000; Fax  : 479-290-4061; Web site  : www.tyson.com

Executives : Chairman : John Tyson; Pres./CEO : Richard Bond; SVP-Intl. Ops. : Mike Baker; SVP-Commodity Trading & Risk Management : Jean Mrha Beach; Group VP-Research & Development, Logistics & Tech Services : Hal Carper; SVP & CIO : Gary Cooper; Group VP & International Pres. : Rick Greubel Jr.; SVP, Controller & CAO : Craig Hart; VP, Assoc. General Counsel & Secretary : R. Read Hudson; Group VP-Ops : Donnie King; SVP-Human Resources : Ken Kimbro; EVP & CFO : Dennis Leatherby; Group VP-Food Service : Bernard Leonard; Sr. Group VP-Fresh Meats : James Lochner; SVP-External Relations : Archie Shaffer III; Group VP-Consumer Prods : Donnie Smith; EVP & General Counsel : David Van Bebber; SVP-Renewable Products : Jeff Webster; VP-Investor Relations & Asst. Secretary : Ruth Ann Wisener

Abstract
 
The definition of quality is described from a very simpler one “fitness for purpose or use” to a comprehensive “the totality of features and characteristics of a product or service that bear on its ability to satisfy stated or implied needs”. The concept of total quality management in food industry is adopted recently and it is the “integrated organization approach in delighting customer (both external and internal) by meeting their expectations on a continuous basis through everyone involved with the organization working on continuous improvement in all products/processes along with proper problem solving methodology”. TQM is concerned with the integration of all the efforts in organization towards quality improvement, quality development and quality maintenance to meet full customer satisfaction at economic levels. TQM enhances the work culture and employee’s satisfaction through participation and involvement and consequently the image of the organization.

Liberalized economies and evolving businessstrategies push variousindustries to achieve a competitive edge both in the domestic and international markets. Food industry especially, works on the bedrock of quality of products and services in order to attract and retain customers. In this new world of economic order, customers can select from wide range of products and services that are available in the market.

Measurements of sugars in the fruit can indicate the stage of maturity. Total soluble solid (TSS) contents can give a reliable measure of the sugar and other water-soluble components in fruits, vegetables, and their products such as juice, squash, jam, preserve, candy, sauce, ketchup, etc., In climacteric fruits, carbohydrates accumulate during maturation in the form of starch, and as the fruit ripens the starch is broken down into sugar. In non-climacteric fruits, sugar tends to accumulate during maturation. The presence of sugars, acid, ascorbic acid, and other water-soluble components in the fruit, vegetable, and their products are measured as total soluble solids.
Principle
Soluble solids can be determined using a refractometer which measures the refractive index or a brix hydrometer which measures specific gravity. A Brix hydrometer is used to determine the percentage of brix in syrup while an Abbe refractometer gives both refractive index as well as degree brix. The Refractive index of the test solution is measured at 20°C using a refractometer and the soluble solid content is calculated by the use of tables correlating the refractive index with soluble solids.

1. INTRODUCTION

Food is any substance consumed to provide nutritional support for the body. It is usually of plant or animal origin, and contains essential nutrients, such as carbohydrates, fats, proteins, vitamins, or minerals. The substance is ingested by an organism and assimilated by the organism’s cells in an effort to produce energy, maintain life, or stimulate growth. A food contains some non-nutrients, some of which may even have a detrimental influence on the consumers, while some may be inert and have no effect. Nature has endowed many plants with the capacity to synthesize a wide variety of chemical substances that are known to exert a deleterious effect when ingested by animals and are called as antimetabolites. These substances are also referred to as antinutritional factors when they are present in food/feedstuffs and influence a metabolic pathway when introduced into and/or eaten by an organism.

There is a wide distribution of biologically-active constituents throughout the plant kingdom, particularly in plants, used as animal feed stuff and as human food. The knowledge that these compounds elicit both toxic and advantageous biological responses has given rise to several investigations in recent times as to their possible physiological implications in various biological systems. It is well known that plants generally, contain antinutrients acquired from fertilizer and pesticides and several naturally-occurring chemicals. Some of these chemicals are known as ‘‘secondary metabolites’’ and they have been shown to be highly biologically active. They include saponins, tannins, flavonoids, alkaloids, trypsin (protease) inhibitors, oxalates, phytates, haemagluttinins (lectins), cyanogenic glycosides, cardiac glycosides, coumarins and gossypol and the list is inexhaustible. Some of these plant chemicals have been shown to be deleterious to health or evidently dis-advantageous to human and animal health, if consumed in appropriate amounts. Most of these secondary metabolites elicit very harmful biological responses, while others are widely applied in nutrition and as pharmacologically-active agents. The pharmacological and other beneficial effects of these antinutritional factors in plants have been reviewed here.

Trade in fruit and vegetable products has been among the most dynamic areas of national as well as international agricultural trade, stimulated by rising incomes and growing consumer interest in product variety, freshness, convenience, and year-round availability. Advances in production, postharvest handling, processing, and logistical technologies—along with increased levels of international investments have played a facilitating role.

4.1. Global Trade of Processed Fruits & Vegetables

4.1.1. Country Wise Trends of Export in Value-Added Fruits

Table 4.1 shows the processed fruits export of top 15 countries in the global market. The USA remained the largest exporter at global level with the exports valued at USD 15089573 thousand with a share of about 12 per cent. The Compound Annual Growth Rate (CAGR %) of the USA was noted 7.58 per cent. Spain is the second largest exporter of processed fruits and vegetables with the CAGR of 6.14 per cent and share of 8 per cent. Some other dominant exporting nations are namely, Mexico, Netherlands, China, and Chile, showing a CAGR nearly, 13 per cent, 11 per cent, 16 per cent and 9 per cent, respectively.

1. INTRODUCTION

Food fermentation is the oldest method of food preservation and have originated several million years ago. It plays an important role in ensuring the food security of millions of people around the world particularly marginalized and vulnerable groups. It is relatively efficient, low energy consuming process which needs no refrigeration or other energy intensive food preservation technologies but increases the shelf-life of foods. Fermentation ensures not only increased shelf-life and microbiological safety of food but may also make some foods more digestible and lower or eliminate the toxicity of substrate like cassava.

The food fermentation technology utilizes the ability of growth of microorganisms on various substrates for the production of a variety of fermented foods, beverages and pickles like bread, beer, cheese, idli, tempeh, miso, sauerkraut, fermented sausages, etc. Fermented foods are popular throughout the world since antiquity and in some regions these are the major component of the diet of millions of individuals. Indigenous fermented foods such as bread, cheese and wine have been prepared and consumed since ages and have occupied important place in culture, religion and tradition of people all over the world.

With increasing food production, availability and accessibility the global agro-industrial food system has improved.However, malnutrition, biodiversity loss and climate change are newer challenges. The best solution to this is the utilization of indigenous and traditional crops which will bring a transformative change in the food system. There is a need to look into the development of smallholder producers. The agro-industrial food system has improved the food supply and has made way for significant trade-offs with agro-biodiversity, dietary diversity, environmental sustainability and socio-economic stability mainly amongst the rural poor. Now is the time to mainstream the underutilized indigenous and traditional crops into the food system. This will provide opportunities to develop a sustainable and healthy food system.It will also help towards the societal goals which include employment creation, wellbeing and environmental sustainability.

Importance of Traditional Foods

Traditional convenience food, or tertiary processed food, is commercially prepared food designed for ease of consumption. Products designated as convenience foods are often prepared food stuffs that can be sold as hot, ready-to-eat dishes; as room-temperature, shelf-stable products; or as refrigerated or frozen products that require minimal preparation (typically just heating).

These products are often sold in portion controlled, single serve packaging designed for portability for “on-the-go” eating. Convenience food can include products such as candy; beverages such as soft drinks, juices and milk; fast food; nuts, fruits and vegetables in fresh or preserved states; processed meats and cheeses; and canned products such as soups and pasta dishes.

Traditional Foods

Preparation of Vadagam and Appalam

Vadagam is a traditional product mostly prepared from rice flour and also sago. It is an deep fat fried product and consumed as a side dish in the meals. Papad also known as appalam or papadam in South India, is essentially a thin wafer like product, usually circular in shape rolled from a dough made out of pulse, cereals, edible vegetable oil, alkaline and mucilaginous additives. It is normally consumed in toasted or fried form. In India, papad has been associated and deeply entwined with social customs/ rituals and has been developed into culinary art.

Introduction

Food is a culture, emotion, hospitality and prestige which is closely knitted with tradition. Traditional knowledge is a community based functional knowledge system which is developed, preserved and refined by generations through continuous interaction, observation and experimentation with their surrounding environment. It includes beliefs, values, and practices gathered from the practical experience of older generation, and its whole function is survival and development of culture of people. Traditional foods, originated from ancestral kitchens are developed through ages, invented, modified, utilised and evolved to improve nutritional and social wellbeing of the people around the world. Most of them are culture specific, region specific, environment specific, community specific and season specific. These foods are socially, culturally and economically important and provide food security, enhance livelihood and improve nutritional and social wellbeing of people. Food culture arises out of the place of a people’s origin and so traditional local foods hold the potential to bind and stabilise communities and enable a cultural continuity through conserving their histories. Indian cuisine is represented as a wide spectrum of food cultures with distinctive regional differences and preferences (Achaya, 1998).

Traditional food-preservation methods reflect generations of practical knowledge concerning food safety, storage and seasonal availability. Although commonly performed at the household level, these methods are supported by scientific principles such as reducing water activity, lowering pH, inactivating enzymes and restricting microbial growth. Blanching, fermentation, sun drying, increasing solute concentration, pickling, smoking and curing preserve foods through different combinations of heat, dehydration, acidity, beneficial microorganisms and antimicrobial compounds. Their materials and equipment are generally accessible, making them suitable for home-scale application. The chapter explains the principle, mechanism, application and nutritional implications of each method while showing their continuing relevance in contemporary food systems.

Introduction 
Good Laboratory Practices (GLP) serve as the foundation of any efficient and high-functioning laboratory, ensuring data reliability, patient safety and adherence to regulatory standards. In an environment where accuracy, consistency and data integrity are critical, comprehensive GLP training becomes the driving force behind operational excellence. A well-structured training program strengthens the capabilities of laboratory professionals, enabling them to navigate complex regulatory landscapes while upholding the highest standards of quality and safety. In today’s rapidly evolving scientific and industrial sectors, maintaining stringent laboratory standards is imperative rather than optional. GLP provides a structured approach that ensures every test, analysis and experimental procedure is carried out with precision, ethical rigor and strict adherence to safety measures. However, beyond simply following GLP principles, continuous assessment of laboratory personnel’s competency is essential to sustaining long-term proficiency and compliance. Competency assessment in GLP plays a crucial role in verifying whether laboratory staff possess the requisite expertise to perform tests accurately and generate reliable, scientifically valid results. As a framework designed to uphold the credibility of non-clinical laboratory studies, GLP is instrumental in reinforcing research integrity and ensuring compliance with regulatory authorities. Laboratories that rigorously follow GLP guidelines contribute to reproducible and verifiable scientific findings, which are vital for regulatory approvals and critical decision-making in pharmaceuticals, healthcare and research sectors. Competency assessments function as both a quality assurance mechanism and a professional development tool, guaranteeing that laboratory personnel not only comprehend standard protocols but can also execute them effectively in real-world scenarios. With the continuous evolution of laboratory sciences, training and assessment methodologies must also advance to meet new challenges. This chapter explores the transformation of GLP training and competency evaluation, emphasizing their significance, diverse methodologies and essential components. Additionally, it highlights best practices for implementation and introduces innovative strategies designed to complement established global standards, such as those outlined by the Clinical and Laboratory Standards Institute (CLSI) and the Indian Council of Medical Research (ICMR). By embracing these advancements, laboratories can not only achieve regulatory compliance but also cultivate a culture of excellence, ensuring that their workforce remains agile, skilled and prepared to meet the demands of modern scientific landscapes.

Introduction

Commonly available food materials especially dairy products, cereals and fruits are perishable and require processing for long term storage. The methods of food storage has been known from the pre historic times and was mostly based on processing the food into a more stable form with a longer shelf life. Such processes increases the time range of food availability and in many cases improves the taste thereby, cumulatively improving the food value. One of documented method of food preservation is by fermentation and is age old. Other commonly used methods include drying, refrigeration, salting and fermentation (Luck 1985, Paulus, 1985, Christensen et al., 2003, Martindale and Schiebel, 2017).

Flavour and appeal of food has been considered as one of the important factors contributing to the demand of the food. Originally the flavours were largely plant derived, current industrial practices largely utilise synthesis by chemical reactions and subsequent extraction to achieve a uniform quality (Weckerle et al., 2006, Davidovich-Rikanati et al., 2008, Sethupathy et al., 2018). These chemicals referred to as “flavourings” are defined as compounds that enhance the taste, appeal and palatability of food. They are naturally derived or artificially synthesised compounds. Considering that many artificially synthesised chemical flavours might affect the health adversely. Industrial food research has now shifted their focus on flavourings that are naturally available (Cohen et al., 2018). Such naturally occurring flavourings are referred to as bio-flavours (de Billerbeck 2015). The ease of producing bio active compounds from microbial culture extracts has played significant role in industrial food biotechnology (Verachtert et al., 2005).

Transportation and distribution of fruits and vegetables are important stages   of post-harvest loss. In India,  transportation of perishable commodities is in the most precarious stage. For local market, the produce is brought either by bullock cart or tractor trollies. The long distance transportation is mainly by rails and trucks, which is very costly. The basic reason for preference to road transportation is that it takes short transit period.

Introduction Consumer demands for convenience and mildly processed meals with long shelf lives have led to unique and current developments in food packaging solutions (Dobrucka and Cierpiszewski, 2014). Additionally, the development of unique and creative packaging solutions that do not compromise food safety or quality is being fueled by the current retail trend and changing lifestyles (Dainelli et al., 2008). The widespread use of packaged meals has raised consumer demand for prepared foods like microwaveable dinners, and the growing popularity of smaller food packages all help to fuel the food industry's explosive growth in creative packaging (Restuccia et al., 2010). The rise in food-borne microbial outbreaks, which calls for the usage of packaging that possesses antimicrobial qualities while retaining food quality, is another major driver of new food packaging (Appendini and Hotchtkiss, 2002). The initial advancements in packaging were electrically powered packing equipment, flexible packaging, metallic cans, aseptic packaging, aluminium foils, and flexographic printing. A considerable movement away from metal, paperboard, and glass packaging in favour of plastic and flexible packaging was also brought about by the discovery of various materials such as polyester, polypropylene, and ethylene vinyl alcohol polymers.

Food Safety

The term “safe food” has different standards to different consumers rather than just being the food handled and prepared through proper cleaning, washing and cooking. Safe food means food prepared on clean and sanitized surfaces with equipment, utensils and dishes that also are cleaned and sanitized. Nowadays consumers are extra conscious about the safety and quality of food and for that reason food safety issues have changed, so have society’s methods for making food as safe as possible. Accordingly, “food safety” means assurance that food is acceptable for human consumption according to its intended use (FSSAI 2017).

Previous Year Questions

1. Discuss the strengths and weaknesses of Public Food Distribution system in India. (8M, IFoS-2022)

2. Describe the vicious cycle of poverty and enlist the existing policy instruments for combating malnutrition. (20M, CSE 2022)

3. Enlist and explain the efforts of the GOI in streamlining the current levels of poverty (10 marks, CS 2022)

4. Enlist and explain the salient features of Public Distribution System as per the provisions of the National Food Security Act, 2013. (10M, CSE 2022)

5. Discuss the strengths and weaknesses of public food-grain distribution system in India. (8M, IFoS 2020)

1. Introduction

Intermediate moisture foods are semi moist foods that have some of their water bound by glycerol, sorbitol, salt or certain organic acids, thus preventing the growth of many microorganisms (Stewart et al. 2001). It is now well recognized that fruits and vegetables are dehydrated to an intermediate moisture level (20-50%) (Stewart et al. 2001; Purvi et al. 2003). As the intermediate moisture products are characterized by a semi moist consistency so these foods have enough moisture content to permit easy chewing but low enough water content to prevent spoilage production of intermediate moisture foods is based on an increased scientific understanding of the chemical reactions involved in traditional food preservation methods (Purvi et al. 2003).
There will be better retention of original flavor and texture compared to fully dried products, with concomitant reduction in bulk, weight and cost of packaging, transportation and storage. Such intermediate moisture foods are more appropriate for developing countries in view of their minimal processing requirements, stability under ambient conditions, safety, convenience, ease of nutrient content adjustment, energy savings and low capital investment. They are also eminently more suited than dehydrated or canned foods for military rations (FAO, 2005).

Introduction

The tropical root and tuber crops are comprised of crops covering several genera. They are staple foods in many parts of the tropics, being the source of most of the daily carbohydrate intake for large populations. These carbohydrates are mostly starches found in storage organs, which may be enlarged roots, corms, rhizomes, or tubers. Many root and tuber crops are grown as traditional foods or are adapted to unique ecosystems and are of little importance to world food production. Others such as cassava (Manihot esculenta Crantz) and white-fleshed sweet potato (Ipomoea batatas L.) are known worldwide. Several of these crops have been termed under-exploited and deserving of considerably more research input

Potato and Banana chips: Potato chips are one of the popular snack foods consumed throughout the country. Chips are mostly prepared by small scale artisans / confectioners, and sold in plastic film or paper packs. Recently, however some of the companies have installed plants having relatively large capacities and have started marketing chips in attractive packs. The fat content generally ranges between 25-40% and moisture content between 2-4%. Potatoes having high total solids, low reducing sugars and low amylase activity are most suitable for chips manufacture.

Banana chips are prepared from varieties rich in starch having very low levels of soluble sugars and polyphenol - oxidase activity. These are mostly processed and marketed in Southern States especially in Kerala. Previously, the chips were fried in coconut oil, but now other vegetable oils are also used in their processing. Relatively, banana chips are harder in texture than potato chips.

22.1. Origin and distribution

• Queen of herbs

• Native to India

• Wide distribution covering entire Indian sub-continent up to 1800m in Himalayas and Andaman and Nicobar Islands.

• Ocimum tenuiflorum (Ocimum sanctum) - Holy basil

• Ocimum basilicum (2n=48) - Culinary or ornamental basil

22.2. Economic importance

• Have a religious attachment and grown in shrines and homes as an aromatic perennial shrub.

• Part of routine worship and scientific background as antimicrobial and antiviral properties and purifies the air.

.1. Origin and distribution

• Native of South and South East Asia, from there it is spread to Indonesia, China, Sri Lanka, Pakistan and Pacific Islands

6.2. Economic importance

• Used as condiments.

• Rhizomes are boiled in water, dried, ground into a deep orange yellow powder and used as a colouring and flavoring agent in many Asian cuisines, especially for curries, as well as for dyeing.

• Has a warm, bitter, black pepper like flavor and earthy, mustard like aroma.

• Yellow color is due to curcumin (3-9%)

• Anti-inflammatory and antioxidant properties

• Protect against heart disease

• May prevent cancer

• Ease symptoms of osteoarthritis

• Treat or prevent diabetes

• Treating depression

Abstract

Demand for starch is increasing day by day and is met by restricted range of crops. In recent years, substantial progress has been made in obtaining starch from non-conventional sources such as sweet potato, buckwheat, sago, water chestnut, which can be used as a substitute for conventional sources. So it is necessary to search for other underutilized and nonconventional sources of starch to meet the increased demand. Typha angustifolia, an aquatic weed containing appreciable amount of starch in its rhizome and roots, can be used for starch isolation to make its use in food and non-food derivatives. In many parts of the world, starch-rich roots of Typha angustifolia are eaten raw or boiled or dried roots are pulverized into a powder, and then, used as a thickener in soups or added to cereal flours to make biscuits and bread.

U value: U value is a measure of the heat transmission through a building part (wall or window) or through a given thickness of a material (insulation). U values with lower numbers indicate better insulating properties (Plate 614).

UHT milk: This milk is homogenized, heated to atleast 135oC for about 2-3 second, cooled rapidly and then packed in sterilized containers aseptically. The milk in packs can be stored for several months without refrigeration. The nutrient loss is negligible. Used for making yogurt commercially as it does not need to be boiled again.

UHT pasteurization: The milk is heated to ~150oC for a fraction of seconds practically no holding period. It is also called ultra pasteurization.

UHT sterilization: It is method in which food is sterilized, cooled and then aseptically placed in previously sterilized containers which are subsequently sealed in an aseptic environment.

Abstract

Application of ultrasound is one of the most promising uses of novel technologies in food processing. Use of ultrasound at various stages of drying has resulted in significant decrease in drying time and improvement in quality characteristics of dried products. The chapter discusses the principle behind use of ultrasound, general application in food industry with detailed description of various drying processes and equipments assisted by ultrasound.

ABSTRACT

Fruits and vegetables are rich source of bioactive compounds such as polyphenols, antioxidants and flavonoids. Drying is one of the common methods for preservation of food and agricultural commodities. However, drying may negatively affect the product quality attributes. This article is a capsule overview of current state of art ultrasound (US) assisted drying on technical aspects and bioactivity of fruits and vegetables. US assisted drying is an economical and sustainable technique compared to other existing conventional techniques used for food processing and preservation. US as a pretreatment before drying of agricultural-products enhances drying efficiency, inactivate enzymes and improve overall quality of dried products. Current developments and available solutions in drying have shown that US assisted drying may be used to restrict the loss of crucial bioactive components occurring naturally in fruits and vegetables. US when combined with hot air drying helps in achieving adequate drying rate at lower temperatures and improves overall dehydration process. This technique has found no practical application commercially due to various difficulties in achieving high-intensity US in air. One practical benefit of using US assisted drying is the minimization of the drying time along with reduction in total energy consumption.

Introduction

Organic substances consumed for nutritional purposes can be called as “food”. Food contains biomolecules, like, protein, lipid and carbohydrate, inorganic minerals as salts, and organic substances, such as, vitamins, emulsifiers, acids, antioxidants, pigments, polyphenols and flavour-producing compounds. They can be of plant or animal origin. Depending on the durability in terms of suitability of consumption, foods can be perishable, semi-perishable and non-perishable. Food spoilage occurs due to chemical, microbial, or physical actions. eventually affecting its nutritional values, colour, edibility and texture (M. Rahman, 2007).

Beverage: It includes all drinks whether they are fermented or unfermented, prepared from fruits or non-fruit, sweetened or unsweetened eg. tea, coffee, coca cola, cider, maaza are all beverages.

Fruit Beverages : Beverage which is prepared partly or fully from fruit juice or pulps with or without additives eg. pure fruit juice, squash, cordial, RTS beverage etc.

Non-fruit Beverage : Beverage which does not contain any fruit part eg. Coca cola, pepsi, sherbet etc.

Unfermented Juice or Pure Fruit Juice: This is the natural juice pressed out of the fruit and practically its composition remains unaltered during preparation and preservation. No additives like sugar, acid, water etc. are added. eg apple juice, orange juice.

Fruit Juice Beverage: This is the fruit juice that has been considerably altered in composition by adding water, sugar, acid, flavour, colours, preservatives etc. before consumption. It may or may not be diluted before it is served as a drink eg. squashes, nectars, appetizers etc.

A. Mixing and Homogenization

1. I.ntroduction to Mixing and Homogenization

In the food industry, mixing and homogenization are fundamental procedures that are essential to the production of a wide range of food items. To produce the desired qualities and final result with uniformity and consistency, various ingredients are blended. Ensuring product quality, stability, and customer happiness are contingent upon these processes.

Importance of Mixing and Homogenization

Mixing and homogenization are paramount for several reason

A. Novel Dehydration Technologies

Dehydration, the process of removing moisture from food products, is crucial for enhancing shelf life, reducing weight and volume for transportation, and preserving nutritional value. Traditional dehydration methods, such as sun drying, air drying, and freeze drying, have been widely used for centuries. However, advancements in food technology have led to the development of novel dehydration technologies that offer improved efficiency, quality retention, and sustainability.1. Vacuum Microwave Dehydration

Vacuum microwave dehydration is a cutting-edge dehydration technique that combines the advantages of removing moisture from food products while preserving their color, flavor, texture, and nutritional content (fig 1).

A. Non-thermal Processing

Non-thermal processing encompasses a diverse range of food preservation and treatment techniques that do not rely on heat as the primary means of achieving microbial inactivation or quality preservation. Unlike conventional thermal methods such as pasteurization and sterilization, which involve exposing food to elevated temperatures for a specified duration, non-thermal processing methods operate at or near ambient temperatures. These innovative technologies offer several advantages, including the preservation of sensory attributes, retention of nutritional quality, and minimization of detrimental effects on food texture and f lavour (fig 1).

Distillation, leaching, and extraction

A. Distillation

Distillation is a widely used separation process in various industries, including chemical, pharmaceutical and food processing. It is particularly important in the production of alcoholic beverages, essential oils, and purified water. Distillation works on the principle of exploiting differences in the volatility of components in a liquid mixture to separate them based on their boiling points.

Principles of Distillation

Distillation is a time-tested and versatile separation technique employed across a myriad of industries for separating components of liquid mixtures. Its effectiveness lies in its ability to leverage differences in boiling points among the various constituents of a mixture.

1.1. Origin and distribution

• Native of Yemen, South Arabia, Sudan and Sinai.

• Introduced into Tamil Nadu in eighteenth century grown as an annual crop (5 to 7 months).

• C. angustifolia (Tirunelveli senna)

• Indigenous to Somalia, Southern Arabia, part of Sindh (Pakistan) and Kutch area of Gujarat.

• Cultivated in Gujarat, Rajasthan and Tamil Nadu (Tirunelveli, Ramanathapuram, Madurai, Salem, Tiruchirapalli)

• C. acutifolia (Alexandrian senna)

• Indigenous to Sudan and Sinai.

• Cassia abovata

• Common all over India.

• C. italica

• Grows in west Rajasthan and Saurashtra (Gujarat)

• New source of the senna drug

1. Size reduction is also referred as

(a) Extraction

(b) Communication

(c) Leaching

(d) Distillation

2. Size reduction causes

(a) Decrease in the temperature of the product

(b) Increase in temperature of the product

(c) Increase in pressure

(d) Decrease in surface area

INTRODUCTION

Food processing is necessary for the conversion of raw food products in to finished products with desired textural, sensory and nutritional attributes. This is required to be done mainly due to seasonal production and facilitating non-seasonal availability of different commodities. Stages of processing are primary and secondary. In primary processing raw material is converted into food commodities, while in secondary processing commodities are converted into edible products. Processing is mainly done to convert the products into edible forms, to extend shelf life, availability, accessibility and also to provide variety into the form of value added products. Processing of products destroys inhibitors, microorganisms, retards physico-chemical and biochemical deterioration, maintains good sensory properties, preserves and enhances the nutritive value. Unit operations involve phase changes and sometimes chemical reactions also, which are undesirable as they cause inferior quality of the product (Gekas 1992). Different processes like separation, assembly, preservation and packaging are broader classification for unit operations in food processing (Saravacos and Kostaropoulos 2002).

Introduction: Food processing involves different steps from receiving raw material, preparing for product manufacture, and packaging to storage. All these steps are called unit operations. They are broadly categorized as raw
material preparation (receiving, sorting, grading, washing, peeling, blanching, slicing, cutting, dicing etc), processing (canning, drying, pulping, juicing, product manufacture like jam, jelly, preserves, candies, pickling, sauce making, etc.) and post-production handling including packaging and storage. A brief detail about each unit operation is discussed as under:
1. Raw Material Handling
Material handling includes varied operations such as hand or mechanical harvesting on the farm, transportation in trucks or refrigerated vehicles of perishable produce to the market or to the processing plant or to store/godowns. For conveying, a wide variety of mechanical conveyors is used depending on the type of material. Common conveyors used in the processing plant include screw conveyors, bucket conveyors, belt conveyors and vibratory conveyors. Throughout these operations, care is taken to maintain sanitary conditions, minimize bruises and product loss, maintain raw material quality like physical appearance, and vitamin contents, minimize microbial growth and minimize other detrimental changes to the product quality during handling etc. It also includes other unit operations like receiving, cleaning/washing, sorting, grading, peeling, halving, slicing, blanching etc for preparation of fruit and vegetables for processing.

1. Fundamental Concepts of Unit Operations

    1.    Process is the set of activities or industrial operations that modify the properties of raw materials with the purpose of obtaining products to satisfy the needs of a society.

    2.    Food process engineering includes the part of human activity in which the knowledge of physical, natural, and economic sciences is applied to agricultural products as related to their composition, energetic content, or physical state.

    3.    Food process engineering can also be defined as “the science of conceiving, calculating, designing, building, and running the facilities where the transformation processes of agricultural products, at the industrial level and as economically as possible, are carried out.

    4.    In a discontinuous operation the raw material is loaded in the equipment; after performing the required transformation, the obtained products are unloaded. These operations, also called “batch” or “intermittent,” are carried out in steps:

Food Plant Hygiene

A. I.mportance of Food Plant Hygiene:

1. Ensures the Safety and Quality of Food Products: Proper hygiene practices within food processing facilities play a critical role in safeguarding the safety and quality of food products. By adhering to stringent hygiene protocols, including thorough cleaning, sanitation, and preventive measures, facilities can effectively prevent the contamination of food products by harmful microorganisms, chemicals, or physical hazards. This helps minimize the risk of foodborne illnesses and ensures that consumers receive safe and wholesome food products. Additionally, maintaining cleanliness and hygiene in food proce