eChapters

Introduction

India is bestowed with huge production of fruits, vegetables, cereals, millets, sugarcane along with meat production, milk production, fish production and poultry. Despite such a huge production in India, owing to perishable nature of these produce around 25-30 per cent of the produce is being lost as post harvest loss. The one important reason for this may be the production of the crops are season specific and during the peak season the production is more while demand for consumption is less. It may be possible to cut down losses to great extent, if these produces may be transported from the produce states to those who are not producing due to agro-climatic reasons. So for making transportation of the perishable a successful venture in decreasing post harvest loss, there must be proper storage facilities both at producing site as well as marketing place. The aim of the storages must be to keep the produce in saleable condition during entire storage periods. Some products are stored for short period whereas fresh fruits, vegetables require cold storage. Foods before keeping into the storage room need some pre-storage treatments for better results.

India is the second largest producer of fruits However, the export potential of fruits and vegetables is very negligible. This is because of improper knowledge to the farmer about proper post-harvest infrastructure facilities. Fruits have a high-water content ranging from 70-95 per cent. They dry quickly under any normal atmospheric condition. These causes loss of rigidity and shrinkage of the cells cause wilting and shrivelling. Appropriate packaging ensures prolonged the shelf life of fruits and vegetables by preventing moisture loss and thereby wilting. Transportation is a critical phase in the fruit supply chain that can significantly affect the quality of fruits. Several factors during transportation can lead to quality degradation such as temperature/humidity fluctuations, mechanical damage, transit time etc. To mitigate the adverse effects of transportation on fruit quality, best practices ie, real-time monitoring, temperature and humidity control, loading/unloading techniques can be employed. Quality evaluation is a critical component in the fruit industry, encompassing a range of assessments to ensure fruits meet the desired standards for consumer satisfaction, shelf life, regulatory compliance, and market competitiveness. It involves a comprehensive approach that includes physical, chemical, and sensory assessments, supported by advanced technological tools, to maintain and enhance the quality of fruits throughout the supply chain. This book chapter deals with the effective packaging, transportation, and quality evaluation of fruits, ensuring that consumers receive fresh, high-quality produce.

The production of fruit crops is largely dependent on the environmental conditions and nutritional status of the plants. Any alteration in the environmental conditions and nutritional status may results in different physiological disorders which affect the growth of the plants and also the quantity as well as quality of the fruits. The precise and early recognition of physiological disorders is important for the timely adaptation of remedial strategies to reduce the crop loss. Physiological disorders in fruits crops may be due to single factors or multiple factors may be involved in the appearance of physiological disorders. A sound knowledge about the cause of physiological disorder is useful to adopt suitable remedy for the disorder.

Introduction

The abnormal growth behavior or unusual external and/or internal conditions of fruits which results due to adverse environmental conditions and nutritional imbalances are considered as physiological disorders. Physiological disorder is best defined as external or internal malfunctioning resulting from improper environmental or cultural conditions before and/or after harvest. Variation from normal temperature, light, moisture, nutrient, harmful gases, insufficient supply of growth regulators, deficiencies or excesses of nutrient etc. are some of the important environmental and cultural factors of physiological disorders (Fig. 1). Physiological disorders affect the quality as well as quantity of the fruit crops. Detection of precise physiological disorders is not easy and requires a strong knowledge regarding them.

Introduction

Fresh fruit journey from the farm to the consumer’s table is an intricate process which needs a lot of attention. The way that the produce is harvested and handled is of supreme importance in relation to its quality shelf life and general market attractiveness. Improper handling practices during these critical stages can bring both quantitative and qualitative loses hence the perishable produce will lose its commercial value and appeal to the consumers (Kader, 2005). No doubt the significance of successful harvesting and post-harvest handling practices is crucial and has an impact on quality features and safety in case of fresh fruits. Poor management can cause physical assault ripening speed and more susceptibility to the growth of micro-organisms which makes the produce unsuitable for consumption or processing.

Horticulture sector, comprising fruits, vegetables, floriculture, medicinal and aromatic crops, mushroom, spices and plantation crops, had witnessed phenomenal growth in production and productivity during the last two decades. Resultantly, horticulture in India is recognised as one of the fastest growing sectors in the world. The production has reached to 351.92 million tonnes in 2022-23 as compared to 231 million tonnnes in 2010. Progressive urbanization, increased spendable income and awareness for balanced and nutritious food have contributed towards increasing demand of horticulture produce. The increasing demand coupled with higher income returns per unit area has triggered this growth pattern, which has been largely possible due to policy environment to support horticulture both for research and development.

Fruits represent a vital component of global agriculture, serving as not only a significant source of essential nutrients but also a lucrative sector of the economy. However, from the moment of their inception on the tree to their arrival on consumers’ tables, fruits undergo a complex journey influenced by a myriad of factors. Among these, pre-harvest practices wield a profound impact on fruit quality, enzymatic activities, texture, ripening, and ultimately, post-harvest transportation losses. Each pre-harvest practice, from mineral nutrition to harvesting methods, plays a distinct role in shaping the biochemical composition and physical attributes of fruits, ultimately affecting their marketability and shelf life. Mineral nutrition stands as one of the foundational pillars of fruit production, with essential minerals serving as building blocks for various biochemical processes. Irrigation practices represent another critical aspect of pre-harvest management, as water availability profoundly impacts fruit development and composition. Different irrigation regimes can influence enzymatic activities, fruit texture, and the timing of ripening, necessitating strategic water management to achieve desired fruit quality while minimizing post-harvest losses. Canopy regulation, achieved through training and pruning techniques, offers growers a means to manipulate light penetration and airflow within the orchard. Moreover, the application of plant growth regulators (PGRs) emerges as a tool for fine-tuning fruit development and ripening processes. By modulating hormonal signals, PGRs can alter enzymatic activities, influence fruit texture, and mitigate transportation losses. However, judicious application is paramount to avoid adverse effects on fruit quality and safety. Harvesting decisions, including the determination of optimal maturity and the timing and method of harvest, profoundly impact fruit quality and post-harvest losses.

Horticulture crops contribute significantly for the total agricultural production and productivity. World production of fruits accounted for the total volume of 933 million tonnes (FAO, 2023). India being second largest producer for majority of fruit commodities had a production total reaching 108.34 million tonnes in 2022-2023 from an area of 7.15 million hectares. It accounts for 33 per cent to the agriculture GVA (Gross Value Added) and plays an important role in the Indian economy. India is second largest producer of majority of fruits and vegetables. Diverse agro-climatic zones in the country make it possible to grow almost all varieties of fruits in India. Produced fruits are used for domestic consumption, processing and export purposes. During 2022 23, fresh fruits exports was valued at 6219.46 crores (APEDA, 2023). The fruits grown in India includes domestic fruits and nuts along with the exotic fruits contributing for the food and nutritional security. The growth of these economically important fruits provides scope for maintaining rich germplasm, enhance bio-diversity and maintain ecological balance.

Introdction

Fruits are an important supplement to the human diet, as they provide minerals, vitamins and fiber required for maintaining good health. Fruits are also rich in phytochemicals (7, xanthophylls, polyphenols, flavonoids, phenolic acids, organic acids etc.) which possess good antioxidant properties. India’s diverse climatic conditions ensure availability of almost all the varieties of fresh fruits and vegetables. According to FAO (2021), the country ranks first in the production of bananas (26.45%), mangoes (including mangosteens and guavas) (43.80%) and papayas (39.30%). The scenario of horticulture crops in India has become very encouraging. The percentage share of horticulture output in agriculture has become 33 per cent (Anonymous 2021). India has witnessed increase in horticulture production over the last few years. Significant progress has been made in area expansion resulting in higher production. Over the last decade, the area under horticulture grew by 2.1 per cent per annum and annual production increased by 3.9 per cent. During 2020-21, the production of horticulture crops was 334.60 million tonnes from an area of 27.74 million hectares. The production of fruits has increased from 76.42 million tonnes in 2011-12 to 108.34 million tonnes in 2022-23 (Agricultural Statistics at a Glance 2022). The area under cultivation of fruits stood at 7.05 million hectares. The total production of fruits in the year 2020-21 was highest in case of Andhra Pradesh (17.70 million tonnes) followed by Maharashtra (11.73 million tonnes) and Uttar Pradesh (11.23 million tonnes) (Anonymous 2021). India now is the second largest producer of vegetables and fruits in the world. The country ranks at first position in the production of banana, mango, lime and lemon, papaya and okra. The area and production of fruits in India is presented in Table 1. The fruits namely banana, mango, citrus, papaya, guava, grapes, apple, pineapple and sapota account for more than 85 per cent of the total production of fruits. The other fruits which are produced in India are almond, walnut, jackfruit, bael, ber, custard apple, kiwi, passion fruit, peach, pear, plum, strawberry etc.

Introduction

A number of experts have recognised three different stages in the march of man on the earth. These consist of: (i) When the civilization is dominated by the forests, (ii) When the civilization is overcoming the forest and (iii) When the civilization is dominating obstacles caused by forests. Now a days, Indian Himalayas including that of Jammu and Kashmir is passing through the third stage i.e., to the point of destroying itself in the process.

Deforestation’s relentless march is stripping the Jammu and Kashmir Himalayas bare of its forest cover. From the majestic coniferous forests of Pir Panjal Himalayas to the deciduous and mixed canopy of subtropical forests the story is tragically the same i.e.. the indiscriminate destruction of forests that could turn the state into vast and inhospitable waste land. Hence to sustain and prosper the civilization, the forests must be saved from being further destroyed.

To reduce or to minimize the deforestation, the Social Forestry Project and Agroforestry System came to fore. The primary objective of Social Forestry is to increase supplies of fuel wood and fodder in rural area through plantation on community waste lands, degraded forest lands and on private lands through farm forestry (Patnaik, 1995-96). The latter i.e., Agroforestry is now much more widely used subject than the mere production of wood and food. In the changing scenario of the environmental degradation and ecological imbalance as a result of degradation of the forest resources of the country, agroforestry consists of inviting the prime attention of forests for upliftment of both environment and ecology vis-a-vis to enhance agricultural/horticultural and livestock production. In fact, agroforestry came as a new’ name during the year 1978. Since then, the Indian Council of Agricultural Research (ICAR), New Delhi, has developed a vast network of agroforestry in all 36 centres of Agroclimatic Zones (Tejwani, 2008). However, Dr Tejwani started working with agroforestry during 1957 on fodder fuel plantations and trees on farm boundaries. Hence, agroforestry must be included in the agriculture.

Introduction

Since 2001, India’s human beings population has crossed 1000 million, which is presently 1361 million and will became more than 1462 million during 2025. Such a large population of human beings can be fed and clothed only if we make the best use of the country’s land and water resources. While water is replenishable natural resource. Contrary to this, the land is a non-renewable and irreplaceable resource. It, therefore, becomes an imperative to think of about the main problems of protecting/preserving and managing the land resources f irst of all and thereafter managing the water resources. Such an approach will, infant, prove a solution of both of these resources. It is because if the land of the country is looked after properly, the problem of water management would be automatically tackled (Singh, 2007)

Out of the total land area of India, about 329 million hectares (m ha) as many as175 m ha suffer from degradation, caused for the most part by the soil erosion, water logging, soil salinity and sodicity as well as acidity. This denotes that on an average at least two out of every 3 acres (1.2 ha) of land is in poor condition. It is also known that at least half of the sick land i.e., one third of the total is almost completely unproductive. Another one third is partially productive and it is only the remaining one third is in good health.

Introduction

The Indian literature viz; Vedas and other related books show that ancient Indians used to impart great significance to the gardens and parks. Indian rulers especially, the kings, the princess vis-a-vis affluent people took special interest in making vegetable gardens in the houses and fruit tree gardens in open areas. In those days, it was considered to be the foremost duty of a king to maintain the beautiful gardens in the city and around his palace. It is even said that only he should be revered as an ideal king whose abode is provided with spacious gardens having full of fruit bearing trees (Krishna murthy 2012). As a matter of fact, the gardens also contained pools and tanks adorned with beautiful lotus blossoms, having a number of plants and bushes laden with large number of fragrant flowers etc. Kautilya has included gardens and fields under the term of “Vastu”. So Vastu Sastra or the science of habitation may be taken to stand for laying out of gardens etc; including both horticulture and agriculture.

Pulses are an important source of proteins. One hundred grams of pulses contain about 25-32 grams of proteins and several amino acids which are not made by the human body (Sidhu, 2015). These are the staple food both for vegetarians and non-vegetarians of the country. India is not only the largest consumer of the pulses in the world but it is also the largest producer and importer. The global production of pulses is about 70 million tonnes, of which India’s share is around 25 percent.

The consumption of pulses is historically part and parcel of Indian culture. However, over a period of time, the availability of pulses has declined from69 gram per capita per day in 1961 to 51 gram in 1971 and 38grams in 1981. Marginally it arose to 42 gram in 1991 which already declined to 30 gram in 2001. The National Food Security Mission (NFSM) was started by the union Government for pulses during 2007. It did not result in a significant increase in the output because pulses are grown only in 16 per cent area which is irrigated. The area under cultivation for pulses varied from 23 million hectare in 2009- 2010 and 26 million hectares 2021-2022 and production was14.6 mt. to 28.9 mt. At present the availability of pulses is about 42 g per capita per day.

Rose (Rosa centifolia Linn) belongs to the family Rosaceae is known as flower of love which is cultivated throughout the world. The traditionally grown rose f lowers are fragile wild, bloom only for a limited period. They are found in a few colours of red, pink, deep crimson vis-a-vis white colour. However, with the development of the clonal technology, tissue culture and hybridization, a wide variety of roses can be grown having different colours, fragrances, blooms and shapes. It is point to mention that from the 200 species of roses originally found there are more than 30,000 varieties available these days.

The cultivation of rose is believed to have started about 5.000 years ago in China. Initially, Romans started to cultivate the rose flower using organic manures for medicinal purposes and then tor aesthetic values. Briefly their medicinal values have been mentioned separately as reported by Gupta et al 2016. It is not until late 8th century that cultivation of roses was introduced into Europe. Unlike Europe and America where rosses have limited flowering period during the summer.

Agriculture is the main stay of Indian economy as more than 70 per cent of the people of India are dependent upon this avocation and allied disciplines for their livelihood. Even today, at the dawn of 21st century, the Indian agriculture has continued to be the backbone of our national economy, representing country’s one third of Gross Domestic Product (GDP). Thus, farming families consisting of men, women, boys and girls known as the pillars of our agriculture, constitute backbone of the nation. The support and contributions made by the rural women in agriculture, constituting 55-66 percent of farm work force (Singh et al., 2012) are, however, not less than those performed by the men, and therefore they become spine of the rural economy. In fact, women’s role in the economy has been underestimated and their work in agriculture has long been invisible and unappreciated, if we compare the women’s work participation rate of some of the selected countries like Indonesia, Bangladesh, China. Pakistan and Sri Lanka, we find that India ranks second in position (22.7 %) after Indonesia (33.4%).

In India, Mahatma Gandhi known as father of the Nation, deserves for imparting credit as pioneer for organic agriculture by way of promoting farmyard manure, compost and advocating use of night soil to enhance the soil fertility and thereby, crop productivity. Organic agriculture possesses lot of advantages over conventional agriculture, especially in areas having low rainfall and showing low soil fertility (Yadav, 2010). Although APEDA (Agricultural and Processed Food Products Export Development Authority) as an apex body which is working to promote the export of organic food commodities. However, lack of adequate certification facilities and the trainings organized, markets for organic foods inadequate, political and scientific will power are some of the hindrances for operating organic agriculture in India. As human and natural resources are readily available in our country, so there is good scope for organic agriculture farming including organic animal husbandry by adopting proper organic agriculture policies.

Medicinal and aromatic plants constitute a precious resource for mankind. Since time immemorial these plants have been put to medicinal use by Hakims, Vaidas, Ayurvedic practioners and of course the common man (Gupta et al. 2016). It is because these plants possess a lot of qualities for curing the most common or dreaded diseases without any side effects (Gupta et al. 2016). Unfortunately, with the onslaught of human population explosion, industrialization, fertilization and deforestation, the rich medicinal plants wealth has suffered a massive damage. A large number of medicinal plants are now at the verge of extinction which requires their preservation.

India which stands blessed well vast medicinal plants diversity is estimated to have about 30,000 different plant species world over having accepted medicinal value in Ayurveda, Unani, Homeopathy, Allopathy, Tibetan etc. In fact, out of the 18 hot spots in the world with regard to occurrence of medicinal plants two are confined to India. These two hot spots are represented by the Eastern and the North western Himalayas, and the western Ghats with very high degree of endemism. These are indeed the treasure house of about 30,000 or around 45,000 medicinal and aromatic plant species pertaining to medicinal culture (Gupta et al. 2016). Out of these nearly 6000-7500 plant species have been very much exploited for the last 5,000 years traditional system to medicines and are likely to extinct.

India is the second largest producer of vegetables after China. The diverse agro climatic conditions of India offer an immense scope for production of organic vegetables throughout the year. The increase in area, production and productivity associated with nutrition and health security awareness demands lot of promotion of organic vegetables cultivation in the region since these products sell at the premium prices in the domestic and overseas market (Sandhu and Khera, 2008). It is because the major contribution of vegetables to human health is the large amount of Vitamin C and A as well as folic acid and good number of dietary fibres and minerals (Sanwal, 2008). Apart from this, the phytochemicals in vegetables protect the human body from cancers and cardiovascular diseases. Under organic mode of cultivation one can get an average yield of 25-30 tonnes of good quality potato vegetable crop per hectare (Sachan et al. 2008). It is worthwhile to mention that the potato is a key world food vegetable crop which is produced in 130 nations. It is grown from sea level to 3900 m elevation and its edible dry matter accounts for a higher volume of the food consumed in the world than fish and meat combined together (Sachan et al. 2008). More potatoes are consumed by the world’s population than any other vegetables.

Organic farming in India started receiving focused attention from the year 2004-2005 when National Project on Organic farming (NPOF) was launched during 2004, the area under organic farming was 42,000 hectares (Srimathi and Jency, 2014). By March, 2010, it was reached to 1.08 million hectares. In addition to these, 3.40 million hectares was wild forest harvest collection area. Thus, total area under organic certification process by March,2010 was 4.48 million hectares which was increased by 25 folds during last 6 years. In cultivated organic land 7.56 lakh hectares was certified while 3.2 lakh hectares was under conversion. In India, States such as Orissa, Jharkhand, Uttarakhand (Uttaranchal), Himachal Pradesh, Jammu and Kashmir Rajasthan, Gujarat, Madhya Pradesh and Chhattisgarh have been categorized as low or negligible fertilizers consuming states of the country.

Historical Perspective

Organic Farming was initiated in about 10,000 years back when ancient farmers started cultivation depending on natural sources only. There is a brief mention of several organic inputs in our ancient literature like Rigveda, Ramayana, Mahabharata, Kautilya Arthashastra etc. In fact, organic agriculture has its roots in traditional agricultural practices that evolved in countless villages and farming communities over the millennium.

Organic Movement

The organic movement began in the 1930s and 1940s as a reaction to agriculture’s growing reliance on synthetic fertilizers. Artificial fertilizers had been created during the 18th century, initially with superphosphates and then ammonia derived fertilizers mass-produced using the Haber-Bosch process developed during World War I. These early fertilizers were cheap, powerful, and easy to transport in bulk. The 1940s has been referred to as the ‘pesticide era’. Sir Albert Howard is widely considered to be the father of organic farming. Rudolf Steiner, an Austrian philosopher, made important strides in the earliest organic theory with his biodynamic agriculture. More work was done by J.I. Rodale in the United States, Lady Eve Balfour in the United Kingdom, and many others across the world. As a percentage of total agricultural output, organic farming has remained tiny since its beginning. As environmental awareness and concern increased, the originally supply-driven movement became demand driven. Standardized certification brought premium prices, and in some cases government subsidies attracted many farmers converting into organic farming. In the developing world, many farmers started organic farming according to traditional methods but are not certified. In other cases, farmers in the developing world have converted out of necessity. As a proportion of total global agricultural output, organic output remains small, but it has been growing rapidly in many countries, notably in Europe.

History

The history of organic farming is largely based upon the history of organic movement which came to fore as a reaction against the large-scale use of chemical fertilizers and pesticides in agriculture. This movement can be traced back to England during 1920, when individuals started speaking against a variety of agricultural “innovation”.

One of the earlier pioneers of Organic Farming, Sir Albert Howard, is often referred to as the father of the modern “Organic Farming”. He began to work as a British botanist and served as an agriculture advisor in India, where he observed traditional Indian farming practices and came to respect them as superior to his conventional agriculture science. He documented and developed these organic farming practices/methods. His writings and notably the 1940 book, An Agricultural Testament, have influenced many scientists and farmers of the day.

In Germany Dr. Rudolf Steiner developed biodynamic agriculture which was probably the first comprehensive farming system. In America, the agronomist F.H. King had toured China, Korea and Japan in early 1990s, closely studied the fertilization, tillage and general farming practices being followed there. He published his findings in his book Farmers of Forty Centuries (1911). King probably did not impart any view himself as part of the movement, whether Organic Farming movement or by some other name. However, in the later years, some scientists within the organic farming movement thought, about what King had encountered in Asia as kindred approach.

Although after independence, the use of hybrid and composite seeds of various crops, especially of rice and wheat resulted in an increase in the Indian agricultural output leading to “Green Revolution”. This Green Revolution came to fore during the late “Nineteen Hundred and Sixty”. In fact, during the era of “Green Revolution”, introduction of high yielding varieties of rice and wheat crops were grown which responded to more use of fertilizers, pesticides as well as water.

There is no doubt that “Green Revolution” made the country-India, self- sufficient in food grains production, particularly of rice and wheat. As a matter of fact, the “Green Revolution” created a buffer stock at times exceeding to 60 million tonnes, which made the nation or the country very proud (Mahajan and Gupta, 2009). However, continuous use of chemical fertilizers as well as inorganic pesticides and totally neglect of organic manures and botanical pesticides prepared from various plant species like Neem (Azadirachta indica) and Drek (Melia azedarach) for controlling of insects came totally to stand still. So very soon, the deleterious or ill effects of the “Green Revolution” the so called the chemical-based farming or “Industrial agriculture,” came to fore, which briefly stand discussed below

Introduction

A wide range of agricultural pesticides is currently being used in India. In the financial year of 2015, the size of the crop protection market in India was of about $4.5 billion (FICCI, 2016). A large number of these pesticides are also being used in considerable quantity on horticultural crops, including fruit crops. In general, judicious application of a pesticide following Good Agricultural Practices (GAP) does not leave its residues in crop produces above unacceptable limit. But the GAP recommendations are not available for all crop-pesticide combinations. The usage pattern of pesticides also sometimes gets modified at farm level due to sudden climate changes, and under such situations, the indiscriminate use of pesticides to combat disease and insect complex might result in the contamination of pesticides in fruits.

Waste is defined as anything that doesn’t add value to their operations. To the average person, waste is simply stuff that’s unwanted or useless. But from a scientific perspective, there’s really no such thing as waste. Nearly all the things we throw away can be transformed or processed in ways that make them useful again.

Waste comes in various forms, ranging from household trash to industrial byproducts. These include domestic waste, factory waste, e-waste, construction waste, agricultural waste, and more. We can categorize waste into different types:

Solid waste: This includes organic materials like vegetable and kitchen waste, as well as general household waste.

E-waste: Discarded electronic devices such as computers, TVs, and music systems fall into this category.

Liquid waste: This comprises water used in various industries, as well as waste from tanneries, distilleries, and thermal power plants.

Plastic waste: Items like plastic bags, bottles, and containers make up this category.

Introduction

The horticulture sector is contributing over 30 per cent share in agricultural GDP of the country. Presently, India producing about 351.92 million tons of horticultural produce from 28.04 million hectare which has surpassed the food grain production for last five consecutive years (Anonymous, 2023). Horticulture sector has been identified by Government of India also identified horticulture as one of the vital sector for entrepreneurship development, employment generation, livelihood and nutritional security, doubling farmer’s income, achieving SDGs of the United Nations.

Fruits and vegetables have become part of a modern healthy lifestyle as they possess high amounts of minerals, especially electrolytes, dietary fiber, phytochemicals, especially antioxidants, and vitamins (Yahia et al., 2019; Krishnan Kesavan et al., 2023). In consumption, the qualities of products play a critical role in consumers’ choices, which are directly related to health problems (Tian, and Xu, 2022). Bioactive compounds are phytochemical substances present in small quantities in plant materials that can provide biological activity, being generally associated with health benefits, including hepatoprotective, anti-inflammatory, antioxidant, antithrombotic, anticarcinogenic, antidiabetic and prevention of cardiovascular and degenerative diseases (Campoli et al., 2018). Therefore, maintaining high-quality fruits and vegetables is very important for the fruit and vegetable industry. This requires some methods to evaluate the quality of fresh fruits and vegetables during their post-harvest manipulation and storage and before their industrial processing as well (Tian and Xu, 2022).

Introduction

India is bestowed with varied agro-climatic conditions. Thus, horticultural crops have lot of potential in the country. India has witnessed voluminous increase in horticulture production over the last few years, which has undoubtedly doubled the income of farmers. As a result, the country has emerged as the 2nd largest producer of fruits (102.48 million tonnes) after China during 2020-21 (Anonymous, 2023). The abundance of fruits ranging from tropical delights like mango, banana, guava and papaya to temperate fruits such as apple, peach, plum, apricot and pear, have laid a robust foundation for the growth of the fruit processing industry. This chapter delves into the dynamics of fruit processed products in both local and international markets, exploring the challenges, opportunities and strategies for sustained success. Fruit processing plays a crucial role in adding value to horticultural produce, enhancing shelf-life and meeting the diverse demands of local and international markets. In India, a country blessed with abundant fruit varieties, the processed fruit industry has been witnessing significant growth, catering not only to the domestic market but also making strides in the global arena. The processing of these fruits into various products such as juices, pulps, concentrates, jams and dried fruits has emerged as a thriving industry. This chapter will provide insights into the current state of fruit processed products in India, their importance for both local consumption and export markets, challenges faced by the industry and potential avenues for the future growth.

Introduction

Perishable nature of horticultural produce is a major factor contributing in high post-harvest losses. The metabolic processes such as respiration, transpiration, and ethylene production remain active after the harvesting of produce, which drive ripening and senescence Fig. 1. Thus, an effective post-harvest handling is crucial to delay these changes. The rate of these processes depends on the produce’s physiological characteristics, composition, and storage conditions like temperature and humidity. Low-temperature storage is the simplest and most efficient method to slow down deterioration Escobedo-Avellaneda and Welti-Chanes, 2016. Combining low temperatures with methods that limit oxygen exposure, which fuels many enzymatic reactions, further extends shelf life and maintains food quality. Reduced oxygen levels decrease respiration and the activity of enzymes like polyphenol oxidase and peroxidase.

Introduction

The cold chain is a meticulously managed series of actions using specialized equipment to ensure products remain within a specific low-temperature range from production to consumption (ASHRAE, 2024; IIR, 2024). This unbroken sequence encompasses refrigerated production, storage, and distribution activities, safeguarding the safety and quality of perishable and thermo-sensitive goods like agricultural commodities (such as fresh produce, meat, dairy, seafood, chemicals, pharmaceuticals, flowers, wine, etc.), processed foods and pharmaceuticals (Aung and Chang, 2014; Awan, 2023). For climacteric fruits like bananas, custard apples, apples, pears, tomatoes, mangoes, and avocados, cold storage facilitates controlled ripening, extending the time between harvest and consumption. Cold chain management, integral to the overall supply chain, requires expertise in maintaining temperature, air quality, and adherence to regulatory standards. Any disruption in this process can lead to product spoilage and financial implications (FAO, 2019). The management of the cold chain system is crucial for preserving the freshness, taste, and nutritional value of fruits from harvest to consumption (Kader, 2003).

Fruits and vegetables are perishables and the post-harvest losses from the point of production at the farm gate till it reaches the consumers is estimated as 30-35 per cent which constitute a major economic drain of more than 33 billion USD equivalent to Rs 2,40,000 crores annually. In order to reduce the losses at various stages, nanotechnologies have come as potential strategies to minimize the losses while improving the marketability and profitability of perishables. One of the plants derived natural compounds “hexanal” which is known to extend the shelf-life of fruits when it is used as a pre-harvest spray or post-harvest dip as a nano-emulsion. Since, it is a highly volatile compound, efforts were undertaken to entrap the compound in the polymer-based nano f ibres (as nano stickers) or as a cyclodextrin inclusion complex (as nano pellets) in order to preserve the perishables. Further, hexanal vapour was also evaluated to preserve fruits. In this book chapter, various nanotechnologies tested, evaluated and technologies developed over the years are elucidated. Overall, the literature review suggests that use of any of the nanotechnologies delivered as pre-harvest spray, post-harvest dip, nano-stickers, nano-pellets and vapour singly or in combination found to reduce the infestation of post harvest diseases, minimize the losses and extended shelf-life by 2-3 weeks that help the farmers to get lucrative prices due to the late arrival in the market besides significantly improve the productivity and profitability of orchards.

Fruits, the vivid and delightful offerings of the nature, undergo remarkable transformations as they travel from the orchard to our dining tables. These changes indicate the significance of post-harvest physiology, which is the scientific study that reveals the secrets of how fruits behave after they are picked, including the mechanisms that affect fruit quality and how long it may be stored. The next section provides definitions of the various stages and key players involved in the processes of fruit maturity, ripening, and post harvest physiology. These topics will be further explored in the subsequent sub-sections of this chapter.

Fruit developmental physiology

The life cycle of horticultural commodities (fruits and vegetables) can be effectively categorized into three primary physiological stages after fruit set or initiation, namely growth, maturation, and senescence. Still, a lack of obvious differentiation exists among the several stages. Growth encompasses the process of cell division followed by cell enlargement, which determines the ultimate size of the product. Maturation typically begins prior to the cessation of growth and involves various activities across different commodities. The stages of growth and maturity are commonly denoted as the developmental phase. Senescence can be described as the phase in which anabolic biochemical processes transition into catabolic processes, resulting in the ageing and eventual demise of the tissue. Ripening, a term specifically used for fruit, is typically regarded as the initial phase of senescence that occurs during the later phases of development. Defining the transition from growth to senescence is rather straightforward.

Calcium, anti-oxidants and certain enzymes are reported to play vital role in extending the shelf-life of harvested produce of many horticultural crops especially fruits. They help in maintenance of cell wall structure. Being an important constituent of cell wall, in the form of calcium pectate, it helps in maintenance of cell wall structure. Antioxidants are highly beneficial in extending the shelf-life of fruits besides maintaining the quality. Similarly, some enzymes play a key role in preserving the fruit quality and prolonging its market life. As some fruits are catergorized under ‘Low volume high value fruits’, it is essential to extend their shel-flife for reducing the post-harvest losses of fruits and also to reap better remuneration. Thus, it becomes indispensable to review the role of Ca, anti-oxidants and enzymes which are beneficial in keeping the harvested produce afresh for a relatively longer period.

Fruit ripening is a phenomena during which horticulture produce undergoes a series of complex physical and biochemical changes initiated through a series of hormones (Ethylene, auxin, abscisic acid (ABA), gibberellins, jasmonic acid, etc.) to attain maximum physiological maturity and favourable organoleptic properties. These changes lead to alterations in colour, texture, aroma, flavour and nutrient composition. In a nut shell, ripening involves increase in pulp to peel ratio, solubilisation of pectic substances, degradation of complex carbohydrates, organic acids and chlorophyll, accumulation sugars, flavour volatiles, polyphenolic compounds and pigments (carotenoids, xanthophylls and anthocynanins). The extent of these changes guide harvesting, readiness for processing and consumption decisions, with physic-chemical alterations serving as indicators of optimum ripeness. Respiration rate, ethylene and ABA are key regulators of fruit ripening in climacteric and non-climacteric fruits, respectively. In climacteric fruits, ABA interacts with ethylene, influencing the synthesis of ethylene itself. Although there is ample documentation on the involvement of hormones in fruit development and ripening, our understanding of the functions of various hormones throughout growth, maturation, and specific ripening processes remains incomplete.

Plant hormone ethylene is involved in a number of physiological activities within the plant system, ranging from seed germination to fruit development. Ethylene acts as a key player in accelerating fruit ripening by regulating the activities of different enzymes, and is responsible for shortening the shelf life and associated post-harvest losses during the storage of fruit crops. However, all fruit crops have different ethylene production capacities and vary in their response to ethylene. Hence, effective management of post-harvest ethylene is imperative for addressing the global challenge of reducing fruit losses after harvesting. In recent periods, numerous technologies and compounds have been developed for the suppression of ethylene and for enhancing in-situ oxidation of ethylene or inhibiting its production at a receptor level. Among these emerging techniques, the use of sachets, fumigating agents, catalysis and composite films embedded with nanoparticles has been found to be trending, but the use of some of compounds has been limited due to health risks or consumer unacceptance. However, most of these technologies are very costly and are not affordable for marginal farmers and developing nations. In order to address these issues, long term breeding approaches for shelf-life improvement, targeting the tfs, ERFs have been involved. This manuscript fills the knowledge gap by encompassing all the recent progress made in enhancing the shelf life of fruits by managing ethylene during storage.

56.1. Aim

To determine quality characteristics of dried and dehydrated fruits and vegetables.

56.2. Theory

The quality of dried/dehydrated products can be measured by estimating moisture contents, preservatives level, acid insoluble ash contents and most importantly enzyme reactions.

56.3. Estimation of Acid insoluble ash

1. To total ash add 25 ml of dilute HCl (10% w/w)

2. Cover with a watch glass and boil gently over a low flame for 5 minutes

3. Filter and wash the filter paper thoroughly with hot water

4. Return the paper to the original dish, ignite, cool and weigh the insoluble ash

55.1. Aim

To determine dietary fibres in given samples.

55.2. Theory

Fibres can be classified into four categories like crude fibre (cellulose); acid detergent fibre (cellulose + lignin); neutral detergent fibre (cellulose + lignin + hemicelluloses) and total dietary fibre.

55.3. Procedure for estimation of dietary fibre

55.3.1. Acid detergent fibre (ADF)

Reagents: Cetyl tri-methyl ammonium bromide (CTAB) reagent and Acetone

Apparatus: Digestion apparatus vacuum pump, oven, desiccator and sintered glass crucible.

54.1. Aim

To determine crude fibre in given samples.

54.2. Theory

Fibres can be classified into four categories like crude fibre (cellulose); acid detergent fibre (cellulose + lignin); neutral detergent fibre (cellulose + lignin + hemicelluloses) and total dietary fibre (Cellulose + lignin + hemicelluloses + pectic substances). Crude fibre is the organic residue of a sample. A fat free sample is treated with boiling sulphuric acid and subsequently with sodium hydroxide. The residue after subtraction of ash is regarded as crude fibre.

54.3. Reagents/ Apparatus/Glassware

1. 0.255 N Sulphuric acid solution

2. 0.313 N Sodium hydroxide solution

3. 10% Potassium sulphate solution

4. Ethanol

53.1. Aim

To conduct practical on freezing of vegetables

53.2. Theory

Freezing is often considered the simplest and most natural way of preservation for vegetables. Frozen vegetables and potatoes form a significant proportion of the market in terms of frozen food consumption. The quality of frozen vegetables depends on the quality of fresh products, since freezing does not improve product quality. Pre-process handling, from the time vegetables are picked until ready to eat, is the important factor affecting quality of finished product. The process variables for freezing of different vegetables and flow chart are shown in Table 54.1 and Fig 54.1. Generally fruits after preliminary treatments are packed in sugar syrup and frozen in freezer.

52.1. Aim

To conduct practical on freezing of fruits.

52.2. Theory

Freezing is a method of preservation in which the food temperature is reduced below freezing point and a proportion of water changes in to ice-crystals. Immobilization of water to ice and the resulting concentration of dissolved solutes in unfrozen water cause lowering of water activity in the food. Thus, reduction in water activity and use of low temperature coupled with some pre-treatments is the basis for food preservation by freezing. The method for freezing of fruits depends upon the intended use. The process variables for freezing of different fruits and flow chart are shown in Table 52.1 and Fig 52.1. Generally fruits after preliminary treatments are packed in sugar syrup and frozen in freezer. The fruits are frozen to an internal temperature of -18oC or lower and kept at 18oC or lower throughout transport and storage.

51.1. Aim

To prepare products from tomato fruits.

51.2. Theory

Commercial products from tomatoes include ketchup, soup, cocktail, chutney, canned and dehydrated tomatoes. Processing of tomato is now practiced from home scale level to a large scale enterprise. Both puree and paste are used for preparation of different finished products like ketchup, canned and dehydrated products, soup etc. The method for preparation of these products are well standardized, however, some modification with respect to recipes are made in the processing plants owing to variation in the quality of the raw material. The method for preparation and recipe of different tomato products are as under:

51.3. Raw material, ingredients and utensils required

1. Tomatoes, sugar, salt, sodium benzoate etc.

2. Stainless steel knives, utensils, juicer, pulper, glass bottles, corking machine, crown corks, muslin cloth, boiler/gas bhatti, etc.

50.1. Aim

To prepare products from tomato fruits.

50.2. Theory

Commercial products from tomatoes include juice, puree and paste. Processing of tomato is now practiced from home scale level to a large scale enterprise. As a semi finished product, tomato puree is prepared on a small scale while at large scale tomato paste has gained commercial significance. Both puree and paste are used for preparation of different finished products like ketchup, juice, soup etc. The method for preparation of these products are well standardized, however, some modification with respect to recipes are made in the processing plants owing to variation in the quality of the raw material. The method for preparation and recipe of different tomato products are as under:

50.3. Raw material, ingredients and utensils required

1. Tomatoes.

2. Stainless steel knives, utensils, juicer, pulper, glass bottles, corking machine, crown corks, muslin cloth, boiler/gas bhatti, etc.

49.1. Aim

To perform practical on drying/dehydration of different vegetables.

49.2. Theory

Drying refers to the method of removal of moisture content from the food to a level at which the activities of food spoilage and food poisoning micro-organism are inhibited. Therefore, reduction in water activity of the food is the main principal of preservation by drying. In the dehydrator initial temperature is generally kept at 43oC which is then gradually increased to 60-66oC for vegetables. The product shall be prepared from wholesome vegetables free from blight, insect infestation and fungal discoloration. Only edible portion of the vegetables shall be used and it shall be free from stalks, peels, stems, and extraneous matter. The dried/dehydrated vegetable may contain permitted preservative. The finished product shall be of good edible quality and shall reasonably reconstitute to its original shape and quality on boiling for 15 minutes to an hour. The finished product shall be free from visible mould, insect or larvae. Kind of dry vegetable shall be declared on the label. Acid insoluble ash shall not be more than 0.5%.

48.1. Aim

To conduct practical on drying of fruits

48.2. Theory

Drying generally refers to the method of removal of moisture from the food under natural condition such as sunlight and wind for example open sun drying, shade drying etc. Dehydration refers to a process of removal of moisture by application of artificial heat under controlled conditions of temperatures humidity and air flow. It also represents drying of agricultural commodity to dry state. For drying, single thin layer of fruit and vegetables, either whole or sliced after primary pre-treatments is spread on the trays which are then placed inside the dehydrator or in the open sun for drying. In the dehydrator initial temperature is generally kept at 43oC which is then gradually increased to 66-71oC for fruits.

47.1. Aim

To conduct practical on preparation of pickle from different vegetables.

47.2. Theory

Pickles are good appetizers and add to the palatability of a meal. Pickles may be unfermented (mostly Indian pickles) and fermented (western pickles). Salt, vinegar, edible oil or acetic acid acts as preservative in pickle making. Mixed vegetable pickle from cauliflower, carrot and turnip is most common. Cucumber and olive pickles are examples of fermented pickles. The process of steeping vegetables/fruits in salt solution is also a common method used for preservation of mango and vegetable slices for longer duration storage for its later use in pickling.

46.1. Aim: To prepare pickle from different fruits.

46.2. Theory

The preservation of food in common salt (NaCl) or in vinegar or edible oil with the addition of spices and condiments is known as pickling. It is one of the most ancient /oldest methods for preservation of fruits and vegetables. Salt, vinegar, edible oil or lactic acid act as preservative in pickle making. Several kinds of pickles are sold in the Indian market. Mango pickle ranks first followed by lime, lemon, mushroom, galgal, aonla, jackfruit and karonda pickles.

Brining: For pickling, unripe fruits (like mango) after preparation (peeling, slicing) are mixed with salt or brine for its later use in pickle preparation

45.1. Aim

To conduct practical on preparation of sauce from different fruits.

45.2. Theory

Sauces are of thinner consistency as compared to ketchups and contain TSS not less than 15oBrix. Pumpkin, tomato, apple, papaya and plum pulps etc are used successfully for preparation of sauces. Mixed vegetable sauce using pumpkin, tomato, chillies, carrots are sold as continental sauces.

45.3. Raw material, ingredients and utensils required

1. Fruits like Apple, tomato, papaya, pumpkin, plum etc are used for making sauce.

2. Stainless steel knives, de-corers, ladle and utensils for cooking and mixing, glass bottles, sterilization tank, Bhatti/LPG stove etc.

44.1. Aim

To conduct practical on processing of tea and coffee.

44.2. Theory

Tea is an evergreen woody perennial grown in many Asian countries including China, Japan, Java, Sumatra and India. The plant produces dark green, small shiny leaves with white blossom. In post harvest and manufacturing practices for tea, only mechanical and physical processes are allowed with natural fermentation. It can be manufactured by orthodox, CTC (crush, tear and curl) processing.

Coffee is an important beverage used all over the world. Brazil and Columbia are the largest coffee producers in the world. Coffee is harvested in one of two ways; strip picking (entire crop is harvested at one time either by machine or by hand); selective picking (only the ripe berries are picked individually by hand) during dry season when cherries are bright red, glossy and firm. After picking, the coffee can be prepared either by dry method which produces natural coffee or by wet method which produces washed coffee.

43.1. Aim

To conduct practical on preparation of preserve and candies from fruits.

43.2. Theory

Preserves (murraba) are made by cooking the entire fruit or its slices/pieces in sugar syrup of higher concentration (65-70°Brix). Usually for 1 kg fruit around 1.75 kg sugar is used and the cooking is continued till the TSS reaches 68%. Fruits like aonla, bael, apple, pear, karonda, pineapple and papaya etc can be used for making preserves. Aonla, bael and apple preserves are commercially available in the market.

Candies are also prepared in similar way as preserve, but the TSS maintained is slightly higher (75-80%). In preserve, the fruit is kept immersed in syrup and packed while in case of candies, the syrup is drained off and fruit pieces are further dried and packed. For candy preparation, the fruit pieces are dipped initially in 55-60% sugar solution and the TSS of the syrup is increased by 5% everyday up to 4-5 days till a TSS of 70oBrix is reached. The fruit pieces are then separated from syrup, rolled in powdered sugar, dried and packed. Karonda, apple, peels of orange, lemon, grapefruit, petha (Ash gourd) and ginger etc are used for candy preparation. Petha, ginger, papaya, aonla etc candies are commercially available in the market.

42.1. Aim

To conduct practical on preparation of chutney from different fruits.

42.2. Theory

Fruit chutney is made in the same way as jam except that the spices, salt and vinegar or acetic acid is also added. In comparison to jam, chutney contains less total soluble solids. The product shall be of good quality with palatable and appetizing taste. As per FSSAI specifications, the chutney shall contain minimum of 40% fruit (w/w) in the final product with total soluble solids not less than 50%. The acidity in the final product shall not be more than 2 percent with ash content not exceeding 5 percent. Mixed fruit chutney is commercially made by using different fruits in appropriate combinations.

42.3. Raw material, ingredients, equipments and utensils required

1. Stainless steel peeling/cutting knives, pulper for extraction of pulp.

2. Utensils for cooking and mixing, ladle, glass jars, sterilization tank, diesel or LPG stove/bhatti etc

41.1. Aim

To prepare marmalade from citrus fruits.

41.2. Theory

Marmalade is a fruit jelly in which the slices/shreds of peel are suspended. The marmalades are prepared generally from citrus fruits like orange and lemon. The pectin and acid contents of the marmalades are kept slightly higher than that for jellies. They shall contain minimum of 45% fruit and 65% total soluble solids.

41.3. Raw material, ingredients, machinery required

1. Orange and lemon like citrus fruits are used for making marmalade.

2. Stainless steel knives, utensils for cooking and mixing, muslin cloth, glass jars, sterilization tank, gas bhatti etc.

40.1. Aim

To prepare jelly from guava fruits.

40.2. Theory

Jelly is prepared by boiling the fruit with or without addition of water, straining the extract and cooking the clear extract with sugar to a stage at which it will set to a clear gel. The jelly should be transparent, well set, but not too stiff and having original flavour of the fruit. It should be attractive in colour and should keep its shape. In the preparation of jellies, pectin is the most essential constituent. As per FSSAI specifications, the quantity of fruit and soluble solids in the final product shall not be less than 45 and 65 percent (w/w) respectively. Guava jelly is the commercial product available in the market however jelly can be prepared from sour apple, karonda, jamun, loquat etc.

39.1. Aim

To prepare Jam from different fruits.

39.2. Theory

Jam is prepared by boiling the fruit pulp with a sufficient quantity of sugar to a thick consistency, firm enough to hold fruit tissues in position. For preparation of jam not less than 45 parts of fruits are used for every 55 parts of sugar. According to FSSAI specifications, minimum quantity of soluble solids in the prepared jam shall not be less than 65% (w/w). The jam prepared by using two or more fruit pulps, is called as mixed fruit jam. Approved fruit colour and flavour can also be added into the jam when declared on the label.

39.3. Raw material, ingredients and utensils required

1. Fruits like Apple, apricot, mango, plum, peach, guava, pineapple, pear and kiwifruit etc either singly or in combination (mixed jam).