eChapters

1. INTRODUCTION

Thermal processing means preservation by application of heat. It involves heating of foods in hermetically sealed containers for a specific time at a specific temperature to eliminate the microbial pathogens that endanger public health and that micro-organisms that deteriorate food during storage. The credit for invention of thermal processing (Canning) goes to a French Confectioner, Nichola Appert. The application of heat is an important method of preserving foods and is also a means of developing texture, flavour and colour in some foods.

1. INTRODUCTION

Fruits and vegetables represent highly perishable items of agricultural produce, mainly because of their high water content in the fresh form. Fruits and vegetables vary greatly in their protective covering, peel or rind, and also in shape, size, colour, texture and flavour. Their care starts from the field of harvest, including pre- harvest care to reduce postharvest infections and maintain quality. Because of the high rate of perishability in fresh form, fruits and vegetables are preserved by processing into several forms and choices, depending on the specific commodity to ensure reduction in mass, render storage stability for extension in storage life for both domestic and foreign trade over variable distance and time.

Food preservation can be defined as the science which deals with methods of prevention of decay or spoilage of food, thus allowing it to be stored in a fit condition for future use. In this chapter, food preservation and have been discussed in abroad way.

Thus, sugar serves as a preservative in jam and jelly, whereas salt is the major preservative for pickle. RTS (Ready-to-Serve) beverage under acidic conditions in pasteurized form can be stored at room temperature for approximately three months while dehydrated products with 5% residual moisture with suitable packages, depending on the low hygroscopicity can find storage life upto 12 months. Intermediate moisture product with 25% residual moisture is becoming popular to consume mango or papaya strips directly in ready-to-eat form. Storage quality of such forms assumes greater importance. The use of synthetic preservatives is highly questioned in the modern days. However, low concentrations of potassium meta-bisulfite and sodium benzoate are still in use. Formation of benzene under acidic conditions for example in products like RTS beverage by the use of sodium benzoate is said to be dangerous, as benzene is known to be carcinogenic. This takes us to a subject of food safety including hygiene and HACCP. Good manufacturing practices are practically the most useful form of product preparation to expect safety.

1. INTRODUCTION

The Green Revolution and subsequent efforts through the application of science and technology for increasing food production in India, have brought self-reliance in food. The imputs given by the Government, State Agricultural Universities, State Departments of Agriculture and other organizations through the evolution and introduction of numerous hybrid varieties of fruits and vegetables and improved management practices have resulted in increased food production. However, the nation still faces the problem of the use of improper methods for the storage of food stuffs and their preservation leading to great wastage of the food produced. So, there is a urgent need for the application of food preservation and processing methods.

Food preservation involves all the processes used to maintain foods with the desired properties or nature for longer time. The process is has moved from an art to a highly interdisciplinary science. Food safety now the first priority of the food production and preservation industry, incorporating innovations and sustainability. The preservation and processing of food however, is not as simple or straight forward as it was in the past. A number of new preservation techniques have been developed to satisfy the current demands of economic preservation and consumer satisfaction in nutritional and sensory aspects, convenience, and safety, absence of chemical preservatives, and environmental safety. Understanding the effects of each preservation method on food has therefore, become critical in all the aspects.

1. INTRODUCTION

In the changing global scenario, food nutrition, health care and livelihood security are the matter of great concern to human, social and economic development. Fruits and vegetables is one of the most important and fast growing sub-sectors as they form an indispensable part of healthy diet. The current trend shows that dietary habits are changing with increasing income, from cereal based diet to nutritious diet. Resultantly, there is a growing demand for horticultural produce.

World production of vegetables amounts to 1169.45 million tonnes, while that of fruits is 689.39 million tonnes (NHB, 2017). India is the second major producer of fruits and vegetables in the world and ranks next to China. India produces 92.85 million tonnes of fruits from an area of 6.5 million hectares and 175.00 millions tonns of vegetables from an area of 9.2 million hectares annually. The productivity of vegetables in India is 17.6 tonnes per hectare. Potato (28.9%), tomato (11.3%), onion (10.3%) and brinjal (8.1%) are the 4 major vegetables contributing 58.6% of total vegetable production in our country. Other important vegetables are cabbage (5.4%), cauliflower (4.6%), okra (3.9%) and peas (2.4%)

1. INTRODUCTION

To over come the problem of glut of perishables and to regulate the market, storage of such commodities is a 'common' practice. Storage of fruits and vegetables also makes available these commodities in the off-season. Needless to say, storage is a powerful tool in the prevention of postharvest losses and to give remunerative prices to the farmers. The management of temperature and relative humidity are the most important factors determining storage life of horticultural produce. The natural means like ice, cold water, night temperature have been used for long time for protecting food materials from spoilage and these are still common. However, with the development of innovative technologies, it is possible to achieve optimal environments in the insulated stores. All these aspects are discribed in this chapter.

1. INTRODUCTION

Fruits and Vegetables are heighly perishable crops and have to be handled carefully after harvest. Postharvest handling of these perishables is essential to prevent the post harvest losses and maintain the quality of the fruits and vegetables. Various treatments (chemical, physical and biological agents) have been standardised and used for retaining the storage quality of different horticultural commodities. All these aspects have been discussed in this chapter.

1. INTRODUCTION

When the fruits and vegetables are ready for the intended purpose, these have to be harvested. What is meant by harvesting and how the produce is harvested, what are the harvesting methods, how these are packaged in what type of packages have been discussed in this chapter.

2. HARVESTING

Harvesting of produce at proper maturity is of paramount importance for maintaining quality during storage and marketing. When the produce is harvested immature or over-mature, it will affect the quality and storage life adversely. After the proper maturity stage has reached, the produce needs to be harvested for various markets. While harvesting, it must however, be kept in mind that all horticultural produce (with the exception of some dry fruits/nuts) is very delicate and mishandling at harvesting may lead to mechanical injury, compression injury that is irretrievable. The injury on fruits/vegetables enhances ethylene production, moisture loss and serves as an entry point for a wide range of pathogens, hence causing quick loss in quality and storability of produce. The injury caused to the produce during harvesting not only spoils the commodity but also makes it unfit for long-term storage or long-distance transportation. Proper training to the labour engaged in harvesting on what to harvest, and how to harvest and the use of proper harvesting tools can reduce considerably the postharvest losses.

1. INTRODUCTION

Every fruit or vegetable is harvested keeping in view, its intended use. At what stage it should be harvested, is indicated by the maturity index. The chapter focuses on these and postharvest quality of fruits and vegetables.

2. FRUIT MATURITY

"Maturity of a fruit can be defined as that stage at which a commodity has reached a sufficient stage of development that after harvesting and postharvest handling, its quality will be at least the minimum acceptable to the ultimate consumer”. Maturity is of two types:

1. INTRODUCTION

India produces a large variety of fruits and vegetable due to varied agro-climatic conditions. These include mango, citrus, banana, apple grapes, strawberry, pineapple, litchi, guava, papaya, plum, peach, pear apricot etc. Astonishingly, it may appear but it is a fact that postharvest losses of fruits and vegetables in India are staggering. Infact the postharvest losses of fruits and vegetables are equivalent to the annual consumption of fruits and vegetables in U.K. In this article, a focus is made on the causes of postharvest losses of fruits, overview of various techniques used to prevent the postharvest losses constrains in postharvest technology and future strategies.

1. FOOD AND ITS SIGNIFICANCE

Food is the basic necessity of all the living world and the man is no exception to this. The basic purpose of food is to provide energy for the routine body functions and protect the body from various diseases. Life cannot be sustained without adequate nourishment for a healthy and active life, diets should therefore, be planned and consumed on sound nutritional principles (Fig. 1). For want of nutritious foods, consequence is the prevalence of malnutrition. There are several diseases that are related with deficiency of nutrition food, if not consumed. Such diseases include Kwashiorkor that can develop in children consuming insufficient protein even if total calories are sufficient. Marasmus is often due to the cessation of breast feeding and the attempt to replace it with foods, inadequate in protein such as rice broth. Other nutritional diseases still found particularly in the developing world are childhood blindness (vitamin A deficiency), rickets (vitamin D deficiency), beri-beri and infantile beri-beri (inadequate thiamin intake), pellagra (inadequate niacin intake), anemia (iron deficiency), goiter (iodine deficiency), etc. To cope up with this, the diet needs to be supplemented with nutritious food components including fruits and vegetables to make it more suitable for the growth and development of body.

Out of different types of foods, the fruits and vegetables constitute an important component of the food. Horticultural crops occupy a prominent position both in the importance and production in the world. The temperate fruits and vegetables are an important part of the horticultural crops, in terms of production and role in human health. These crops assume all the more importance due to their antioxidant activity, and presence of minerals and vitamins. Both fresh and processed fruits and vegetable, their different products are consumed. They are also called as protective foods. Fruits and vegetables are major sources of important vitamins like B and C and minerals such as Ca, Fe, P and K.

Marketing is one of the most important factors in determining the success of any vegetable farming enterprise. Marketing includes all the operations and decisions taken by the producers. These decisions range from determining the most marketable crops for production to deciding how to best deliver quality produce to the consumers at a profit. However, contrary to popular belief, marketing does not begin after a crop is produced. Instead, marketing alternatives need to be considered even before the start of production.

However, vegetable marketing in India has not yet been organised so far. The long route from the grower to the retailer and ultimately to the consumer involves a chain of middlemen, transport contractors and wholesale merchants. Very often, there arises stagnation of the produce in the peak season or in the year of good production. The large number of intermediaries in the vegetable marketing channel grab maximum share of the consumer’s price and as a result, the producers’ profit becomes marginal. Vegetable cultivation is a capital intensive venture, and huge production alone cannot fetch profit for the growers. Organised marketing, storage and transport facilities are the key factors for making vegetable farming profitable which ultimatily boost vegetable cultivation.

Quality Components of the Produce

Various components of quality are used to evaluate the products in relation to specific grades and standards and responses to various environmental factors and post-harvest treatments. The relative importance of each factor depends upon the commodity and its intended use, fresh or processed. The main quality components of vegetables are mentioned below

Cropping system is defined as the cropping pattern followed on a farm and its interactions with farm resources, other farm enterprises and production technology. The yearly sequence and spatial arrangement of crops and fallow on a given area is termed as cropping pattern.

India has over 17% of world’s population living on 2.4% of the world’s geographical area. Per capita agricultural land has reduced by 67% from 0.48 ha in 1951 to 0.16 ha in 2008 due to explosive increase in population. In this situation, it is very difficult to get horizontal expansion in vegetable cultivation. Hence, total production per unit area can be increased by increasing the productivity per unit area through (a) growing improved high yielding varieties and hybrids, (b) adequate and scientific crop management practices and (c) increasing cropping intensities following different cropping patterns.

Potato

Potato, Solanum tuberosum L. under the family Solanaceae (Chromosome No. 2n = 4x = 48) is the most important non-grain food crop in the world, ranking 3rd in terms of total production with over 381 million tonnes per year in (FAOSTAT, 2017), after rice and wheat. It is grown in 150 countries spread across both temperate and tropical regions and at elevations from sea level to 4,000 m. It is extensively cultivated in China, Russian Federation, Ukarine, Poland, Ireland, Great Britain, Germany, Netherlands, France, Spain, South America, India and USA. Potato was brought from Peru to Spain by the Spaniards in 1565 when it was widely grown in Spain and Italy. They were probably brought to England in 1586 by Sir Francis Drake. Potato was introduced in India in early 17^th century probably by the Portuguese. Now it is one of the principal cash crops of India.

The crop

The subsection Potato is distinguished from all other subsections within the genus Solanum by “true potatoes whose tubers are borne on underground stolons, which are true stems, not roots”. The series tuberosa is characterised by “imparipinnate or simple leaves, forked peduncle, rotate to pentagonal corolla and round berries”.

The species S.tuberosum is characterised by “pedicel articulation placed in the middle third, short calyx lobes arranged regularly, leaves often slightly arched, leaflets always ovate to lanceolate, about twice as long as broad, tubers with well marked dormancy period”

Potato is an annual herbaceous plant and growth habit varies between and within species. The plant has a rosette or semi-rosette habit. The stem is erect in the early stage but becomes spreading and prostrate later on. The leaves are compound and alternate, irregularly odd pinnate. The tuber is an enlarged portion of an underground stem or stolon. Tuber eyes are the buds from which next season’s growth will emerge. Eyes are concentrated near the apical end of the tuber, with fewer near the stolon or basal end. Eye number and distribution are characteristic of the variety.

Potato is mainly propagated vegetatively by means of tubers and sometimes by botanical seeds, i.e., true potato seeds. Potato has a terminal inflorescence consisting of 1-30 (but usually 7-15) flowers, depending on the cultivar. The five petals give the open flower a star shape. A flower also has a pistil that generally protrudes above a cluster of five large, bright yellow anthers. The corolla colour varies from white to complex range of blue, red and purple. Flowers are self-pollinated but also cross pollination take place by insect. Seeds are produced in the fruit which is botanically called berry. Potato fruits, stems and leaves contain glycoalkaloids, the toxic compounds, of which the most prevalent are solanine and chaconine.

Protected cultivation can be defined as a cropping technique wherein the micro-climate surrounding the plant is controlled partially or fully as per the requirement of the plant species during their growth period. This cropping technique is the most modern approach to grow different horticultural crops mainly, vegetable crops and flowers for enhancement of both productivity and product quality. This technology has spread extensively the world over in the last few decades. This technology involves the cultivation of different crops particularly, horticultural crops in a controlled environment wherein the environmental parameters like the temperature, humidity, light, soil, water, plant nutrition, etc. are manipulated for enhancement of production as well as product quality even during off-season which ensures additional return to the growers.

Green revolution technologies such as greater use of synthetic agrochemicals like fertilizers and pesticides, adoption of nutrient-responsive, high-yielding varieties of crops, greater exploitation of irrigation potentials etc. has boosted the production output in most cases. However, continuous use of these high energy inputs indiscriminately now leads to decline in production and productivity of various crops as well as deterioration of soil health and environments.

Weeds are unwanted and undesirable plants which interfere with the utilization of land and water resources and thus adversely affect crop production.

Classification of Weeds

Weeds can be classified in three different manner based on morphology, life cycle, habitat and origin.

Most of the insect pest and disease (insects, mites, diseases, nematodes, etc.) management problems arise from relying entirely on pesticides for control. Integrated pest management (IPM) is a strategy that draws on a range of management tools with the goal of using the least ecologically disruptive techniques to manage pests within economically acceptable levels. IPM considers the production system in a holistic manner and looks at all aspects of the farming enterprise as potentially increasing or decreasing pest numbers and, where possible, enhancing the activities that reduce these pest populations.

Strategy for Integrated Pest and Disease Management

The basic IPM strategy involves routine crop monitoring to ensure that pesticides are only applied when needed, as well as to ensure appropriate timing of pesticide applications. The most developed bio-intensive IPM relies primarily on beneficial organisms to manage insect pests. When greater pest control is needed, interventions chosen are complementary to the survival of these beneficial organisms. As other pests are incorporated more and more prevention strategies are adopted which reduces the need for direct control practices.

Relationship Between Plant and Water

Water is the most vital component of the living cells and the basis of plant feeding. Water is also characterized with extraordinary physical properties: it has high specific heat, biggest latent heat of vaporization, very high thermal conductivity and greatest surface tension. Large amounts of heat are tied up with water because of very high specific heat, which contribute to both climatic stability and to heat budgets of the plants and other organisms. Water molecules are integral part of living systems being the solvent for metabolites and structural component of proteins and nucleic acids. In fact, biological macro-molecules cannot exist in their complicated secondary folding or spiralled helixes without the support of hydrogen bonding within their water matrix. The water matrix is also critical for metabolic activity because its properties of hydration permit ready reactivity between molecules in solution as well as between enzymes and their substrates, and the biochemical processes are sensitive to tissue hydration. A reduction of only 20-25 per cent below maximum hydration is sufficient to cause metabolic malfunctioning of many enzymes. It is the substrate for photosynthesis and a product of respiration. Water also helps to buffer plant tissue against fluctuations in the external environment. Plant growth including leaf expansion, organ enlargement, reproductive development and stomata function are all clearly associated with moisture status. Hormonal changes (abscisic acid and cytokinins) in plant body occur with brief reduction in water potential. Water is the also major force in shaping the climatic patterns.

Plant nutrition is the study of the chemical elements and compounds necessary for plant growth, plant metabolism and their external supply. In 1972, Emanuel Epstein defined two criteria for an element to be essential for plant growth:

In its absence the plant is unable to complete a normal life cycle.

The element is part of some essential plant constituent or metabolite.

This is in accordance with Justus von Liebig’s law of the minimum. The essential plant nutrients include carbon, oxygen and hydrogen which are absorbed from the air, whereas other nutrients including nitrogen are typically obtained from the soil.

It is said that “Success of any production system depends on the kind of seed which are sowing”. It is true for the seedlings also beacause healthy seedlings grown in a well managed nursery will decide the yield and consequently the profit.

Definition of Vegetable Nursery

A vegetable nursery is a place or an establishment for raising or handling of young vegetable seedlings until they are ready for more permanent planting.

Why vegetable nursery is needed

Some vegetable crops require special cares during their early growth period. There are some vegetables with very small sized seeds. Seedlings of many seed propagated vegetable crops like, tomato, brinjal, chillies, sweet pepper, cauliflower, cabbage, knolkhol, broccoli, Brussels sprout, kale, endive, chicory, celery, lettuce, parsley, onion, etc. are first raised in the nursery beds before transplanted in the main field. Many seed propagated vegetable crops viz., okra, peas, beans, radish, carrot, beet, turnip and all the cucurbits (e.g. bitter gourd, bottle gourd, pumpkin, cucumber, watermelon, muskmelon, snake gourd, sponge gourd, ridge gourd, etc.) are conventionally grown through direct seeding in the main field. However, many cucurbits, particularly in the early season are also grown in India using the seedlings raised in polythene packets.

The term ‘Phyto-hormone’ was coined by Thimann in 1948. Phyto-hormones are organic compounds, which are produced naturally in plants, synthesised in one part and usually translocated to the other part where in every small quantity affect the growth and other physiological function of the plants. Auxin was the first hormone to be discovered in plants. At one time, auxin was considered to be the only naturally occurring plant growth hormone however, four other classes of phyto-hormone viz., gibberellins, cytokinin, ethylene and abscisic acid was later discovered. Plant growth regulators include both five specified classes of phyto-hormones (auxin, gibberellins, cytokinin, ethylene and abscisic acid) and other synthetic organic compounds (for example, polyethylene glycol, dinoseb-2-sec butyl 4,6dinitrophenol, proteins and/or amino acids, carboxylic, phenolic acid, humic acids, etc.) having properties of bio-stimulants or bio-inhibitors. Plant growth regulators (PGRs) modify plant physiological processes either by stimulating or inhibiting specific enzymes or enzyme systems to help regulate plant metabolism and thereby enhance yield and product quality. They normally are active at very low concentrations in plants.

Importance of PGRs was first recognized in the 1930s. Since then, wide array of natural and synthetic compounds that alter function, shape and size of crop plants have been discovered. Of the many uses of PGRs, effects on yield are often indirect. A wide range of beneficial effects of PGRs on crop growth and yields are: 1. promotion of germination and/or emergence, 2. stimulation of root growth, 3. promotion, mobilization and translocation of nutrients within plants, 4. modification of flowering, 5. increase in stress tolerance and improvement of water relations in plants, 6. promotion of early maturity, 7. increase in disease resistance, 8. retardation of senescence and 9. improvement of crop yields and/or quality.

Development can be defined as the process and timing of differentiation of the component events causing qualitative changes in form and function of the plant and therefore, manifestation of economic plant parts. Sowing is the beginning of the process, after which plants emerge, grow and develop with or without transplanting and may be harvested in vegetative (e.g., cole, bulb, tuber, root, salad crops) or reproductive phase (solanaceous fruits, peas and beans, cucurbits, okra, etc.). Growth and development of plants is dependent on abiotic (physical) and biotic (biological) factors. Abiotic factors include the physical environmental conditions and biotic factors include animals, insects, and diseases. Each plant has certain environmental requirements. To attain the highest potential yields a crop must be grown in an environment that meets these requirements. A crop can be grown with minimal adjustments if it is well matched with its climate or growing condition. Unfavourable environmental conditions can produce a stress on plants resulting in lower yield. In such cases the environment can be artificially modified, as done in protected structures like poly house, shade net house, etc. to meet the crop requirements.

Different abiotic environmental factors viz., light, temperature, water and soil greatly influence plant growth and geographic distribution. These factors determine the suitability of a crop for a particular location, cropping pattern, management practices, and levels of inputs needed. A crop performs best and is least costly to produce if it is grown under the most favourable environmental conditions. To maximize the production of any crop, it is important to understand how these environmental factors affect plant growth and development.

Classification of Vegetable Crops

Vegetables are defined as herbaceous plant origin product with no calorific value and providing micronutrients, vitamins, antioxidants, fibre and alkaline reaction inside human body. Vegetable crops are not only botanically different but also their cultural and climatic adaptation also shows wide variability. It is, therefore, necessary to classify the vegetable crops for their easy recognition. Vegetable crops can conveniently be classified “Botanically” for the purpose of vegetable breeding and according to “Method of culture” from the point of crop husbandry.

Botanical Classification

Botanical classification involves grouping of plants into kingdom, division, sub-division, phylum, sub-phylum, class, sub-class, order, family, genera, species, sub-species and variety. The broadest group in which vegetables are discussed is family. The genus and species constitute the scientific name. Scientific names are accepted worldwide and there cannot be any confusion as per their nomenclature. All vegetable crops belong to the division Angiospermae. The division Angiospermae has two classes: Monocotyledoneae and Dicotyledoneae.

The crops used for vegetable purpose in the world belong to 1200 species under 78 families and of them, more than 860 species under 59 families belong to dicotyledoneae and about 340 species under 19 families belong to monocotyledoneae. In the tropical and subtropical parts of the world, about 90 species of vegetable crops are cultivated, but hardly 25 of them are commercially important in terms of market demand, development of variety/hybrid and seed production. In the present botanical classification, over 140 different kinds of vegetable crops under 7 monocotyledoneae and 20 dicotyledoneae families have been included.

Food, at the fundamental level, is viewed as a source of nutrition to meet daily requirements at a minimum in order to survive but with an ever greater focus on the desire to thrive. Nutritional security denotes the consumption and physiological use of adequate quantities of safe and nutritious food by every member of the family and encompasses the process of equitable distribution among members of household and communities. This would entail the need to ensure a varied food intake, comprising all the essential macro- and micronutrients (protein, carbohydrates, minerals and vitamins), plant pigments (lycopene, β- carotene, anthocianin, lutein, capsanthin, zeaxanthin, etc.) and other functional phytochemicals (secondary metabolites, like flavonoids, isothiocyanates, glucosinolates, etc.) through a diversified diet. The growing awareness in recent years of the health promoting food has directed increased attention to vegetables as vital components of daily diets.

Main Nutrient Components of Vegetables

Nutrient components of our food can be grouped into five main divisions, namely, (i) Carbohydrate, (ii) Protein, (iii) Fat, (iv) Vitamins and (v) Minerals. Balanced diet is the food containing all these nutrient components in balanced form to run the physiological process in good tune. So, only eating to one’s heart’s content may not be the criterion of a balanced diet. Our dietary constitution which is mostly cereal based is really alarming. Cereals, which supply chiefly carbohydrate, constitute only a part of the diet. Moreover, the present average carbohydrate supply through cereals is also not adequate. Chief deficiencies in our diet are calories, protein, vitamin A and riboflavin. According to the studies of Indian Council of Medical Research, New Delhi and National Institute of Nutrition, Hyderabad, meager intake of vegetables, the low cost protective foods, is largely responsible for malnutrition among the majority of our population. The dieticians advocate intake of 125g leafy vegetables, 75g other vegetables and 100g root and tuber vegetables (total 300g) everyday to make our diet balanced. In households below the poverty line, per capita vegetable consumption is very low, apprehended to be even lower than 40g per day.

Historical Account on Vegetable Cultivation in India

The vegetables have chequered history in India which dates back to prehistoric period before the arrival of Aryans in India (c. 1500-1000 BC). During the pre-historic times before the arrival of Aryans in India, the Proto-Australoids (Nisada) used brinjal, bottle gourd and watermelon as vegetables. Pea existed in India much before the Aryans came to the country and it was already present in Western Asia prior to its cultivation. The pea, most likely the field pea (Pisum sativum subsp. sativum var. arvense L.) was eaten during the Harappan civilization as evidenced from the archaeological excavations of Mohenjo-daro and Harappa (2500-1750 B.C.) in which carbonized pea seeds were discovered. Pea seeds were also found from Neolithic site (last stage of the Stone age) of Chirand in Bihar (situated 10 Km south-east of Chapra), Chacolithic site (period or Copper Age) of Maheshwar Nevdatoli (c. 1200 BC.) in Madhya Pradesh and part of Osmanabad district in Maharashtra. The presence of seeds of melon along with wheat was also recorded from the Harappan excavation. Plant remains of Chenopodium album, Portulaca oleracea and a few species of Solanaceae, Polygonaceae and Labiatae family during Mesolithic times (Middle Stone Age) were found at Mesolithic site of Damdama, Uttar Pradesh (c. 7000-6000 BC). Wood charcoals of plant remains of Lablab purpureus were found from the early phase of Indus-Saraswati (Sarasvati) or Indus Ghaggar-Hakra civilization (c. 3100-2800 BC). Kundru (Coccinia indica), cowpea and field pea were recorded from Hulas in Saharanpur district, Uttar Pradesh, late Indus valley civilization archeological site. Carbonized seeds of hyacinth bean (dolichos bean), peas, Phaseolus, Vigna and melon from Rojdi in Gujarat and Chenopodium and amaranth from Surkotada, Gujarat (c. 2300-1800 BC), both being the archaeological sites belonging to the Indus valley civilization also suggested the existence of vegetables in India in the pre-historic times. Among the vegetables eaten during the pre-historic period, like brinjal, bottle gourd, watermelon, peas and melon as mentioned earlier, only brinjal has its origin in India while the other were brought from other countries much before the arrival of the Aryans. It is difficult to understand how a few important Indian native vegetables, like cucumber, Luffa (smooth and ridge gourd), pointed gourd and Dolichos bean (Lablab purpureus) were not known at that time. Similarly okra which has a secondary centre of origin in India has not been mentioned in any ancient literature. However, Abelmoschus moschatus called “Lata kasturika” in Sanskrit as a source of perfume has been recorded in Carak Samhita. The use of bottle gourd, which is not a native vegetable, is known from pre-historic times. Its dried fruit-shell is used as a hand jug (utensils) by saints and monks and in musical string instruments, like ektara, tamboora, tanpura, sitar and veena. Even mythological paintings have always delineated Naradmuni with tamboora in his hand and the goddess Saraswati with Veena which suggest the antiquity of bottle gourd in India. However, its date of introduction and the place from where it came remain unrecorded. It is also not mentioned in any iconography of the Medieval period (9^th and 10^th Century AD).

Several fruits and vegetables are unexploited for proper utilization and product development. Due to lack of utilization, there is a lot of wastage and ultimately the great loss to the people as well as nation. Some unexploited fruits and vegetables have potential for introducing new products. Therefore unexploited fruits and vegetables have to be exploited for new product development especially from underutilized sub-tropical and tropical fruits and vegetables. Research and development should be undertaken to utilize these fruits and vegetables.

Unexploited Fruits

Unripe Green Mango: Although pickles are prepared but droped green mango fruits are not preferred for pickle preparation. They can be dried and utilized for preparation of dried slices or amchur. Amchur is used to develop flavor and taste in Ice cream. These products are used to develop flavor and taste in meal or food. It is also used to prepare chatney. But utilization of Amchur is not known to common people.

Avocado: It is found in tropical and sub-tropical climatic regions having more humidity and rainfall. In Ethiopia it is found throughout the country but not utilized properly by people. They prefer to eat ripe fruits with salt and lime juice. It is very healthy fruit for chronic disease like cardiac and diabeted diseases. This is seasonal use but no product is available for off season. Therefore researches should be carried out for different products development of Avocado products.

Packaging

Packaging is a mean or system by which a fresh or processed product will reach from the production center to consumer in safe and sound condition at an affordable price.

Objectives of packaging and packaging materials

The primary objective or packaging is to protect the contents during storage, transportation and distribution against deterioration. It may be physical, chemical or biological. However, followings are objectives of packaging and packaging materials.

Several products of fruits and vegetables are prepared on commercial and home scale. Products development from fruits and vegetables is the best way to utilize excess produces and save them from post harvest losses..

Value Addition

This is the process of improving the value of a commodity through processing by changing its form, increasing its shelf life or better presentation like packaging. Value addition can be done through the ways.

Process of preservation of food stuffs such as fruits and vegetables whole or in pieces in sugar syrup or brine by heating them in hermetically sealed containers for long storage is known as canning. In other words canning is the process of sealing food stuffs hermetically in containers and sterilizing them by heat for long storage.

Preservation of food (fruits and vegetables) in common salt sand vinegar is called pickling. It is one of the most ancient method of preservation of fruits and vegetables. Pickling is the result of fermentation by Lactic acid forming bacteria which are found in large number on the surface of fruits and vegetables. They can grow in acidic medium and in the presence of 8-10 percent salt solution. The growth of majority of undesirable bacteria is inhibited. Lactic acid most active at 30 °C temperature. This temperature should be maintained during the process of pickling.

Preparation of pickles

Pickles are prepared with salt, vinegar and oil or combination of these ingredients. Spices are also used for pickle preparation.

Fermentation

The decomposition of carbohydrates by microorganisms and enzymes is known as fermentation. During fermentation process of food organic acids and alcohol etc are produced which act as preservatives and also provide fine flavor and aroma that increase the value of raw materials. Most fermented foods contain a complex mixture of carbohydrates, proteins and fats etc. Fermentation occurs when microorganisms consume susceptible organic substances as a part of their own metabolic processes. Natural fermentation is probably oldest form of food preservation.

Sugar also acts as preservative at high concentration 70% or more in food products (fruit and vegetable products). High concentration of sugar in food materials create unfavourable conditions for microbial survival and prevent spoilage. Based on this principle of preservation, sugar based products are prepared from fruits and vegetables so that they can be preserved for long time. This method of preservation with high sugar concentration is principally based on the reduction in moisture content to arrest or stop microbial spoilage. Preparation of sugar based products is one of the most important aspects of home scale as well as industrial level processing of fruits and vegetables. Sugar based value added products include.

In the previous chapter the physical methods of fruit and vegetables processing and preservation have been discussed. The present chapter deals with chemical method of fruit and vegetable preservation. In this method of preservation of fruits and vegetables, chemicals as preservatives are used to prevent the spoilage of fruit and vegetable products. These preservatives react with food (produce) constituents or microorganisms and create unfavourable conditions which hinder growth, activities and multiplication of microbes responsible for spoilage of food products. These chemical agents have maximum permissible limit of their use as law. They can be classified into two classes class I and class II.

Class I: Sugar, Salt and Oils

Class II: Sodium benzoate, Potassium metabisulphite (K M S) and Sorbic acid

In the physical methods of preservation, fruits and vegetables are preserved by (i) adding heat, (ii) removing moisture content of produce to prevent spoilage and (iii) irradiated by Gama rays which kill the microorganisms responsible for spoilage of foods. These methods are described below.

Processing and Preservation by Adding Heat or Heating

In this method, heat treatment is given to destroy the microorganisms which are responsible for spoilage of the produce. Heat treatment is given by many methods.

The basic processing and preservation techniques such as canning, freezing, dehydration, salting, pickling and freeze drying are designed to change perishable foods into more usable form and prevent undesirable changes caused by microorganisms, or by chemical, physical and biochemical reactions in the food itself. Hence an ideal processing technology would involve prevention of growth of microorganisms and at the same time retention of f lavor, texture, nutritive value and palatability of the products.

Processing and Preservation

Processing and preservation is the best way of utilizing surplus production of fruits during seasonal gluts.

The fruits and vegetables are highly perishable in nature. The losses in harvested fruits and vegetables start immediately after harvesting and the resulting spoilage caused by biochemical changes (enzymatic) and activity of microorganisms such as bacteria, moulds and yeast. The losses caused by the microorganism in fruits and vegetables products can be prevented by controlling or destroying these organisms in order to preserve fruits and vegetables by processing and preservation means. The processing and preservation is one of the most important activities among various types of activities of Horticultural Science.

Processing: The processing can be defined as an activity, which is performed to maintain or improve the quality or to change the form or characteristics of the product. Processing operations are undertaken to add value to horticultural produce after their production. The main purpose of processing is to minimize the qualitative and quantitative deterioration of produce after harvest.

Preservation: Preservation can be defined as the science which deals with the methods of prevention of decay or spoilage of produce and allow it to be stored in a fit condition for future use.

Fruits and vegetables can be preserved for short and long term. For short term preservation can be achieved by proper handling of produce and low temperature storage. Long term preservation can be achieved by canning, drying and dehydration, fermentation and by using chemical preservatives.

After harvesting the quality of fruits and vegetables begins to diminish and products is edible for only a limited time then products begin to spoil or rot. Losses occur during harvesting and handling of fruits and vegetables can be minimized by proper techniques but processed food spoilage is bit difficult to control and stop after infection and contamination of microorganism.

Spoilage

Spoilage is deteriorative process which results reduction in quality of food (fruits and vegetables) which become inedible. The changes in food that cause it to lose its desired quality and eventually become inedible is called food spoilage or rotting. After harvesting, the quality of fruits and vegetables begins to diminish and product is edible for only a limited time. The deterioration and spoilage of fruits and vegetables may occur at different ways.

The losses in harvested products begin immediately after detachment of products from their parental plants. After some time, theses products begin to spoil or rot. Spoilage can be defined as the deteriorative process which renders the food inedible or results in reduction in quality. Spoilage of fresh fruits and vegetables usually occurs during storage, transportation and during processing. They also get contaminated with spoilage organisms either from each other or from the containers. Mechanical injuries during harvesting and transportation further aggravates the deterioration process.

Processed fruit and vegetable are considered as staple food products throughout the world, and are becoming more popular with the increase of the global urban population. As a result, demand for processed fruit and vegetable products tends to increase with population growth in the world. There is strong demand for processed fruits and vegetables in the developing world over the past few years. In poor countries, people consume less fruits and vegetables due to the relatively high prices. All forms of preserved fruits and vegetables are available only to the urban elite people. But rural mosses producing more than 90 % of these fruits and vegetables are usually deprived of their uses.

Demand of Processed Fruits and Vegetables

Demand of processed fruits and vegetables is increasing in the developing as well as under developing countries of world. The following reasons are responsible for day by day increasing demand of processed fruits and vegetables.

Fruits and Vegetables are highly perishable in nature due to which huge spoilage (damage) takes place during the period between harvesting and consumption. Fruits and Vegetables after harvesting are often poorly handled and in many cases neither cleaned nor washed. Improper handling may cause physical damage due to tissue breakdown which results mechanical damages and physiological changes in harvested fruits and vegetables. Mechanical losses include bruising, cracking, cuts, microbial spoilage by fungi and bacteria and physiological losses include changes in respiration, transpiration, pigments, organic acids and flavour.

The food we eat contains nourishing substances called nutrients which are required by human body for proper functioning and maintenance of body health. They are classified into five groups such as:

Carbohydrates,

Protein,

Fats,

Minerals

Vitamins

World Scenario

The world climatic conditions are divided into Tropical; Sub-Tropical and Temperate climates. Fruits and Vegetables suited to these climatic conditions are grown successfully. Considering the nutritional and economic importance of fruits and vegetables, there is tremendous increase in area and production of fruits and vegetables throughout the world. The present global scenario of fruit and vegetable crops (areas harvested, production and productivity (yield) has been given in Table 1. It shows that the fruits 865.88 million tones has been harvested from 65.24 million Ha land with productivity 13.27 t/ha (Table 1) where as vegetables produced 1075.20 million tonnes from area 57.00 million ha with yield 18.86 tonnes/ha (Table 1) during 2016.

Agriculture has been the base of human livelihood since ancient time when the man started planting of seeds of some edible plants now called Agricultural crops. Domestication of food plants and animals was started with the development of human civilization. Thus agriculture can be explained as science and technology of growing food crops and rearing of animals. Still in several countries of the world, most of population is based on agriculture for their livelihood particularly in rural areas of that country. According to Williams and Haq (2002) there are over 7000 species of plants that can be used for food. The edible plants species grown for food are called agricultural crops. The crops grown in garden are known as garden cops or Horticulture crops. Horticulture is a branch of agriculture, which deals with intensive cultivation of garden crops such as fruits, vegetables, f lowers, ornamental plants, plantation crops, spices, medicinal and aromatic plants, and mushroom. It also deals with post-harvest technology of horticultural crops. Processing and Preservation of fruits and vegetables is a part of Post-harvest Technology of horticultural crops which deals with methods of processing and preservation of these crops to extend the shelf life of fruits and vegetables after harvesting.

All horticultural crops have their own importance in our society. Fruits, vegetables and spices are major ingredients of our meal. Spices add taste and flavor to our food and also have high medicinal values. Flowers and ornamental plants are used for decoration of environment and landscape. Aromatic and plantation crops have become industrial crops. Mushroom growing is a great enterprise. Among these crops fruits and vegetables are major crops and have been considered presently as highly economical and important food crops. There are 1200 crop species are used for vegetable purpose in the world (Hazra and Som, 2006). Fruits and vegetables are richest and cheapest source of all essential nutrients (carbohydrates, fat, protein, vitamins and minerals) required by our body for proper functioning of body organs and maintaining good health. Besides these nutrients they also supply water and fibers to our body which play vital roles in our body. Fruits and vegetables have important place in our daily diet and based on survey made by experts FAO WHO (2003) has recommended 400 g/capita/day of fruit and vegetables (fruits -100 g/capita/day and vegetables -300 g/capita/day) to be consumed for good health and prevent chronic diseases. Therefore, the demand of these food commodities has increased in the modern society due to increased awareness of the nutritional importance of fruits and vegetables. So that people must be aware that what part of fruit and vegetable is to be consumed?

The biofertilizer technology has paved way for the manufacturers and entrepreuners to establish a biofertilizer production unit due to an increasing demand and awareness among farmers. Biofertilizer production units have already been started with most of them in the southern states of India. The biofertilizers can be produced using different kinds of carrier materials (peat, coal, lignite, clays, inorganic soil), organic materials (composts, soybean meal, wheat bran, sawdust, etc.), or inert materials (e.g., vermiculite, perlite, kaolin, bentonite, silicates). Natural carriers like peat, plant waste materials, composts, sawdust, sludge lignite, clays, coal, vermiculite, perlite and bentonite and mixture of organic and inorganic materials may also be used.

The Government of India is also encouraging a low cost technology by providing a subsidy to establish a biofertilizer production unit . The major equipment’s and other materials required for a biofertilizer production unit with the capacity of 150 metric tonnes/annum are given below

There are many manufacturers of biofertilizers in both government and private sectors. Only some of them have been listed here for the information

The soil fertility is depleting in the current scenario of gap between nutrient removal from soil and supplies. Moreover, increase in the fertilizer prices has become unaffordable to small and marginal farmers. There is also a growing concern about the environmental hazards and its threat to sustainable crop production. Indiscriminate use of synthetic fertilizers for intensive crop production has resulted in large quantity of nutrient (particularly P) accumulation in soils which has resulted in generating a dead soil. In this context, the long term use of biofertilizers are considered to be economical, eco-friendly, more efficient, productive and accessible to marginal and small farmers over chemical fertilizers (Subba Rao, 2001). Biofertilizers mainly consists of specific living cells which supplies nutrients to plants through their root system. Microbes in these fertilizers provide nutrients to the plants by nitrogen fixation, phosphate solubilization, phosphate mobilization, and promotion of beneficial rhizobacteria (Bhat et al., 2010). Biofertilizer application improves the supply of nutrients, organic carbon, accumulation of soil enzymes, productivity, soil fertility index, economy of farmers, and maintenance of sustainability in natural soil ecosystem and horticultural crops. The production of efficient and sustainable biofertilizers for crop plants needs to be undertaken to make the biofertilizers popular and efficient. The important and specific research in future may be focused on the following aspects.

Microbes present in the biofertilizer formulations help in microbial processes in the soil which augment the availability of nutrients to be taken up by plants. They are of different types based on their nature and function such as nitrogen fixing, phosphate solubilizing, phosphate mobilizing or biofertilizers for micronutrients. Plants use different strategies for growth promotion at different stages of plant growth and development. Biofertilizers are mass multiplied cultures of specific beneficial microbial strains which improves the fertility of soil and productivity. The nutrients are added through natural processes of nitrogen fixation, solubilization of phosphorus and synthesis of growth promoting substances to stimulate the plant growth. The main sources of biofertilizers are bacteria, fungi and cyanobacteria.

11.1. Bio-enrichment of chemical fertilizers- A new approach

Yield response of different host plant depends on the mineral fertilizer and its fertilizer use efficiency. Generally, such fertilizers are low in efficiency due to environmental and soil factors. A large portion of synthetic fertilizers are lost due to fixation, leaching, run-off, erosion, volatilization, denitrification and precipitation without reaching plants. Hence, there is an economic loss and water and environmental pollution.

Microbial inoculants applied to the soil enhances the uptake of nutrient by plants and increase the efficiency of synthetic or organic fertilizers. In this context, it is possible to impregnate mineral fertilizers with specific microbial strain. A new approach is to incorporate the microbes or microbial compositions into fertilizer compositions.

It has been well established that the biofertilizers are beneficial to plants and are cost-effective inputs for sustainable production system. However, there are some constraints with respect to its production, which are presented below:

10.1 Production constraints

10.1.1 Raw material

Eventhough there are large number of biofertilizer formulations, only few are considered as good carrier materials for biofertilizers such as peat and lignite. Moreover, its availability in India is limited and the quality is lacking for these carrier materials. Hence, a cost effective and locally available material with increased shelf-life is the need of the hour.

10.1.2 Specificity and availability of strains

As the microbial strains used as biofertilizers are specific to soil and agro-ecological conditions, availability of specific strains for the specific host and soil edaphic factors are inadequate.

Quality Control is very important in biofertilizer production, which determines the efficiency of microbial strains. Generally, the quality control based on BIS are voluntary in nature. However, some of the biofertilizers are brought under the ambit of Fertilizer Control Order 1985 (FCO) during 2006 (Yadav and Chandra, 2014). At present, biofertilizers are under the FCO with specific quality standards. Biofertilizer production and its sales can be regulated and is a mandatory requirement for registration of manufacturing unit with the State Fertilizer Controller (who is generally the Commissioner or Director of Agriculture Department) under the statutory provision of FCO. Moreover, some officers of the Agriculture Department have been declared as Fertilizer Inspectors at the district level, who are authorized to inspect production and storage facilities and draw samples for quality analysis. National Centre of Organic Farming (NCOF), Ghaziabad under the Govt. of India and its six Regional Centre’s located at Bhubaneswar, Bangalore, Jabalpur, Nagpur, Hissar and Imphal have been declared as testing laboratories. Under the provisions of the FCO act, State Governments can also develop their own quality control laboratories and notify them under the FCO (1985). Peat, lignite, peat soil, humus, wood charcoal or similar material favouring the growth of microbial strain could also be used. The FCO specifications for different biofertilizers are presented below:

Biofertilizer is already proven to be beneficial for agricultural and horticultural crops. The most important pre-requisite for the success of biofertilizer application is the presence of high population of viable cells which will show the desired effect on plants. Biotic interactions along with competition from native microflora is a major challenge to an applied strains of biofertilizers. The formulation is an important parameter for biofertilizer production containing efficient microbial strain with suitable carrier material and additives. The microbial strain needs suitable protective environment to increase their efficiency at the target site and also make it user-friendly. Performance of biofertilizers under field condition is the major requirement for inoculants. Inadequate formulations and poor inoculant quality are the major hurdles for the successful use of biofertilizers.

Formulation of biofertilizers has to be consistant during production, distribution, storage and transport to the farmer/end users. The shelf-life of inoculated microbial fertilizer depends on the formulation with suitable carrier material. If local production and distribution of an efficient native biofertilizer formulations are developed, the present problems in the field performance of biofertilizers could be significantly solved. Specific formulations of native strains for use in saline soils, acid soils, drought, high temperature and eroded soils requires specific formulations. Therefore,use of native strains of biofertilizer formulations which are tolerant to the abiotic stress is an important approach. The formulations of biofertilizers are challenging and limited success has been observed in the commercialization of new biofertilizers. Hence, the search for new formulations has been a continuous approach. However, the choice of the formulation depends on the application method, available equipment, farmer’s convenience, plant inherent characteristics and developmental stage, cost, mode of action and colonization pathway of the inoculated strain. Conventionally, solid based formulations are used, which have problems of low viability during storage and application.